WHAT’S IN THE BOX
HIGH PRESSURE
PETROL
WATER PUMP
Petrol Pump
196CC 4 STROKE
INSTRUCTION MANUAL
SPECIFICATIONS
Motor:
Engine:
Fuel Type:
Fuel Tank Capacity:
Engine Capacity:
Max. Flow Rate:
Max. Head:
Max. Lift:
Inlet/Outlet:
Spark Plug:
Weight:
1
Spark Plug Wrench &
Filter
4.85kW (6.5HP)
4 Stroke, air cooled
Unleaded
3.6L
196cc
17,000l/h
55m
6m
40mm (11/2”)
Champion L90C
28kg
Suction Hose
ozito.com.au
Fasteners & Adaptors
PTP-065
WARRANTY
IN ORDER TO MAKE A CLAIM UNDER THIS
WARRANTY YOU MUST RETURN THE PRODUCT
TO YOUR NEAREST BUNNINGS WAREHOUSE WITH
YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY
PLEASE TELEPHONE OUR CUSTOMER SERVICE
HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
TO ENSURE A SPEEDY RESPONSE PLEASE
HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY
HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
The benefits provided under this warranty are in addition
to other rights and remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded
at law. You are entitled to a replacement or refund for a major
failure and for compensation for any other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure.
Generally you will be responsible for all costs associated with
a claim under this warranty, however, where you have suffered
any additional direct loss as a result of a defective product you
may be able to claim such expenses by contacting our customer
service helpline above.
1 YEAR WARRANTY
Your product is guaranteed for a period of 12 months from the
original date of purchase and is intended for DIY (Do It Yourself)
use only. If a product is defective it will be repaired in accordance
with the terms of this warranty. Warranty excludes consumable
parts, for example: o-rings, bearing, seals, gaskets and adaptors.
WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other
than that specified on the tool.
• If the tool shows signs of damage or defects caused
by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the
instruction manual.
• If the tool is disassembled or tampered with in any way.
OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.
1215
KNOW YOUR PRODUCT
SETUP & PREPARATION
PETROL HIGH PRESSURE WATER PUMP
1Exhaust
5 Recoil Starter
9 Motor Housing
2 Air Filter
6 Priming Cap
10Throttle Lever
3 Choke Lever
7 Fuel Cap
4 Fuel Lever
8 Fuel Tank
1
6
2
7
3
8
4
9
5
10
1. CONNECTING THE INLET
WARNING! Ensure the ENGINE IS SHUT off and
THE On/off switch is in the off position before
performing any of the following assembly.
Removing the Protection Covers
The pump inlet and outlet has been fitted with a protection cover for
transportation. These will need to be removed before connecting any
pipes.
Connecting the Suction Inlet
The inlet allows for a 40mm (11/2”) supply line to be connected and is
capable of a maximum suction height of 6m.
1 P
lace the filter
assembly into the
intake end of a
suction hose and
secure with a hose
clamp tightly.
11 On/Off Switch
14Spark Plug
17Pump Housing
12Low Oil Sensor
15Discharge Outlet
18Drain Screw
13Oil Fill Plug
16Suction Inlet
11
12
13
14
15
16
17
ACCESSORIES
18
19Spark Plug Wrench
23O-rings
20Filter
24Outlet Caps
215m Suction Hose
25Hose Adaptors
22Collars
26Hose Clamps
19 20 21
22 23 24 25 26
2Insert a hose
adaptor and an
o-ring into one of the
collars and fasten to
the outlet side of the
suction hose using a
hose clamp.
3Screw the hose adaptor and
collar tightly onto the pumps
inlet in a clockwise direction to
secure in place.
Note: Teflon tape (not supplied) is
recommended on threads
to ensure a water tight seal
and prevent any leakage.
CAUTION: The input hose or pipe should be low
enough in the water to ensure that if the
water level falls, the pump will not run dry.
Ensure that this is checked when in operation.
CAUTION: Avoid positioning the inlet pipe higher
than the pump, as this would delay the escape
of air bubbles from the INLET pipe.
1
ONLINE MANUAL
Scan this QR Code with your
mobile device to take you to
the online manual.
2. CONNECTING THE OUTLET
Connecting the Discharge Outlet
The outlet allows for a 25.4mm (1”) and 40mm (11/2”) pipe to be
connected and is capable of a maximum head of 55m.
The pump has 3 outlets (2x 25.4mm and 1x 40mm), which allows for
multiple outlets to be used to pump water simultaneously, however this
will result in lower pressure and flow rate.
CAUTION: All connections must be air tight,
failure to do so may result in an air leak
which can prevent the pump from priming.
1Insert a hose
adaptor and an
o-ring into one of the
collars.
3. INSTALLATION
CAUTION: Always carry or lift the pump by the
frame to avoid damaging the unit.
Before starting, perform a few simple checks:
1 Ensure the pump is mounted to a rigid base or ground.
2Ensure the distance from the surface of the water to the pump inlet
does not exceed 6m.
3Ensure the distance from the pump to the highest point that you
wish to deliver the water does not exceed 20 metres.
MAXIMUM DELIVERY HEIGHT
55m
2Screw the hose adaptor and
collar tightly onto one of the
pump outlets in a clockwise
direction to secure in place.
Note: Teflon tape (not supplied) is
recommended on threads
to ensure a water tight seal
and prevent any leakage.
3 R
epeat this process to fit multiple outlets.
Ensure unused outlets are fitted with the supplied outlet caps to stop
water from expelling out of the discharge outlets.
NOTE: To use the pump in permanent installations
with rigid pipes, install a non-return valve to avoid
the fluid being re-circulated once the pump has
stopped.
6m
WATER LEVEL
CAUTION: This product is intended for pumping
water in a home domestic application. do not
use it for corrosive, abrasive, explosive or
dangerous liquids.
WARNING! Ensure the outlet for this pump, including
any hoses or pipes are not restricted or obstructed
in any way. Taps, valves and any type of trigger
nozzle must never be used with THIS pump. Failure to
follow these instructions may result in pump failure
or serious injury.
OPERATION
4. PRIMING THE PUMP FOR OPERATION
5. FUEL & OIL
Priming the pump prepares the motor for safe operation.
Adding Fuel
CAUTION: Do not run the pump dry, this may
result in damage to the pump.
1Unscrew the priming
cap by turning in
an anti-clockwise
direction.
2 U
sing a hose, fill the pump by
pouring water into the priming
plug hole. Ensure that the
pump and suction line are full.
3Fit the priming cap
back on and ensure
it is secure.
WARNING! Be sure to stop the engine and the
on/off switch is in the off position before
refuelling. Do not smoke while refuelling.
Only use unleaded 91 RON (Research Octane Number) petrol.
Purchase fuel in quantities that can be used every 30 days to prevent
gum or foaming inside the container and/or fuel tank.
1Remove the fuel cap by
rotating anti-clockwise.
2Fill the fuel tank with
the unleaded petrol.
3Place the fuel cap back on.
WARNING! Do not over fill the fuel tank.
Adding Oil
After the first 25 hours of use the engine oil requires to be replaced, and
then every 50 hours after that. It is recommended that SAE-10W-30
(multi viscosity) oils are used at temperatures from 5 to 35ºC and
synthetic oils 5W-30 (multi viscosity) is used for temperatures -5 to 5ºC.
1 R
emove the oil fill plug from
both the left and right side of
the engine. Clean the dip stick
and re-insert without screwing
down.
H
H
L
3If oil needs to be
added simply pour
oil in until the level
reaches the max
level of the oil
gauge.
L
2Remove the dipstick
and ensure the oil
lays between the
min and max marks.
4Ensure dipstick is securely tighten after oil has been topped up.
6. PRE-OPERATION INSPECTION
7. STARTING & STOPPING ENGINE
Air Filter
Starting the Engine
The air filter must always be in perfect working order, to prevent debris
and dust from being sucked into the engine thus reducing the efficiency
and life of the machine.
1Move the choke to the
left (closed position)
and the fuel lever to the
right (open position).
1 E
nsure the filter is
free from any debris.
2Move the throttle lever to the
(fast position).
left
Throttle lever
2 If necessary clean or replace the filter by following the steps outlined
in the maintenance section of this manual.
Spark Plugs
Use only the spark plugs that are recommended for this petrol pump:
Champion L90C.
Note: Using a spark plug other than that specified could lead to serious
engine damage.
1Make sure the electrode is
clean and the air gap is correct
(refer to the specs of the spark
plug manufacture).
2To remove and install the spark plug refer to the maintenance
section of this manual.
3Turn the engine on/
off switch to the on
position.
4Grip the recoil starter and
slowly pull until resistance
is felt, then pull the recoil
starter rapidly.
Allow the rope to rewind
slowly and if necessary,
repeat this procedure until
the engine starts.
5Once started move the
choke lever to the right
(open position) and the
throttle lever to the right
(slow position)
and allow to idle for 3
minutes.
Stopping the Engine
1Decrease the speed of
the engine by moving
the throttle to the right
and allow to idle
for 10-20 seconds.
2Turn the on/off switch to the off
position and move the fuel lever
to the left (closed position).
Note: Allow the engine to cool
down before moving or
storing the pump.
PTP-065
OPERATION
8. ADJUSTING THROTTLE
The throttle is used to regulate the rotational speed of the engine, which
also controls the water flow out of the discharge outlet.
1To increase the speed
of the engine and water
flow, move the throttle
lever left towards the
“
” indicator.
9. MAINTENANCE
Storing the Pump
Before storing the pump, it is recommended to empty the pump body of
any water.
Turn the drain screw
anti-clockwise and remove from
the pump body to allow excess
water to drain out.
Ensure that the drain screw is
fitted once all water has drained
out.
Replacing the Air Filter
2To decrease the speed
of the engine and water
flow, move the throttle
lever right towards the
“
” indicator.
1Unscrew and remove
the air filter wing nut
and washer.
2Remove the cover and the
air filter. Check that the filter
is intact and clean, if not
rinse with water and allow to
dry or replace the filter.
3 Insert the filter and
secure with the filter
cover and nut.
Replacing the Spark Plug
1Remove the spark plug lead.
2Remove the spark plug
using the spark plug wrench
supplied by turning
anti-clockwise.
3Clean the electrode
with a metal brush and
remove any carbon
build-up or replace the
spark plug.
4 R
efit the spark plug using the spark plug wrench and press the
spark plug lead back on.
MAINTENANCE CHART
Recommended Check & Maintenance Chart
Time
Item
Every operation / daily
After 20 hours or 1 month
After 50 hours or 3 months
After 100 hours or yearly
Inspect and tighten all nuts and bolts
Air Filter
(Frequency depends on pump location. i.e. High dust environment every 10 Hrs)
Fuel Tank
Fuel Tank Nozzle
Fuel lines
Spark Plug
(check for leaks)
Adjust inlet and exhaust valves
(change if neccesary)
(required after first
20 hours / 1 month of use)
Remove carbon in combustion chamber
Check
Change
Clean
* To be performed by qualified service centre
*
*
TROUBLESHOOTING
Problem
Possible Cause
Solution
Unit runs but delivers little or no
water
Leak in suction hose or piping
Tighten suction hoses and use thread sealer.
Clogged suction filter
Clear debris from suction filter
Water level above pump intake
Lower suction hose into water
Pump not primed
Fill pump with water before trying to prime
Water level more than maximum lift
Move pump closer to water level and increase discharge line length if necessary
Unit will not start
Unit starts but runs and performs
poorly
Engine speed too low
Increase throttle
Engine switch OFF
Turn engine switch ON
No fuel
Fill engine fuel tank. Refer to engine operating instructions
Fuel tap in “off” position
Turn fuel valve to “on” position
Oil level too low
Fill with correct oil
Low quality or deteriorated, old fuel
Use only fresh 91 octane unleaded fuel.
Dirty muffler, exhaust
Check and clean
Choke adjusted incorrectly
Move choke lever to “OPEN” unless engine is warm. Refer to engine operating instructions
Air-filter clogged
Check, clean or replace filter as required
Fuel evaporation in carburettor (vapour lock) due to
high temperatures
Wait 10 to 20 minutes then retry the starting procedure
Spark plug is wet or the spark plug electrode is dirty,
placed inadequately or is faulty
Refer to the maintenance section on how to remove and inspect
Air-filter clogged
Check, clean or replace filter as required
Choke is still engaged
Return the choke to the open position
Engine or carburettor difficulties
Contact Ozito customer service
Maintenance
Make sure to shut off the engine, allow the engine to cool before
performing maintenance procedures.
Use a moist cloth to wipe down the pump housing. Allow to dry
thoroughly before storing in a dry location that is protected from bad
weather conditions.
Note: Ozito will not be responsible for any damage or injuries caused
by repair of the pump by an unauthorised person or by mishandling.
Disposal and recycling
Power tools that are no longer usable should not be disposed of
with household waste but in an environmentally friendly way. Please
recycle where facilities exist. Check with your local council authority for
recycling advice.
Recycling packaging reduces the need for landfill and raw materials.
Reuse of recycled material decreases pollution in the environment.
Please recycle packaging where facilities exist. Check with your local
council authority for recycling advice.
General Power Tool Safety Warnings
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or serious injury.
Save these instructions
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate pumps in explosive atmospheres, such as in the presence of flammable liquids,
gases or dust. Pumps create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a pump. Distractions can cause you to lose control.\
2. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a pump. Do not use
a pump while you are tired or under the influence of drugs, alcohol or medication. A moment of
inattention while operating a pump may result in serious personal injury.
b. Avoid accidental starting. Carrying pump with your finger on the recoil starter invites accidents.
3. Pump use and care
a. Store idle pump out reach of children and other untrained persons. Pumps are dangerous in the hands
of untrained users.
b. A
lways shut off the engine, allow the engine to cool and remove spark plug before making any
adjustments, changing accessories,or storing pumps. Such preventive safety measures reduce the risk
of starting the pump accidentally.
c. Maintain pumps. Check for misalignment or binding of moving parts, breakage of parts and any other
condition that may affect the pumps operation. If damaged, have the pump repaired before use. Many
accidents are caused by poorly maintained pumps.
d. Use the pump, and accessories etc., in accordance with these instructions and in the manner
intended for the particular type of pump, taking into account the working conditions and the work to
be performed. Use of the pump for operations different from intended could result in a hazardous situation.
4. Service
a. Have your pump serviced by a qualified repair person using only identical replacement parts. This will
ensure that the safety of the pump is maintained.
Additional Safety Warnings for pumps
WARNING! This product is intended for pumping water in a Home Domestic application. Do
not use it for corrosive, abrasive, explosive or dangerous liquids. Fluids other than water will
damage the water pump and/or create a fire hazard. Failure to follow all instructions listed
below may result in electric shock, fire and/or serious injury.
WARNING! This product is not suitable for use with drinking (potable) water.
This appliance is not intended for use by person (including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
• Ensure the water pump is switched off when installing.
• Do not install or operate the water pump in an explosive environment or near flammable material.
• Do not operate the water pump without liquid.
• Do not run the water pump dry.
• Never refuel while engine is running or hot. Fuel spilled on a hot engine could result in a fire or explosion.
• Use caution when handling petrol. Refuel in well-ventilated area. Do not overfill fuel tank and do not
spill fuel. Make sure tank cap is closed properly. Petrol is extremely flammable and is explosive under
certain conditions.
• Never run the engine in an enclosed or confined area. Exhaust contains poisonous carbon monoxide gas;
exposure may cause loss of consciousness and may lead to death.
• D
o not use to pump flammable or explosive liquids such as gasoline, fuel oil, kerosene, solvents or
thinners. Pump should only be used with liquids compatible with pump component materials. Failure
to follow to this warning can result in serious personal injury, death and/or property damage.
• Pump must be located on a solid level surface. Pump could tip or fall causing serious injury.
• Do not hold or suspend pump by means of a discharge pipe. Pipe could break or come loose.
• Be careful not to touch the muffler while it is hot. To avoid severe burns or fire hazards, let the
engine cool before transporting or storing it indoors. The muffler becomes very hot during operation and
remains hot for a while after stopping the engine. Exhaust may contain chemicals that may cause cancer or
reproductive harm.
•
•
•
•
WARNING! The water pump together with associated pipework operate under pressure. Do not
disconnect water pump or pipework until internal pressure has been released. Failure to do this
could result in personal injury and damage to property.
Avoid inserting hands into the inlets/outlets of the water pump while it is operating.
Before using the water pump, always inspect it visually. Do not use the pump if it is cracked and/or damaged. If the water pump is damaged, contact Ozito customer service.
The pump must not be used when people are in the water.
Pollution of the liquid could occur due to leakage of lubricants
Ordering replacement Parts
Symbols
Air FilterSPYW65PHP-08019
Fuel Tank Filter SPYW65PHP-1103
Fuel Tank CapSPYW65PHP-1102
On/off SwitchSPYW65PHP-1210
Recoil StarterSPYW65PHP-0603A
V
Volts
Hz
Hertz
~
Alternating current
W
Watts
/min
Revolutions or
reciprocation per minute
no
No load speed
Hp
Horse power
˚C
Degrees Celsius
cc
Cubic centimeters
Hot surface
Fire
Toxic fumes
Spare parts can be ordered from the Special Orders Desk
at your local Bunnings Warehouse.
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito Customer Service:
p/hr
Per hour
Australia 1800 069 486 New Zealand 0508 069 486
bar
Pressure rating
L
F
Insulation class
PVC
Polyvinyl chloride
Regulator compliance mark
IPX8
Ingress protection from water
E-mail: enquires@ozito.com.au
Warning
kPa
Pressure rating (kilopascals)
Litres
Read instruction manual
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