Vantage 400 Product Info - Westermans International

Vantage 400 Product Info - Westermans International
VANTAGE® 400
Compact, Multi-Process, Excellent Value
www.lincolnelectric.com/green
KEY FEATURES
The quiet, compact Vantage® 400 is an ideal choice for construction teams, pipe rig owners
and rental fleet managers. Select your choice of proven 4 cylinder 1800 RPM diesel engines.
• Stainless steel panels offer added durability
• Select one of five welding process modes
• Tier 4i Perkins® diesel engine
Input »
Two Year Extended
Warranty Available in
the U.S.A. and Canada.
www.lincolnelectric.com
Applications
Construction
Pipe
Maintenance & Repair
Output »
• Plenty of AC Generator power
Publication E6.210 | Issue Date 01/18
© Lincoln Global Inc. All Rights Reserved
Processes »
Stick, TIG, MIG, Flux-Cored,
Gouging
Product Number »
Perkins® K2410-5
FEATURES
»» Compact Case with Stainless Steel Enclosure
»»
»»
»»
»»
»»
- One of the most compact 400 amp machines
available. Suitable for many pickup and
service trucks.
- Standard stainless steel roof, side panels and
engine-access door deliver added protection
and durability.
Multi-Process Welding, Separate Arc Gouge Mode
- Select one of five Process Modes, including
CC-Stick (up to 1/4 in.), Downhill Pipe (for
stick), DC Touch Start TIG®, CV-Wire (up
to 3/32 in.) or Arc Gouging mode which
maximizes output with up to 5/16 in.
carbon rods.
Plenty of AC Generator Power
- 19 kW peak (17 kW continuous)
3-Phase 240V AC generator power. Will power
industrial equipment such as a plasma cutter,
pump or inverter welder.
- 12 kW peak (11 kW continuous)
1-phase AC generator power for common
construction tools.
Reliable Engines
- 4 cylinder 1800 RPM Perkins® diesel engines
run smooth and quiet. Standard engine
gauges allow you to monitor performance at
a glance.
- 20 gallon fuel tank for long run time.
Innovative Service Access
- Lockable, removable sliding engine access
door provides ample space for engine and oil
filter work without requiring a large clearance
space on your truck.
- Battery drawer on front of machine and topmounted radiator cover provide convenient
access to these systems.
- Patented tilt down control panel for easy
servicing of internal components.
- Patented radiator cap cover is latched for easy
access and lockable.
Low Noise
- 99.1 dBA Lwa sound power (74.8 dB at
23 ft./7 m) –
­ one of the quietest 400 amp
engine-driven welders available.
Single-side engine access
with lockable sliding door.
Fuel, oil pressure and engine
temperature gauges help you
monitor performance.
Output automatically switches to remote
mode when remote device is connected.
For the CC-stick, downhill pipe and
Touch Start TIG® modes, the machine
output dial becomes a maximum current
limit for more fine tuning with the
remote control dial or Amptrol™.
Convenient slide-out battery
drawer below control panel.
Latched and lockable
radiator cap cover.
Handy oil drain valve and tube
makes oil changes easy.
• Simple Controls – Keeps training time to a minimum. The flip-down
control panel door keeps less frequently used dials out of the way.
Scratch-resistant Lexan® nameplate.
• Digital weld meters for amps and volts output make it easy to
precisely set your procedures.
• Large 20 gallon (76 liter) fuel tank provides run time for an extended
day—over 16 hours of welding at 400A/36V/100% duty cycle output, or
36 hours at high idle.
• Great Engine – 32.7 horsepower water-cooled 4 cylinder Perkins® 404D22 diesel engine. Engine has an automatic idler for greater
fuel economy and reduced noise, and a glow plug button for cold
weather starting.
• Engine hour meter for scheduled maintenance.
• LN-25 Ironworker™ across-the-arc wire feeder is a recommended
option. Other across-the-arc choices are the LN-25 PRO and Activ8™.
•14-pin connector for Lincoln Electric wire feeders with control cables –
LF-72, LF-74, LN-8, LN-25 PRO Dual Power and LN-742. Also compatible
with Magnum SG Spool Gun System.
®
• Two Vantage® 400 units can be paralleled in the CC-stick mode to
increase output.
®
• Kilowatts available for Multi-Weld 350 use: 6 kW @ 60 VDC,
8.7 kW @ 58 VDC.
PERFORMANCE
Arc Performance
• 400 amps @100% duty cycle with output range up to 500 amps using
Chopper Technology®. All ratings are at temperatures of 104°F/40°C.
• CC-stick mode is optimized for general purpose stick using E7018 low
hydrogen electrode.
• Built-in “hot” start for easier starts and restrikes minimizing the
electrode “sticking” to the work.
• Downhill pipe mode with active arc force control - enhanced downhill
pipe welding mode. Excellent for cellulosic electrodes. Fast travel
speeds, especially on fill passes. Arc control adjustment for a soft,
buttery arc or a more forceful digging arc.
WHAT IS CHOPPER TECHNOLOGY®?
• Standard DC Touch Start TIG® welding, not scratch start, for easy
arc starting that avoids tungsten contamination and the use of
high-frequency equipment.
WHAT IS TOUCH START TIG®?
Traditional weld control is more
variable around the desired output.
Touch Start TIG® uses a very low voltage to sense when the tip of
the tungsten electrode is touched to the work piece. When this
occurs, a complete circuit is established. When the tungsten is then
raised from the work piece, the circuit senses a change in voltage
and initiates the appropriate welding current and voltage to
support the TIG welding process.
Chopper Technology®
delivers extremely fast response
for tighter output control.
Patented and award-winning Lincoln Electric
Chopper Technology®
delivers superior DC arc welding performance for general purpose stick,
downhill pipe, DC TIG, MIG, cored-wire and arc gouging.
Benefits of
Chopper Technology® include:
- Easy arc starting
- Smooth arc action
- Low spatter levels
- Excellent bead appearance
•VRD™ (Voltage Reduction Device™) reduced OCV (open circuit voltage)
in CC-stick welding mode for added safety.
WHAT IS VRD™?
The VRD™ provides additional safety in the CC-stick weld mode, especially
when working in an environment with a higher risk of electrical shock
such as wet areas and hot, humid, sweaty conditions. The VRD™ reduces
the OCV at the welding output terminals while not welding to less than
30 volts DC.
The VRD™ is activated by flipping a toggle switch inside the machine to
the “ON” position. Indicator lights monitor the voltage: green for less than
30 volts while not welding, and either red (greater than 30 volts) or green
while welding, depending on the actual voltage of the arc.
Other weld modes when VRD™ is on:
Downhill Pipe –There is no output.
CV-Wire
–OCV is not reduced.
Touch Start TIG® –No difference in
operation. TIG is
normally a low
voltage (less than
30 volts) operation.
Enjoy the added benefits of Lincoln Electric’s Touch Start TIG®
when DC TIG welding. Not only do you avoid tungsten
contamination when arc starting, but you also don’t need extra
high frequency equipment.
• Excellent CV wire welding with cored-wire and MIG (CO2 and mixed
gas). 3/32 in. (2.4 mm) E70T-6 up to 260 IPM, 27V.
Generator Performance
• 3-phase 240V AC generator power rated at 19 kW peak (17 kW
continuous) output to power industrial equipment such as a plasma
cutter, pump or inverter welder. Simultaneously weld and use 3-phase
AC power - for example, up to 9,400 watts can be delivered while
welding at 300 amps. Compare to competitive product which has
3-phase power available as an extra-cost factory-only option.
• 3-phase 240V receptacle on control panel eliminates the need to hardwire the connections.
• The Vantage® 400 provides added value at the job site by delivering
up to 12 kW peak (11 kW continuous) watts of 1-Phase AC auxiliary
power for equipment such as a Lincoln Electric plasma cutter. Also
use for lights, grinders and other common construction tools. And,
you can simultaneously weld and have access to AC power – 4,700
watts can be delivered while welding at 300 amps.
• AC generator voltage is constant at 120V or 240V at any weld
dial setting.
VRD™ portion of nameplate
with green light on.
• Two 120V GFCI (Ground Fault Circuit Interrupter) modules sealed from
moisture for more reliable operation.
• All receptacles are circuit breaker protected. Each receptacle has a
spring-loaded weather protective cover which keeps each receptacle
protected from the environment when not in use.
[ 3 ] | Vantage ® 400
SIMULTANEOUS WELDING AND AC GENERATOR POWER
1 Phase
Watts
Amps
Weld Amps
0
100
200
300
400
500
AND
11,000 11,000 8,000 4,700 1,700 0
Simultaneous 1 and 3 Phase
Watts Amps
3 Phase
Watts Amps
46
46
33
20
7
0
17,000
15,400
13,000
9,400
3,400
0
OR
41
37
31
23
8
0
OR
11,000
11,000
8.000
4,700
1,700
0
-
KEY CONTROLS
2
1
25
24
23
3
22
21
4
20
5
6
19
18
7
8
9
17
10
16
15
11
13
12
14
Note: Control panel door not shown.
Vantage ® 400 | [ 4 ]
1. Glow Plug Button
2. Weld Mode Selector Switch
3. Run/Stop Switch
4. Hour Meter
5. Start Pushbutton
6. Engine Idler Switch
7. Fuel Level, Engine Temperature and
Oil Pressure Gauges
8. Engine Protection Light
9. Engine Battery Charging Light
10. 120 VAC Circuit Breakers
11. 120 VAC Receptacles
12. Covered Weld Output Terminals + and 13. Sealed GFCI Modules
14. Ground Stud
15. 120/240 VAC Full-KVA 1-Phase Receptacle
16. 240 VAC Full-KVA 3-Phase Receptacle
17. Full-KVA 1- and 3-Phase Circuit Breaker
18. 14-Pin Wire Feeder Connector
19. 6-Pin Remote Control Connector
20. Arc Force and Inductance/Pinch Control Dial
21. Welding Terminals Control Switch
22. Wire Feeder Voltmeter Polarity Switch
23. Digital Amps and Volts Output Meters
24. VRD Indicator Lights
25. Output Control Dial
QUALITY AND RELIABILITY
• Simple wire harnessing keeps connections to a minimum for greater
reliability. Lead and harness strain reliefs on all control connections
help ensure trouble-free performance.
•Perkins engine camshafts are
gear-driven. No timing belt
maintenance.
• Engine protection system includes automatic shutdown for low oil
pressure or high engine temperature.
• Printed circuit boards are
environmentally-shielded using
Lincoln Electric’s engineered potting
compound and protective frame trays.
®
• Indicator light turns on for low oil pressure or high engine
temperature. A second indicator light turns on if the engine battery
charging system malfunctions.
• Dependability and long life aided by all-copper windings in rotor
and stator with high quality insulation.
• Circuit breaker protection on the battery ignition system provides
added component protection.
• Standard stainless steel roof, side panels and engine-access door
deliver added protection, durability and corrosion-resistance.
Eliminates the need to paint or replace rusting panels.
• Environmental friendly engine! Engine has a closed breather system
to keep the engine compartment and ground clean. This system
eliminates oil mist from collecting inside the engine compartment,
especially on surfaces that would lower engine cooling efficiency.
• Manufactured under a quality system certified to ISO 9001
requirements and ISO 14001 environmental standards.
• Self-bleeding engine simplifies startup if your fuel tank runs dry.
• CSA (Canadian Standards Association) Certified.
• Three-year Lincoln Electric warranty on welder (engine is warranted
separately by the manufacturer - see Engine Specifications,
footnote 6).
MACHINE SPECIFICATIONS
Product
Name
Ordering
Information
Vantage® 400
(Perkins®)
K2410-5
Description
400 Amp DC Welder with
Engine Gauges
19,000 Watts Peak
17,000 Watts
Continuous AC Power
3-Phase
12,000 Watts Peak
11,000 Watts
Continuous AC Power
1-Phase
CC/Pipe-Rated
DC Output(1)
Current/Voltage/Duty Cycle
DC Constant Current
400A/36V/100%
450A/32V/100%
30-500A
CV Rated Output(1)
Current/Voltage/Duty Cycle
DC Constant Voltage(2)
400A/36V/100%
450A/32V/100%
14-36V
Single Dial
Continuous Control
DC Pipe Current
300A/32V/100%
40-300A
Touch Start TIG® Range
250A/30V/100%
20-250A
Wire Feeder Power
120V/60Hz
42V/60Hz
Arc Gouge
400/36V/100%
90-450A
(2)
(3)
(4)
(5)
Weight
lbs. (kg)
19,000 Peak
Watts, 60 Hz
35.9 x 25.3 x 60.0
(913 x 642 x 1524)
1230
(559)
Two 120V Duplex
Receptacles w/
Sealed GFCI Modules
20A Per Duplex
40A Total(5)
To top of exhaust
tube:
46.6 (1184)
AC Power
1-Phase
Full KVA
Receptacle
[email protected]
[email protected] Each
Branch Circuit(5)
3-Phase
Full KVA
Receptacle
[email protected]
Single Dial
Continuous Control
60V DC Max OCV
@1880 RPM
(1)
Dimensions
HxWxL
inches (mm)
(3)(4)
High Altitude: Perkins® – for maximum rating, derate the output 2.5% to 3.5% for every 1,000 ft. (300 m). High Temperature: For maximum rating, derate 2 volts
for every 18°F (10°C) above 104°F (40°C).
DC Constant Voltage capability provides convenience and added safety when welding in electrically hazardous conditions.
When welding, available auxiliary power will be reduced. Output voltage is within +/- 10% at all loads up to rated capacity.
120V will operate either 60 Hz or 50/60 Hz power tools, lights, etc.
Circuits cannot be wired in parallel to operate the same device.
ENGINE SPECIFICATIONS
Engine
Model
Perkins® 404D-22
EPA Tier 4i
Description
4 Cylinder, 4 Cycle Water-Cooled Diesel Engine,
12V Electric Start, Dry Type Air Cleaner,
Fuel Filter with Water Separator,
Mechanical Governor
Horsepower &
Displacement
Dry
Capacities
Operating
Speeds
Fuel
Consumption
32.7 HP
@ 1800 RPM
FUEL: 20 gals (76 liters)
OIL: 11.2 qts (10.6 liters)
RADIATOR COOLANT: 8.0 qts (7.6 liters)
400A Load
1800 RPM
High Idle
1880 RPM
Low Idle
1400 RPM
1.2 Gals/Hr
4.4 liters/Hr
0.4 Gals/Hr
1.5 liters/Hr
0.3 Gals/Hr
1.1 liters/Hr
136 cu. in.
(2.2 liters)
[ 5 ] | Vantage ® 400
RECOMMENDED ACCESSORIES
GENERAL OPTIONS
120V
Power Plug Kit (20A)
Provides four 120V plugs rated at 20
amps each, and one dual voltage,
full KVA 1-phase plug rated at 120/
240V, 50 amps. 120V plug may
not be compatible with common
household receptacles.
Order K802N
Full-KVA Power Plug (1-Phase)
One dual voltage plug rated at
120/240V, 50 amps. NEMA 14-50P.
Order T12153-9
Full-KVA Power Plug (3-Phase)
One plug rated at 240V, 50 amps.
NEMA 15-50P.
Order T12153-10
Full - KVA Adapter Kit (1-Phase)
Provides convenient connection of
Lincoln Electric equipment having a
240V AC 1-phase plug (NEMA 6-50P)
to the full-KVA receptacle on
Lincoln engine-driven welders.
Order K1816-1
Shown with optional
K2639-1 Fender &
Light Kit
Medium Welder Trailer
For heavy-duty road, off-road,
plant and yard use. Includes
pivoting jack stand, safety chains,
and 13 in. (330 mm) wheels. Stiff
.120 in. (3.0 mm) welded rectangular
steel tube frame construction is
phosphate etched and powder
coat painted for superior rust and
corrosion resistance. Low sway
suspension gives outstanding
stability with manageable tongue
weight. Wheel bearings are packed
with high viscosity, high pressure,
low washout Lubriplate® grease.
Includes a Duo-Hitch® – a 2 in.
(51 mm) Ball/Lunette Eye
combination hitch. Overall width
60 in. (1524 mm). Overall length
124 in. (3150 mm).
Order:
K2636-1 Trailer
K2639-1 Fender & Light Kit
K2640-1 Cable Rack
Four-Wheeled Steerable Yard Trailer
For off-road, plant and yard use.
Includes an automatically engaging
drawbar lock when the drawbar is
raised to the verticle position. 13 in.
(330 mm) wheels. Wheel bearings
are packed with high viscosity, high
pressure, low washout Lubriplate®
grease. Stiff 3/16 in. (4.8 mm)
welded rectangular steel frame
construction is phosphate etched
and powder-coat painted for
superior rust and corrosion
resistance. Also includes a
Duo-Hitch® – a 2 in. (51 mm) Ball/
Lunette Eye combination hitch.
Overall width 55 in. (1397 mm).
Overall length 124 in. (3150 mm).
Order K2641-2
Spark Arrestor Kit
Mounts to muffler exhaust
tube. Virtually eliminates spark
emissions.
Order K903-1
Cold Weather Kit
For engine starting and operation
in extreme cold weather conditions
down to -40°F (-40°C) (with the use
of 0W40 synthetic oil and arctic
diesel fuel). Includes 120V AC oil
pan heater, 120V AC engine block
heater, and radiator grill tarp.
Order K2679-1 for Perkins®
Order K2735-1 for Kubota®
Polarity/Multi-Process Switch
For easy polarity switching.
Example: DC-stick root pass on
pipe & DC+ stick for hot, fill and cap
passes. Also for an easy process
change. Example: DC+ stick root
pass on pipe & DC- Innershield®
self-shielded flux-cored wire for
hot, fill and cap passes. 6 & 14-pin
remote connections can be made
to this unit. For all Lincoln Electric
Chopper Technology® enginedriven welders. Mounts on roof
with K2663-1 Docking Kit.
Order K2642-1
Docking Kit
Secures the K2642-1 Polarity/
Multi-Process Switch to the
engine-driven welder roof. Release
latch permits removal of K2642-1
Polarity/Multi-Process Switch.
Made from stainless steel for
rust-free operation. For all Lincoln
Electric Chopper Technology®
engine-driven welders.
Order K2663-1
STICK OPTIONS
Accessory Kit
Includes 35 ft. (10.7 m) 2/0 electrode
cable with lug, 30 ft.
(9.1 m) 2/0 work cable with lugs,
headshield, filter plate, cover plate,
work clamp and electrode holder.
400 amp capacity.
Order K704
Remote Output Control
Consists of a control box with
choice of two cable lengths.
Permits remote adjustment of
output.
Order K857 for 25 ft. (7.6 m)
Order K857-1 for 100 ft. (30.5 m)
TIG OPTIONS
Pro-Torch™ PTA-26V TIG Torch
Air-cooled 200 amp torch (2 piece)
equipped with valve for gas flow
control. 25 ft. (7.6 m) length.
Order K1783-9
[ 6 ] | Vantage ® 400
Magnum® Parts Kit for PTA-26V
TIG Torch
Magnum® Parts Kit provides all the
torch accessories you need to start
welding. Parts kit provides collets,
collet bodies, a back cap, alumina
nozzles and tungstens in a variety
of sizes, all packaged in an easy to
carry reclosable case.
Order KP509
Foot Amptrol™
Provides 25 ft. (7.6 m) of remote
output control for TIG welding.
(6-pin plug connection).
Order K870
Hand Amptrol™
Provides 25 ft. (7.6 m) of remote
current control for TIG welding.
(6-pin plug connection). Velcro
straps secure torch.
Order K963-3
(one size fits all Pro-Torch™ TIG
Torches)
Square Wave TIG 200
This 46 lb (21 kg) TIG and stick
welder includes adjustable AC
Frequency Control and AC Balance
for great results on aluminum,
pulse mode and 120V or 230V input
power capability.
Order K5126-1
WIRE FEEDER OPTIONS
LN-25 Ironworker™ Wire Feeder Portable CV unit for flux-cored
and MIG welding with MAXTRAC®
wire drive system. Includes digital
meters for wire feed speed/
amperage and voltage, gas
solenoid, internal contactor and
5/64 in. (2.0 mm) drive roll kit for
cored wire. Has 83% reduced wire
feed speed capability for 6 o’clock
pipe welding with Innershield® wire.
Order K2614-9
K126 PRO Innershield® Gun
For self-shielded wire with 15 ft.
(4.5 m) cable. For .062-5/64 in.
(1.6-2.0 mm) wire. Includes
K466-10 Connector Kit.
Order K126-12
Drive Roll and Guide Tube Kit
For .068-.072 in. (1.7-1.8 mm) cored
or solid steel wire.
Order KP1697-068
Magnum® PRO 350 Ready-Pak®
15 ft., .035-5/64 in.
Magnum® PRO MIG/flux-cored
welding guns are rated 100%
duty cycle. The guns are designed
for high amperage, high duty
cycle applications in extreme
environments where heatresistance and fast serviceability
are key.
Order K2652-2-10-45
RECOMMENDED ACCESSORIES
Drive Roll and Guide Tube Kit
For .035 in. and .045 in.
(0.9-1.1 mm) solid steel wire.
Order KP1696-1
Input Cable
(For SG Control Module)
For Lincoln engine power sources
with 14-pin MS-type connection,
separate 115V NEMA receptacles
and output stud connections.
Order K691-10
Magnum® SG Spool Gun
Hand held semiautomatic wire
feeder. Requires SG Control Module
and Input Cable.
Order K487-25
PLASMA CUTTING
Tomahawk® 1000
Cuts metal using the AC generator
power from the engine-driven
welder. Requires the T12153-9 Full
KVA Power Plug (1-Phase).
Order K2808-1
SG Control Module
The interface between the power
source and the spool gun. Provides
control of the wire speed and gas
flow. For use with a spool gun.
Order K488
PRODUCT SPECIFICATIONS
Product
Name
Product
Number
Vantage® 400
K2410-5
Rated Output
Current/Voltage/
Duty Cycle
400A/36V/100%
450A/32V/100%
Output
Range
30-500A DC
40-300A Pipe
20-250A DC TIG
14-36V CV
90-450A Gouge
3-Phase AC Power:
19 kW Peak, 17 kW Continuous
1-Phase AC Power:
12 kW Peak, 11 kW Continuous
Engine
Perkins®
404D-22
Number of
Cylinders
HP &
Speed (RPM)
HxWxD
inches (mm)
4
32.7 @ 1800
35.9 x 25.3 x 60
(913 x 642 x 1524)
To top of exhaust tube:
46.6 (1184)
Net
Weight
lbs. (kg)
1230 (559)
For best welding results with Lincoln Electric equipment,
always use Lincoln Electric consumables. Visit www.lincolnelectric.com for more details.
Manufactured at a facility with certified ISO Quality and Environmental Management Systems.
CUSTOMER ASSISTANCE POLICY
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On
occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge
they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant
or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might
arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically disclaimed. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln
Electric affect the results obtained in applying these types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
The Lincoln Electric Company
22801 St. Clair Avenue • Cleveland, OH • 44117-1199 • U.S.A.
www.lincolnelectric.com
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