Operation/Repair/Parts
3A4168A
Electric Airless Sprayers
EN
For professional use only.
Not approved for use in European explosive atmosphere locations.
For portable spray application of architectural paints and coatings.
3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in this manual and in related manuals.
Be familiar with the controls and the proper usage of the equipment.
Save these instructions.
Related Manuals:
Paint
Texture
Gun
3A4133 / 312363
3A0413 / 309495
Pump
333028
333028
ti29689b
Models
Model Use
Paint
Texture
Paint
Part Number
Voltage
17M222
17M212
17M223
110V
17M213
17M202
17M217
17M203
Texture
17M204
240V
17M218
17M234
2
3A4168A
Table of Contents
Table of Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Paint Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Hose Reel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
15/20 Amp Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Switch Tip Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Clearing Tip Clogs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Hose Reel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Digital Tracking System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Operation Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Change Display Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Job Gallons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Lifetime Gallons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Secondary Menu - Stored Data . . . . . . . . . . . . . . . . . . . . . . . 21
Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Sprayer Will Not Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Texture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Texture Hose Reel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Filter Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Texture Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Texture Hose Reel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3A4168A
3
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this
equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols
refer to procedure-specific risks. When these symbols appear in the body of this manual or on
warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not
covered in this section may appear throughout the body of this manual where applicable.
GROUNDING
This product must be grounded. In the event of an electrical short circuit, grounding
reduces the risk of electric shock by providing an escape wire for the electric current.
This product is equipped with a cord having a grounding wire with an appropriate
grounding plug. The plug must be plugged into an outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
• Improper installation of the grounding plug is able to result in a risk of electric
shock.
• When repair or replacement of the cord or plug is required, do not connect the
grounding wire to either flat blade terminal.
• The wire with insulation having an outer surface that is green with or without
yellow stripes is the grounding wire.
• Check with a qualified electrician or serviceman when the grounding instructions
are not completely understood, or when in doubt as to whether the product is
properly grounded.
• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet
installed by a qualified electrician.
• This product is for use on a nominal 110V or 230V circuit and has a grounding
plug similar to the plugs illustrated in the figure below.
110V UK
230V
• Only connect the product to an outlet having the same configuration as the plug.
• Do not use an adapter with this product.
Extension Cords:
• Use only a 3-wire extension cord that has a grounding plug and a grounding
receptacle that accepts the plug on the product.
• Make sure your extension cord is not damaged. If an extension cord is
necessary, use 12 AWG (2.5 mm2) minimum to carry the current that the product
draws.
• An undersized cord results in a drop in line voltage and loss of power and
overheating.
4
3A4168A
Warnings
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious bodily
injury. In the event that injection occurs, get immediate surgical treatment.
• Do not aim the gun at, or spray any person or animal.
• Keep hands and other body parts away from the discharge. For example, do not
try to stop leaks with any part of the body.
• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
• Use Graco nozzle tips.
• Use caution when cleaning and changing nozzle tips. In the case where the
nozzle tip clogs while spraying, follow the Pressure Relief Procedure for turning
off the unit and relieving the pressure before removing the nozzle tip to clean.
• Equipment maintains pressure after power is shut off. Do not leave the equipment
energized or under pressure while unattended. Follow the Pressure Relief
Procedure when the equipment is unattended or not in use, and before servicing,
cleaning, or removing parts.
• Check hoses and parts for signs of damage. Replace any damaged hoses or
parts.
• This system is capable of producing 3300 psi. Use Graco replacement parts or
accessories that are rated a minimum of 3300 psi.
• Always engage the trigger lock when not spraying. Verify the trigger lock is
functioning properly.
• Verify that all connections are secure before operating the unit.
• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with
the controls.
3A4168A
5
Warnings
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or
explode. Paint or solvent flowing through the equipment can cause static sparking.
To help prevent fire and explosion:
• Do not spray flammable or combustible materials near an open flame or courses
of ignition such as cigarettes, motors, and electrical equipment.
• Paint or solvent flowing through the equipment is able to result in static
electricity. Static electricity creates a risk of fire or explosion in the presence of
paint or solvent fumes. All parts of the spray system, including pump, hose
assembly, spray gun, and objects in and around the spray area shall be properly
grounded to protect against static discharge and sparks. Use Graco conductive
or grounded high-pressure airless paint sprayer hoses.
• Verify that all container and collection systems are grounded to prevent static
discharge. Do not use pail liners unless they are anti-static or conductive.
• Connect to a grounded outlet and use grounded extension cords. Do not use
a 3-to-2 adapter.
• Do not use a paint or a solvent containing halogenated hydrocarbons.
• Do not spray flammable or combustible liquids in a confined area.
• Keep spray area well-ventilated. Keep a good supply of fresh air moving through
the area.
• Sprayer generates sparks. Keep pump assembly in a well ventilated area at
least 20 feet (6 m) from the spray area when spraying, flushing, cleaning, or
servicing. Do not spray pump assembly.
• Do not smoke in the spray area or spray where sparks or flame is present.
• Do not operate light switches, engines, or similar spark producing products in
the spray area.
• Keep area clean and free of paint and solvents being sprayed. Read all Safety
Data Sheets (SDSs) and container labels provided with the paints and solvents
manufacturer’s safety instructions.
• Fire extinguisher equipment shall be present and working.
6
3A4168A
Warnings
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Always wear appropriate gloves, eye protection, and a respirator or mask when
painting.
• Do not operate or spray near children. Keep children away from equipment at all
times.
• Do not overreach or stand on an unstable support. Keep effective footing and
balance at all times.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not kink or over-bend the hose.
• Do not expose the hose to temperatures or to pressures in excess of those
specified by Graco.
• Do not use the hose as a strength member to pull or lift the equipment.
• Do not spray with a hose shorter than 25 feet.
• Do not alter or modify equipment. Alterations or modifications may void agency
approvals and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you
are using it.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage or the
system can cause electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Connect only to grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors.
• Wait five minutes after disconnecting power cord before servicing large
capacitor units.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can
cause serious chemical reaction and equipment rupture. Failure to follow this
warning can result in death, serious injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated
hydrocarbon solvents or fluids containing such solvents.
• Do not use chlorine bleach.
• Many other fluids may contain chemicals that can react with aluminum. Contact
your material supplier for compatibility.
3A4168A
7
Warnings
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or
servicing equipment, follow the Pressure Relief Procedure and disconnect all
power sources.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent
serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and
burns. Protective equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and
solvent manufacturer.
CALIFORNIA PROPOSITION 65
The engine exhaust from this product contains a chemical known to the State of
California to cause cancer, birth defects or other reproductive harm.
This product contains a chemical known to the State of California to cause cancer,
birth defects or other reproductive harm. Wash hands after handling.
8
3A4168A
Component Identification
Component Identification
Paint and Texture Models
E
C
ON
OFF
B
K
A
C
C
D
E
I
G
H
J
D
J
G
I
J
I
E G
H
D
ti29686b
H
F
A
B
C
D
E
F
Display
AMP Switch (not available on all units)
ON/OFF Switch
Pressure Control
Prime / Spray Valve
Trigger Lock
3A4168A
G
H
I
J
K
Filter
Strainer
Pump
Drain Tube
Model/Serial Tag
9
Component Identification
Component Identification
Hose Reel
R
A
G
R
C
A
OFF
ON
G
P
C
D
D
P
E
J
E
H
H
J
N
F
ti29387b
A
C
D
E
F
G
10
Display
ON/OFF Switch
Pressure Control
Spray / Prime
Trigger Lock
Filter
H
J
N
P
R
Strainer
Pump
Unit / Serial Tag
Drain Tube
Hose Reel
3A4168A
Grounding
Grounding
Do not modify plug! If it will not fit in outlet,
have grounded outlet installed by a qualified
electrician. Do not use an adapter.
This equipment must be grounded to
reduce the risk of static sparking and
electric shock. Electric or static sparking
can cause fumes to ignite or explode.
Improper grounding can cause electric
shock. Grounding provides an escape wire
for the electric current.
The sprayer cord includes a grounding wire
with an appropriate grounding contact. Do
not use the sprayer if the electrical cord has
a damaged ground contact.
The plug must be plugged into an outlet that is
properly installed and grounded in accordance
with all local codes and ordinances.
Power Requirements
•
100-120V units require 100-120 VAC,
50/60 Hz, 15A, 1 phase
•
230V units require 220-240 VAC, 50/60
Hz, 10A
Extension Cords
Use an extension cord with an undamaged
ground contact.
If an extension cord is necessary, use a
3-wire, 12 AWG (2.5 mm2) minimum. Longer
cords and higher gauge cords reduce sprayer
performance.
ti29687b
3A4168A
11
Grounding
Pails
To maintain grounding continuity when
flushing or relieving pressure: hold metal
part of spray gun firmly to side of a grounded
metal pail. Then trigger gun.
Solvent and oil-based fluids: follow local
code. Use only conductive metal pails,
placed on a grounded surface such as
concrete.
Do not place pail on a nonconductive
surface such as paper or cardboard which
interrupts grounding
continuity.
ti29390b
15/20 Amp Switch
ti5850b
Grounding a metal pail: connect a ground
wire to the pail by clamping one end to pail
and other end to a true earth ground.
ti22936a
Select 15A or 20A setting based on your
circuit rating.
ti14840a
12
3A4168A
Pressure Relief Procedure
Pressure Relief Procedure
3.
Remove guard and SwitchTip.
Follow the Pressure Relief
Procedure whenever you see this
symbol.
ti29389a
This equipment stays pressurized until
pressure is manually relieved. To help
prevent serious injury from pressurized
fluid, such as skin injection, splashing fluid
and moving parts, follow the Pressure
Relief Procedure when you stop
spraying and before cleaning, checking,
or servicing the equipment.
1.
4.
Turn pressure to lowest setting. Trigger
gun to relieve pressure.
Turn power OFF. Wait 7 seconds for
power to dissipate.
ti29390a
5.
2.
Put drain tube in pail. Turn prime valve
down to DRAIN position. Leave prime
valve in DRAIN position until you are
ready to spray again.
Engage trigger lock.
ti28776b
ti14842a
ti2595a
6.
3A4168A
If you suspect the spray tip or hose is
clogged or that pressure has not been
fully relieved:
a.
VERY SLOWLY loosen the tip
guard retaining nut or the hose end
coupling to relieve pressure
gradually.
b.
Loosen the nut or coupling
completely.
c.
Clear the obstruction in the hose or
tip.
13
Setup
Setup
1.
2.
All sprayers except hose reel: Connect
airless hose to sprayer. Tighten securely.
Connect swivel and gun to other end of
hose. Tighten securely.
ti18195a
3.
Engage trigger lock.
ti28776b
ti29664a
4.
Remove tip guard.
If using the optional hopper, remove the
nipple fitting from the filter. Install 45°
elbow (included with hopper accessory
kit) into filter and install nipple fitting into
elbow. Then connect the hose to the
nipple.
ti29389a
5.
Check inlet strainer for clogs and debris,
ti18631a
NOTE: Make sure nipple fitting is angled
away from hopper so the hose can be easily
installed.
ti29391a
14
3A4168A
Setup
6.
Fill throat packing nut with Throat Fluid to
prevent premature packing wear. Do this
each time you spray.
9.
Turn prime valve down to DRAIN
position.
ti14842a
ti29665a
7.
Turn power OFF.
10. Place pump in grounded metal pail
partially filled with flushing fluid. Attach
ground wire to pail and to true earth
ground. Perform steps 1 - 5 of Startup to
flush out storage oil shipped in sprayer.
Use water to flush water-base paint and
mineral spirits to flush oil-base paint and
storage oil.
ti22950a
8.
Plug power supply cord into a properly
grounded electrical outlet.
ti29390a
3A4168A
15
Startup
Startup
4.
Increase pressure 1/2 turn to start motor
and allow fluid to circulate through drain
tube for 15 seconds; turn pressure down.
15sec.
1.
Perform Pressure Relief Procedure,
page 13.
2.
Turn pressure control to lowest
pressure.
1/2
5.
-
Turn prime valve forward to SPRAY
position. Disengage trigger lock.
ti13670b
3.
Turn power ON.
ti29848a
ti29680a
6.
Hold gun against grounded metal
flushing pail. Trigger gun and increase
fluid pressure 1/2 turn. Flush 1 minute.
ti29390b
16
3A4168A
Startup
9.
Trigger gun again into flushing pail until
paint appears. Move gun to paint pail
and trigger for 20 seconds.
High-pressure spray is able to inject toxins
into the body and cause serious bodily
injury. Do not stop leaks with hand or rag.
7.
8.
Inspect for leaks. If leaks occur, perform
Pressure Relief Procedure, page 13.
Tighten fittings. Performs Startup, steps
1-5. If no leaks, proceed to step 8.
Place pump in paint pail.
ti18248a
10. Engage trigger lock. Assemble tip and
guard, see instructions on next page.
ti28776b
ti29390a
3A4168A
17
Switch Tip Installation
Switch Tip Installation
1.
Perform Pressure Relief Procedure,
page 13.
2.
Use spray tip (A) to insert seal (B) into
guard (C).
2.
Hold gun perpendicular, 10-12 in. (25-30
cm) from surface. Spray back and forth.
Overlap by 50%. Trigger gun after
moving and release before stopping.
ti18242a
Clearing Tip Clogs
ti29398a
3.
Insert Switch Tip.
To avoid serious injury, never point gun at
your hand or into a rag.
1.
Release trigger, engage trigger lock.
Rotate Switch Tip. Disengage trigger
lock. Trigger gun to clear clog.
ti29399a
4.
Screw assembly onto gun. Tighten.
ti29401a
2.
ti293400a
Engage trigger lock. Return Switch Tip to
original position. Disengage trigger lock
and continue spraying.
Spray
1.
Spray test pattern. Increase pressure to
eliminate heavy edges. Use smaller tip
size if pressure adjustment can not
eliminate heavy edges.
ti29402a
ti18243a
18
3A4168A
Hose Reel
Hose Reel
3.
Pull reel handle up and turn clockwise to
reel in hose.
ti13502b
ti13503b
Moving parts can pinch, cut or amputate
fingers and other body parts. To avoid
injury from moving parts, be sure to keep
your head clear of hose reel while winding
up hose.
1.
Make sure hose is routed through hose
guide.
NOTE: The hose reel can be locked into two
positions: Usage (A) and Storage (B).
(A)
(B)
ti18241a
2.
Lift and turn pivot lock 90° to unlock hose
reel. Pull on hose to remove it from hose
reel.
ti13563b
ti13501c
3A4168A
19
Digital Tracking System
Digital Tracking System
Operation Main Menu
Short press to move to next display. Press
and hold (5 seconds) to change units or reset
data.
1.
Turn pressure to lowest setting. Trigger
gun to relieve pressure. Turn prime valve
down to DRAIN position.
Change Display Units
Press and hold button for 5 seconds to
change pressure units (psi, bar, MPa) to
desired units. Selection of bar or MPa
changes gallons to liters x 10. To change
display units must be in pressure display
mode and pressure must be at zero.
Job Gallons
1.
Short press button to move to Job
Gallons (or liters x 10).
ti29390b
2.
Turn power ON. Pressure display
appears. Dashes will not appear unless
pressure is less than 200 psi (14 bar, 1,4
MPa).
NOTE: JOB scrolls past, then the number of
gallons sprayed above 1000 psi (70 bar, 7
MPa) displays.
2.
Press and hold to reset to zero.
Lifetime Gallons
1.
ti29681a
20
Short press button to move to Lifetime
Gallons (or liters x 0).
NOTE: LIFE scrolls briefly, then the number
of gallons sprayed above 1000 psi (70 bar, 7
MPa) displays.
3A4168A
Digital Tracking System
Secondary Menu - Stored Data
1.
Perform Pressure Relief, steps 1 - 4 if
they have not already been done.
2.
Turn power switch on while holding
button down.
3.
4.
5.
Short press button. LAST CODE scrolls
by and last code is displayed; e.g. E=07
(see troubleshooting).
6.
Press and hold button to clear code to
zero.
7.
Short press to move to SOFTWARE REV.
8.
Short press button. MOTOR ID
RESISTOR scrolls by and model code
number (see below).
SERIAL NUMBER scrolls past and then
serial number (e.g. 00001) displays.
Short press button and MOTOR HOURS
scrolls past and then total motor run
hours are displayed.
3A4168A
Motor ID
Number
Models
0
4
6
Paint
Texture (230 V)
Texture (110 V)
21
Cleanup
Cleanup
5.
1.
Turn prime valve down to DRAIN position
and allow flushing fluid to circulate until
flushing fluid appears clear.
Perform Pressure Relief Procedure,
page 13, steps 1 - 4. Remove tip guard
from gun.
NOTE: Use water for water-base material,
mineral spirits for oil-base material, or other
solvents recommended by manufacturer.
2.
ti22945a
6.
Turn prime valve forward to SPRAY
position. Trigger gun into flushing pail to
purge fluid from hose.
Turn power ON. Turn prime valve
forward to SPRAY position.
ti18248a
ti22946a
ti22943a
3.
Increase pressure to 1/2. Hold gun
against pail. Disengage trigger lock.
Trigger gun until flushing fluid appears.
7.
Raise pump above flushing fluid and run
sprayer for 15 to 30 seconds to drain
fluid. Turn power OFF.
ti22944a
ti18249a
4.
Move gun to waste pail, hold gun against
pail, trigger gun to thoroughly flush
system. Release trigger and engage
trigger lock.
ti18248a
22
ti29682a
8.
Turn prime valve down DRAIN position.
Unplug sprayer.
ti22945a
3A4168A
Cleanup
9.
Remove filters from gun and sprayer, if
installed. Clean and inspect. Install
filters.
11. Wipe sprayer, hose and gun with a rag
soaked in water or mineral spirits.
ti13454a
ti2776a
ti15018a
10. If flushing with water, flush again with
mineral spirits, or Pump Life, to leave a
protective coating to prevent freezing or
corrosion.
ti2895a
3A4168A
23
Troubleshooting
Troubleshooting
Perform Pressure Relief Procedure, page 13.
PROBLEM
CAUSE
SOLUTION
For units with display:
CODE XX is displayed.
Fault condition exists
Determine fault correction from
table, page 27.
Pump output is low
Spray tip worn
Follow Pressure Relief Procedure
on page 13, then replace tip. See
your separate gun or tip manual.
Spray tip clogged
Relieve pressure. Check and clean
spray tip.
Paint supply
Refill and reprime pump.
Intake strainer clogged
Remove and clean, then reinstall
Intake valve ball and piston ball are
not seating properly
Remove intake valve and clean.
Check balls and seats for nicks;
replace if necessary; see pump
manual. Strain paint before using
to remove particles that could clog
pump.
Fluid filter, tip filter, or tip is clogged
or dirty.
Clean filter.
Prime valve leaking
Relieve pressure. Repair prime
valve.
Verify pump does not continue to
stroke when gun trigger is released.
(Prime valve not leaking.)
Service pump; see pump manual.
Leaking around throat packing nut
which may indicate worn or
damaged packings.
Replace packings; see pump
manual. Also check piston valve
seat for hardened paint or nicks
and replace if necessary. Tighten
packing nut/wet-cup.
24
3A4168A
Troubleshooting
PROBLEM
Pump output is low
CAUSE
SOLUTION
Pump rod damage
Repair pump. See pump manual.
Low stall pressure
Turn pressure knob fully clockwise.
Make sure pressure control knob is
properly installed to allow full
clockwise position. If problem
persists, replace pressure
transducer.
Piston packings are worn or
damaged
Replace packings; see pump
manual.
O-ring in pump is worn or damaged
Replace o-ring; see pump manual.
Intake valve ball is packed with
material
Clean intake valve; see pump
manual.
Pressure setting is too low
Increase pressure.
Large pressure drop in hose with
heavy materials
Use larger diameter hose and/or
reduce overall length of hose.
Check to see if Amp switch (15/20) is Switch to 20A setting. Change to
circuit that provides 20A. Change
on low setting. Make sure circuit is
to less loaded circuit.
able to provide high setting.
Motor runs but pump does
not stroke
Excessive paint leakage
into throat packing nut
Fluid is spitting from gun
3A4168A
Displacement pump pin damaged or
missing.
Replace pump pin if missing. Be
sure retainer spring is fully in
groove all around connecting rod.
Connecting rod assembly damaged.
Replace connecting rod assembly.
Gears or drive housing damaged.
Inspect drive housing assembly
and gears for damage and replace
if necessary.
Throat packing nut is loose
Remove throat packing nut spacer.
Tighten throat packing nut just
enough to stop leakage.
Throat packings are worn or
damaged
Replace packings; see pump
manual.
Displacement rod is worn or
damaged
Replace rod; see pump manual.
Air in pump or hose
Check and tighten all fluid
connections. Cycle pump as slowly
as possible during priming.
Tip is partially clogged
Clear tip.
Fluid supply is low or empty
Refill fluid supply. Prime pump.
Check fluid supply often to prevent
running pump dry.
25
Troubleshooting
PROBLEM
Pump is difficult to prime
No display, sprayer
operates
26
CAUSE
SOLUTION
Air in pump or hose
Check and tighten all fluid
connections. Cycle pump as slowly
as possible during priming.
Intake valve is leaking
Clean intake valve. Be sure ball
seat is not nicked or worn and that
ball seats well. Reassemble valve.
Pump packings are worn
Replace pump packings; see pump
manual.
Paint is too thick
Thin the paint according to supplier
recommendations.
Display is damaged or has bad
connection
Check connections. Replace
display.
3A4168A
Troubleshooting
Electrical
2.
Symptom: Sprayer does not run, stops
running, or will not shut off.
Set power switch OFF for 30 seconds
and then ON again (this ensure sprayer
is in normal run mode).
3.
Turn pressure control knob clockwise
1/2 turn.
4.
View digital display.
Perform Pressure Relief Procedure; page 13.
1.
Plug sprayer into correct voltage,
grounded outlet.
PROBLEM
Sprayer does not run at all
CAUSE
Keep clear of electrical and moving parts
during troubleshooting procedures. To
avoid electrical shock hazards when
covers are removed for troubleshooting,
wait 5 minutes after unplugging power cord
for stored electricity to dissipate.
SOLUTION
See flow chart, page 35.
Display is blank
3A4168A
27
Troubleshooting
PROBLEM
Sprayer does not run at all
Display shows CODE 02
28
CAUSE
Check transducer or
transducer connections
SOLUTION
1.
Make sure there is no pressure in
the system (see Pressure Relief
Procedure, page 13). Check fluid
path for clogs, such as clogged
filter.
2.
Use airless paint spray hose with
no metal braid 1/4 in. x 50 ft
minimum. Smaller hose or metal
braid hose may result in
high-pressure spikes.
3.
Set sprayer to OFF and disconnect
power to sprayer.
4.
Check transducer and connections
to control board.
5.
Disconnect transducer from control
board socket. Check that
transducer and control board
contacts are clean and secure.
6.
Reconnect transducer to control
board socket. Connect power, set
sprayer ON and control knob
1/2 turn clockwise. If sprayer does
not run properly, set sprayer to OFF
and go to next step.
7.
Install new transducer. Connect
power, set sprayer ON and control
knob 1/2 turn clockwise. Replace
control board if sprayer does not
run properly.
3A4168A
Troubleshooting
PROBLEM
CAUSE
Sprayer does not run at all
Check transducer or
transducer connections
(control board is not detecting
a pressure signal).
Display shows CODE 03
Sprayer does not run at all
Display shows CODE 04
3A4168A
Check voltage supply to the
sprayer (control board is
detecting a multiple voltage
surges).
SOLUTION
1.
Set sprayer to OFF and disconnect
power to sprayer.
2.
Check transducer and connections
to control board.
3.
Disconnect transducer from control
board socket. Check to see if
transducer and control board
contacts are clean and secure.
4.
Reconnect transducer to control
board socket. Connect power, set
sprayer ON and control knob to 1/2
turn clockwise. If sprayer does not
run, set sprayer to OFF and go to
next step.
5.
Connect a confirmed working
transducer to control board socket.
6.
Set sprayer ON and control knob to
1/2 turn clockwise. If sprayer runs,
install new transducer. Replace
control board if sprayer does not
run.
7.
Check transducer resistance with
ohmmeter (less than 9k ohm
between red and black wires and
3-6k ohm between green and
yellow wires).
1.
Set sprayer to OFF and disconnect
power to sprayer.
2.
Locate a good voltage supply to
prevent damage to electronics.
29
Troubleshooting
PROBLEM
CAUSE
Sprayer does not run at all
Control is commanding motor
to run but motor shaft does not
rotate. Possibly locked rotor
condition, an open connection
exists between motor and
control, there is a problem with
motor or control board, or
motor amp draw is excessive.
Display shows CODE 05
SOLUTION
1.
Remove pump and try to run sprayer.
If motor runs, check for locked or
frozen pump or drive train. If sprayer
does not run, continue to step 2.
2.
Set sprayer to OFF and disconnect
power to sprayer.
3.
Disconnect motor connector(s) from
control board socket(s). Check that
motor connector and control board
contacts are clean and secure. If
contacts are clean and secure,
continue to step 4.
4.
Set sprayer to OFF and spin motor
fan 1/2 turn. Restart sprayer. If
sprayer runs, replace control board. If
sprayer does not run, continue to step
5.
5.
Perform Spin Test: Test at large
4-pin motor field connector.
Disconnect fluid pump from sprayer.
Test motor by placing a jumper
across pins 1 & 2. Rotate motor fan at
about 2 revolutions per second. A
cogging resistance to motion should
be felt at the fan. The motor should
be replaced if no resistance is felt.
Repeat for pin combinations 1 & 3
and 2 & 3. Pin 4 (the green wire) is
not used in this test. If all spin test is
positive, continue to step 6.
Green Blue Red Black
STEP 1:
STEP 2:
STEP 3:
30
3A4168A
Troubleshooting
PROBLEM
CAUSE
Sprayer does not run at all
Control is commanding motor
to run but motor shaft does not
rotate. Possibly locked rotor
condition, an open connection
exists between motor and
control, there is a problem with
motor or control board, or
motor amp draw is excessive.
Display shows CODE 05
SOLUTION
6.
Perform Field Short Test: Test at
large 4-pin motor field connector.
There should not be continuity from
pin 4, the ground wire, and any of
the remaining 3 pins. If motor field
connector tests fail, replace motor.
7.
Check Motor Thermal Switch:
Unplug thermal wires. Set meter to
ohms. Meter should read the proper
resistance for each unit (see table
below).
-
Resistance Table:
3A4168A
Paint
0 ohms
Texture (240V)
3.9k ohms
Texture (110V)
6.2k ohms
31
Troubleshooting
PROBLEM
CAUSE
Sprayer does not run at all
Allow sprayer to cool. If
sprayer runs when cool,
correct cause of overheating.
Keep sprayer in cooler location
with good ventilation. Make
sure motor air intake is not
blocked. If sprayer still does
not run, follow Step 1.
Display shows CODE 06
SOLUTION
NOTE: Motor must be cooled down for
the test.
1.
Check thermal device connector
(yellow wires) at control board.
2.
Disconnect thermal device
connector from control board
socket. Make sure contacts are
clean and secure. Measure
resistance of the thermal device. If
reading is not correct, replace
motor.
Check Motor Thermal Switch:
Unplug thermal wires. Set meter to
ohms. Meter should read the proper
resistance for each unit (see table
below).
-
Resistance Table:
Sprayer does not run at all
Display shows CODE 08
32
Check voltage supply to the
sprayer (incoming voltage too
low for sprayer operation)
Paint
0 ohms
Texture (240V)
3.9k ohms
Texture (110V)
6.2k ohms
3.
Reconnect thermal device
connector to control board socket.
Connect power, turn sprayer ON
and control knob 1/2 turn clockwise.
If sprayer does not run, replace
control board.
1.
Set sprayer to OFF and disconnect
power to sprayer.
2.
Remove other equipment that uses
the same circuit.
3.
Locate a good voltage supply to
avoid damage to electronics.
3A4168A
Troubleshooting
PROBLEM
Sprayer does not run at all
Display shows CODE 10
Sprayer does not run at all
Display shows CODE 12
Sprayer does not run at all
Display shows CODE 15
Sprayer does not run at all
Digital display shows
CODE 16
CAUSE
SOLUTION
Check to see if control board is 1.
over heating.
Make sure motor air intake is not
blocked.
2.
Make sure fan has not failed.
3.
Make sure control board is properly
connected to back plate and that
conductive thermal paste is used
on power components.
4.
Replace control board.
5.
Replace motor.
Excessive current protection
enabled
1.
Cycle power on and off.
Check the connections above
the motor
1.
Set sprayer to OFF and disconnect
power to sprayer.
2.
Remove motor shroud.
3.
Disconnect motor control and
inspect for damage at connectors.
4.
Reconnect motor control.
5.
Turn power on. If code continues,
replace motor.
1.
Turn power OFF.
2.
Disconnect motor position sensor
and inspect for damage at
connectors.
Check the connections.
Control is not receiving a
motor position sensor signal
ti18685a
3A4168A
3.
Reconnect sensor.
4.
Turn power ON. If code continues,
replace motor.
33
Troubleshooting
PROBLEM
Sprayer does not run at all
Display shows CODE 17
34
CAUSE
Check voltage supply to the
sprayer (sprayer plugged into
wrong voltage)
SOLUTION
1.
Set sprayer to OFF and disconnect
power to sprayer.
2.
Locate a good voltage supply to
avoid damage to electronics.
3A4168A
Troubleshooting
Sprayer Will Not Run
(See following page for steps)
Remove control box cover. Turn
sprayer ON. Observe control
board status light on control
board.
No light
Once
Normal Operation
Light on
Continously
Control board
commanding
motor to run
Flashing
See Code section
for further
troubleshooting
See step 1. Do
you have over
100 VAC (220
VAC for 230V
units)?
NO
See step 2. Do
you have over
100 VAC (220
VAC for 230V
units)?
NO
Repair or
replace power
cord
YES
Replace the
ON/OFF switch
YES
See step 3. Is
the proper
reading present
through the
thermal switch
wires?
NO
If motor is hot, let cool and retest. If
Step 3 still shows incorrect
resistance, replace motor. The motor
has a defective thermal device.
NO
Connect a test
transducer to the
board. Does the
motor run?
YES
See step 4. Does
the motor run?
YES
Replace
potentiometer.
YES
Replace the
transducer.
NO
Replace the
control board.
ti29440a
3A4168A
35
Troubleshooting
Troubleshooting
200-240V
V
STEP 1:
Plug power cord in and
turn switch ON. Connect
probes to on/off switch.
Turn meter to AC volts.
-
-
V
-
V
-
-
100k ohm
200-240V
STEP 2:
Plug power cord in and
turn switch ON. Connect
probes to on/off switch.
Turn meter to AC volts.
STEP 3:
Check motor thermal switch.
Unplug yellow wires. Meter
should read according to
Resistance Table on page
30.
NOTE: Motor should be cool
during reading.
STEP 4:
Plug power cord in
and turn switch ON.
Disconnect
potentometer.
-
ti29441a
36
3A4168A
Sprayer Will Not Run
Sprayer Will Not Run
1.
2.
Perform Pressure Relief Procedure,
page 13. Leave prime valve open and
power switch OFF.
Remove control box cover so the control
board status light can be viewed.
Troubleshooting procedure:
Plumb pressure gauge into paint
hose, plug sprayer in, and turn
power switch ON. Does sprayer
reach or exceed its maximuum
pressure?
NO
Mechanical problem: See the proper
fluid pump manual for the sprayer
for further trouble shooting
procedures.
NO
Replace the control board.
YES
Unplug the transducer from control
board. Does motor stop running?
YES
Bad transducer. Replace and test
with a new one.
ti29442a
3A4168A
37
Parts
Parts
ti29689b
38
3A4168A
Paint
Paint
Ref.
Ref.
Torque
Torque
1
40-45 in-lb (4.5 - 5.0 N•m)
5
22-28 in-lb (2.4 - 3.1 N•m)
2
9-11 in-lb (1.0 - 1.2 N•m)
6
25-30 ft-lb (33.8 - 40.6 N•m)
3
200-230 in-lb (22.6 - 25.9 N•m)
7
70-80 ft-lb (94.9 - 108.4 N•m)
4
190-210 in-lb (21.4 - 23.7 N•m)
9
65-85 in-lb (7.3 - 9.6 N•m)
126
84
36
2
127
3
90a 90
37
28
89
See page 45
6 4
83
6
117 12 14
77
30 28
9
57
94
55
24
85
43
108
44
31 1
56
99
7
18
5
62
41
91
93
109
87
22
10
76
11
48
8
24 3
17
ti29690b
3A4168A
39
Parts List - Paint
Parts List - Paint
Ref. Part
6
8
10
11*
12
14
17
18
22
24
28
30
31
36
37
41
43
44
48
55
56
57
62
76
77
40
15C753
15E891
156306
119420
106115
110141
15C871
109032
116038
111040
114672
114699
118444
Description
SCREW, mach torx, hex
CLIP, retaining
WASHER, flat
WHEEL, pneumatic
WASH, lock, spring
SCREW, cap, socket hd
CAP, leg
SCREW, mach, pnh
WASHER, wave spring
NUT, hex, flanged
WASHER, thrust
WASHER, thrust
SCREW, machine hex
washer hd
116191 WASHER, thrust
100057 SCREW, cap, hex hd
164672 FITTING
176817 SPRING, retaining
176818 PIN, str, hdls
189920 STRAINER, (1-11 1/2 npsm)
16C457 HANGER, pail
192723 NUT, retaining
17M498 BRACKET, motor shroud
24Y429 FRAME, cart
248214 TUBE, intake, includes 109
278204 CLIP, spring
Qty
5
2
2
2
4
4
2
4
2
6
2
1
2
1
4
1
1
1
1
1
1
1
1
1
1
Ref. Part
Description
Qty
83
17B215 HOUSING, bearing,
includes 12, 14, 24, 31, 77,
108, 117
84
257185 MOTOR, electric, includes
126, 127
85
241008 ROD, connecting, includes
43
87
241920 DEFLECTOR, threaded
89
287289 GEAR, combination,
includes 28, 30
90
287283 HOUSING, drive, M1,
includes 6, 36, 90a
90a 107089 WASHER, race, thrust
91
16Y598 PUMP, displacement
includes 41, 109
93
244240 HOSE, coupled, includes 87
94
15M671 HOSE, coupled
99
287489 HANDLE, cart
108 16X770 SHIELD, pump rod
109 118494 PACKING, o-ring
117 187437 LABEL, torque
126 15D088 FAN, motor
127 115477 SCREW, mach, torx, pan,
hd
128V 179960 CARD, medical alert (not
shown)
V Extra Danger and Warning tags and labels
available for no cost.
*253132 KIT, repair, tube
3A4168A
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Texture
Texture
Ref.
Ref.
Torque
Torque
1
40-45 in-lb (4.5 - 5.0 N•m)
5
22-28 in-lb (2.4 - 3.1 N•m)
2
9-11 in-lb (1.0 - 1.2 N•m)
6
25-30 ft-lb (33.8 - 40.6 N•m)
3
200-230 in-lb (22.6 - 25.9 N•m)
7
70-80 ft-lb (94.9 - 108.4 N•m)
4
190-210 in-lb (21.4 - 23.7 N•m)
9
65-85 in-lb (7.3 - 9.6 N•m)
126
84
2
36 89
127
3
90a 90
37
6
4
113
12
83
28
117
30
1
28
1
6
14
31 77
31
24
9
57
See Page 48
85
99
7
108
55
56
18
43
62
5
44
94
93
41
91
87
11
8
22 10
48
24
3
17
ti29801a
3A4168A
41
Parts List - Texture
Parts List - Texture
Ref. Part
6
8
10
11*
12
14
17
18
22
24
28
30
31
36
37
41
43
44
48
55
56
57
62
77
83
42
15C753
15E891
156306
119509
106115
114666
276974
108795
116038
111040
114672
114699
118444
Description
SCREW, mach torx, hex
CLIP, retaining
WASHER, flat
WHEEL, pneumatic
WASH, lock, spring
SCREW, cap, socket hd
CAP, leg
SCREW, mach, pnh
WASHER, wave spring
NUT, hex, flanged
WASHER, thrust
WASHER, thrust
SCREW, machine hex
washer hd
116192 WASHER, thrust
100057 SCREW, cap, hex hd
117608 FITTING, pump
119778 SPRING, retaining
183210 PIN, pump
189920 STRAINER, (1-11 1/2 npsm)
16C457 HANGER, pail
193031 NUT, retaining
17M498 BRACKET, motor shroud
24Y428 FRAME, cart
278204 CLIP, drain line
17M679 HOUSING, bearing
Qty
5
2
2
2
4
4
2
4
2
6
2
1
4
1
4
1
1
1
1
1
1
1
1
1
1
Ref. Part
Description
84
MOTOR, electric, includes
126, 127
240V
110V
ROD, connecting, includes
43, 44
DEFLECTOR, threaded
GEAR, combination,
includes 28, 30
HOUSING, drive, includes 6,
36, 90a
WASHER, race, thrust
KIT includes 41
HOSE, coupled, includes 87
HOSE, coupled
HANDLE, cart
SHIELD, pump rod
SHIELD, pump rod
LABEL, torque
FAN, motor
SCREW, mach, torx, pan, hd
CARD, medical alert (not
shown)
85
257187
257188
24V021
87
89
241920
287290
90
287295
90a
91
93
94
99
108
113
117
126
127
194173
249059
244240
17A073
24A250
16X770
15C762
187437
15D088
115477
128V 179960
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
V Extra Danger and Warning tags and labels
available for no cost.
*253131 KIT, repair, tube
3A4168A
Texture Hose Reel
Texture Hose Reel
Ref.
Ref.
Torque
Torque
1
40-45 in-lb (4.5 - 5.0 N•m)
6
25-30 ft-lb (33.8 - 40.6 N•m)
2
9-11 in-lb (1.0 - 1.2 N•m)
8
130-150 in-lb (14.6 - 16.9 N•m)
3
200-230 in-lb (22.6 - 25.9 N•m)
11
4
190-210 in-lb (21.4 - 23.7 N•m)
12
65-85 in-lb (7.3 - 9.6 N•m)
70-80 ft-lb (94.9 - 108.4 N•m)
99
84
37 3
36
90a
126
105
6 4
127 2
28
106
90
83
89
See page 48
30
28
57 11 24
62
12 14 6
113
31 1
12
29
117
108
77
85
43
56
31
1
44
55
93
94
11 1 35
8
41
107
10
91
24 3
87
22
8
17
48
ti29802a
3A4168A
43
Parts List - Texture Hose Reel
Parts List - Texture Hose Reel
Ref. Part
Description
6
8
10
11*
12
14
17
22
24
28
29
30
31
15C753
15E891
156306
119509
106115
114666
276974
116038
111040
114672
278083
114699
118444
35
36
37
41
43
44
48
55
56
57
62
77
83
84
117633
116192
100057
117608
119778
183210
189920
16C457
193031
17M498
24Y426
278204
17M679
SCREW, mach, hex wash hd
CLIP, retaining
WASHER, flat
WHEEL, pneumatic
WASHER, lock (hi-collar)
SCREW, cap, socket head
CAP, leg
WASHER, wave spring
NUT, lock, insert
WASHER, thrust
BRACKET, hose, wrap
WASHER, thrust
SCREW, mach, slot hex
wash hd
SCREW, slot hex wash hd
WASHER, thrust
SCREW, cap, hex hd
FITTING, pump
SPRING, retaining
PIN
STRAINER, (1-11 1/2 npsm)
HANGER, pail
NUT, retaining
BRACKET, shroud, motor
FRAME
CLIP, drain line
HOUSING, bearing
MOTOR, electric, includes
126, 127
240V
257187
44
Qty
5
2
2
2
4
4
2
2
6
2
1
1
4
2
1
4
1
1
1
1
1
1
1
1
1
1
1
Ref. Part
Description
Qty
257188 110V
24V021 ROD, connecting, includes
43, 44
87
241920 DEFELCTOR, threaded
89
287290 GEAR, combination,
includes 28, 30
90
287295 HOUSING, drive, includes 6,
36, 90a
90a 194173 WASHER, race, thrust
91
249059 PUMP, displacement,
includes 41
93
244240 HOSE, drain, includes 87
94
17A073 HOSE, coupled
99
17M778 HOSE, reel
105 16X698 HANGER, stand, cart
106 15C982 CAM, cart
107 114531 SCREW, mach, hex washer
hd
108 16X770 SHIELD, pump rod
113 15C762 SHIELD, pump rod
117 187437 LABEL, torque
126 15D088 FAN, motor
127 115477 SCREW, mach, torx pan hd
128V 179960 CARD, medical alert (not
shown)
85
1
1
1
1
1
1
1
1
1
1
2
4
1
1
1
1
1
1
* 253131 KIT, repair, tube
V Extra Danger and Warning tags and labels
available for no cost.
3A4168A
Filter Paint
Filter Paint
Ref.
66
9
Torque
1
40-45 in-lb (4.5 - 5.1 N•m)
2
35-45 ft-lb (47.4 - 61.0 N•m)
3
100-120 in-lb (11.2 - 13.5 N•m)
4
130-150 in-lb (14.6 - 16.9 N•m)
74
19
69
92
13
3
16
20
67
1
15
2
86
42
118
132
80 4
81
50
21
ti29433a
Ref. Part
Description
9
13
15
16
19
20
21
42
50
66
67
69
PACKING, o-ring
SCREW, cap, socket head
SCREW, cap, socket head
NUT, lock, hex
GROMMET, transducer
PACKING, o-ring
PIN, grooved
FITTING
HANDLE
CAP, filter, includes 74
MANIFOLD, fluid
BRACKET, mount, filter
118133
107257
105170
102040
17C081
111457
111600
162453
187625
287902
15T811
16X407
3A4168A
Qty
1
3
2
2
1
1
1
1
1
1
1
1
Ref. Part
Description
74
80
15B071
235014
81
86
224807
243222
INSERT, filter
VALVE, prime, includes 21,
50, 81
BASE, valve
TRANSDUCER, pressure
control, includes 20
FILTER, fluid
30 mesh
60 mesh, original equipment
100 mesh
200 mesh
FITTING, elbow
PLUG, pipe
92
118
132
246425
246384
246382
246383
119789
100721
Qty
1
1
1
1
1
1
1
45
Control Box
Control Box
Ref.
Torque
1
10-15 in-lb (1.1 - 1.7 N•m)
2
40-45 in-lb (4.5 - 5.0 N•m)
3
9-11 in-lb (1.0 - 1.2 N•m)
4
200-230 in-lb (22.6 - 25.9 N•m)
5
30-35 in-lb (3.3 - 3.9 N•m)
7
2-3 in-lb (0.23 - 0.34 N•m)
59
3
131
142
7
148
2
32
65
26
23 4
2
96
52
38
143
88
144
63
82 5
33
68
115
1 34 82
46
177
75
ti29803a
3A4168A
Parts List - Control Box
Parts List - Control Box
Ref. Part
Description
23
26
32
33
SCREW, cap, flange head
SCREW, grounding
SCREW, mach, pnh
SWITCH, rocker, 110V
SWITCH, rocker, 230V
KNOB, potentiometer
SCREW, #10, taptite phil
CONTROL, board, includes
23, 26, 60, 131, 142, 144
110V models
240V models
LABEL, warning, Europe
LABEL, LCD
LABEL, LED
LABEL, control
CORD, power
110V
34
38
52
59V
63
65
68
75
117791
114391
115522
15C979
15D527
116167
16V095
24P847
24P848
16G596
17A449
16Y796
17A446
15D530
3A4168A
Qty
2
1
3
1
1
1
4
1
1
1
1
1
1
Ref. Part
82
88
96
115
131
142
143
144
148
177
15D528
256219
16Y496
17A516
15C973
119288
16T483
120059
15G935
16T546
24R598
24R597
17A448
Description
EU CEE 7/7 240V
POTENTIOMETER, assembly
DISPLAY, includes 32
COVER, control, includes 32,
38, 63, 68, 88, 177
GASKET
SCREW/PLUG
SWITCH/PLUG
240V
110V (15/20 amp)
CONNECTOR, electrical
STRAIN RELIEF
BOARD, filter (230V models)
BOARD, filter (110V models)
LABEL, blank, elec, std
Qty
1
1
1
1
2
1
1
1
1
1
1
V Extra Danger and Warning tags and labels
available at no cost.
47
Texture Filter
Texture Filter
Ref.
Torque
1
90-110 in-lb (10.1 - 12.4 N•m)
2
35-45 ft-lb (47.4 - 61.0 N•m)
3
190-210 in-lb (21.4 - 23.7 N•m)
4
100-120 in-lb (11.2 - 13.5 N•m)
5
38-42 ft-lb (51.5 - 56.9 N•m)
42
66
42a
42d
9
1
74
5
67
114
2
39
118
86
ref 94
40
92
20
42
(See chart)
81
50
80
3
13
ti29431a
21
Ref. Part
Description
9
13
20
21
39
40
42
42a
42d
50
66
67
PACKING, o-ring
SCREW, cap, socket head
PACKING, o-ring
PIN, grooved
TUBE, formed
GROMMET, transducer
FITTING
FITTING
FITTING
KIT, handle, includes 21, 81
CAP, filter
BASE, filter
48
117285
16U013
111457
15C972
24J081
121889
122533
196178
24E234
15C765
16T543
4
Qty
1
3
1
1
1
1
1
1
1
1
Ref. Part
Description
74
80
81
86
TUBE, diffusion
VALVE, prime
BASE, valve
TRANSDUCER, pressure
control, includes 20
FILTER, fluid
30 mesh
60 mesh, original equipment
100 mesh
200 mesh
PLUG, pipe, 3/8
FITTING, elbow
15C766
24B156
24A382
243222
92
114
118
244071
244067
244068
244069
104813
125926
Qty
3A4168A
1
1
1
1
1
1
1
Texture Hose Reel
Texture Hose Reel
2
168
Ref.
Torque
1
130-150 in-lb (14.6 - 16.9 N•m)
2
25-35 ft-lb (33.8 - 47.4 N•m)
3
120-130 in-lb (13.5 - 14.6 N•m)
4
38-42 ft-lb (51.5 - 56.9 N•m)
3
172
180
170
99
173
171
1
183
164
163
42
169
174
201
167
5
16
18 3
39 4
ti29804a
Ref. Part
5
16
16C975
121311
18
39
42
99
163
164
167
168
260212
24J081
196178
24B691
24B248
122347
122534
24E400
3A4168A
Description
PLATE, pivot mount
FITTING, connector, NPT x
JIC
SCREW, hex washer hd
TUBE, formed, ultra, platinum
ADAPTER
REEL, hose
CAP, swivel, complete
RING, retaining, external
SPRING, wave
PIN, pop, lock out
Qty
1
1
2
1
1
1
1
1
1
1
Ref. Part
Description
169
170
171
172
173
174
180
183
201
RING, retaining, external
HANDLE, swivel
PIN
NUT, pin
SPRING
WASHER, flat
WASHER
CAP
TUBE, hose reel, pivot,
includes 16
122524
278085
122518
15X618
122542
122607
122669
122787
24E016
Qty
1
1
1
1
1
2
1
1
1
49
Wiring Diagram
Wiring Diagram
110V
AMP SWITCH
LED DISPLAY
POTENTIOMETER
PRESSURE
TRANSDUCER
ON/OFF
SWITCH
GREEN
GROUND
BROWN
BLACK
MOTOR SENSOR LEADS
BLUE
50
THERMAL
SWITCH
MOTOR
BLUE
BROWN
WIRE
JUMPER
MOTOR
LEADS
POWER PLUG
ti29805a
3A4168A
Wiring Diagram
240V
LED DISPLAY
POTENTIOMETER
PRESSURE
TRANSDUCER
BLUE
MOTOR
SENSOR
LEADS
GREEN
GROUND
ON/OFF
SWITCH
BLUE
BROWN
BLACK
WIRE
JUMPER
THERMAL
SWITCH
MOTOR
BLUE
BROWN
3A4168A
MOTOR
LEADS
POWER PLUG
ti29806a
51
Technical Data
Technical Data
Paint Sprayers
US
Metric
Sprayer
Maximum Delivery
110V Models
0.95 gpm
3.6 lpm
230V Models
0.75 gpm
2.8 lpm
Maximum Tip Size
0.031
0.031
Fluid Outlet npsm
1/4 in.
1/4 in.
Cycles
226 per gallon
60 per liter
Generator Minimum
5000 W
5000 W
110V, A, Hz
15, 50/60
15, 8, 50/60
230V, A, Hz
10, 50/60
10, 50/60
Weight:
94 lb
43 kg
Height:
28.5 in. (Handle down)
38.8 in. (Handle up)
72.4 cm (Handle down)
98.4 cm (Handle up)
Length:
26 in.
66 cm
Width:
22.5 in.
57.2 cm
Dimensions
Wetted parts
zinc- and nickel-plated carbon steel, nylon, stainless steel,
PTFE, Acetal, leather, UHMWPE, aluminum,
tungsten carbide, PEEK, brass
Noise Level:
52
Sound Power
91 dBa*
91 dBa*
Sound Pressure
82 dBa*
82 dBa*
*per ISO 3744; measured at 3.1 ft
*per ISO 3744; measured at 1 m
3A4168A
Technical Data
Texture Sprayers
US
Metric
Sprayer
Maximum Delivery
110V Models
1.35 gpm
5.1 lpm
230V Models
1.2 gpm
4.5 lpm
110V Models
0.039
0.039
230V Models
0.035
0.035
Fluid Outlet npsm
3/8 in.
3/8 in.
Cycles
110 per gallon
29 per liter
Generator Minimum
5000 W
5000 W
110V, A, Hz
20/15, 50/60
20/15, 50/60
230V, A, Hz
10, 50/60
10, 50/60
Stand
130 lb
59 kg
Hose Reel
151 lb
68 kg
Stand
29.5 in. (Handle down)
38.5 in. (Handle up)
74.9 cm (Handle down)
97.8 cm (Handle up)
Hose Reel
39 in.
99 cm
Stand
26 in.
66 cm
Hose Reel
28 in.
71 cm
Stand
24 in.
61 cm
Hose Reel
24 in.
61 cm
Maximum Tip Size
Dimensions
Weight:
Height:
Length:
Width:
Wetted parts
zinc- and nickel-plated carbon steel, nylon, stainless steel,
PTFE, Acetal, leather, UHMWPE, aluminum,
tungsten carbide, PEEK, brass
Noise Level:
Sound Power
91 dBa*
91 dBa*
Sound Pressure
82 dBa*
82 dBa*
*per ISO 3744; measured at 3.1 ft
*per ISO 3744; measured at 1 m
3A4168A
53
Notes
Notes
54
3A4168A
Notes
Notes
3A4168A
55
All written and visual data contained in this document reflects the latest product
information available at the time of publication.
The manufacturer reserves the right to make changes at any time without notice.
2ULJLQDOLQVWUXFWLRQV This manual contains English. MM 3A4168
Copyright 2016, All manufacturing locations are registered to ISO 9001.
Revision A, September 2016
Download PDF