wiring diagram &amp
Back to Index
WIRING DIAGRAM & INSTALLATION INSTRUCTIONS
FOR 99100197 PLOWLIGHT WIRING HARNESS
RELAY WIRE CONNECTIONS
FUNCTION
WIRE COLOR
RELAY PIN NO.
GROUND
PINK
0
PARK LIGHTS
BROWN
1
LOW BEAM IN
RED
4
LOW BEAM TRUCK
RED/WHITE
3
LOW BEAM PLOW
RED/BLACK
2
HIGH BEAM IN
ORANGE
8
HIGH BEAM TRUCK
ORANGE/WHITE
7
HIGH BEAM PLOW
ORANGE/BLACK
6
PASSENGER,
RIGHT, SIDE OF VEHICLE
PLUG INTO FEMALE
CONNECTOR THAT WAS
REMOVED FROM VEHICLE
HEADLAMP
RIGHT TURN
YELLOW WIRE
PLUG INTO
VEHICLE HEADLAMP
WHITE
CHASSIS
GROUND
PLUG INTO FEMALE
CONNECTOR THAT WAS
REMOVED FROM VEHICLE
HEADLAMP
PARK LAMP
BROWN WIRE
PLUG INTO
VEHICLE HEADLAMP
NEW PLOWLIGHT
NEW PLOWLIGHT
LEFT TURN
YELLOW WIRE
DRIVER, LEFT, SIDE OF VEHICLE
SNO-WAY® INTERNATIONAL, INC.
844 West State Street
Hartford, WI 53027 USA
Phone (262) 673-7200
Fax (262) 673-7409
©
2000 Sno-Way® International
97100353D
Back to Index
1. THINK SAFETY, ALWAYS WEAR SAFETY GLASSES WHEN PERFORMING THE
OPERATIONS PRESCRIBED IN THESE INSTRUCTIONS
2. READ ALL INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION
ASSEMBLY TOOLS NEEDED:
Sockets
7/16"—1-3/8"
Wrenches
7/16"—1-3/8"
Drill
5/32"
Plastic Wire Ties
INSTALLATION
IMPORTANT: Use a dielectric compound on all
connections to prevent corrosion.
1. Disconnect the vehicle headlight electrical connector
from the back of the vehicle headlamps.
NOTE: This may require the removal of the headlamp
assembly from the front of the vehicle if the connector is
not easily accessible.
2. Attach the individual wire terminals from the Plowlight
Harness to the Relay using the table showing the
Relay Wire Connections as a guide.
3. Position the harness in the engine compartment such
that the relay wires, with relay, are located on the
drivers side of the vehicle. The relay should be near
the driver side headlamp inside the engine
compartment.
c
8. Attach the Plowlight Harness to the driver, left, side
main vehicle harness. This connector was previously
connected to the driver side vehicle headlamp.
9. Attach the Plowlight Harness to the passenger, right,
side main vehicle harness. This connector was
previously connected to the passenger side vehicle
headlamp. Make sure this wire is receiving 12 volts
from the headlight circuit during both low and high
beam functions. If the male plug on this black wire is
not compatible with the female lead in the vehicle
harness, snip the plug off and us a Scotch-Lock® to
tap into the appropriate wire (12 volts in both low and
high beam functions).
10. Locate the left turn signal wire on the vehicle wire
harness. Using Scotch-Lock® connector (#96002039)
splice Yellow Plowlight Harness wire to vehicle turn
signal wire.
11. Locate the right turn signal wire on the vehicle wire
harness. Using Scotch-Lock® connector, splice
Yellow Plowlight Harness wire to vehicle turn signal
wire.
12. Locate the left park light wire on the vehicle wire
harness. Using Scotch-Lock® connector, splice
Brown Plowlight Harness wire to vehicle park wire.
13. Locate the White Ground wire with Ring Terminal on
the Plowlight Harness. Attach ring terminal to a good
clean chassis ground.
14. If disassembled, reassemble vehicle components.
CAUTION
Make sure that wire harness is routed away from
all moving engine components.
Example, Fan, Belts etc.
4. If it has been determined that an adapter harness is
required for this vehicle, refer to the instructions
supplied with the adapter harness, then proceed to
the next step.
NOTE: Holes may have to be drilled in front valance
sheet metal to pass wire harness through. Be careful not
to drill into radiator or AC core. Line all holes with
appropriate grommets available locally.
5. Route the harness to the right side of the vehicle by
running harness between the radiator and the grille.
6. Place Plow Light Connectors on outside of grille.
7. Attach the Plowlight Harness Connectors to right and
left vehicle headlamps.
15. Secure Plowlight Harness to a safe location with
electricians tape or plastic wire ties. Excess harness
length should be neatly coiled and taped or tied out of
the way.
c CAUTION
Make sure that wire harness is routed away from
all moving engine components.
Example, Fan, Belts etc.
DO NOT attach wire harness to hoses, radiator
AC coils, exhaust manifolds, or control cables.
16. Turn on vehicle lights and check operation.
17. Plug in Plowlights to Plowlight Harness and check to
make sure vehicle headlamps go out and Plow
Headlights come on. Check park and turn signals.
18. Locate the relay on the fender or other flat, accessible
location away from exhaust manifolds and mark
location of mounting points.
19. Drill locations with 5/32" drill and secure relay with (2)
#10-16 x 1" Self Tapping Washer Head Screws
(#98100037) provided.
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement