332073C - XM PFP Hot Water Flush Kit, Instructions - uni

Instructions-Parts
XM™ PFP
Hot Water Flush Kit
332073C
EN
For flushing the XM PFP system with hot water. For professional use only.
100 psi (0.7 MPa, 7 bar) Maximum Inlet Water Pressure to Float Valve
180°F (82°C) Maximum Outlet Fluid Temperature
Important Safety Instructions
Read all warnings and instructions in this manual and
the XM PFP Operation manual. Save all instructions.
See Models, page 2 for more information.
WLD
Related Manuals
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Component Identification . . . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Connect Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . 6
Connect Water Supply . . . . . . . . . . . . . . . . . . . . . . 6
Priming the Heater . . . . . . . . . . . . . . . . . . . . . . . . . 7
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 12
Related Manuals
Manual
3A2776
3A2989
308652
Description
309524
Viscon® HP Heater, Instructions-Parts
XM PFP Operation
XM PFP Repair-Parts
Husky™ 205 Air-Operated Diaphragm
Pumps, Instructions-Parts
Models
Part No. Description
24X113 Hazardous Location Hot Water Flush Kit
24Y132 Non Hazardous Location Hot Water Flush Kit
2
332073C
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or solvent
flowing through the equipment can cause static sparking. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static sparking).
• Ground all equipment in the work area. See Grounding instructions.
• Never spray or flush solvent at high pressure.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are
anti-static or conductive.
• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment until
you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause
electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing
or installing equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
332073C
3
Warnings
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns:
• Do not touch hot fluid or equipment.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request Safety Data Sheet (SDS) from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is
not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer
4
332073C
Component Identification
Component Identification
%
*
&
Key:
A
B
C
D
'
E
F
G
3/4 NFR Garden Hose Inlet
Heater
Pump
Hot Water Outlet to Flush
Pump
Tank
Suction Hose (see
installation)
Air Hose
)
(
$
WLE
FIG. 1
Hazardous Location XM PFP
Non-Hazardous Location XM PFP
WLD
WLE
FIG. 2: Heater Power Cable
332073C
5
Installation
Installation
2. Use four bolts and nuts (4, 5) to install tank (1) onto
bracket (2).
3. Follow Connect Air Supply, page 8. Connect air
hose (8) to circulation pump (53) and diaphragm
pump (P) on the PFP system.
The equipment must be grounded to reduce the risk
of static sparking and electric shock. Electric or static
sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock.
Grounding provides an escape wire for the electric
current.
4. Connect suction hose (F) to the flush pump and
insert in the hot water flush tank.
5. Connect heater power cable.
a. Model 24Y132: With the heater ON/OFF toggle
switch (H) OFF, connect power cable to the
corded receptacle hanging below the junction
box on the XM PFP sprayer.
b. Model 24X113: With the heater ON/OFF toggle
switch (H) OFF, route the heater power cable
through the Flush Heater cord grip. See FIG. 2,
page 5. See system manual for power connection.
Optional Location 1
See FIG. 1 on page 5 and FIG. 3.
1. Use four bolts (4) to install the bracket (2) onto the
system frame.
+
)
WLE
P
FIG. 3: Optional Location 1
6
332073C
Installation
Optional Location 2
5. Connect suction hose (F) to the flush pump and
insert in the hot water flush tank.
See FIG. 1 on page 5 and FIG. 4 on page 7.
6. Connect heater power cable.
1. Use four bolts (4) to connect the three bracket
pieces (2, 6, 7).
2. Use four bolts (4 to install the bracket assembly (2)
onto system frame.
3. Use four bolts and nuts (4, 5) to install tank (1) onto
bracket assembly (2).
4. Follow Connect Air Supply, page 8.
a. Model 24Y132: Connect With the heater
ON/OFF toggle switch (H) OFF, connect power
cable to the corded receptacle hanging below
the junction box on the XM PFP sprayer.
b. Model 24X113: With the heater ON/OFF toggle
switch (H) OFF, route the heater power cable
through the Flush Heater cord grip. See FIG. 2,
page 5. See system manual for power connection.
)
P
WLE
FIG. 4: Optional Location 2
332073C
7
Connect Air Supply
Connect Air Supply
1. Disconnect air supply (AS) from Heated Fluid Circulation Pump (P) for hose bundle.
2. For Model 24Y132: install the tee (9), nipple (10).
The cap (11) is not used.
5. Connect the air hose (8) to the nipple fitting (10).
See #2 in FIG. 5. Connect the air hose (8) to the hot
water circulation pump (53).
AS
$6
11
8
P
53
8
WLD
$6
8
WLD
FIG. 6:
Connect Water Supply
1. Connect garden hose to a water supply and the
water inlet (A). See FIG. 1, page 5.
P
P $6
FIG. 5:
3. For Model 24X113:
a. Remove cap (11).
4. Connect air hose (8) to circulation pump (53) and
diaphragm pump (P) on the PFP system. See FIG. 3
on page 6 or FIG. 4 on page 7.
8
332073C
Priming the Heater
Priming the Heater
Equipment surfaces and fluid that is heated can
become very hot during operation. To avoid burns and
fire and explosions:
• Do not touch hot fluid or equipment.
• Only use water.
NOTICE
To prevent damaging the heater element, never
turn on the heater without it completely filled with
water.
1. Turn on water supply.
2. Loosen needle valve on diaphragm pump to pump
water through the heater.
3. Turn the heated water flush switch on the XM PFP
sprayer to the ON position. The switch is located
next to the main power switch above the dosing
valves.
NOTICE
To prevent damage to the diaphragm pump, never
turn the heater dial past 9.
4. Use the dial on the heater to set desired temperature. See table.
Heater Dial
9
8
7
6
5
Tank Temperature °F(°C)
180 (82)
160 (71)
140 (60)
120 (48)
100 (37)
5. Turn on XM PFP flush pump ON to begin running
water through the pump.
6. Spray until the water is dispensed from the gun.
7. Continue flushing as necessary.
332073C
9
Parts
Parts
Hazardous Location Hot Water Flush Kit, 24X113
Non Hazardous Location Hot Water Flush Kit, 24Y132
WLF
NOTE: Use sealant on all pipe threads.
10
332073C
Parts
Hazardous Hot Water Flush Kit, 24X113
Non Hazardous Hot Water Flush Kit, 24Y132
Hazardous Water Heated Tank, 262937
Non Hazardous Water Heated Tank, 262946
Ref Part
1
262937
262946
2
17B717
3
121488
4
112395
5
112958
6
256254
7
256256
8
248208
9
116504
Ref Part
Description
Qty
51 17B562 TANK, heated, water
1
52 245863 HEATER (262937 only)
1
245869 HEATER (262946 only)
1
53 24T761 PUMP, Husky
1
54 24W679 CABLE, assembly (262937 only)
1
17G071 CABLE, assembly (262946 only)
55* 24W654 VALVE, body, float
1
56* 24W655 ROD, float, 8 in (203 mm)
1
57* 24W656 FLOAT, round, copper
1
58 156849 PIPE, nipple
1
59 111856 FITTING, elbow, street
1
60 237534 VALVE, ball, 316 sst
1
61 100081 BUSHING, pipe
1
62 16T886 ADAPTER, 3/4 NFR to 1/2 npt
1
63 115099 WASHER, garden hose
1
64 16G248 FITTING, plug, 1/2 npt
1
65 206264 VALVE, needle
1
66 16D939 FITTING, nipple, reducing
1
67 126898 FITTING, elbow, 1/2 tube x 1/2 nptm
2
68 126897 FITTING, elbow, 1/2 tube x 1/4 nptm
1
69 126896 FITTING, elbow, 1/2 tube x 1/2 nptf
1
70 --TUBE, blue, nylon 0.375 (9.5 mm) ID;
1
3 ft (1 m)
71 --TUBE, red, nylon 0.375 (9.5 mm) ID; 1
1
ft (0.3 m)
72 17B563 COVER, tank
1
73▲189285 LABEL, hot
1
74 117499 HANDLE, large
1
75 106084 SCREW, mach, pn hd
2
76 17C670 STRAP, rubber, 19 in (482.6 mm)
1
77 121603 GRIP, cord (262946 only)
1
78▲17D817 LABEL, safety, warning, water only
2
79 17D135 SCREW, hex, hi-lo, thread forming
4
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
Description
Qty
TANK, heated, water
1
TANK, heated water
1
BRACKET, mount
1
SCREW, hex head, flanged
4
SCREW, cap, flange head
8
NUT, hex, flanged
4
BRACKET, hopper, b-mt
1
BRACKET, hopper, b-mt, lower
1
HOSE, coupled, 4 ft (1.2 m)
1
FITTING, tee, run, 1/4 npt(m) x 1/4
1
npt(m) x 1/4 npt(f)
10 156971 FITTING, nipple, short, 2 x 1/4-18 npt
1
11 16X167 FITTING, cap, hex 1/4 npt(f)
--- Not for sale.
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
*
332073C
Parts included in the Water Rod Float Valve Kit
24Y096.
11
Technical Data
Technical Data
PFP Hot Water Flush Kit
US
Maximum Water Inlet Pressure to Float Valve
Maximum Outlet Fluid Temperature
Supply Voltage
Power
Tank Size
Inlet Fitting
Wetted Parts
12
Metric
7 MPa, 7 bar
82°C
100 psi
180°F
220-250 Volts AC, 1 phase
4000 Watts
10 gallon
37.8 liter
3/4 NHR Garden Hose
Plated Carbon steel, stainless steel, brass
332073C
Technical Data
332073C
13
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 332073
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2012, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision C, July 2015