Operator&#39
US9425739 (12-12)
Operator’s Manual & Parts List
425, 425-HD, 425-L, 425-PAF, 475, 475-B, 475-PAF, 435, 478, 485,
473-P, 473-D, 473-ECS, 425-Deluxe, 475-Deluxe and 475-B Deluxe
Stop!
If you are missing parts, instructions or have questions, DO NOT take this unit back to the store. Call
1-800-SOLO-INC (1-800-765-6462). Solo will send the missing parts/information to you promptly.
Warranty:
Solo backpack sprayers are covered by Solo’s 1-YEAR LIMITED WARRANTY. Solo manufactured parts which fail due to defective
material or workmanship will be repaired or replaced without charge. See page 5 for full details and complete warranty information.
Maintenance tiP:
The cap gasket (#4061345) is prelubricated for
improved sealing. Occasional lubrication with Solo Superior Grease (#9850-P) or
petroleum jelly is recommended.
piston
Diaphragm
SaFety PrecaUtiOnS:
1.
2.
3.
4.
5.
6.
Before using sprayer with chemicals, fill sprayer with fresh water to assure
that you have it properly assembled; pressurize and practice spraying.
Also, check for any leaks at this time. When thoroughly familiar with the
sprayer operation, follow normal operating procedures.
Ensure all pressure in the sprayer is relieved by locking the shut-off
valve in the open position.
Avoid contact with chemicals.
Always wear rubber gloves, safety goggles and appropriate
protective clothing.
Work in a well ventilated area.
Individuals should be trained in the proper use of this sprayer, chemical handling procedures, and first aid/emergency
care. Where training is not available, individuals should study and follow the procedures detailed in this manual.
WarninG:
Chemicals can be harmful to individuals and the environment if improperly used. In addition, some chemicals are caustic, corrosive or
poisonous and should be avoided. Read warnings and chemical manufacturers’ instructions. Solo high density polyethylene sprayers are
fitted with chemical resistant seals which are compatible to a wide variety of agricultural and household chemicals; however, care should be
exercised to ensure that sprayer components are clean, functioning properly, and in a good state of repair before and during use.
If in doubt about a particular chemical, check with the manufacturer. If you suspect or observe indications that the material may be
unsafe in a Solo sprayer...STOP. DO NOT USE OR APPLY CHEMICAL. ALWAYS WEAR RUBBER GLOVES, GOGGLES, AND
APPROPRIATE PROTECTIVE CLOTHING!
•
•
•
•
•
•
•
•
•
•
•
Read and follow operating instructions.
Do not fill with, use, or spray flammable materials.
Do not modify sprayer.
Never spray in the direction of humans, animals or property which might be injured or damaged by spray formula.
Do not use disinfectants, solvents or impregnating agents unless first tested to ensure they are not harmful to the
environment or sprayer.
Do not use liquids with a temperature above 110°F (43°C).
Wear appropriate protective clothing to prevent contact with chemical agents.
Rinse and clean sprayer thoroughly after using. Disposal of contaminated rinse should be in accordance with applicable
ordinances. Observe the precautionary instructions of the chemical manufacturer.
Do not use any acid (including citrus) or caustic chemicals. For bleach solutions, try our Solo 475-B or
475-B Deluxe sprayers.
Remember that a sprayer with liquid is a significant amount of weight (8 lbs. per gallon). Do not climb when wearing
the sprayer. Use caution when bending, leaning or walking. Bend at the knees rather than the waist.
During sprayer operation, the pressure cylinder (#4400240) contains compressed air and liquid. Compressed air
and liquid under pressure are inherently dangerous. Before making adjustments on sprayers fitted with a pressure
regulating valve assembly (#4800182) located on the pressure cylinder or any other repair or inspection of any
sprayer, be sure to relieve pressure through the shut-off valve and wand.
CUStomer ServiCe Commitment From Solo’S ServiCe Department
In the event the sprayer you have purchased has missing or damaged parts, please call 1-800-765-6462, 9:00 AM - 5:00 PM EST.
In order to assist your service representative, please have the following information available: sprayer model number,
part description and part number. A parts list is included in your operator’s manual.
Solo is committed to your satisfaction and is continuing its efforts to earn your future business.
visit us on the web at www.solousa.com
troubleshooting and parts ordering available on-line.
reMOvinG PLaStic adjUStabLe nOzzLe
Unscrew the nozzle cap (1) from the nozzle body (3). This is best
accomplished while the retaining nut (2) is fastened tightly to the
elbow (5). Next, unscrew the retaining nut (2). Push the nozzle
body (3) out of the retaining nut (2). The filter with gasket (4) will
come out with the body. To reinstall the nozzle, reverse the above
instructions.
฀Screw Cap
1. Nozzle
2. Retaining Nut
4. Filter with Gasket
5. Elbow
1. Insert wand into shut-off valve as shown.
2. Tighten the screw cap clockwise onto the shut-off valve.
B
F
C
F
e
e
O-Ring
฀
฀ Install Wand
Gauge Mount ฀
aSSeMbLy inStrUctiOnS FOr Wand
a
฀ Wand
3. Nozzle Body
Shut-Off ฀
PUMP Lever inStaLLatiOn: All hardware necessary for pump lever installation is
D
included with the sprayer. The pump lever (C) should be installed as follows: place lever
handle (C) onto the shaft (A). Align bolt holes and install the two bolts (E) and washers (F); then tighten.
To install pump lever on the opposite side on a Diaphragm Pump sprayer, remove the stop plate (D)
and washer, install the pump lever as above. The stop plate (D) should be mounted on the inner
bolt hole with the closed end of the stop plate pointing downward on the opposite side of the pump
shaft.
FOLd-aWay PUMP HandLe inStaLLatiOn (FOr SeLect MOdeLS OnLy):
B
a
1. Remove bolt and nut from pump handle.
2. Slide handle assembly over the pump rod and align the holes so that the rear (elbow) portion
of the handle points up and slightly forward (approximately 45 degrees) and away from the
Solo logo. Reinstall bolt and locknut. Pump handle can be installed on the opposite side of
the sprayer for right hand pumping. (For Diaphragm Pump Sprayer, stop plate will need to be
relocated to the left side.)
3. The handle can be rotated to either down (pumping) or up (storage) positions. Note: The handle
swings away from the sprayer, then up or down as desired. The spray wand attaches to the
clamps on the handle assembly for storage (does not apply to the brass or stainless steel
wands).
SHOULder StraP inStaLLatiOn:
The top of the shoulder straps are pre-attached to the sprayer by means of a buckle or pin. The
lower end of the straps are attached by fastening the strap hooks to the metal frame between where
frame exits the plastic tank and where the frame makes a bend.
reGULatinG tHe PreSSUre: (FOr deLUXe MOdeLS OnLy)
The Solo backpack sprayer is equipped with a built-in regulator to control output pressure. This
regulator is operator adjustable. Make adjustments prior to filling tank. To adjust the regulator,
remove the tank cap and the filter basket. Look inside the
spray tank; you will see the top of the regulator. There are 4 fingers on the regulator
knob. The finger farthest to the left is #1; to the right is #4. They are numbered 1, 2,
3, 4. 1 = 15 psi, 2 = 30 psi, 3 = 45 psi, 4 = 60 psi. The higher the pressure, the more
chemical applied from the sprayer in a given amount of time, but the droplets will be
smaller with more drift. If the spray pressure must be changed, excess pressure in
the pressure cylinder must be released back into the tank through the spray tube.
To adjust, push down on the knob and rotate to align the desired number with the
alignment pin. To operate the 425-DELUXE and 435 at higher than 60 psi, first release
the excess pressure and then replace the pressure control valve with the optional
plug (#4200215).
Setting #1 15 psi
#2
#3
#4
FiLLinG:
30 psi
45 psi
60 psi
Mix the spray formula and the proper volume of water in a separate container. Pour
the mix through the filter basket in the tank opening. This keeps debris from entering
the sprayer. Pump the sprayer handle to prime the pump and pressurize the pressure cylinder. The volume of liquid in the
sprayer tank will appear to decrease as the pressure cylinder is pressurized. Remember that it’s not necessary to completely
fill the sprayer tank each time. Mix only the amount needed to get the job done. Chemicals should not be stored in the
sprayer.
Always read and carefully follow the manufacturer’s instructions printed on the product label. This can save money and help
prevent injury and crop and environmental damage.
2
OPeratinG FeatUreS:
Nozzles - Your Solo sprayer can provide a variety of spray patterns with the standard and optional nozzle arrangements.
item
application
part #
Flat spray nozzle
Row treatment
4074263
Jet stream nozzle
Spot & longer range
4074755
Jet stream nozzle and
Swirl plate = hollow cone
Shrubs and bushes
4074755
4074756
Plastic adjustable
nozzle
Spot, shrubs & bushes
4900527
Speed Tip Nozzle
Row, spot, shrubs & bushes
4074666
SPray tiP aSSeMbLy
1. Flat spray nozzle
2. Filter
3. Jet cap
4. Swirl plate
5. Nozzle cap
6. Nozzle body
7. Brass adj. nozzle*
8. Nozzle retaining nut
9. Elbow
NEW Solo Speed Tip Nozzle*
(attaches directly to the wand)
5
8
8
8
8
8
7*
3
3
1
6
4
2
2
2
2
2
9
9
Hollow
Brass
cone spray
adjustable
nozzle
nozzle*
*Brass adjustable nozzle and Speed Tip nozzle are not standard items
on all Solo sprayers but each may be purchased as an accessory.
Spray tips should be assembled as above for desired spray pattern.
Jet stream
nozzle
9
9
Flat spray
nozzle
9
Plastic
adjustable
nozzle
SPrayinG:
Prime the pump with rapid pump strokes. When you feel very firm resistance, the pressure chamber is filling with
liquid. With repeated piston strokes, the air in the pressure chamber is slowly compressed. In a safe area, point
the wand upward and press the shut-off valve lever spraying for 10 seconds or until no air and only liquid is coming out. This will bleed all of the air out of the hose and wand. By pressing the hand lever, the valve opens, and
liquid is forced through the nozzle. The shut-off valve has a retaining clip which keeps the valve in the “OPEN” position for continuous operation. Pump using the end of the pump handle, as it is less fatiguing. The volume of liquid
delivered varies with the working pressure which should be as high as needed to ensure an adequate spray pattern for
each individual application.
note: Should the pressure drop very quickly, drain the tank completely and pump without liquid. By this procedure, the air
chamber is refilled with the required volume of air. It is advisable to pump the tank completely empty from time to time.
3
WettabLe POWderS:
Maintenance and StOraGe tiPS:
Avoid use in piston pump sprayers models 425, 425Deluxe, 425-HD, 425-L, 435, 425-PAF, 473-P! The Solo
models 475-B, 475-Deluxe, 475-B Deluxe, 475-PAF, 473D, 473-ECS, 478 and 485 sprayers with a diaphragm
pump are generally resistant to abrasive materials and are
recommended for this purpose. note: If you use a wettable
powder in your 425, 435 or 473-P sprayer, be sure that it
is thoroughly mixed in the formula solution. Immediately
after use, be sure to remove the piston and clean and
lubricate the Viton® collar with Solo Superior Grease*
or petroleum jelly. Thorough flushing of the sprayer will
extend the life of its working parts. If you use wettable
powders in the piston pump sprayer, be sure to inspect
regularly for seepage around the piston and repair
accordingly.
cLeaninG:
• After spraying, clean the tank thoroughly. If some spray
liquid is left inside, drain tank completely.
• Pumping causes air to be taken in and the remaining
liquid to be discharged. Pump until liquid and air are
coming out through the nozzle.
• Refill tank with a few quarts of clean, soapy water and
pump the water out as explained above (if necessary,
repeat this procedure several times).
• If the shut-off valve is removed, the pump can be
flushed quickly. Improper spray distribution is the result of
a clogged nozzle, which is easily removed and cleaned.
• Soap and water may also be used to clean tank.
• Do not use aggressive cleaning agents or abrasives.
• Follow the recommendations of the chemical
manufacturer for disposal of waste water and
chemicals.
• Activated charcoal in liquid or other form may be used to
absorb chemicals in tanks or spills.
note: When cleaning the sprayer after working with
hormone weedkillers, follow the instructions of the
herbicide producers. Neutralize with activated charcoal.
(Example: add 0.35 oz./1 g. of activated charcoal to 1.7
pint/1 liter of water and leave this detergent in the tank and
the lines approximately for 24 hours.) This is very important
if other chemicals will be sprayed as the residues of the
herbicide may damage susceptible plants. Cleaning after
application of products containing carbolineum, if they
are not water soluble, should be done with a 5% soda lye
having a temperature of 104°F (40°C). Rinse with plenty of
clean water.
4
3
1
2
1. Pressure Cylinder
2. Cylinder Support Clamp
3. Pressure Control Valve (Deluxe models only)
• After operation, the sprayer should be stored away from
direct sunlight to prevent UV damage.
• After removing the pump or when mounting a new Viton®
collar, treat both the collar and the piston with waterresistant grease.*
• Before winter, drain all liquid in tank, lines and air
chamber. (See “Cleaning.”) Leave shut-off valve
locked in the “open” position to prevent freezing.
• For service, visit our website to locate your nearest Solo
dealer. Always insist on original Solo spare parts.
• Regularly inspect hose, wand, pump, tank and shut-off
valve for wear, damage or leaks. Repair promptly.
• Occasionally lubricate cap gasket.*
Avoid excessive wear by:
1) Regular lubrication of Viton® collar, cylinder and piston
with water-resistant grease.*
2) Prompt and thorough cleaning and flushing of sprayer.
Soap and water work well.
*Use Solo Superior Grease (#9850-P). Petroleum jelly may also be used.
SOLO LiMited Warranty
Solo Incorporated guarantees the original purchaser of Solo equipment that any failure of Solo manufactured parts due to
defects in material and workmanship occurred during the applicable warranty period will be repaired or replaced without
charge for parts or labor, except for those items not covered by warranty.
cOnSUMer LiMited Warranty: Solo equipment purchased for consumer use is covered by this Limited Warranty
for a period of ONE (1) YEAR. Solo’s polyethylene tank is covered by this limited warranty for the life of the unit.
cOMMerciaL LiMited Warranty: Solo equipment purchased for commercial use is covered by this Limited
Warranty for a period of ONE (1) YEAR.
OWner’S ObLiGatiOn and reSPOnSibiLity: Proof of purchase must be provided by the owner in order to obtain
warranty service. Should any failure covered by this Limited Warranty occur, deliver or ship the Solo products or parts to
an authorized Solo service center. Freight, packing and insurance costs, if any, will be borne by the owner. Follow normal
maintenance service to include applicable lubrication, operation and storage of the product as explained in the operator’s
manual.
iteMS nOt cOvered by Warranty: Provisions of the Limited Warranty will not apply to the following: Any indirect
or consequential damages that may result from the failure or malfunction of the Solo product. Normal service requirements
arising during the warranty period, such as cleaning, normal wear, lubrication, filter, spray tips, etc. Normal service work
over and above the repair or replacement of defective parts. Any failure that results from an accident, customer abuse,
normal wear, neglect or failure to operate the product in accordance with the instructions provided in the operator’s manual
or provided with the product. When an alteration or modification has been performed on a Solo product, Solo is responsible
only for products as originally furnished by Solo, provided the alterations or modifications do not adversely affect the
product’s operation, performance or durability. Parts or accessories that are incompatible with the product are not approved
by Solo.
Full disclosure of Solo’s Limited Warranty is available from your local Solo dealer or SOLO INCORPORATED, 5100
Chestnut Avenue, Newport News, Virginia 23605 (800-765-6462).
This Limited Warranty gives you specific legal rights and you may also have other rights, which vary from state to state.
acceSSOrieS:
The following accessories are not standard. An order form is provided on pages 11 and 12, or ask your Solo dealer.
Speed tip nozzle (#40 74 666): Change from a fine mist or jet stream or flat spray pattern with the twist of
a dial.
pressure control gauge (#49 00 622): Displays spraying pressure so operator can maintain desired
pressure level.
Brass adjustable spray nozzle (#06 10 410-p): Affords operator a full range of sprays from fine to jet
stream. Standard on model 425-Deluxe, 475-Deluxe, 425-PAF, 475-PAF and 478.
Drift guard (#49 00 430): Helps control application of formula under breezy conditions.
4-nozzle spray boom and mounting hardware (#49 00 298): Mounted on the back part of the sprayer frame
with 4 hollow cone jets for area treatment (total width 49-3/4”; distance between nozzles 16”).
2-nozzle spray boom (#49 00 514): Handheld spray boom mounts on end of spray wand (total width 33”;
distance between nozzles 24”). Includes 2 flat spray nozzles.
twin nozzle (#49 00 477): This is a multi-purpose nozzle that attaches to the end of the spray wand
for double row application.
4' to 8' Carbon Fiber Wand (49 00 445) This lightweight spray wand adjusts from 4' to 8' and replaces
the standard spray tube to reach eaves or trees up to 25 ft. (7.6 meters) .
60" Brass spray wand (#49 00 528): The spray wand is 60” (150 cm) long and replaces the standard
spray tube for treating trees up to heights of 16 ft. (5 meters). Additional extension tube available in
20” length (#49 00 513).
Deluxe Shoulder Saver Harness (#43 00 343): Heavy duty, fully adjustable, padded shoulder straps,
large, padded lumbar support and fully adjustable chest strap.
Solo Superior Grease (#9850-p) (not shown): (4 oz.) Used in the manufacture of Solo sprayers.
Controlled Flow valve (CFvalve™): Provides constant pressure and flow to the spray nozzle and can
be used in various applications.
In the best interest of continued technological progress, we reserve the right to change design and configuration of any
product without prior or other notice. Therefore, please note that text and illustrations of this manual are not to be considered
binding and do not constitute a basis for legal or other claims.
5
SPare PartS LiSt
liste de pièces de rechange
lista de piezas de recambio
96
55A
19
Deluxe Models Only
107
55A
26
38
Deluxe
Models
Only
*Not standard on all models.
SPeciaL PartS and acceSSOrieS (not shown in parts list)
Order No.
Description
4900310N
0610406-K
0610407-K
0610411-K
0610409-K
4400203
4400221
Conversion kit (from piston to diaphragm pump)
Diaphragm pump repair kit includes 8, 11, 12, 20 (2 ea.), 24, 25, 66, 106
Piston pump repair kit includes 8,11-13, 20 (2 ea.), 24, 25, 44
Wand repair kit includes 7, 8, 10, 22, 26, 34, 49, 103
Piston, rod & collar kit includes 41-44, 54
Pump assembly (Piston) includes 8, 11, 12, 13, 20 (2 ea.), 39, 40, 41, 42, 43, 44, 54, 107
Pump assembly (Diaphragm) includes 8, 11, 12, 20 (2 ea.), 39, 61, 63, 64 (12 ea.), 64A, 65, 66,
67, 106, 107
6
POS.#
2
3
4
6
8
10
11
12
13
14
15
16
17
18
20
21
—
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
38
39
40
41
42
43
44
45
45
46
47
48
49
51
52
53
54
55
55A
58
60
61
63
64
64A
65
66
66
67
68
69
70
72
73
75
97
98
99
100
101
102
103
106
107
**
ORDER#
FORMOD.
0010165
0012185
0030131
0012185
0062258
0062115
0062291
0062139
0062140
0064234
0066388
0066394
4043123
4035111
4061257
4200242
4200305
4074148
4074323
4074350
0070260
4074337
4074344
4074410
4074263
4074756
4074283
4074755
4900527
4900207
4074500
4074527
4200162
4200293
4071305
4200166
4300315
4300340
4400240
4400240N
4073190
4074409
4074262
4073558
4400189
4800170
4800249
480017325
4900230
4900645
4900421
4061345
0031356
4074680
0010110
0020101
4074408
4074412
4074425
4074996
4073411
4073410
4400222
0018275
0018275
4074256
4074245
4074246
4074255
4031130
4074243
4074234
0010141
4074835
4074392
4074295
4061464
4074123
4074329
4074336
4074335
0062271
0062324
4800182
HeavyDuty
425,475,478
435,485
473P,473D
DeluxeModels
475-B,475-BDeluxe
475
475-B,475-BDeluxe
**
4200215
0610402-K
4900319
4073725
4900454
0020119
0012192
4074996
0065210
4900430
4900477
4900528
4900622
4900513
2700316
4074338
0062249
4074666
0610410-P
4300343
4200205
4900258N
HeavyDuty
DeluxeModelsOnly
HeavyDuty
DESCRIPTION
FRANCAIS
Bolt
VisT.C.
Bolt**
VisT.C.
Washer**
Rondelle
Bolt
VisT.C.
Gasket
Jointdeconnection
O-ring
Jointbague
O-ring
Jointbague
O-ring
Jointbague
O-ring
Jointbague
Hose48”(item26,34,49,103incl.)
Tuyau(Pos.26,34,49,103incl.)
Hoseclamp
Colliercpl.
Clamp
Colliercpl.
Stopplate**
Butêe
Pumpshaft
Tuyau
Valveplate
Jointdesoupape
Redtankcap(item48,98&99incl.)
Couvercle
Blacktankcap(item48,98&99incl.)
Couvercle
Retainingnut
Ecrouderaccord
Valvebody
Piècederèglage
Sealingplug
Joint
Compressionspring
Ressortdecompréssion
Retainingnut
Ecrouderaccord
Controlknob
Piècederèglage
Bushing
Coussinet
Flatsprayjet
Buseàdiffusionlarge
Swirlplate
Piècegirafoire
Jetfilter
tamisdegicleur
Jetcap
Capuchondegicleur
Plasticadjustablenozzle(Inc.a&b)
Buseréglableenplastique
BrassAdj.spraynozzle
Bouchier
Clamp
Piècedeserrage
Elbow
Coude
Tankandframeassy.,4gal.
Supportderèservoir,151
Tankandframeassy.,5gal.
Supportderèservoir,201
Tankandframeassy.,3gal.
Entonnoir
Filterbasket
Lepanier-filtre
Shoulderstrap(item73incl.)
Bretelle(Pos.73incl.)
DeluxeShoulderStrap(Item73incl.)
Bretelledeluxe(Pos.73incl.)
Pressurecylinder(DeluxeModels)
Cylindrecpl.
Pressurecylinder
Cylinder,assy.(item12,13,20incl.)
Biellesandtèton
Connectingrodwithoutstud
Levier
Lever
Piston
Piston
ManchetteViton
Viton®collar
Robinetd’arrêt
Shut-offvalve,assy.
Levierdepompe(pos.75incl.)
Shut-offvalve,assy.(BleachResistant)
Levierdepompe(pos.75incl.)
Pumplever(item75incl.)
Tuyaupulvèrisateur(500mm)
Spraytube20”(item8,26incl.)
Jointbague(pos.8,26incl.)
StainlessWand
BrassWand
Gasket
Rondelle
Washer
Coiffeprotectrice
Protectivecover
visT.C.
Bolt
Ecrou.hex.
Hex.nut
Bielleavecteton
Connectingrodwithstud
Porte-bretelle
StrapBuckle(Pre2013Models)
Carterdemembrame
StrapPin(2013andlaterModels)
Chaveta
Wandretainerclip
Retenuedelalance
Housing(diaphragm)
Jointbague
Flange
Siègesoupape(pos.12,20incl.)
Valve,assy.(item12,20incl.)
VisT.C.
Screw
Plaqueàmembrane
Diaphragmscrew
Visdediaphragme
Plunger
Membrane
Diaphragm
Bielle
Diaphragm(BleachResistant)
Bielle(Clororesistente)
Lever
Goujon
Wristpin
Levier1
“L”connectingbracket
Levier2
“R”connectingbracket
VisT.C.
Bolt
Accroche
Hook
Crochet
Grip
Poignée
Pin
Goupille
Ventplate
Plaquededécompression
Ventcap
Capuchondedécompression
Lockclip
Pincedeverrouillage
Retainingnut
Écroudeserrage
Lever
Levier
O-ring
Jointtorique
O-ring
Jointtorique
PressureControlValve(item8,23,24,25,27)RégulateurdePression
ESPAÑOL
Tornillocil.
Tornillocil.
Arandela
Tornillocil.
Juntadeconexion
AnilloO
AnilloR
AnilloR
AnilloR
Manguera(articulo26,34,49,103incl.)
Abrazadera
Abrazadera
Piezadeapoyo
Tubo
Placedevalvula
Tapadeldepôsito(roja)
Tapadeldepôsito(negra)
Tuercademanguito
Piezedeajuste
Junta
Resortedepresion
Tuercademanguito
Tapadeajuste
Cohinete
Toberadechorroancho
Piezederayado
Piltrodetobera
Tapadetobera
Boquillaajustable
Boquillaajustable
Piezederetencion
Code
Soportededepôsito,151
Soportededepôsito,201
EmbudoFiltro
Filtrodecanasta
Correaje(articulo73incl.)
Correajedelujo(articulo73incl.)
Cilindromont
Biela
Palanca
Piston
ManguitoViton
Grifodecierre,mont.
Palancadebomba(articulo75incl.)
Palancadebomba(articulo75incl.)
Tuboatomizador(500mm)
Aniliodejunta(articulo8,26included)
Arandela
Tapaprotectora
Tronillocil.
Tuercahex.
Biela
Hebillaparacorrea
Cartermembrana
Goujon
AnilloO
Piezarosada(articulo12,20incl.)
Tornillocil.
Chapademembrana
Tornillodeladiafragma
Membrana
Biela
Biela(Resistenteauchlore)
Perno
Palanca1
Palanca2
Tornillocil.
Gancho
Gancho
Apretón
Perno
Placadelarespiradora
Tapadelarespiradora
Sujetadordecerradura
Tuercaderetención
Palanca
Anillo-O
Anillo-O
ValvuladeControl
DiaphragmPumpSprayerOnly
ACCESSORIES
1
7
19
50
56
57
58
59
76
80
—
90
—
93
94
95
96
—
—
—
—
Plug(item8incl.)
Bouchon(pos.8incl.)
Tapón(articulo8incl.)
Shut-offvalverepairkit
Pochetterobinetd’arrét
Juegorep.grifodecierre\
Spraywand27”(690mm)(item8,26incl.)
Lancedevaporisationde69cm(27po)i8,26incl.) Varadepulverizador27"(690mm)(art.8
26incl.)
CarryingHandle(Requires2x4035125)
Asadetransporte
Poigneedetransport
Fold-awayhandle(item4,56,57,58incl.)
Poignéerabattable(réf.4,56,57,58compr.) Manillapliegue(articulo4,56,57,58incl.)
Nut
Écrou
Tuerca
Bolt
Boulon
Cerrojo
Clip
Pince
Sujetador
Brassflatspraynozzle
Buseàjetplatenlaiton
Boquilladepulverizadordelatónplano
Driftguard
Anti-dèrive
Protectordeladeriva
Doublespraynozzle
Buseàdoublejet
Boquilladobledepulverizador
Extensionwand60”(1250mm)
Rallongedelancede1,25m(60po)
Varadeextensión(1250mm)
Pressuregaugew/connectionparts
Mandometro
Extensiontube20”(500mm)
Clapetanti-retour
Tubaalargador(500mm)
Nodripcheckvalve
Valvuladeretencion
Retainingnut
Tuercademanguito
O-ring
Jointtorique
AnilloO
SpeedTipNozzle
BrassAdj.spraynozzleassy.
Joitbague
Toberadeallura,mont.
DeluxeShouldersaverharness
Buselongueprotee,cpl.
Reductioninsert,gasketsincl.
Reduceuravecjints
Empaquetaduras
Elbownozzleassy.(item10,22,31,33,35incl.)Pochettejoints(10,22,31,33,35incl.)
Juegoempaquetaduras8(10,22,31,33,35
incl.)
7
inStaLLatiOn inStrUctiOnS
PiStOn PUMP rePair Kit ( # 0610407-K)
tools needed for kit installation: 6mm Allen Head Wrench, Flat Screwdriver, 11mm Wrench or Cresent Wrench, Long Nose Pliers, Hammer, 13mm Socket or Wrench, T-25 Torx Screwdriver, Grease or Petroleum Jelly, 2X4 Piece of wood 18” long
1. Using a 13mm socket wrench
remove the handle bolts, and set
aside. Lay unit on its back with
pump assembly facing you. See
figure 1. Loosen hose clamp (E).
Pull off sprayer hose. Caution:
There may be liquid inside the
hose and pressure cylinder even
when the tank is empty. Wear
protective gloves. Next, remove
the nut and bolt from protective
cap, and remove cap (C). Rotate
the pump shaft to access the two
lever bolts in the center (B). Using
a 6mm allen head wrench, remove
them. Pull the piston (F) out of the
piston cylinder (D).
2. To remove the piston cylinder
assembly, turn the cylinder counter
clockwise when viewing from the
bottom. Figure 2. Caution: The
piston cylinder has sharp edges.
3. Check the outside of the piston
and inside ot the cylinder for
scratches. If the piston or cylinder
are scratched, replace with part#
0610409-K (piston) or part#
4073190 (cylinder). Figure 3.
6. Install a new valve plate and
firmly reseat the retaining pin using
needle nose pliers. Figure 6.
e
D
C
F
B
Figure 1.
Figure 2.
Figure 3.
4. To replace the Viton® collar,
push it off the top of the piston with
your thumb. Figure 4. Install the
new collar on the piston onto the
form fitted sides.
5. Remove the valve plate and
O-rings from the outside of the
piston cylinder. Install the new
valve plate and the two O-rings
making sure the O-rings seat in the
grooves. Finally, inside the piston
cylinder you will find a second
valve plate. Using needle nose
pliers, pull out the red or orange
pin and remove the valve plate.
Figure 5.
Figure 4.
Figure 5.
7. If the sprayer was leaking at
the pressure cylinder, it may
be necessary to remove the
pressure cylinder. First, unscrew
the pressure regulator control,
if equipped. Remove the large
clamp at the bottom of the cylinder.
Using a block of wood and a large
hammer, forcefully hit the top of
the pressure cylinder, driving the
assembly through the bottom of
the tank. Figure 7. Replace and
lubricate the O-ring at the bottom
of the pressure cylinder, then
reinstall the pressure cylinder using
the block of wood and hammer.
Reattach clamp.
8. Next, assemble the piston
cylinder. First, lubricate the O-rings
on the piston cylinder, being careful
not to get any on the valve plate.
Screw the piston cylinder clockwise
into the pressure cylinder until it
is tight and the bottom O-ring is
no longer seen. Figure 8. When
properly seated the notch on the
piston cylinder (G) will line up with
the indent on the pressure cylinder
(H). Figure 9.
9. Apply a light coat of grease to
the inside of the piston cylinder wall
and on the Viton® collar, and then
re-install the piston into the piston
cylinder. Figure 10. To insert the
piston, tilt at a slight angle with
the leading edge of the Viton®
collar placed over the slot. When
seated, install the 6mm Allen Head
bolts through lever base into shaft.
Replace the protective cap and
tighten the nut and bolt. Reinstall
the handle. Replace the hose and
black hose clamp making sure it is
firmly secured.
note:
Always wear rubber gloves, safety goggles and appropriate
protective clothing when repairing a sprayer. Work in a wellventilated area. Prior to repair, flush unit with water by filling,
then spraying the water into an appropriate container or area.
Ensure that all pressure is released by locking the shut-off valve
in the open position. Once a repair is completed, fill the unit with
clean water, pressurize, and check for leaks. If the sprayer leaks,
Do not USe. Repair leaks and recheck.
8
Figure 6.
Figure 7.
Figure 8.
G
Figure 9.
Figure 10.
H
inStaLLatiOn inStrUctiOnS
diaphragm Pump repair Kit ( # 0610406-K)
tools needed for kit installation: 6mm Allen Head Wrench, Flat Screwdriver, 11mm Wrench or Cresent Wrench, Long Nose Pliers, Hammer, 13mm Socket or Wrench, T-25 Torx Screwdriver, Grease or Petroleum Jelly, 2X4 Piece of wood 18” long
1. Using a 13mm socket wrench,
remove handle bolts and loosen the
stop plate (A) and remove the two
allen head screws (B) that hold the
connecting pieces to the pump rod.
Figure 1.
Figure 1.
2. With unit laying on its back
with pump assembly facing you,
remove the pump rod (C). Loosen
hose clamp and remove pressure
hose (D). Caution: There may be
liquid inside the hose and pressure
cylinder even when the tank is
empty. Wear protective gloves.
Next, loosen the clamp at the base
of the sprayer (E). Figure 2.
5. To replace the diaphragm,
remove the connecting rod retaining
screw (G) from the plunger and
lever (F). Replace the diaphragm
and reassemble. See Figure 4.
6. The valve assy. (H) is removed
using a locally made tool. Remove
red valve plate retaining pin using
needle nose pliers, then insert tool
into slots. See Figure 5. Use a
screwdriver to rotate tool counter
clockwise.
7. The valve plates and O-rings
can now be replaced. The bottom
valve plate is secured into place
with the red retaining pin. Push pin
into place using needle nose pliers.
Figure 6.
8. The pump housing (I) is separated from the pressure cylinder (J)
by pulling it off. Figure 7. The Oring can then be replaced.
K
L
Figure 8.
M
Figure 2.
3. Push the pressure cylinder
approximately 1/2" out of the
bottom of the tank. Then turn the
pump assy. 180 degrees. note:
Wooden block may be used to
tap the pump assembly through
bottom of tank. Remove pressure
regulating valve, if equipped before
removal of cylinder.
4. Next remove the 12 torx screws
that hold the flange in place. The
flange and diaphragm can then
be removed. Figure 3. note: For
clarity the pressure cylinder is
shown removed from the tank.
9. When reassembling the pump
housing to the pressure cylinder, be
sure the square tab on the pump
housing (K) is aligned in the notch.
See arrows (L) on the pressure
cylinder in Figure 8. Be careful not to
pinch or nick the O-ring.
note: Grease o-rings for re-assembly.
Screw the valve assembly into the
cylinder.
Figure 3.
F
G
10. Place diaphragm assembly (O)
onto the pump housing (M). Place
the flange (N) over the diaphragm.
Reinstall the 12 torx screws around
the outside diameter of the flange.
Figure 9.
N
O
Figure 9.
11. Lubricate the large O-ring and
then push the pressure cylinder into
the tank being careful not to pinch
the large O-ring (P).
note: Wooden block may also be
used for installation of the pressure
cylinder.
Figure 10.
12. Tighten pump clamp securely
(E). Install pump rod (C). Reinstall
the connecting pieces and allen head
screws (B). Reinstall the stop plate
(A) making sure that the bolt goes
through the rear hole. Reinstall the
hose and hose clamp making sure it
is firmly secured (D).
Figure 11.
P
Figure 4.
H
Figure 5.
note:
Always wear rubber gloves, safety goggles and
appropriate protective clothing when repairing a sprayer. Work
in a well ventilated area. Prior to repair, flush unit with water by
filling, then spraying the water into an appropriate container or
area. Ensure that all pressure is released by locking the shut-off
valve in the open position. Once a repair is completed, fill the
unit with clean water, pressurize, and check for leaks. If the
sprayer leaks, Do not USe. Repair leaks and recheck.
Figure 6.
J
I
Figure 7.
9
10
Order FOrM
Order parts and accessories online at www.solousa.com or from your Solo dealer. If there is no local Solo dealer, use this form to order
item names/Description
part no.
retail price
40 74 263
40 74 755
40 74 756
40 74 283
06 10 408-P
2.00
1.50
1.50
2.55
14.95
40 74 513
40 74 514
40 74 386
40 74 385
2.50
2.50
2.50
2.50
49 00 258N
6.35
49 00 477
29.95
06 10 410-P
8.75
49 00 207
49 00 527
49 00 252
49 00 322
6.25
4.25
2.85
2.85
Foam spray nozzle - for low drift & water saving
application of herbicides which tend to foam.
49 00 397
14.95
no drip check valve - prevents spray tip from leaking
when not in use.
27 00 316
4.95
Speed Tip Nozzle - Change from a fine mist, or a jet stream or a
flat spray pattern with the twist of a dial.
4074666
8.95
06 10 456-P
12.95
49 00 230
49 00 513
49 00 645-P
49 00 421
49 00 319
49 00 478
49 00 449
49 00 528
49 00 445
9.95
16.95
11.95
12.95
13.95
34.95
39.95
34.95
79.95
49 00 514
34.95
49 00 298
99.90
Shoulder Saver Harness - padded shoulder straps and
padded lumbar support reduces lower back fatigue.
Fits all models.
43 00 343
29.95
pressure gauge kits - indicates spray pressure.
Use with shut-off valve 4800170. Fits all models.
49 00 622
29.95
Drift guard - complete control for herbicide applications in
berry, flower, vegetable, cotton & other applications.
49 00 430
16.95
nozzles
Flat spray nozzle - surface area & row treatment
Jet cap
Swirl plate
Filter - standard
Sprayer elbow and nozzle assortment
no-drift wide angle flat nozzles mainly for spraying herbicides at low pressure.
At 15 psi they deliver:
.60 GPM
.30 GPM
.24 GPM
.12 GPM
elbow nozzle assembly
Double spray nozzle - for double row application
spraying in two directions simultaneously.
Brass adjustable spray nozzle kit - with jet filter and screw
cap for tree spraying (from fine misting to a jet stream).
Brass adjustable spray nozzle (same nozzle as kit above)
plastic adjustable nozzle
Hollow cone nozzles - for shrubs & bushes:
1.4 mm
1.8 mm
nozzle assortment - includes flat, hollow cone, no drift,
and plastic adjustable nozzles.
extension tubes and spray wands
20” spray wand
20” extension tube
21” stainless steel wand
20” brass spray wand
27” spray wand
40” brass telescoping wand
48” carbon fiber wand
60” brass spray wand
4’ to 8’ Carbon Fiber Wand
note: extension tubes attach to wands to extend length.
Spray wands attach to shut-off valve only.
Spray booms
Spray booms - spray 2 or 4 rows at once with:
2-nozzle spray boom - handheld (total width 33”)
distance between nozzles 24”. Includes 2 flat spray nozzles.
4-nozzle spray boom - mounts on rear of sprayer
(total width 49 3/4”; distance between nozzles 16”).
Includes 4 hollow cone nozzles.
Specialty items
Prices and technical specifications are subject to change without notice.
11
Qty.
total
item names/Description
pro spot drift guard. Controls spray to a 3” spot
part no.
retail price
49 00 626
5.95
tank cap w/valve assembly
42 00 242
4.95
Filter basket
42 00 166
5.95
Hose - 48” long (120 psi)
00 64 234
5.95
Shut-off valve
48 00 170
15.95
49 00 170N
19.95
44 00 240
19.95
Shut-off valve, spray wand & nozzle elbow assy.
pressure cylinder
49 00 454
12.50
Complete piston pump assy w/pressure control valve
44 00 203-P
29.95
Complete diaphragm pump assy w/pressure control valve
44 00 221-P
29.95
Shut-off valve repair kit
06 10 402-K
6.50
Diaphragm pump repair kit
06 10 406-K
14.95
piston pump repair kit
06 10 407-K
19.95
Shut-off valve and wand repair kit
06 10 411-K
9.95
piston, rod and collar kit
06 10 409-K
19.95
Conversion kit (from piston pump to diaphragm pump)
49 00 310N
26.50
42 00 215
5.95
9850-P
2.95
998SPDVD
9.95
Fold away pump handle
Qty.
total
repair kits
plug - to operate at higher than 60 psi (DelUXe moDelS See paGe 2)
Solo Superior Grease - (4oz.) used in the manufacture of all Solo Parts
Sprayer service DvD - explains how to repair the backpack and handheld
sprayers in non-technical language.
mail or Fax to: Solo • 5100 Chestnut avenue
newport news, va 23605 • phone: (757) 245-4228 • Fax: (757) 245-0800
order online: www.solousa.com e-mail: [email protected]
Please do not send cash with this order. Make check or money order payable to Solo Incorporated. You may request C.O.D. shipment. Please call for current C.O.D. charges.
Form of Payment:
/
/
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Credit Card
Check or Money Order
C.O.D.
/ / / /
/ / / /
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Total from page 12
$
Total
$
SHIPPING CHARGE
$
Grand Total
$
Please allow 1-2 weeks for delivery
Signature
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City:
$
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Email Address:
12
7.95
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