HOSS 700 Manual 120V - Legend Brands International

Service and Operation Manual
2604 Liberator Dr., Prescott, AZ 86301 1-928-445-3030
Congratulations on your purchase of the
HOSS 700® Rotary Cleaning Tool from
SAPPHIRE SCIENTIFIC!
This instruction/parts manual is a guide for
operating and servicing your Rotary
Cleaning Tool.
www.sapphirescientific.com
Record your units’ serial number here for
future reference or if you should need to
contact the factory in the future for any
reason.
S/N:
Proper operation and service are necessary
to ensure the outstanding performance of
this product. The following service methods
outlined in this manual are detailed in a
manner that operation and servicing may be
performed properly and safely. Because
service levels vary due to the skill of the
mechanic, tools and parts availability,
ensure that prior to attempting any repair,
you are familiar with this equipment and
have the proper tools. Any questions
regarding the operation, service, or repair of
this unit should be directed to your nearest
SAPPHIRE SCIENTIFIC dealer.
The headings WARNING and CAUTION
are utilized to warn you that steps must be
taken to prevent personal injury or damage
to the equipment. Please make sure that you
have read and understand these instructions
entirely before proceeding with the
operation of this unit.
! Do not alter or modify
your HOSS 700 in any way. Use only
replacement parts authorized by
SAPPHIRE SCIENTIFIC, Inc.
Modifications or use of unapproved parts
could create a hazard and will void your
warranty. Contact your authorized Sapphire
dealer for assistance.
BE SURE TO FILL OUT THE
WARRANTY CARD ONLINE AT:
SAPPHIRE SCIENTIFIC MODEL HOSS 700
This service and operations manual is
written specifically for SAPPHIRE
®
SCIENTIFIC HOSS 700 Rotary Cleaning
Tool manufactured by:
SAPPHIRE SCIENTIFIC
2604 Liberator
Prescott, AZ 86301
USA
The information contained in this document
is subject to change without notice and does
not represent a commitment on the part of
SAPPHIRE SCIENTIFIC.
All rights reserved. Copyright 2012 by
SAPPHIRE SCIENTIFIC. No part of this
work may be used or reproduced in any
form or means without the express written
consent and permission of SAPPHIRE
SCIENTIFIC.
Published by SAPPHIRE SCIENTIFIC.
Revised:
July 2011; Rev C
May 2012; Rev D
Printed in USA
MODEL HOSS 700® MANUAL
PART# 49-075
Part# 49-075 Rev D
I
SAPPHIRE SCIENTIFIC LIMITED WARRANTY
HOSS 700 Rotary Cleaning Tool
What Does This Warranty Cover?
This warranty is provided to the original purchaser only.
How Long Does This Warranty Last?
We limit all implied warranties to
• One (1) year from the date of purchase on parts and labor;
• Three (3) years on the housing.
What Sapphire Scientific Will Do:
If a defect in materials or workmanship occurs within the warranty period, Sapphire Scientific at its election will
repair or replace the defective part at no charge.
What This Warranty Does Not Cover:
This warranty does not cover or apply to defects due directly or indirectly to misuse, abuse, disassembly, alteration,
corrosive chemicals, improper voltage, fire, flood, negligence, accident, improperly or incorrectly performed maintenance or
repair, or failure to perform necessary or recommended maintenance or repair (see your Owner’s Manual) or if the use of this
product is not in compliance with the instructions and specifications for its use.
OTHER THAN THE WARRANTIES PROVIDED HEREIN, SAPPHIRE SCIENTIFIC MAKES NO EXPRESS OR
IMPLIED, ORAL OR WRITTEN WARRANTIES WITH RESPECT TO THIS PRODUCT OR WORKMANSHIP AND
ALL WARRANTIES IMPLIED BY LAW INCLUDING ANY WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE ARE LIMITED TO THE DURATION OF THIS WARRANTY. Some states do not
allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you. WE SHALL IN NO
EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL, CONTINGENT,
SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM USE OF OUR PRODUCTS. Some states do not allow the
exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
How Do I Get Service?
In order to be eligible for service under this warranty you MUST do the following: (a) visit
warranty.sapphirescientific.net and register your purchase to ensure you receive any important product releases; (b) write or
call for a return material authorization (RMA); and (c) have the serial number and original proof of purchase available.
Contact us at:
Sapphire Scientific
2604 Liberator
Prescott, AZ 86301
886-445-3030
We will inspect the product without charge and contact you within 72 hours of our receipt of the product to give you the
results of our inspection. If our inspection uncovers a defect we will repair or replace the product, at our election. If the
product is returned to us on or before ninety (90) days from the date of purchase, we will pay for the cost of shipping it to
Sapphire Scientific and the cost to return it to you. If the product is returned to us after the expiration of ninety (90) days
from the date of purchase, all shipping costs shall be paid by the purchaser.
If it is determined that there is no defect in the product, or that the defect resulted from causes not within the scope of our
warranty, then the product will be repaired or replaced only at your request and at your expense and you must bear all
shipping costs.
How Does State Law Apply?
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
49-071, Rev A 2011-04
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
II
Table of Contents
SECTION ONE: GENERAL INFORMATION
1
1. SAFETY ........................................................................................................2
Safety guidelines and warnings
2. INTRODUCTION........................................................................................3
Introduction, acceptance of shipment and equipment listing
SECTION TWO: UNIT ASSEMBLY
4
3. ASSEMBLY..................................................................................................5
Part identification, required tools and assembly instructions
SECTION THREE: SETUP AND OPERATION
13
4. SETUP...........................................................................................................14
Setup instructions
5. OPERATION ...............................................................................................15
Operation Instructions
SECTION FOUR: MAINTENANCE AND TROUBLESHOOTING
17
6. MAINTENANCE .........................................................................................18
Maintenance recommendations
7. TROUBLESHOOTING ..............................................................................19
Troubleshooting tips
SECTION FIVE: PARTS LISTING
22
8. PARTS LISTING .........................................................................................23
Illustrated parts breakdown
SECTION SIX: REFERENCE INFORMATION
37
9. REFERENCE ...............................................................................................38
Warranty Registration, Contact, Specifications and Service Records
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
III
SECTION 1:
GENERAL INFORMATION
1. SAFETY
Safety warnings and guidelines .....................................................................2
2. INTRODUCTION TO YOUR HOSS 700 ROTARY CLEANING TOOL
Introduction ...................................................................................................3
Acceptance of shipment .................................................................................3
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
1
1. SAFETY
WARNINGS FOR YOUR SAFETY!
1. Read through the operation portion of this manual before using your unit. Failure to
adhere to instructions could result in personal injury or could be fatal.
2. WARNING! Do not alter or modify your HOSS 700 in any way. Use only replacement
parts authorized by SAPPHIRE SCIENTIFIC, Inc. Modifications or use of unapproved
parts could create a hazard and will void your warranty. Contact your authorized Sapphire
dealer for assistance.
3. The HOSS 700 is shipped with the handle and electrical cord unassembled. Follow the
full assembly instructions in this manual before attempting to use or plug in the unit.
4. WARNING! Electric shock hazard, rotating parts, hot surface hazards. Unplug unit
before opening cover for cleaning or service. Unit must be properly grounded.
5. Inspect power cord before use. If cord is damaged, do not use. Always grasp the plug
(not the cord) to unplug.
6. The unit must be operated on a 110V/60Hz circuit.
7. Do not operate in standing water.
8. Do not operate in rain or snow. If electrical components become wet, allow them to dry
before using.
9. Do not attempt to repair the unit. For technical support, see an authorized Sapphire
Scientific dealer or call Sapphire Scientific Service Department at 866-445-3030.
NOTE: Protect from freezing during storage and transport. Damage caused by freezing is
not covered by the product warranty.
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
2
2. INTRODUCTION
The HOSS 700 Rotary Cleaning Tool greatly improves the cleaning performance and efficiency
on a wide variety of carpet types.

High-flow solution orifices and high efficiency vacuum plates

1/2 HP 1725 RPM motor

Sealed low-maintenance gear box

6 inch non-scuffing wheels for easy transport

Fully adjustable handle for maximum operator comfort and control
ACCEPTANCE OF SHIPMENT
When receiving your HOSS 700 unit, please make the following acceptance check:

The unit should not show any signs of damage. If there is damage, notify the common
carrier immediately.

Carefully check your equipment and packaging list. Please see SECTION 5: PARTS
LISTING in this manual for a full list of components.
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
3
SECTION 2:
UNIT ASSEMBLY
1. ASSEMBLY
Part Identification...........................................................................................5
Required Tools ...............................................................................................7
Assembly Instructions ....................................................................................7
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
4
3. ASSEMBLY
PART IDENTIFICATION
Figure II.
Figure II.
A.
B.
C.
D.
E.
F.
G.
H.
J.
K.
L.
M.
N.
P.
Q.
R.
S.
T.
Handle Assembly
Solution Control Lever
Motor Control Lever
Solution Line Inlet Connection
Connection For Rotary Head Solution Line
Vacuum Hose Attachment
Power Cord Connection
Inline Solution Filter
Handle Height Adjustment Slot
Transport Wheels
Vacuum Inlet Cap
Carry Handle
Axle
Handle Brace
Junction Cover Plate
Gear Box Plug
Motor Housing
Gear Box Frame
A
B
D
C
P
H
Q
S
E
N
L
G
M
K
J
T
R
Figure I
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Figure II
Part# 49-075 Rev D
5
PART IDENTIFICATION (CONTINUED)
Figure III.
U. Solution Orifices (5X)
V. Access Notch
W. Vacuum Feet (5X)
V
U
W
Figure III
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
6
REQUIRED TOOLS




Pliers
Phillips Head Screwdriver
1/4 inch ratchet
Two 9/16 inch wrenches
! Complete entire Assembly Instructions before attempting to plug in or
use the HOSS 700 for the first time!
ASSEMBLY INSTRUCTIONS
1. Lift the handle brace and rotate it to the
back side of the unit (Figure 1.). You
will need to flex the handle brace
slightly around the motor housing.
2. Slide the handle brace to the center of
the axle and attach the E clip (a)
retaining ring to the axle (Figure 2.).
Make sure the wave washer is located
between the handle brace and the E clip
slot.
Figure 1.
Tip: Pliers may be needed to compress the
wave washer (b) against the handle brace to
fit the E clip (a) into the slot.
(a)
(b)
Figure 2.
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
7
ASSEMBLY INSTRUCTIONS (CONTINUED)
3. Attach the Handle Assembly to the
Gear Box Frame
(Figure 3. and Figure 4.)
Attach one side of the handle assembly
to the gear box frame using one 3/8-16
x 2-1/4 inch hex head bolt (c), one 3/8
inch stainless steel washer (d), two 3/8
nylon washers (e) and one 3/8-16
stainless steel lock nut (f) as shown
(Figure 3.).
Place one nylon washer (e) on either
side of the handle bar with the stainless
washer (d) on the outside under the
lock nut (f) (Figure 4.).
Figure 3.
Repeat this step to attach the opposite
side of the handle assembly.
(c)
(d)
(e)
Figure 4.
(f)
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
8
ASSEMBLY INSTRUCTIONS (CONTINUED)
4. Attach the Handle Brace to the
Handle Assembly
(Figure 5.).
Place one 9/16 x 1-3/8 inch stainless
steel flat washer (g) and one 1/2 x 1-1/2
inch rubber washer (h) on the threaded
shaft of the adjustment knob (k).
Insert the adjustment knob through the
adjustment slot in the handle and thread
into the T-bracket (m) located at the
end of the handle brace.
(g)
(h)
Figure 5.
(k)
5. Attach the Solution Line
(Figure 6.)
Attach the blue solution line (n) to the
top of the vacuum inlet cap (p).
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Figure 6.
Part# 49-075 Rev D
9
ASSEMBLY INSTRUCTIONS (CONTINUED)
6. Power Cord Assembly
(Figure 7.)
Insert the power cord through the strain
relief nut, rubber gasket and retaining
ring as shown in Figure 7.
Feed each wire through one at a time,
starting with the black wire, then the
white wire, then the green wire. After
inserting the wires, reseat the rubber
gasket against the retaining ring.
7. Attach the Power Cord Wires
(Figure 8.)
Figure 7.
On the motor, loosen both junction
cover plate screws and rotate the plate
away from the junction cavity as shown
in Figure 8.
Insert the end of the power cord
through the threaded hole in the side of
the motor, starting with the black wire,
then the white wire, then the green
wire.
Connect black to black and white to
white with the blade connectors.
Attach the green ground wire to the
ground screw.
Figure 8.
8. Final Power Cord to Motor
Assembly
(Figure 9.)
Thread the strain relief nut over the
fitting and tighten. Carefully coil wires
and tuck into junction cavity and rotate
junction cover plate back into place as
shown in Figure 9. Tighten screws.
Figure 9.
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
10
ASSEMBLY INSTRUCTIONS (CONTINUED)
9. Install Motor Cover Plate
Attach the motor cover plate (r) with
two 8-32 x 7/8 inch long screws (s) and
5/8 inch long plastic spacers (t) as
shown in Figure 10.
10. Install the Vent Plug
Replace the temporary gear box plug
(u) with the supplied vent plug (v) as
shown in Figure 11.
(v)
Figure 10.
Figure 11.
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
11
ASSEMBLY INSTRUCTIONS (CONTINUED)
11. Connect the Vacuum Hose
Slide one end of the 2 inch vacuum
hose (w) over the vacuum port on the
gear box and the other end onto the
vacuum tube on the handle as shown in
Figure 12.
Using two #32 hose clamps (x), secure
the hose to the vacuum port and the
vacuum tube.
Figure 12.
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
12
SECTION 3:
SETUP AND OPERATION
10. SETUP
Setup Instructions...........................................................................................14
11. OPERATION
Starting the Unit .............................................................................................15
Controlling the Unit .......................................................................................15
Adjusting the Solution Flow ..........................................................................15
Cleaning and Operational Tips ......................................................................16
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
13
4. SETUP
SETUP INSTRUCTIONS
1. Adjust handle height for operator comfort. Loosen black knob, move handle up or down
to desired height and retighten knob.
TIP: To maximize control and operator comfort, position the handles at hip height.
2. Attach vacuum hose to vacuum outlet. The HOSS 700 is fitted with a 2 inch OD vacuum
outlet.
3. Attach your solution hose to the quick-connect fitting.
4. Plug in to power source. Use an extension cord no smaller than 14 gauge and not
exceeding 50 feet in length. Attach to a suitable 110V/15 amp supply.
! Electrical shock hazard.
Unit must be properly grounded. Do not remove
grounding prong or otherwise alter the grounding system.
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
14
5. OPERATION
! Rotating parts. Keep hands, feet and all cords and hoses clear. Make sure
the area to be cleaned is free from obstructions and place power cords and hoses well away from
the unit.
STARTING THE UNIT
1. Turn on the carpet cleaning extractor vacuum and solution pump.
2. Start the flow of solution first. Grasp handles firmly and squeeze right trigger.
3. Balance the unit with the head flat on the carpet. Then squeeze the left trigger to start the
rotary head.
CONTROLLING THE UNIT

To move to the right, LIFT the handle with both hands slightly.

To move to the left, LOWER the handle with both hands slightly.
TIP: Only small adjustments in the handle position are needed to control the unit. If you are
unfamiliar with maneuvering this cleaning tool, practice first in an open and unobstructed
area.
TIP: Do not tip the unit to the left or right, as this will impair vacuum performance and make
the unit difficult to control.
ADJUSTING THE SOLUTION FLOW
The HOSS 700 is fitted with a .052 inch diameter
orifice as part of the in-line filter assembly. This
provides adequate solution flow and pressure for most
cleaning applications. For other situations, .048 inch
and .057 inch orifices are also provided. The orifice is
easily changed by disassembling the in-line filter and
changing out the orifice. Changing the orifice size
allows the user to customize the flow rate according to
soiling conditions and type of cleaning equipment used.
The unit can also be operated without a restrictor where
maximum flow is required for extra hard-to-clean jobs
such as restaurants or apartments.
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Orifice
In-Line Filter Assembly
Part# 49-075 Rev D
15
CLEANING AND OPERATIONAL TIPS
Do not operate the HOSS 700 on dry carpet. Doing this may damage carpet fibers.
Do not operate the HOSS 700 on hard surfaces. Doing this may damage the vacuum heads
and/or floor surface.
For best results, vacuum the carpet thoroughly before using the HOSS 700.
For best results, always groom the carpet after cleaning.
Always establish adequate drying conditions after cleaning.
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
16
SECTION 4:
MAINTENANCE AND
TROUBLESHOOTING
12. MAINTENANCE
Before Each Use ............................................................................................18
After Each Use ...............................................................................................18
Monthly Care .................................................................................................19
As Needed ......................................................................................................19
Transport and Storage ....................................................................................20
13. TROUBLESHOOTING
Troubleshooting Table ...................................................................................21
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
17
6. MAINTENANCE
BEFORE EACH USE
! Electrical shock hazard.
Unplug the unit before performing ANY
maintenance task.

Inspect the electrical cords for damage. Look for fraying, cuts, et cetera. Do not use
the unit if you find any damage to the electrical cords.

Inspect vacuum hoses, solution lines and all fittings for proper function. Repair or
replace as needed.

Check manifolds for proper flow. With solution hose attached and pressurized, lay unit
on its side and briefly squeeze the solution control lever. Solution should flow freely and
equally from each manifold. If flow is reduced from any manifold, inspect for blockage.
Remove the manifold, and with a sharp pointed object, clean the orifices. Take care not
to damage the orifices.
AFTER EACH USE

Rinse rotary head clean.

Clear vacuum inlet. Remove the vacuum inlet cap from the vacuum inlet housing and
remove any debris. For best results, keep unit on the vacuum while withdrawing the inlet
cap. Replace cap securely when finished.

Inspect rotary head and vacuum feet for damage. Replace worn or damaged parts as
needed.
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
18
MONTHLY
Clean exterior housing. To maintain appearance, wipe down exterior surfaces with a clean damp
cloth.
Check solution valve. Check for leaks and replace seals as necessary.
Check orifice and inline filter screen. Loosen the strainer assembly nut and remove the orifice,
strainer and strainer washer. Rinse these items in clean water and reassemble. Take care not to
over-tighten the strainer assembly nut.
Check gearbox oil levels. Remove vented gear case plug. While looking into vent plug hole, tilt
unit back onto its wheels to allow the rotary head to be turned. Turn the head until the vent plug
hole is visibly aligned with the hole in the gear web. Now place the unit flat of the floor or table
and insert a screwdriver or similar tool to gauge the oil level. If the oil level is less than 1/8 inch,
add Sapphire Scientific gear oil (part number 13-053). Do not overfill. Reinstall vent plug when
finished.
AS NEEDED
Lubricate the solution line quick-connect couplings. Use a small amount of rust-inhibiting oil
such as LPS-3.
Clean inline strainer when solution flow is visibly reduced. To clean the filter, loosen the
strainer assembly nut and remove the strainer and strainer washer. Rinse these items in clean
water and reassemble the strainer. It is not normally necessary to replace the inline filter
element. Be sure to include the nylon washer when reassembling. Take care not to over-tighten
the strainer assembly nut.
Strainer Washer
Strainer
Orifice
Orifice Filter Nut
Quick-Connect Coupling
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
19
TRANSPORT AND STORAGE
NOTICE: Handle the unit carefully. Do not drop or place the unit where it could fall. Rough
treatment can damage this equipment and may create a hazardous condition or void warranty.

Do not expose electrical components to moisture when transporting in uncovered
vehicles.

Store and transport securely to avoid any damaging impact to internal parts.

Protect from freezing. Store unit in heated area.
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
20
7. TROUBLESHOOTING
TROUBLESHOOTING TABLE
FAULT
Unit does not
operate
Solution leaks at
trigger control valve
Poor vacuum
performance on
carpet.
Inadequate solution
output.
CAUSE
No power to machine. Supply circuit
breaker tripped.
Valve seal has failed
SOLUTION
Reset supply circuit breaker.
1. Uptake tube clogged with debris.
2. Vacuum slot feet gouged or damaged.
3. Vacuum inlet clogged.
1. Plugged strainer or orifice.
2. Incorrect orifice installed
3. Manifolds plugged or damaged.
1. Remove lower end and remove obstruction.
2. Replace damaged vacuum slot feet.
3. Remove vacuum inlet cap and remove debris.
1. Rinse strainer and/or orifice clean.
2. Install correct orifice.
3. Clean manifolds/replace damaged manifolds
Install valve rebuild kit
If the problem you are experiencing is not listed here, call the Sapphire Service Department at 866-445-3030.
! Do not alter or modify your HOSS 700 in any way. Use only replacement
parts authorized by SAPPHIRE SCIENTIFIC, Inc. Modifications or use of unapproved parts
could create a hazard and will void your warranty. Contact your authorized Sapphire dealer for
assistance.
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
21
SECTION 5:
PARTS LISTING
14. ILLUSTRATED PARTS LISTING
HOSS 700 ......................................................................................................23
Handles ..........................................................................................................24
Angle Valve ...................................................................................................25
Motor Switch .................................................................................................26
Drive Head .....................................................................................................27
Gear Box ........................................................................................................29
Output Shaft and Gear ...................................................................................31
Vacuum Head.................................................................................................32
Vacuum Inlet Cap ..........................................................................................34
Solution Inlet Tube ........................................................................................35
Wiring Diagram .............................................................................................36
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
22
67-025, ASSEMBLY, HOSS 700
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part Number
69-299
11-077
12-052
40-028
12-045
41-116
66-309
66-310
15-036
31-208
69-301
16-106
14-010
42-011
66-303
58-487
12-064
15-040
Qty
1
2
2
1
1
1
1
1
2
1
1
1
2
2
1
1
1
2
Description
ASSY, DRIVE HEAD
NUT, 1/2-20 THIN NYLOK SS
WASHER, FLT .505 ID X .75 OD X .093 THK NYLON
HANDLE, 2.5 IN DIA FLUTED
WASHER, .563 ID X 1.375 OD X .06 THK SS
WASHER, HANDLE ADJUSTMENT
CLEVIS, HANDLE ADJUSTMENT
PIN, SS GROOVED CLEVIS
E-CLIP, RETAINING RING .375 SS
CORD CONNECTOR
ASSY, HANDLE
HOSE, 2 IN CLEAR FLEX R-3
CLAMP, HOSE #32 SS
WHEEL, 6 IN X 1-1/4 W X 1/2 BORE DELRIN
AXLE
BAR, HANDLE ADJUSTMENT
WASHER, WAVE 1/2 SS
E-CLIP, RETAINING RING
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
23
69-301, ASSEMBLY, HANDLE
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part Number
61-675
69-334
69-335
40-029
58-507
31-200
10-195
30-076
44-112
10-204
18-215-20
14-040
10-196
20-035
20-044
Qty
1
1
1
2
1
3
4
1
1
1
1
2
1
1
1
Description
WELDMENT, HANDLE ELECTROPOLISHED
ASSY, ANGLE VALVE WITH COVERS
ASSY, MOTOR SWITCH WITH COVERS
GRIP, CUSHIONED .875 ID X 4.562 LG
COVER, ELECTRICAL BOX ELECTROPOLISHED
CORD BUSHING
SCRWE, MACH 1/4-20 X 1/2 PHP SL SS
POWER CORD SET
DECAL, PRODUCT HOSS 700
SCREW, 4-WAY HEAD 10-32 X 3/8 GROUND
HOSE, ASSY FJIC X FJIC W/SS & COVER
TIE WIRE 8 IN BLACK
SCREW, MACH 10-32 X 1/2 PHP SL SS
ORIFICE, .057 DIAMETER SS
ORIFICE, .048 DIAMETER SS
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
24
69-334, ASSEMBLY, ANGLE VALVE HANDLE
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Part Number
51-046
51-045
20-041
20-037
21-026
21-037
21-050
21-060
21-417
24-002
24-004
24-014
25-000
27-013
10-227
10-229
11-047
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
2
2
Description
MOLDING, VALVE COVER TOP
MOLDING, VALVE COVER BOTTOM
ORIFICE, .052 DIAMETER SS
STRAINER, JET 100 MESH
NIPPLE, 1/4 NPT HEX BRASS
FITTING, ELBOW 1/4 NPT BRASS
CONN, 1/4 NPT X 1/4 JIC BRASS
ELL, STREET 1/4 NPT 45 DEG BRASS
NIPPLE, 1/4 NPT CLOSE BRASS
WASHER, NYLON
FITTING, CONN 1/4 NPT X 11/16 BRASS
FITTING, CONN 1/4 FNPT X 11/16 F BRASS
QUICK DISCONNECT, 1/4 NPT 1/4 PLUG BRASS
BRASS ANGLE VALVE
SCREW, MACH 4-40 X 7/8 BHSCS SS
SCRWE, MACH 8-32 X 1-1/2 BHSCS SS
NUT, 8-32 SS NYLOK
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
25
69-335, ASSEMBLY, MOTOR SWITCH HANDLE
Item No.
1
2
3
4
5
6
7
8
9
10
Part Number
66-342
66-323
58-503
51-048
51-047
29-053
15-045
11-038
10-228
10-227
Qty
1
1
1
1
1
1
1
4
4
4
Description
TUBE, HANDLE SUPPORT
HANDLE, MOTOR SWITCH
PANEL, SWITCH GUARD
MOLDING, SWITCH COVER TOP
MOLDING, SWITCH COVER BOTTOM
SWITCH, 25 AMP LARGE PLUNGER
SPRING, CONICAL
NUT, 6-32 SS NYLOK
SCREW, MACH 6-32 X 1-1/2 BHSCS SS
SCREW, MACH 4-40 X 7/8 BHSCS SS
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
26
69-299, ASSEMBLY, DRIVE HEAD, 1-10
Item No.
1
2
3
4
5
6
7
8
9
10
Part Number
69-302
41-105
20-042
41-114
12-059
10-226
51-039
69-337
45-027
31-208
Qty
1
1
1
5
13
5
1
1
1
1
Description
ASSY, GEAR BOX
GASKET, VACUUM INLET
VENT PLUG, 1/4 NPT
GROMMET, 5/8 OD X 1/4 ID X 1/4 PANEL
WASHER, .285 ID X .687 OD X .04 THK SS
SCREW, MACH 1/4-20 X 1-1/4 BHSCS SS
MOLDING, VACUUM INLET
ASSY, VACUUM INLET CAP
MOTOR, .5 HP ELECTRIC
CORD CONNECTOR
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
27
69-299, ASSEMBLY, DRIVE HEAD, 11-20
Item No.
11
12
13
14
15
16
17
18
19
20
Part Number
39-045
39-044
10-096
10-237
41-107
12-060
11-035
69-300
10-194
51-040
Qty
1
1
2
1
4
2
2
1
8
1
Description
RETAINER, MOTOR COUPLING
COUPLING, MOTOR
BOLT, 3/8-16 X 2-1/4 HHCS SS
SCRWE, SET 1/4-20 X 1/2 SSSCP
WASHER, .375 ID X .750 OD X .060 NYLON
WASHER, FLAT 3/8 SS
NUT, 3/8-16 NYLOK SS
ASSY, VACUUM HEAD
SCREW, MACH 1/4-20 X 5/8 BHSCS SS
COVER, THERMOFORMED
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
28
69-302, ASSEMBLY, GEAR BOX, 1-10
Item No.
1
2
3
4
5
6
7
8
9
10
Part Number
66-299-01
39-038
15-041
69-378
39-057
66-300-01
40-033
21-426
12-059
10-203
Qty
1
1
2
1
1
1
1
1
2
2
Description
BASE FRAME, MACHINED
BEARING, 6012 C3
PIN, DOWEL 1/4 X 3/4 SS
ASSY, OUTPUT SHAFT AND GEAR
BEARING, 6012-2RS
GEAR BOX COVER, MACHINED
HANDLE, LIFTING
PLUG, 1/4 NPT HEX HEAD PLASTIC
WASHER, .285 ID X .687 OD X .04 THK SS
SCREW, MACH 1/4-20 X 1 BHSCS SS
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
29
69-302, ASSEMBLY, GEAR BOX, 11-20
11
12
13
14
15
16
17
18
19
20
10-192
39-058
10-197
39-045
39-044
41-102
39-039
39-046
66-314
39-040
4
1
3
1
1
1
2
1
1
2
SCREW, MACH 1/4-20 X 7/8 BHSCS SS
SEAL, OIL CR 6640
SCREW, MACH 1/4-20 X 1-1/2 BHSCS SS
RETAINER, MOTOR COUPLING
COUPLING, MOTOR
O-RING, AS568A-028 BROWN VITON
BEARING, 6202-2RS
PINION, HELICAL 14 TEETH
FLANGE, HEAD MOUNTING
SEAL, OIL
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
30
69-378, ASSEMBLY, OUTPUT SHAFT & GEAR
Item No.
1
2
3
Part Number
66-301
66-335
39-047
Qty
1
1
1
Description
SHAFT, OUTPUT
MACHINED KEY, OUTPUT SHAFT
GEAR, HELICAL 172 TEETH
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
31
69-300, ASSEMBLY, VACUUM HEAD, 1-10
Item No.
1
2
3
4
5
6
7
8
9
10
Part Number
51-049
51-041
58-505
66-304
58-520
66-308-01
66-308-02
66-308-03
66-308-04
66-362
Qty
1
5
1
1
5
2
1
1
1
2
Description
ROTARY TOOL HEAD
CASTING, VACUUM SHOE
PLATE, VACUUM CHAMBER COVER
HUB, HEAD MOUNTING
PLATE, SHOE COVER
TUBE, SPRAY HEAD
TUBE, SPRAY HEAD
TUBE, SPRAY HEAD
TUBE, SPRAY HEAD
HEAD, SPRAY NOZZLE (15) HOLE
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
32
69-300, ASSEMBLY, VACUUM HEAD, 11-19
11
12
13
14
15
16
17
18
19
66-361
69-304
41-102
41-106
10-199
10-200
12-002
11-086
10-198
3
1
1
5
25
5
10
10
10
HEAD, SPRAY NOZZLE (4) HOLE
ASSY, COMPRESSION FITTING
O-RING, AS568A-028 BROWN VITON
GASKET, VACUUM SHOE
SCREW, MACH 8-32 X 3/8 PHP SS
SCREW, MACH 1/4-20 X 2.0 FHP SS
WASHER, FLAT 1/4 SS ANC
NUT, 1/4-20 SS THIN NYLOK
SCREW, MACH 1/4-20 X 1-1/2 PHP SS
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
33
69-337, ASSEMBLY, VACUUM INLET CAP
Item No.
1
2
3
Part Number
51-050
69-346
41-103
Qty
1
1
1
Description
MOLDING, VACUUM INLET CAP
ASSY, SOLUTION TUBE INLET
O-RING, AS568A-222 BROWN VITON
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
34
69-346, ASSEMBLY, SOLUTION INLET TUBE
Item No.
1
2
Part Number
66-319
66-318
Qty
1
1
Description
FITTING, SOLUTION INLET
TUBE, SOLUTION INLET
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
35
Wiring Schematic
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
36
SECTION 6:
REFERENCE INFORMATION
1. REFERENCE
Warranty Registration ....................................................................................38
Contact Us ......................................................................................................38
HOSS 700 Specifications ...............................................................................39
Service Record ...............................................................................................39
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
37
WARRANTY REGISTRATION
Warranty information is included in this manual and also available from your dealer or at
www.sapphirescientific.com.
To register your purchase visit warranty.sapphirescientific.com. Registration allows us to better assist
you with using, maintaining or servicing your equipment, as well as to contact you in case we have
important safety information concerning your HOSS 700. If you determine service is required, have your
model, serial number and original proof of purchase available and call your distributor for assistance with
obtaining a return material authorization (RMA).
CONTACT US
Sapphire Scientific
2604 Liberator
Prescott, AZ 86301
Phone: 866-445-3030
Fax: 928-445-1946
HOSS 700 SPECIFICATIONS
Model
Cleaning width
Use weight
Power
Motor
Construction
HOSS 700 Rotary Cleaning Tool
15 inches / 38 cm head diameter
75 lbs / 31 kg
110V / 60Hz
1/2 HP 1725 RPM
Lightweight machined aluminum gear box.
Stainless steel handle. 6 inch non-scuffing wheels.
Rotary system
Gear-driven rotor with five replaceable long life
floating heads
Vacuum system
2 inch tube with clear view vacuum inlet cap.
Specifications are subject to change without notice. Some values may be
approximate.
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
38
SERVICE RECORD
Purchase date: ________________________
Serial number: _______________________
Distributor: ___________________________
Tel. _________________________________
SERVICE PERFORMED
PERFORMED BY
MAINTENANCE
DATE
SERVICE PERFORMED
SAPPHIRE SCIENTIFIC MODEL HOSS 700
Part# 49-075 Rev D
PERFORMED BY
39
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