Operating Instructions VLT AutomationDrive FC 301/302

MAKING MODERN LIVING POSSIBLE
Operating Instructions
VLT® AutomationDrive FC 301/302
0.25-75 kW
vlt-drives.danfoss.com
Contents
Operating Instructions
Contents
1 Introduction
4
1.1 Purpose of the Manual
4
1.2 Additional Resources
4
1.3 Document and Software Version
4
1.4 Product Overview
4
1.5 Approvals and Certifications
7
1.6 Disposal
7
2 Safety
8
2.1 Safety Symbols
8
2.2 Qualified Personnel
8
2.3 Safety Precautions
8
3 Mechanical Installation
10
3.1 Unpacking
10
3.1.1 Items Supplied
10
3.2 Installation Environments
10
3.3 Mounting
11
4 Electrical Installation
13
4.1 Safety Instructions
13
4.2 EMC-compliant Installation
13
4.3 Grounding
13
4.4 Wiring Schematic
14
4.5 Access
16
4.6 Motor Connection
16
4.7 AC Mains Connection
17
4.8 Control Wiring
17
4.8.1 Control Terminal Types
17
4.8.2 Wiring to Control Terminals
19
4.8.3 Enabling Motor Operation (Terminal 27)
19
4.8.4 Voltage/Current Input Selection (Switches)
19
4.8.5 Mechanical Brake Control
20
4.8.6 RS485 Serial Communication
20
4.9 Installation Check List
21
5 Commissioning
MG33AQ02
22
5.1 Safety Instructions
22
5.2 Applying Power
22
5.3 Local Control Panel Operation
22
Danfoss A/S © 07/2015 All rights reserved.
1
VLT® AutomationDrive FC 301/302
Contents
5.3.1 Graphic Local Control Panel Layout
22
5.3.2 Parameter Settings
24
5.3.3 Uploading/Downloading Data to/from the LCP
24
5.3.4 Changing Parameter Settings
24
5.3.5 Restoring Default Settings
24
5.4 Basic Programming
5.4.1 Commissioning with SmartStart
25
5.4.2 Commissioning via [Main Menu]
25
5.4.3 Asynchronous Motor Set-up
26
5.4.4 PM Motor Set-up
27
5.4.5 SynRM Motor Set-up with VVC+
28
5.4.6 Automatic Motor Adaptation (AMA)
29
5.5 Checking Motor Rotation
29
5.6 Checking Encoder Rotation
29
5.7 Local-control Test
29
5.8 System Start-up
30
6 Application Set-up Examples
31
7 Maintenance, Diagnostics, and Troubleshooting
37
7.1 Maintenance and Service
37
7.2 Status Messages
37
7.3 Warning and Alarm Types
39
7.4 List of Warnings and Alarms
40
7.5 Troubleshooting
47
8 Specifications
50
8.1 Electrical Data
50
8.1.1 Mains Supply 200–240 V
50
8.1.2 Mains Supply 380–500 V
52
8.1.3 Mains Supply 525–600 V (FC 302 only)
55
8.1.4 Mains Supply 525–690 V (FC 302 only)
58
8.2 Mains Supply
60
8.3 Motor Output and Motor Data
60
8.4 Ambient Conditions
61
8.5 Cable Specifications
61
8.6 Control Input/Output and Control Data
61
8.7 Fuses and Circuit Breakers
65
8.8 Connection Tightening Torques
71
8.9 Power Ratings, Weight, and Dimensions
72
9 Appendix
2
25
73
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Contents
Operating Instructions
9.1 Symbols, Abbreviations, and Conventions
73
9.2 Parameter Menu Structure
73
Index
MG33AQ02
79
Danfoss A/S © 07/2015 All rights reserved.
3
1 1
Introduction
VLT® AutomationDrive FC 301/302
1 Introduction
1.1 Purpose of the Manual
1.3 Document and Software Version
These operating instructions provide information for safe
installation and commissioning of the frequency converter.
This manual is regularly reviewed and updated. All
suggestions for improvement are welcome. Table 1.1 shows
the manual version and the corresponding software
version.
The operating instructions are intended for use by
qualified personnel.
Read and follow the operating instructions to use the
frequency converter safely and professionally, and pay
particular attention to the safety instructions and general
warnings. Always keep these operating instructions
available with the frequency converter.
VLT®
is a registered trademark.
Edition
Remarks
Software version
MG33AQxx
Replaces MG33APxx
7.XX
Table 1.1 Manual and Software Version
1.4 Product Overview
1.4.1 Intended Use
1.2 Additional Resources
Other resources are available to understand advanced
frequency converter functions and programming.
•
The VLT® AutomationDrive FC 301/FC 302
Programming Guide provides greater detail on
working with parameters and many application
examples.
•
The VLT® AutomationDrive FC 301/FC 302 Design
Guide provides detailed information about
capabilities and functionality to design motor
control systems.
•
Instructions for operation with optional
equipment.
Supplementary publications and manuals are available
from Danfoss. See vlt-drives.danfoss.com/Support/TechnicalDocumentation/ for listings.
The frequency converter is an electronic motor controller
intended for:
•
Regulation of motor speed in response to system
feedback or to remote commands from external
controllers. A power drive system consists of the
frequency converter, the motor, and equipment
driven by the motor.
•
System and motor status surveillance.
The frequency converter can also be used for motor
protection.
Depending on the configuration, the frequency converter
can be used in standalone applications or form part of a
larger appliance or installation.
The frequency converter is allowed for use in residential,
industrial, and commercial environments in accordance
with local laws and standards.
NOTICE
In a residential environment, this product can cause
radio interference, in which case supplementary
mitigation measures can be required.
Foreseeable misuse
Do not use the frequency converter in applications which
are non-compliant with specified operating conditions and
environments. Ensure compliance with the conditions
specified in chapter 8 Specifications.
4
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Introduction
Operating Instructions
1 1
13
12
11
2
10
DC-
130BB493.10
1.4.2 Exploded Views
DC+
1
06 05 04
03 02 01
9
8
61
68
39
42
Remove jumper to activate
50
53
54
Safe Stop
Max. 24 Volt !
12
3
13
18
19
27
29
32
33
20
7
4
6
5
18
FAN MOUNTING
QDF-30
19
17
16
15
1
Local control panel (LCP)
11
Relay 2 (04, 05, 06)
2
Cover
12
Lifting ring
3
RS485 fieldbus connector
13
Mounting slot
4
Digital I/O and 24 V supply
14
Grounding clamp (PE)
5
Analog I/O connector
15
Cable screen connector
6
Cable screen connector
16
Brake terminal (-81, +82)
7
USB connector
17
Load sharing terminal (DC bus) (-88, +89)
8
Fieldbus terminal switch
18
Motor output terminals 96 (U), 97 (V), 98 (W)
9
Analog switches (A53), (A54)
19
Mains input terminals 91 (L1), 92 (L2), 93 (L3)
10
Relay 1 (01, 02, 03)
–
14
–
Illustration 1.1 Exploded View Enclosure Sizes B and C, IP55 and IP66
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
5
VLT® AutomationDrive FC 301/302
Introduction
130BB492.10
1 1
1
2
3
4
18
5
17
16
6
15
8
7
8
9
14
10
11
13
12
1
Local control panel (LCP)
10
Motor output terminals 96 (U), 97 (V), 98 (W)
2
RS485 fieldbus connector (+68, -69)
11
Relay 2 (01, 02, 03)
3
Analog I/O connector
12
Relay 1 (04, 05, 06)
4
LCP input plug
13
Brake (-81, +82) and load sharing (-88, +89) terminals
5
Analog switches (A53), (A54)
14
Mains input terminals 91 (L1), 92 (L2), 93 (L3)
6
Cable screen connector
15
USB connector
7
Ground termination plate
16
Fieldbus terminal switch
8
Grounding clamp (PE)
17
Digital I/O and 24 V supply
9
Screened cable grounding clamp and strain relief
18
Cover
Illustration 1.2 Exploded View Enclosure Size A, IP20
6
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Introduction
Operating Instructions
1.4.3 Block Diagram of the Frequency
Converter
Area
Title
•
Input power, internal
processing, output, and motor
current are monitored to
provide efficient operation
and control.
•
User interface and external
commands are monitored and
performed.
•
Status output and control can
be provided.
Illustration 1.3 is a block diagram of the internal
components of the frequency converter. See Table 1.2 for
their functions.
8
1 1
Functions
Control circuitry
Illustration 1.3 Frequency Converter Block Diagram
Area
Title
Functions
Mains input
3-phase AC mains supply to the
frequency converter.
2
Rectifier
The rectifier bridge converts the
AC input to DC current to supply
inverter power.
3
DC bus
Intermediate DC-bus circuit
handles the DC current.
1
4
5
6
7
DC reactors
Capacitor bank
•
Filter the intermediate DC
circuit voltage.
•
Provide mains transient
protection.
•
•
Reduce RMS current.
Raise the power factor
reflected back to the line.
•
Reduce harmonics on the AC
input.
•
•
Stores the DC power.
Provides ride-through
protection for short power
losses.
Inverter
The inverter converts the DC into
a controlled PWM AC waveform
for a controlled variable output to
the motor.
Output to motor
Regulated 3-phase output power
to the motor.
MG33AQ02
1.4.4 Enclosure Sizes and Power Ratings
For enclosure sizes and power ratings of the frequency
converters, refer to chapter 8.9 Power Ratings, Weight, and
Dimensions.
1.5 Approvals and Certifications
More approvals and certifications are available. Contact the
local Danfoss partner. Frequency converters of enclosure
size T7 (525–690 V) are UL certified for only 525–600 V.
The frequency converter complies with UL 508C thermal
memory retention requirements. For more information,
refer to the section Motor Thermal Protection in the
product-specific design guide.
For compliance with the European Agreement concerning
International Carriage of Dangerous Goods by Inland
Waterways (ADN), refer to ADN-compliant Installation in the
product-specific design guide.
1.6 Disposal
Danfoss A/S © 07/2015 All rights reserved.
Do not dispose of equipment containing
electrical components together with
domestic waste.
Collect it separately in accordance with
local and currently valid legislation.
7
2 2
VLT® AutomationDrive FC 301/302
Safety
2 Safety
WARNING
2.1 Safety Symbols
The following symbols are used in this manual:
WARNING
Indicates a potentially hazardous situation that could
result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that could
result in minor or moderate injury. It can also be used to
alert against unsafe practices.
NOTICE
Indicates important information, including situations that
can result in damage to equipment or property.
UNINTENDED START
When the frequency converter is connected to AC mains,
DC supply, or load sharing, the motor may start at any
time. Unintended start during programming, service, or
repair work can result in death, serious injury, or
property damage. The motor can start via an external
switch, a fieldbus command, an input reference signal
from the LCP, or after a cleared fault condition.
To prevent unintended motor start:
•
Disconnect the frequency converter from the
mains.
•
Press [Off/Reset] on the LCP before
programming parameters.
•
Completely wire and assemble the frequency
converter, motor, and any driven equipment
before connecting the frequency converter to
AC mains, DC supply, or load sharing.
2.2 Qualified Personnel
Correct and reliable transport, storage, installation,
operation, and maintenance are required for the troublefree and safe operation of the frequency converter. Only
qualified personnel are allowed to install and operate this
equipment.
Qualified personnel are defined as trained staff, who are
authorised to install, commission, and maintain equipment,
systems, and circuits in accordance with pertinent laws and
regulations. Additionally, the qualified personnel must be
familiar with the instructions and safety measures
described in these operating instructions.
2.3 Safety Precautions
WARNING
DISCHARGE TIME
The frequency converter contains DC-link capacitors,
which can remain charged even when the frequency
converter is not powered. High voltage can be present
even when the warning indicator lights are off. Failure to
wait the specified time after power has been removed
before performing service or repair work, could result in
death or serious injury.
1.
Stop the motor.
2.
Disconnect AC mains, permanent magnet type
motors, and remote DC-link power supplies,
including battery back-ups, UPS, and DC-link
connections to other frequency converters.
3.
Wait for the capacitors to discharge fully, before
performing any service or repair work. The
duration of waiting time is specified in Table 2.1.
WARNING
HIGH VOLTAGE
Frequency converters contain high voltage when
connected to AC mains input, DC supply, or load sharing.
Failure to perform installation, start-up, and maintenance
by qualified personnel can result in death or serious
injury.
•
8
Only qualified personnel must perform installation, start-up, and maintenance.
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Safety
Operating Instructions
Voltage [V]
Minimum waiting time (minutes)
4
7
15
200–240
0.25–3.7 kW
(0.34–5 hp)
–
5.5–37 kW
(7.5–50 hp)
380–500
0.25–7.5 kW
(0.34–10 hp)
–
11–75 kW
(15–100 hp)
525–600
0.75–7.5 kW
(1–10 hp)
–
11–75 kW
(15–100 hp)
525–690
–
1.5–7.5 kW
(2–10 hp)
11–75 kW
(15–100 hp)
2 2
Table 2.1 Discharge Time
WARNING
LEAKAGE CURRENT HAZARD
Leakage currents exceed 3.5 mA. Failure to ground
frequency converter properly can result in death or
serious injury.
•
Ensure the correct grounding of the equipment
by a certified electrical installer.
WARNING
EQUIPMENT HAZARD
Contact with rotating shafts and electrical equipment
can result in death or serious injury.
•
Ensure that only trained and qualified personnel
perform installation, start-up, and maintenance.
•
Ensure that electrical work conforms to national
and local electrical codes.
•
Follow the procedures in this manual.
WARNING
UNINTENDED MOTOR ROTATION
WINDMILLING
Unintended rotation of permanent magnet motors
creates voltage and can charge the unit, resulting in
death, serious injury, or equipment damage.
•
Ensure that permanent magnet motors are
blocked to prevent unintended rotation.
CAUTION
INTERNAL FAILURE HAZARD
An internal failure in the frequency converter can result
in serious injury, when the frequency converter is not
properly closed.
•
Ensure that all safety covers are in place and
securely fastened before applying power.
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
9
3 Mechanical Installation
3.1.2 Storage
3.1 Unpacking
3.1.1 Items Supplied
Ensure that the requirements for storage are fulfilled. Refer
to chapter 8.4 Ambient Conditions for further details.
Items supplied may vary according to product configuration.
3.2 Installation Environments
•
Make sure that the items supplied and the
information on the nameplate correspond to the
order confirmation.
•
Check the packaging and the frequency converter
visually for damage caused by inappropriate
handling during shipment. File any claim for
damage with the carrier. Retain damaged parts
for clarification.
1
2
4
5
6
7
VLT
R
Automation Drive
www.danfoss.com
T/C: FC-302PK37T2E20H1BGXXXXSXXXXA6BKC4XXXD0
P/N: 131X3537
S/N: 010122G430
0.37kW/ 0.50HP
9
IN: 3x200-240V 50/60Hz 2.2A
OUT: 3x0-Vin 0-1000Hz 2.4A
o
3
130BD600.10
3 3
VLT® AutomationDrive FC 301/302
Mechanical Installation
NOTICE
In environments with airborne liquids, particles, or
corrosive gases, ensure that the IP/type rating of the
equipment matches the installation environment. Failure
to meet requirements for ambient conditions can reduce
the lifetime of the frequency converter. Ensure that
requirements for air humidity, temperature, and altitude
are met.
Vibration and shock
The frequency converter complies with requirements for
units mounted on the walls and floors of production
premises, as well as in panels bolted to walls or floors.
For detailed ambient conditions specifications, refer to
chapter 8.4 Ambient Conditions.
8
o
CHASSIS/ IP20 Tamb.50 C/122 F
*1 3 1 X 3 5 3 7 0 1 0 1 2 2 G 4 3 0 *
MADE IN DENMARK
Listed 76X1 E134261 Ind. Contr. Eq.
CAUTION:
See manual for special condition/mains fuse
`
voir manual de conditions speclales/fusibles
10
WARNING:
Stored charge, wait 4 min.
` attendez 4 min.
Charge residuelle,
1
Type code
2
Code number
3
Serial number
4
Power rating
5
Input voltage, frequency, and current (at low/high
voltages)
6
Output voltage, frequency, and current (at low/high
voltages)
7
Enclosure type and IP rating
8
Maximum ambient temperature
9
Certifications
10
Discharge time (Warning)
Illustration 3.1 Product Nameplate (Example)
NOTICE
Do not remove the nameplate from the frequency
converter (loss of warranty).
10
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Mechanical Installation
Operating Instructions
3.3 Mounting
Mounting
Improper mounting can result in overheating and
reduced performance.
Cooling
Ensure that top and bottom clearance for air
cooling is provided. See Illustration 3.2 for
clearance requirements.
130BD528.10
•
a
1.
Ensure that the strength of the mounting location
supports the unit weight. The frequency
converter allows side-by-side installation.
2.
Locate the unit as near to the motor as possible.
Keep the motor cables as short as possible.
3.
Mount the unit vertically to a solid flat surface or
to the optional mounting plate to provide cooling
airflow.
4.
Use the slotted mounting holes on the unit for
wall mount, when provided.
Mounting with mounting plate and railings
130BD504.10
NOTICE
Illustration 3.3 Proper Mounting with Mounting Plate
a
NOTICE
Illustration 3.2 Top and Bottom Cooling Clearance
C
Enclosure
A1–A5
B1–B4
C1, C3
C2, C4
a [mm]
100
200
200
225
b
B
e
f
a
c
Table 3.1 Minimum Airflow Clearance Requirements
130BA648.12
Mounting plate is required when mounted on railings.
A
Lifting
•
To determine a safe lifting method, check the
weight of the unit, see chapter 8.9 Power Ratings,
Weight, and Dimensions.
•
Ensure that the lifting device is suitable for the
task.
•
If necessary, plan for a hoist, crane, or forklift with
the appropriate rating to move the unit.
•
For lifting, use hoist rings on the unit, when
provided.
MG33AQ02
d
e
a
b
Illustration 3.4 Top and Bottom Mounting Holes (See
chapter 8.9 Power Ratings, Weight, and Dimensions)
Danfoss A/S © 07/2015 All rights reserved.
11
3 3
e
f
130BA715.12
VLT® AutomationDrive FC 301/302
Mechanical Installation
3 3
a
Illustration 3.5 Top and Bottom Mounting Holes (B4, C3, and
C4)
12
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Electrical Installation
Operating Instructions
4 Electrical Installation
4.1 Safety Instructions
4.2 EMC-compliant Installation
See chapter 2 Safety for general safety instructions.
To obtain an EMC-compliant installation, follow the
instructions provided in chapter 4.3 Grounding,
chapter 4.4 Wiring Schematic, chapter 4.6 Motor Connection,
and chapter 4.8 Control Wiring.
WARNING
INDUCED VOLTAGE
Induced voltage from output motor cables that run
together can charge equipment capacitors, even with the
equipment turned off and locked out. Failure to run
output motor cables separately or to use screened cables
could result in death or serious injury.
•
•
Run output motor cables separately, or
Use screened cables.
4.3 Grounding
WARNING
LEAKAGE CURRENT HAZARD
Leakage currents exceed 3.5 mA. Failure to ground the
frequency converter properly could result in death or
serious injury.
•
CAUTION
SHOCK HAZARD
For electrical safety
The frequency converter can cause a DC current in the
PE conductor. Failure to follow the recommendation may
lead to the RCD not providing the intended protection.
•
When a residual current-operated protective
device (RCD) is used for protection against
electrical shock, only an RCD of Type B is
permitted on the supply side.
Overcurrent protection
•
•
Extra protective equipment, such as short-circuit
protection or motor thermal protection between
frequency converter and motor, is required for
applications with multiple motors.
Input fusing is required to provide short circuit
and overcurrent protection. If not factorysupplied, the installer must provide fuses. See
maximum fuse ratings in chapter 8.7 Fuses and
Circuit Breakers.
Wire type and ratings
•
All wiring must comply with local and national
regulations regarding cross-section and ambient
temperature requirements.
•
Power connection wire recommendation:
Minimum 75 °C rated copper wire.
See chapter 8.1 Electrical Data and chapter 8.5 Cable Specifications for recommended wire sizes and types.
MG33AQ02
Ensure the correct grounding of the equipment
by a certified electrical installer.
•
Ground the frequency converter in accordance
with applicable standards and directives.
•
Use a dedicated ground wire for input power,
motor power, and control wiring.
•
Do not ground one frequency converter to
another in a daisy chain fashion.
•
Keep the ground wire connections as short as
possible.
•
•
Follow motor manufacturer wiring requirements.
Minimum cable cross-section: 10 mm2 (7 AWG)
(or 2 rated ground wires terminated separately).
For EMC-compliant installation
•
Establish electrical contact between the cable
screen and the frequency converter enclosure by
using metal cable glands or by using the clamps
provided on the equipment (see chapter 4.6 Motor
Connection).
•
Use high-strand wire to reduce electrical
interference.
• Do not use pigtails.
NOTICE
POTENTIAL EQUALISATION
Risk of electrical interference, when the ground potential
between the frequency converter and the control system
is different. Install equalising cables between the system
components. Recommended cable cross-section: 16 mm2
(5 AWG).
Danfoss A/S © 07/2015 All rights reserved.
13
4 4
VLT® AutomationDrive FC 301/302
Electrical Installation
3-phase
power
input
DC bus
4 4
+10 V DC
Switch Mode
Power Supply
10 V DC 24 V DC
15 mA 130/200 mA
88 (-)
89 (+)
50 (+10 V OUT)
+
-
+
(R+) 82
-
ON
53 (A IN)
S202
ON
54 (A IN)
03
02
55 (COM A IN)
relay21)
12 (+24 V OUT)
06
05
P 5-00
18 (D IN)
04
19 (D IN)
24 V (NPN)
0 V (PNP)
(COM A OUT) 39
(A OUT) 42
20 (COM D IN)
24 V (NPN)
0 V (PNP)
29 (D IN/OUT)
24 V
ON
0V
1)
S801
1 2
24 V
240 V AC, 2 A
01
24 V (NPN)
0 V (PNP)
27 (D IN/OUT)
Brake
resistor
relay1
ON=0/4–20 mA
OFF=0/-10 V DC–
+10 V DC
13 (+24 V OUT)
Motor
(R-) 81
S201
1 2
0/-10 V DC–
+10 V DC
0/4–20 mA
(U) 96
(V) 97
(W) 98
(PE) 99
1 2
0/-10 V DC–
+10 V DC
0/4–20 mA
91 (L1)
92 (L2)
93 (L3)
95 PE
130BD599.11
4.4 Wiring Schematic
240 V AC, 2 A
400 V AC, 2 A
Analog Output
0/4–20 mA
ON=Terminated
OFF=Open
5V
24 V (NPN)
0 V (PNP)
0V
S801
0V
32 (D IN)
24 V (NPN)
0 V (PNP)
33 (D IN)
24 V (NPN)
0 V (PNP)
RS-485
Interface
(N RS485) 69
– (P RS485) 68
(COM RS485) 612)
RS-485
: Chassis
: Ground
: PE
: Ground 1
37 (D IN)1)
: Ground 2
Illustration 4.1 Basic Wiring Schematic
A=Analog, D=Digital
1) Terminal 37 (optional) is used for Safe Torque Off (STO). For installation instructions, refer to the VLT® Safe Torque Off
Operating Instructions. Terminal 37 is not included in FC 301 (except enclosure type A1). Relay 2 and terminal 29 have no
function in FC 301.
2) Do not connect cable screen.
14
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Operating Instructions
130BD529.12
Electrical Installation
2
4 4
3
1
4
5
u
v
w
9
10
11
PE
L1
L2
L3
PE
8
6
7
1
PLC
7
2
Frequency converter
8
Mains, 3-phase and reinforced PE (not screened)
3
Output contactor
9
Control wiring (screened)
4
Cable clamp
10
Potential equalisation minimum 16 mm2 (0.025 in2)
11
Clearance between control cable, motor cable and mains cable:
Minimum 200 mm (7.9 in)
5
Cable insulation (stripped)
6
Cable gland
Motor, 3-phase and PE (screened)
Illustration 4.2 EMC-compliant Electrical Connection
For more information about EMC, see chapter 4.2 EMC-compliant Installation
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
15
VLT® AutomationDrive FC 301/302
NOTICE
Tighten the cover screws using the tightening torques
specified in Table 4.1.
EMC INTERFERENCE
Use screened cables for motor and control wiring, and
separate cables for input power, motor wiring, and
control wiring. Failure to isolate power, motor, and
control cables can result in unintended behaviour or
reduced performance. Minimum 200 mm (7.9 in)
clearance between power, motor, and control cables is
required.
4.5 Access
Remove the cover with a screwdriver (see
Illustration 4.3) or by loosening attaching screws
(see Illustration 4.4).
130BT248.10
•
Enclosure
IP66
A4/A5
2
2
B1/B2
2.2
2.2
C1/C2
2.2
2.2
No screws to tighten for A1/A2/A3/B3/B4/C3/C4.
Table 4.1 Tightening Torques for Covers [Nm]
WARNING
INDUCED VOLTAGE
Induced voltage from output motor cables that run
together can charge equipment capacitors, even with the
equipment turned off and locked out. Failure to run
output motor cables separately or use screened cables
could result in death or serious injury.
•
•
•
Run output motor cables separately, or
•
•
Follow motor manufacturer wiring requirements.
•
Do not wire a starting or pole-changing device
(for example, Dahlander motor or slip ring
asynchronous motor) between the frequency
converter and the motor.
Illustration 4.3 Access to Wiring for IP20 and IP21 Enclosures
Illustration 4.4 Access to Wiring for IP55 and IP66 Enclosures
16
IP55
4.6 Motor Connection
130BT334.10
4 4
Electrical Installation
Use screened cables.
Comply with local and national electrical codes
for cable sizes. For maximum wire sizes, see
chapter 8.1 Electrical Data.
Motor wiring knockouts or access panels are
provided at the base of IP21 (NEMA1/12) and
higher units.
Procedure
1.
Strip a section of the outer cable insulation.
2.
Position the stripped wire under the cable clamp
to establish mechanical fixation and electrical
contact between the cable screen and ground.
3.
Connect the ground wire to the nearest
grounding terminal in accordance with the
grounding instructions provided in
chapter 4.3 Grounding, see Illustration 4.5.
4.
Connect the 3-phase motor wiring to terminals
96 (U), 97 (V), and 98 (W), see Illustration 4.5.
5.
Tighten the terminals in accordance with the
information provided in chapter 8.8 Connection
Tightening Torques.
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
U
Operating Instructions
V
96
97
130BD531.10
Electrical Installation
W
98
4.7 AC Mains Connection
•
Size the wiring based on the input current of the
frequency converter. For maximum wire sizes, see
chapter 8.1 Electrical Data.
•
Comply with local and national electrical codes
for cable sizes.
Procedure
4 4
1.
Connect the 3-phase AC input power wiring to
terminals L1, L2, and L3 (see Illustration 4.6).
2.
Depending on the configuration of the
equipment, connect the input power to the
mains input terminals or the input disconnect.
3.
Ground the cable in accordance with the
grounding instructions provided in
chapter 4.3 Grounding.
4.
When supplied from an isolated mains source (IT
mains or floating delta) or TT/TN-S mains with a
grounded leg (grounded delta), ensure that
parameter 14-50 RFI Filter is set to [0] Off to avoid
damage to the DC link and to reduce ground
capacity currents in accordance with IEC 61800-3.
Illustration 4.5 Motor Connection
4.8 Control Wiring
M
93
A
I
N
L3
S
95
+D
C
99
BR
-
Isolate the control wiring from the high-power
components in the frequency converter.
•
When the frequency converter is connected to a
thermistor, ensure that the thermistor control
wiring is screened and reinforced/double
insulated. A 24 V DC supply voltage is
recommended. See Illustration 4.7.
4.8.1 Control Terminal Types
Illustration 4.7 and Illustration 4.8 show the removable
frequency converter connectors. Terminal functions and
default settings are summarised in Table 4.2 and Table 4.3.
B
MO
U TOR
V W
130BB921.11
92
L2
RELAY 2
L1
RELAY 1
91
•
130BB920.10
Illustration 4.6 shows mains input, motor, and grounding
for basic frequency converters. Actual configurations vary
with unit types and optional equipment.
- LC 99
2
3
4
Illustration 4.6 Example of Motor, Mains, and Ground Wiring
1
Illustration 4.7 Control Terminal Locations
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
17
4 4
1
12 13 18 19 27 29 32 33 20 37
2
61 68 69
130BB931.10
VLT® AutomationDrive FC 301/302
Electrical Installation
3
39 42 50 53 54 55
Terminal description
Default
setting
Terminal
Parameter
42
6-50
[0] No
operation
Description
50
–
+10 V DC
10 V DC analog
supply voltage for
potentiometer or
thermistor. 15 mA
maximum.
53
6-1*
Reference
54
6-2*
Feedback
Analog input. For
voltage or current.
Switches A53 and A54
select mA or V.
55
–
Programmable analog
output. 0–20 mA or
4–20 mA at a
maximum of 500 Ω.
Illustration 4.8 Terminal Numbers
•
Connector 1 provides 4 programmable digital
inputs terminals, 2 additional digital terminals
programmable as either input or output, a 24 V
DC terminal supply voltage, and a common for
optional customer supplied 24 V DC voltage. FC
302 and FC 301 (optional in A1 enclosure) also
provide a digital input for STO function.
•
Connector 2 terminals (+)68 and (-)69 for RS485
serial communication connection.
•
Connector 3 provides 2 analog inputs, 1 analog
output, 10 V DC supply voltage, and commons
for the inputs and output.
•
Connector 4 is a USB port available for use with
the MCT 10 Set-up Software.
Terminal
Default
setting
Parameter
Table 4.2 Terminal Description, Digital Inputs/Outputs, Analog
Inputs/Outputs
Terminal description
Terminal
Parameter
Default
setting
–
–
Integrated RC-filter for
cable screen. ONLY for
connecting the screen
in the event of EMC
problems.
RS485 interface. A
control card switch is
provided for
termination resistance.
Description
Digital inputs/outputs
12, 13
–
+24 V DC
18
5-10
[8] Start
19
5-11
[10] Reversing
32
5-14
[0] No
operation
33
5-15
[0] No
operation
27
5-12
[2] Coast
inverse
29
5-13
[14] JOG
20
–
37
–
24 V DC supply
voltage for digital
inputs and external
transducers. Maximum
output current 200
mA (130 mA for FC
301) for all 24 V loads.
Digital inputs.
Description
Serial communication
61
Terminal description
Common for analog
input.
–
68 (+)
8-3*
–
69 (-)
8-3*
–
Relays
01, 02, 03
5-40 [0]
04, 05, 06
5-40 [1]
[0] No
operation
[0] No
operation
Form C relay output.
For AC or DC voltage
and resistive or
inductive loads.
Table 4.3 Terminal Description, Serial Communication
Additional terminal
For digital input or
output. Default setting
is input.
•
–
Common for digital
inputs and 0 V
potential for 24 V
supply.
2 form C relay outputs. The location of the
outputs depends on the frequency converter
configuration.
•
Terminals located on built-in optional equipment.
See the manual provided with the equipment
option.
STO
Safe input.
Analog inputs/outputs
39
18
–
Common for analog
output
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Electrical Installation
Operating Instructions
4.8.2 Wiring to Control Terminals
Control terminal connectors can be unplugged from the
frequency converter for ease of installation, as shown in
Illustration 4.9.
NOTICE
Keep control wires as short as possible and separate
from high-power cables to minimise interference.
Open the contact by inserting a small screwdriver
into the slot above the contact and push the
screwdriver slightly upwards.
12 13 18 19 27 29 32 33
1
130BD546.11
1.
•
When factory installed optional equipment is
wired to terminal 27, do not remove that wiring.
4.8.4 Voltage/Current Input Selection
(Switches)
4 4
The analog input terminals 53 and 54 allow setting of
input signal to voltage (0–10 V) or current (0/4–20 mA).
Default parameter setting:
• Terminal 53: Speed reference signal in open loop
(see parameter 16-61 Terminal 53 Switch Setting).
Terminal 54: Feedback signal in closed loop (see
parameter 16-63 Terminal 54 Switch Setting).
NOTICE
he
s]
Disconnect power to the frequency converter before
changing switch positions.
[0.
4i
nc
mm
When the status line at the bottom of the LCP
reads AUTO REMOTE COAST, it indicates that the
unit is ready to operate but is missing an input
signal on terminal 27.
•
2
10
•
2.
Insert the bare control wire into the contact.
3.
Remove the screwdriver to fasten the control wire
into the contact.
4.
Ensure that the contact is firmly established and
not loose. Loose control wiring can be the source
of equipment faults or less than optimal
operation.
1.
Remove the LCP (see Illustration 4.10).
2.
Remove any optional equipment covering the
switches.
3.
Set switches A53 and A54 to select the signal
type. U selects voltage, I selects current.
130BD530.10
Illustration 4.9 Connecting Control Wires
1
4.8.3 Enabling Motor Operation
(Terminal 27)
2
A jumper wire is required between terminal 12 (or 13) and
terminal 27 for the frequency converter to operate when
using factory default programming values.
•
Digital input terminal 27 is designed to receive 24
V DC external interlock command.
•
When no interlock device is used, wire a jumper
between control terminal 12 (recommended) or
13 to terminal 27. The jumper provides an
internal 24 V signal on terminal 27.
BUSTER.
OFF-ON
N O
See chapter 8.5 Cable Specifications for control terminal
wiring sizes and chapter 6 Application Set-up Examples for
typical control wiring connections.
A53 A54
U- I U- I
VLT
Illustration 4.10 Location of Terminal 53 and 54 Switches
To run STO, additional wiring for the frequency converter is
required. Refer to VLT® Frequency Converters Safe Torque Off
Operating Instructions for further information.
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
19
VLT® AutomationDrive FC 301/302
4.8.5 Mechanical Brake Control
4.8.6 RS485 Serial Communication
In hoisting/lowering applications, it is necessary to
control an electro-mechanical brake.
• Control the brake using any relay output or
digital output (terminal 27 or 29).
•
4 4
Connect RS485 serial communication wiring to terminals
(+)68 and (-)69.
Keep the output closed (voltage-free) as long as
the frequency converter is unable to keep the
motor at standstill, for example due to the load
being too heavy.
•
Select [32] Mechanical brake control in parameter
group 5-4* Relays for applications with an electromechanical brake.
•
The brake is released when the motor current
exceeds the value in parameter 2-20 Release Brake
Current.
•
The brake is engaged when the output frequency
is less than the frequency set in
parameter 2-21 Activate Brake Speed [RPM] or
parameter 2-22 Activate Brake Speed [Hz], and only
if the frequency converter carries out a stop
command.
If the frequency converter is in alarm mode or in an
overvoltage situation, the mechanical brake immediately
closes.
•
Use screened serial communication cable
(recommended).
•
See chapter 4.3 Grounding for proper grounding.
130BB489.10
Electrical Installation
61
68
+
RS-485
69
Illustration 4.12 Serial Communication Wiring Diagram
For basic serial communication set-up, select the following:
Protocol type in parameter 8-30 Protocol.
NOTICE
2.
The frequency converter is not a safety device. It is the
responsibility of the system designer to integrate safety
devices according to relevant national crane/lift
regulations.
Frequency converter address in
parameter 8-31 Address.
3.
Baud rate in parameter 8-32 Baud Rate.
•
2 communication protocols are internal to the
frequency converter:
L1
L2
130BA902.10
1.
L3
Frequency converter
U
V
W
01
Command circuit
220 V AC
Mechanical
brake
Motor
Shaft
Output
contactor
input
A1
A2
Frewheeling
diode
Danfoss FC.
-
Modbus RTU
•
Functions can be programmed remotely using
the protocol software and RS485 connection or in
parameter group 8-** Communications and
Options.
•
Selecting a specific communication protocol
changes various default parameter settings to
match that protocol’s specifications and makes
additional protocol-specific parameters available.
•
Option cards for the frequency converter are
available to provide additional communication
protocols. See the option card documentation for
installation and operation instructions.
Output
relay
02
-
Brake power circuit
380 V AC
Illustration 4.11 Connecting the Mechanical Brake to the
Frequency Converter
20
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Electrical Installation
Operating Instructions
4.9 Installation Check List
Before completing installation of the unit, inspect the entire installation as detailed in Table 4.4. Check and mark the items
when completed.
☑
Inspect for
Description
Auxiliary equipment
•
Look for auxiliary equipment, switches, disconnects, or input fuses/circuit breakers, residing on the input
power side of the frequency converter, or output side to the motor. Ensure that they are ready for fullspeed operation.
Check the function and installation of any sensors used for feedback to the frequency converter.
Cable routing
•
•
•
•
•
•
•
Check for broken or damaged wires and loose connections.
Control wiring
4 4
Remove any power factor correction caps on the motor.
Adjust any power factor correction caps on the mains side and ensure that they are dampened.
Ensure that the motor wiring and control wiring are separated, screened, or in 3 separate metallic conduits
for high frequency interference isolation.
Check that the control wiring is isolated from power and motor wiring for noise immunity.
Check the voltage source of the signals, if necessary.
The use of screened cable or twisted pair is recommended. Ensure that the screen is terminated correctly.
Cooling clearance
•
Ensure that the top and bottom clearance is adequate to ensure proper air flow for cooling, see
chapter 3.3 Mounting.
Ambient conditions
•
•
•
Check that requirements for ambient conditions are met.
Fusing and circuit
breakers
Grounding
Input and output
power wiring
Panel interior
Switches
Vibration
•
•
•
•
•
•
•
•
•
Check for proper fusing or circuit breakers.
Check that all fuses are inserted firmly and are in operational condition, and that all circuit breakers are in
the open position.
Check for sufficient ground connections and ensure that those connections are tight and free of oxidation.
Grounding to conduit, or mounting the back panel to a metal surface, is not a suitable grounding.
Check for loose connections.
Check that the motor and mains cables are in separate conduit or separated screened cables.
Inspect that the unit interior is free of dirt, metal chips, moisture, and corrosion.
Check that the unit is mounted on an unpainted, metal surface.
Ensure that all switch and disconnect settings are in the proper positions.
Check that the unit is mounted solidly, or that shock mounts are used, as necessary.
Check for an unusual amount of vibration.
Table 4.4 Installation Check List
CAUTION
POTENTIAL HAZARD IN THE EVENT OF INTERNAL FAILURE
Risk of personal injury if the frequency converter is not properly closed.
•
Before applying power, ensure that all safety covers are in place and securely fastened.
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
21
5 5
Commissioning
VLT® AutomationDrive FC 301/302
5 Commissioning
5.1 Safety Instructions
3.
Ensure that all operator devices are in the OFF
position. Panel doors must be closed and covers
securely fastened.
4.
Apply power to the unit. Do not start the
frequency converter now. For units with a
disconnect switch, turn it to the ON position to
apply power to the frequency converter.
See chapter 2 Safety for general safety instructions.
WARNING
HIGH VOLTAGE
Frequency converters contain high voltage when
connected to AC mains input power. Failure to perform
installation, start-up, and maintenance by qualified
personnel could result in death or serious injury.
•
Installation, start-up, and maintenance must be
performed by qualified personnel only.
Before applying power:
1.
Close the cover properly.
2.
Check that all cable glands are firmly tightened.
3.
Ensure that input power to the unit is off and
locked out. Do not rely on the frequency
converter disconnect switches for input power
isolation.
4.
Verify that there is no voltage on input terminals
L1 (91), L2 (92), and L3 (93), phase-to-phase, and
phase-to-ground.
5.
Verify that there is no voltage on output
terminals 96 (U), 97 (V), and 98 (W), phase-tophase, and phase-to-ground.
6.
Confirm continuity of the motor by measuring Ω
values on U–V (96–97), V–W (97–98), and W–U
(98–96).
7.
Check for proper grounding of the frequency
converter as well as the motor.
8.
Inspect the frequency converter for loose
connections on the terminals.
9.
Confirm that the supply voltage matches the
voltage of the frequency converter and the
motor.
5.3 Local Control Panel Operation
The local control panel (LCP) is the combined display and
keypad on the front of the unit.
The LCP has several user functions:
•
Start, stop, and control speed when in local
control.
•
Show operational data, status, warnings, and
cautions.
•
•
Programme frequency converter functions.
Manually reset the frequency converter after a
fault when auto reset is inactive.
An optional numeric LCP (NLCP) is also available. The NLCP
operates in a manner similar to the LCP. See the product
relevant programming guide for details on use of the NLCP.
NOTICE
For commissioning via PC, install the MCT 10 Set-up
Software. The software is available for download (basic
version) or for ordering (advanced version, code number
130B1000). For more information and downloads, see
www.danfoss.com/BusinessAreas/DrivesSolutions/Software
+MCT10/MCT10+Downloads.htm.
NOTICE
During start-up, the LCP shows the message INITIALISING.
When this message is no longer shown, the frequency
converter is ready for operation. Adding or removing
options can extend the duration of start-up.
5.2 Applying Power
5.3.1 Graphic Local Control Panel Layout
Apply power to the frequency converter using the
following steps:
The graphic local control panel (GLCP) is divided into 4
functional groups (see Illustration 5.1).
1.
2.
22
Confirm that the input voltage is balanced within
3%. If not, correct the input voltage imbalance
before proceeding. Repeat this procedure after
the voltage correction.
A. Display area.
Ensure that any optional equipment wiring
matches the installation application.
D. Operation keys and reset.
B. Display menu keys.
C. Navigation keys and indicator lights.
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
1
Operating Instructions
Status
799 RPM
2
7.83 A
0.000
53.2 %
A
4
3
1(1)
36.4 kW
130BD598.10
Commissioning
Allows access to all programming
parameters.
9
Alarm Log
Shows a list of current warnings, the last
10 alarms, and the maintenance log.
Table 5.2 Legend to Illustration 5.1, Display Menu Keys
6
Quick
Menu
Function
Main Menu
5
Auto Remote Ramping
B Status
Key
8
Main
Menu
9
Alarm
Log
7
8
ck
n
Ca
l
ce
Ba
C. Navigation keys and indicator lights (LEDs)
Navigation keys are used for programming functions and
moving the display cursor. The navigation keys also
provide speed control in local operation. There are also 3
frequency converter status indicator lights in this area.
11
Key
Function
10
Back
12
Reverts to the previous step or list in the
menu structure.
11
Cancel
Cancels the last change or command as long
as the display mode is not changed.
12
Info
Press for a definition of the function being
showed.
13
Navigation
Keys
Use the 4 navigation keys to move between
items in the menu.
14
OK
Use to access parameter groups or to enable
a selection.
C
10
15
Info
On
OK
Warn.
16
13
Alarm
17
D
Hand
on
18
Off
Auto
on
19
20
5 5
Reset
14
21
Table 5.3 Legend to Illustration 5.1, Navigation Keys
Illustration 5.1 GLCP
A. Display area
The display area is activated when the frequency converter
receives power from the mains voltage, a DC bus terminal,
or a 24 V DC external supply.
The information shown on the LCP can be customised for
user application. Select options in the Quick Menu Q3-13
Display Settings.
Display
Parameter number
1
0-20
[1617] Speed [RPM]
2
0-21
[1614] Motor Current
Indicator
Colour
Function
15
On
Green
The ON indicator light activates
when the frequency converter
receives power from the mains
voltage, a DC bus terminal, or a 24
V external supply.
16
Warn
Yellow
When warning conditions are met,
the yellow WARN indicator light
comes on and text appears in the
display area identifying the
problem.
17
Alarm
Red
A fault condition causes the red
alarm light to flash and an alarm
text is showed.
Default setting
3
0-22
[1610] Power [kW]
4
0-23
[1613] Frequency
5
0-24
[1602] Reference %
Table 5.4 Legend to Illustration 5.1, Indicator Lights (LEDs)
Table 5.1 Legend to Illustration 5.1, Display Area
B. Display menu keys
Menu keys are used for menu access for parameter set-up,
toggling through status display modes during normal
operation, and viewing fault log data.
Key
Function
6
Status
Shows operational information.
7
Quick Menu
Allows access to programming parameters
for initial set-up instructions and many
detailed application instructions.
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
23
5 5
VLT® AutomationDrive FC 301/302
Commissioning
D. Operation keys and reset
Operation keys are located at the bottom of the LCP.
18
Key
Function
Hand On
Starts the frequency converter in local
control.
• An external stop signal by control input
or serial communication overrides the
local hand on.
19
Off
Stops the motor but does not remove power
to the frequency converter.
20
Auto On
Puts the system in remote operational mode.
• Responds to an external start command
by control terminals or serial communication.
21
Reset
Resets the frequency converter manually
after a fault has been cleared.
Table 5.5 Legend to Illustration 5.1, Operation Keys and Reset
NOTICE
The display contrast can be adjusted by pressing [Status]
and the [▲]/[▼] keys.
5.3.4 Changing Parameter Settings
Access and change parameter settings from the Quick
Menu or from the Main Menu. The Quick Menu only gives
access to a limited number of parameters.
1.
Press [Quick Menu] or [Main Menu] on the LCP.
2.
Press [▲] [▼] to browse through the parameter
groups, press [OK] to select a parameter group.
3.
Press [▲] [▼] to browse through the parameters,
press [OK] to select a parameter.
4.
Press [▲] [▼] to change the value of a parameter
setting.
5.
Press [◄] [►] to shift digit when a decimal
parameter is in the editing state.
6.
Press [OK] to accept the change.
7.
Press either [Back] twice to enter Status, or press
[Main Menu] once to enter the Main Menu.
View changes
Quick Menu Q5 - Changes Made lists all parameters
changed from default settings.
5.3.2 Parameter Settings
•
The list only shows parameters, which are
changed in the current edit set-up.
Establishing the correct programming for applications
often requires setting functions in several related
parameters. Details for parameters are provided in
chapter 9.2 Parameter Menu Structure.
•
Parameters, which were reset to default values,
are not listed.
•
The message Empty indicates that no parameters
are changed.
Programming data is stored internally in the frequency
converter.
•
•
•
For back-up, upload data into the LCP memory.
NOTICE
To download data to another frequency
converter, connect the LCP to that unit and
download the stored settings.
Risk of losing programming, motor data, localisation, and
monitoring records by restoration of default settings. To
provide a back-up, upload data to the LCP before initialisation.
Restoring factory default settings does not
change data stored in the LCP memory.
5.3.3 Uploading/Downloading Data to/from
the LCP
24
5.3.5 Restoring Default Settings
1.
Press [Off] to stop the motor before uploading or
downloading data.
2.
Press [Main Menu], select parameter 0-50 LCP Copy
and press [OK].
3.
Select [1] All to LCP to upload data to the LCP or
select [2] All from LCP to download data from the
LCP.
4.
Press [OK]. A progress bar shows the uploading or
downloading progress.
5.
Press [Hand On] or [Auto On] to return to normal
operation.
Restoring the default parameter settings is done by initialisation of the frequency converter. Initialisation is carried
out through parameter 14-22 Operation Mode
(recommended) or manually.
•
Initialisation using parameter 14-22 Operation
Mode does not reset frequency converter settings,
such as operating hours, serial communication
selections, personal menu settings, fault log,
alarm log, and other monitoring functions.
•
Manual initialisation erases all motor,
programming, localisation, and monitoring data
and restores factory default settings.
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Operating Instructions
5.4.2 Commissioning via [Main Menu]
Recommended parameter settings are intended for startup and check-out purposes. Application settings may vary.
1.
Press [Main Menu] twice to access parameters.
2.
Scroll to parameter 14-22 Operation Mode and
press [OK].
3.
Scroll to [2] Initialisation and press [OK].
4.
Remove power to the unit and wait for the
display to turn off.
1.
Press [Main Menu] on the LCP.
Apply power to the unit.
2.
Press the navigation keys to scroll to parameter
group 0-** Operation/Display and press [OK].
5.
Default parameter settings are restored during start-up.
This may take slightly longer than normal.
Enter data with power ON, but before operating the
frequency converter.
3.84 A
1107 RPM
6.
Alarm 80, Drive initialised to default value is
showed.
Main Menu
7.
Press [Reset] to return to operation mode.
0 - ** Operation/Display
1 - ** Load/Motor
Manual initialisation procedure
1.
Remove power to the unit and wait for the
display to turn off.
2.
Press and hold [Status], [Main Menu], and [OK] at
the same time while applying power to the unit
(approximately 5 s or until audible click and fan
starts).
Factory default parameter settings are restored during
start-up. This may take slightly longer than usual.
2 - ** Brakes
3 - ** Reference / Ramps
Illustration 5.2 Main Menu
3.
Manual initialisation does not reset the following frequency
converter information:
•
•
•
•
1 (1)
130BP066.10
Recommended initialisation procedure, via
parameter 14-22 Operation Mode
Press the navigation keys to scroll to parameter
group 0-0* Basic Settings and press [OK].
0.00A
0.0%
Operation / Display
Parameter 15-00 Operating hours.
0-0* Basic Settings
0-1* Set-up Operations
0-2* LCP Display
0-3* LCP Custom Readout
Parameter 15-03 Power Up's.
Parameter 15-04 Over Temp's.
Parameter 15-05 Over Volt's.
1(1)
0-**
130BP087.10
Commissioning
5.4 Basic Programming
The SmartStart wizard enables fast configuration of basic
motor and application parameters.
• SmartStart starts automatically at first power-up
or after initialisation of the frequency converter.
•
Follow the on-screen instructions to complete the
commissioning of the frequency converter.
Always reactivate SmartStart by selecting Quick
Menu Q4 - SmartStart.
•
For commissioning without use of the SmartStart
wizard, refer to chapter 5.4.2 Commissioning via
[Main Menu] or the programming guide.
Illustration 5.3 Operation/Display
4.
Press the navigation keys to scroll to
parameter 0-03 Regional Settings and press [OK].
0.0%
Basic Settings
0.00A
1(1)
0-0*
0-03 Regional Settings
130BP088.10
5.4.1 Commissioning with SmartStart
[0] International
Illustration 5.4 Basic Settings
NOTICE
Motor data is required for the SmartStart set-up. The
required data is normally available on the motor
nameplate.
MG33AQ02
5.
Press the navigation keys to select [0] International or [1] North America as appropriate and
Danfoss A/S © 07/2015 All rights reserved.
25
5 5
VLT® AutomationDrive FC 301/302
Commissioning
press [OK]. (This changes the default settings for
a number of basic parameters).
5 5
6.
Press [Main Menu] on the LCP.
7.
Press the navigation keys to scroll to
parameter 0-01 Language.
8.
Select the language and press [OK].
9.
If a jumper wire is in place between control
terminals 12 and 27, leave
parameter 5-12 Terminal 27 Digital Input at factory
default. Otherwise, select [0] No Operation in
parameter 5-12 Terminal 27 Digital Input.
10.
Make the application-specific settings in the
following parameters:
10a
Parameter 3-02 Minimum Reference.
10b
Parameter 3-03 Maximum Reference.
10c
Parameter 3-41 Ramp 1 Ramp Up Time.
10d
Parameter 3-42 Ramp 1 Ramp Down
Time.
10e
Parameter 3-13 Reference Site. Linked to
Hand/Auto Local Remote.
5.4.3 Asynchronous Motor Set-up
Application-specific adjustment when running VVC+
VVC+ is the most robust control mode. In most situations,
it provides optimum performance without further
adjustments. Run a complete AMA for best performance.
Application-specific adjustment when running flux
Flux control principle is the preferred control principle for
optimum shaft performance in dynamic applications.
Perform an AMA since this control mode requires precise
motor data. Depending on the application, further
adjustments may be required.
See Table 5.6 for application-related recommendations.
Application
Keep calculated values.
High-inertia applications
Parameter 1-66 Min. Current at Low
Speed.
Increase current to a value between
default and maximum depending on
the application.
Set ramp times matching the
application. Too fast ramp up causes
an overcurrent or overtorque. Too
fast ramp down causes an
overvoltage trip.
High load at low speed
Parameter 1-66 Min. Current at Low
Speed.
Increase current to a value between
default and maximum depending on
the application.
No-load application
Adjust parameter 1-18 Min. Current at
No Load to achieve smoother motor
operation by reducing torque ripple
and vibration.
Flux sensorless control
principle only
Adjust parameter 1-53 Model Shift
Frequency.
Example 1: If the motor oscillates at
5 Hz, and dynamics performance is
required at 15 Hz, set
parameter 1-53 Model Shift Frequency
to 10 Hz.
Example 2: If the application
involves dynamic load changes at
low speed, reduce
parameter 1-53 Model Shift Frequency.
Observe the motor behaviour to
make sure that the model shift
frequency is not reduced too much.
Symptoms of inappropriate model
shift frequency are motor oscillations
or frequency converter tripping.
Enter the following motor data. Find the information on
the motor nameplate.
1.
Parameter 1-20 Motor Power [kW] or
parameter 1-21 Motor Power [HP].
2.
Parameter 1-22 Motor Voltage.
3.
Parameter 1-23 Motor Frequency.
4.
Parameter 1-24 Motor Current.
5.
Parameter 1-25 Motor Nominal Speed.
When running in flux control principle, or for optimum
performance in VVC+ mode, extra motor data is required to
set up the following parameters. Find the data in the
motor datasheet (this data is typically not available on the
motor nameplate). Run a complete automatic motor
adaptation (AMA) using parameter 1-29 Automatic Motor
Adaptation (AMA) [1] Enable Complete AMA or enter the
parameters manually. Parameter 1-36 Iron Loss Resistance
(Rfe) is always entered manually.
26
1.
Parameter 1-30 Stator Resistance (Rs).
2.
Parameter 1-31 Rotor Resistance (Rr).
3.
Parameter 1-33 Stator Leakage Reactance (X1).
4.
Parameter 1-34 Rotor Leakage Reactance (X2).
5.
Parameter 1-35 Main Reactance (Xh).
6.
Parameter 1-36 Iron Loss Resistance (Rfe).
Settings
Low-inertia applications
Table 5.6 Recommendations for Flux Applications
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Commissioning
Operating Instructions
5.4.4 PM Motor Set-up
Test motor operation
NOTICE
1.
Start the motor at low speed (100–200 RPM). If
the motor does not turn, check the installation,
general programming, and motor data.
2.
Check if the start function in parameter 1-70 PM
Start Mode fits the application requirements.
Valid for FC 302 only.
This section describes how to set up a PM motor.
Initial programming steps
To activate PM motor operation, select [1] PM, non-salient
SPM in parameter 1-10 Motor Construction.
Programming motor data
After selecting a PM motor, the PM motor-related
parameters in parameter groups 1-2* Motor Data, 1-3* Adv.
Motor Data, and 1-4* Adv. Motor Data II are active.
The necessary data can be found on the motor nameplate
and on the motor datasheet.
Program the following parameters in the order listed:
1.
Parameter 1-24 Motor Current.
2.
Parameter 1-25 Motor Nominal Speed.
3.
Parameter 1-26 Motor Cont. Rated Torque.
4.
Parameter 1-39 Motor Poles.
Run a complete AMA using parameter 1-29 Automatic
Motor Adaptation (AMA) [1] Enable Complete AMA. If a
complete AMA is not performed, configure the following
parameters manually:
1.
2.
3.
Parameter 1-30 Stator Resistance (Rs)
Enter the line-to-common stator winding
resistance (Rs). If only line-line data is available,
divide the line-line value by 2 to get the linecommon value.
Parameter 1-37 d-axis Inductance (Ld)
Enter the line-to-common direct axis inductance
of the PM motor.
If only line-line data is available, divide the lineline value by 2 to get the line-common value.
Parameter 1-40 Back EMF at 1000 RPM.
Enter the line-to-line back EMF of the PM Motor
at 1000 RPM (RMS value). Back EMF is the voltage
generated by a PM motor when no frequency
converter is connected and the shaft is turned
externally. It is normally specified for nominal
motor speed or for 1000 RPM measured between
2 lines. If the value is not available for a motor
speed of 1000 RPM, calculate the correct value as
follows:
If back EMF is, for example, 320 V at 1800 RPM, it
can be calculated at 1000 RPM as follows:
Back EMF = (Voltage/RPM)x1000 =
(320/1800)x1000 = 178.
Rotor detection
This function is the recommended selection for
applications where the motor starts from standstill, for
example pumps or conveyors. On some motors, a sound is
heard when the frequency converter performs the rotor
detection. This does not harm the motor.
Parking
This function is the recommended selection for
applications where the motor is rotating at slow speed, for
example windmilling in fan applications.
Parameter 2-06 Parking Current and parameter 2-07 Parking
Time can be adjusted. Increase the factory setting of these
parameters for applications with high inertia.
Application-specific adjustment when running VVC+
VVC+ is the most robust control mode. In most situations,
it provides optimum performance without further
adjustments. Run a complete AMA for best performance.
Start the motor at nominal speed. If the application does
not run well, check the VVC+ PM settings. Table 5.7
contains recommendations for various applications.
Application
Settings
Low-inertia applications
ILoad/IMotor<5
Increase parameter 1-17 Voltage filter
time const. by factor 5–10.
Reduce parameter 1-14 Damping
Gain.
Reduce parameter 1-66 Min. Current
at Low Speed (<100%).
Low-inertia applications
50>ILoad/IMotor>5
Keep the default values.
High-inertia applications
ILoad/IMotor>50
Increase parameter 1-14 Damping
Gain, parameter 1-15 Low Speed Filter
Time Const., and parameter 1-16 High
Speed Filter Time Const.
High load at low speed
<30% (rated speed)
Increase parameter 1-17 Voltage filter
time const.
Increase parameter 1-66 Min. Current
at Low Speed to adjust the starting
torque. 100% current provides
nominal torque as starting torque.
This parameter is independent of
parameter 30-20 High Starting Torque
Time [s] and parameter 30-21 High
Starting Torque Current [%]). Working
at a current level higher than 100%
for a prolonged time can cause the
motor to overheat.
Table 5.7 Recommendations for Various Applications
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
27
5 5
5 5
VLT® AutomationDrive FC 301/302
Commissioning
If the motor starts oscillating at a certain speed, increase
parameter 1-14 Damping Gain. Increase the value in small
steps. Depending on the motor, this parameter can be set
to 10–100% higher than the default value.
Application-specific adjustment when running flux
Flux control principle is the preferred control principle for
optimum shaft performance in dynamic applications.
Perform an AMA because this control mode requires
precise motor data. Depending on the application, further
adjustments may be required.
See chapter 5.4.3 Asynchronous Motor Set-up for applicationspecific recommendations.
5.4.5 SynRM Motor Set-up with VVC+
Application
Settings
Low-inertia applications
ILoad/IMotor<5
Increase parameter 1-17 Voltage filter
time const. by factor 5–10.
Reduce parameter 1-14 Damping
Gain.
Reduce parameter 1-66 Min. Current
at Low Speed (<100%).
Low-inertia applications
50>ILoad/IMotor>5
Keep the default values.
High-inertia applications
ILoad/IMotor>50
Increase parameter 1-14 Damping
Gain, parameter 1-15 Low Speed Filter
Time Const., and parameter 1-16 High
Speed Filter Time Const.
High-load at low speed
<30% (rated speed)
Increase parameter 1-17 Voltage filter
time const.
Increase parameter 1-66 Min. Current
at Low Speed to adjust the starting
torque. 100% current provides
nominal torque as starting torque.
This parameter is independent of
parameter 30-20 High Starting Torque
Time [s] and parameter 30-21 High
Starting Torque Current [%]). Working
at a current level higher than 100%
for a prolonged time can cause the
motor to overheat.
Dynamic applications
Increase parameter 14-41 AEO
Minimum Magnetisation for highly
dynamic applications. Adjusting
parameter 14-41 AEO Minimum
Magnetisation ensures a good
balance between energy efficiency
and dynamics. Adjust
parameter 14-42 Minimum AEO
Frequency to specify the minimum
frequency at which the frequency
converter should use minimum
magnetisation.
Motor sizes less than 18
kW
Avoid short ramp-down times.
This section describes how to set up a SynRM motor with
VVC+.
NOTICE
The SmartStart wizard covers the basic configuration of
SynRM motors.
Initial programming steps
To activate SynRM motor operation, select [5] Sync.
Reluctance in parameter 1-10 Motor Construction.
Programming motor data
After performing the initial programming steps, the SynRM
motor-related parameters in parameter groups 1-2* Motor
Data, 1-3* Adv. Motor Data, and 1-4* Adv. Motor Data II are
active. Use the motor nameplate data and the motor
datasheet to programme the following parameters in the
order listed:
1.
Parameter 1-23 Motor Frequency.
2.
Parameter 1-24 Motor Current.
3.
Parameter 1-25 Motor Nominal Speed.
4.
Parameter 1-26 Motor Cont. Rated Torque.
Run a complete AMA using parameter 1-29 Automatic
Motor Adaptation (AMA) [1] Enable Complete AMA or enter
the following parameters manually:
1.
Parameter 1-30 Stator Resistance (Rs).
2.
Parameter 1-37 d-axis Inductance (Ld).
3.
Parameter 1-44 d-axis Inductance Sat. (LdSat).
4.
Parameter 1-45 q-axis Inductance Sat. (LqSat).
5.
Parameter 1-48 Inductance Sat. Point.
Table 5.8 Recommendations for Various Applications
If the motor starts oscillating at a certain speed, increase
parameter 1-14 Damping Gain. Increase the damping gain
value in small steps. Depending on the motor, this
parameter can be set to 10–100% higher than the default
value.
Application-specific adjustments
Start the motor at nominal speed. If the application does
not run well, check the VVC+ SynRM settings. Table 5.8
provides application-specific recommendations:
28
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Commissioning
Operating Instructions
5.4.6 Automatic Motor Adaptation (AMA)
AMA is a procedure which optimises compatibility between
the frequency converter and the motor.
•
The frequency converter builds a mathematical
model of the motor for regulating output motor
current. The procedure also tests the input phase
balance of electrical power. It compares the
motor characteristics with the entered nameplate
data.
When parameter 1-06 Clockwise Direction is set to [1] Inverse
(counterclockwise):
4b. Verify that the motor turns counter-clockwise.
5b. Verify that the LCP direction arrow is counterclockwise.
5.6 Checking Encoder Rotation
Only check encoder rotation if encoder feedback is used.
For more information on the encoder option, refer to the
option manual.
5 5
•
The motor shaft does not turn and no harm is
done to the motor while running the AMA.
1.
Select [0] Open Loop in parameter 1-00 Configuration Mode.
•
Some motors may be unable to run the complete
version of the test. In that case, select [2] Enable
reduced AMA.
2.
Select [1] 24 V encoder in parameter 7-00 Speed
PID Feedback Source.
•
If an output filter is connected to the motor,
select [2] Enable reduced AMA.
3.
Press [Hand On].
4.
•
If warnings or alarms occur, see chapter 7.4 List of
Warnings and Alarms.
Press [►] for positive speed reference
(parameter 1-06 Clockwise Direction at [0] Normal).
5.
•
Run this procedure on a cold motor for best
results.
In parameter 16-57 Feedback [RPM], check that the
feedback is positive.
To run AMA
1.
Press [Main Menu] to access parameters.
NOTICE
NEGATIVE FEEDBACK
If the feedback is negative, the encoder connection is
wrong. Use either parameter 5-71 Term 32/33 Encoder
Direction or parameter 17-60 Feedback Direction to
inverse the direction, or reverse the encoder cables.
Parameter 17-60 Feedback Direction is only available with
the VLT® Encoder Input MCB 102 option.
2.
Scroll to parameter group 1-** Load and Motor
and press [OK].
3.
Scroll to parameter group 1-2* Motor Data and
press [OK].
4.
Scroll to parameter 1-29 Automatic Motor
Adaptation (AMA) and press [OK].
5.
Select [1] Enable complete AMA and press [OK].
6.
Follow the on-screen instructions.
1.
7.
The test runs automatically and indicates when it
is complete.
Press [Hand On] to provide a local start command
to the frequency converter.
2.
8.
The advanced motor data is entered in parameter
group 1-3* Adv. Motor Data.
Accelerate the frequency converter by pressing
[▲] to full speed. Moving the cursor left of the
decimal point provides quicker input changes.
3.
Note any acceleration problems.
4.
Press [Off]. Note any deceleration problems.
5.5 Checking Motor Rotation
Before running the frequency converter, check the motor
rotation.
1. Press [Hand On].
5.7 Local-control Test
In the event of acceleration or deceleration problems, see
chapter 7.5 Troubleshooting. See chapter 7.4 List of Warnings
and Alarms for resetting the frequency converter after a
trip.
2. Press [►] for positive speed reference.
3. Check that the speed displayed is positive.
When parameter 1-06 Clockwise Direction is set to [0]
Normal (default clockwise):
4a. Verify that the motor turns clockwise.
5a. Verify that the LCP direction arrow is
clockwise.
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
29
VLT® AutomationDrive FC 301/302
Commissioning
5.8 System Start-up
The procedure in this section requires wiring and
application programming to be completed. The following
procedure is recommended after application set-up is
completed.
5 5
1.
Press [Auto On].
2.
Apply an external run command.
3.
Adjust the speed reference throughout the speed
range.
4.
Remove the external run command.
5.
Check the sound and vibration levels of the
motor to ensure that the system is working as
intended.
If warnings or alarms occur, see or chapter 7.4 List of
Warnings and Alarms.
30
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Application Set-up Examples
Operating Instructions
6 Application Set-up Examples
The examples in this section are intended as a quick
reference for common applications.
FC
+24 V
12
+24 V
13
D IN
18
D IN
19
COM
20
D IN
27
D IN
29
D IN
32
D IN
33
NOTICE
D IN
37
When using the optional STO feature, a jumper wire may
be required between terminal 12 (or 13) and terminal 37
for the frequency converter to operate with factory
default programming values.
+10 V
A IN
50
A IN
54
COM
55
A OUT
42
COM
39
•
Parameter settings are the regional default values
unless otherwise indicated (selected in
parameter 0-03 Regional Settings).
•
Parameters associated with the terminals and
their settings are shown next to the drawings.
•
Required switch settings for analog terminals A53
or A54 are also shown.
6.1 Application Examples
130BB930.10
Parameters
Function
Setting
Parameter 1-29 A [1] Enable
utomatic Motor complete
Adaptation
AMA
(AMA)
Parameter 5-12 T [0] No
erminal 27
operation
Digital Input
Notes/comments:
Set parameter group 1-2* Motor
Data according to the motor.
D IN 37 is an option.
53
6.1.1 AMA
+24 V
12
+24 V
13
D IN
18
D IN
19
COM
20
D IN
27
D IN
29
D IN
32
D IN
33
D IN
37
+10 V
A IN
50
A IN
54
COM
55
A OUT
42
COM
39
Setting
Parameter 1-29 A [1] Enable
utomatic Motor complete
Adaptation
AMA
(AMA)
Parameter 5-12 T [2] Coast
erminal 27
inverse
Digital Input
Notes/comments:
Set parameter group 1-2* Motor
Data according to the motor.
D IN 37 is an option.
53
Table 6.1 AMA with T27 Connected
Table 6.2 AMA without T27 Connected
6.1.2 Speed
Parameters
130BB926.10
FC
130BB929.10
Parameters
Function
FC
+24 V
12
+24 V
13
D IN
18
D IN
19
COM
20
D IN
27
D IN
29
D IN
32
D IN
33
D IN
37
+10 V
A IN
50
A IN
54
COM
55
A OUT
42
COM
39
53
Function
Setting
Parameter 6-10 T 0.07 V*
erminal 53 Low
Voltage
Parameter 6-11 T 10 V*
erminal 53 High
Voltage
Parameter 6-14 T 0 Hz
erminal 53 Low
Ref./Feedb. Value
+
Parameter 6-15 T 50 Hz
erminal 53 High
Ref./Feedb. Value
* = Default value
-10 - +10V
Notes/comments:
D IN 37 is an option.
U-I
A53
Table 6.3 Analog Speed Reference (Voltage)
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
31
6 6
FC
+24 V
12
+24 V
13
D IN
18
D IN
19
COM
20
D IN
27
D IN
29
D IN
32
D IN
33
D IN
37
+10 V
A IN
50
A IN
54
COM
55
A OUT
42
COM
39
53
Function
Parameter 6-12 T 4 mA*
erminal 53 Low
Current
FC
+24 V
12
+24 V
13
D IN
18
Parameter 6-13 T 20 mA*
erminal 53 High
Current
D IN
19
COM
20
D IN
27
Parameter 6-14 T 0 Hz
erminal 53 Low
Ref./Feedb. Value
D IN
29
D IN
32
Parameter 6-15 T 50 Hz
erminal 53 High
Ref./Feedb. Value
+
Parameters
Setting
* = Default value
Notes/comments:
D IN 37 is an option.
4 - 20mA
130BB804.10
130BB927.10
Parameters
Function
Setting
Parameter 5-10 T [8] Start*
erminal 18
Digital Input
Parameter 5-12 T [19] Freeze
erminal 27
Reference
Digital Input
Parameter 5-13 T [21] Speed Up
erminal 29
Digital Input
D IN
33
D IN
37
+10 V
A IN
50
53
Parameter 5-14 T [22] Speed
erminal 32
Down
Digital Input
A IN
54
* = Default value
COM
55
A OUT
42
Notes/comments:
D IN 37 is an option.
COM
39
U-I
A53
Table 6.4 Analog Speed Reference (Current)
Parameters
+24 V
12
+24 V
13
D IN
18
D IN
19
COM
20
D IN
27
D IN
29
D IN
32
D IN
33
D IN
37
+10 V
A IN
50
A IN
54
COM
55
A OUT
42
COM
39
53
Function
Setting
Parameter 6-10 T 0.07 V*
erminal 53 Low
Voltage
Parameter 6-11 T 10 V*
erminal 53 High
Voltage
Parameter 6-14 T 0 Hz
erminal 53 Low
Ref./Feedb. Value
≈ 5kΩ
Parameter 6-15 T 1500 Hz
erminal 53 High
Ref./Feedb. Value
* = Default value
Table 6.6 Speed Up/Down
Speed
130BB840.11
FC
130BB683.10
6 6
VLT® AutomationDrive FC 301/302
Application Set-up Examples
Reference
Start ( 18)
Freeze ref ( 27)
Speed up ( 29 )
Speed down ( 32 )
Notes/comments:
D IN 37 is an option.
Illustration 6.1 Speed Up/Down
U-I
A53
Table 6.5 Speed Reference (Using a Manual Potentiometer)
32
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Application Set-up Examples
Operating Instructions
6.1.3 Start/Stop
FC
FC
+24 V
12
+24 V
13
D IN
18
D IN
19
COM
20
D IN
27
D IN
29
D IN
32
D IN
33
D IN
37
+10
50
A IN
53
A IN
54
COM
55
A OUT
42
COM
39
130BB802.10
Parameters
130BB803.10
Parameters
Function
Setting
Parameter 5-10 T [9] Latched
erminal 18
Start
Digital Input
+24 V
12
+24 V
13
Parameter 5-10 T [8] Start
erminal 18
Digital Input
D IN
18
D IN
19
COM
20
Parameter 5-12 T [0] No
erminal 27
operation
Digital Input
D IN
27
Parameter 5-12 T [6] Stop
erminal 27
Inverse
Digital Input
D IN
29
* = Default value
D IN
32
D IN
33
D IN
37
+10 V
50
A IN
53
A IN
54
Notes/comments:
If parameter 5-12 Terminal 27
Digital Input is set to [0] No
operation, a jumper wire to
terminal 27 is not needed.
D IN 37 is an option.
COM
55
A OUT
42
COM
39
Function
Setting
Parameter 5-19 T [1] Safe Stop
erminal 37 Safe Alarm
Stop
* = Default value
Notes/comments:
If parameter 5-12 Terminal 27
Digital Input is set to [0] No
operation, a jumper wire to
terminal 27 is not needed.
D IN 37 is an option.
6 6
Table 6.7 Start/Stop Command with Safe Stop Option
130BB805.11
Speed
Speed
130BB806.10
Table 6.8 Pulse Start/Stop
Latched Start (18)
Start (18)
Stop Inverse (27)
Illustration 6.2 Start/Stop Command with Safe Stop
Illustration 6.3 Latched Start/Stop Inverse
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
33
6.1.5 RS485
+24 V
13
D IN
18
D IN
19
COM
20
D IN
27
D IN
29
D IN
32
D IN
33
D IN
37
+10 V
A IN
50
A IN
54
COM
55
A OUT
42
COM
39
Setting
Parameter 5-10 Ter [8] Start
minal 18 Digital
Input
FC
12
13
D IN
18
D IN
19
COM
20
D IN
27
Parameter 8-32 B 9600*
aud Rate
D IN
29
* = Default value
D IN
32
D IN
33
D IN
37
Parameter 5-15 Ter [17] Preset
minal 33 Digital
ref bit 1
Input
+10 V
A IN
50
A IN
54
Parameter 3-10 Pre
set Reference
Preset reference 0
Preset reference 1
Preset reference 2
Preset reference 3
COM
55
A OUT
42
COM
39
Parameter 5-12 Ter [0] No
minal 27 Digital
operation
Input
Parameter 5-14 Ter [16] Preset
minal 32 Digital
ref bit 0
Input
25%
50%
75%
100%
Notes/comments:
D IN 37 is an option.
53
01
02
03
R2
04
Table 6.9 Start/Stop with Reversing and 4 Preset Speeds
05
61
68
69
6.1.4 External Alarm Reset
Parameters
Function
RS-485
12
+24 V
13
D IN
18
D IN
19
* = Default value
COM
20
D IN
27
Notes/comments:
D IN 37 is an option.
D IN
29
D IN
32
33
37
+10 V
A IN
50
A IN
54
COM
55
A OUT
42
COM
39
+
-
Table 6.11 RS485 Network Connection
Setting
Parameter 5-11 T [1] Reset
erminal 19
Digital Input
+24 V
D IN
Parameter 8-31 A 1*
ddress
Notes/comments:
Select protocol, address, and
baud rate in the abovementioned parameters.
D IN 37 is an option.
06
D IN
Setting
+24 V
* = Default value
FC
Function
Parameter 8-30 P
rotocol
FC*
+24 V
Parameter 5-11 Ter [10]
minal 19 Digital
Reversing
Input
53
Parameters
130BB685.10
12
Function
R1
FC
+24 V
130BB934.10
Parameters
130BB928.10
6 6
VLT® AutomationDrive FC 301/302
Application Set-up Examples
53
Table 6.10 External Alarm Reset
34
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Operating Instructions
6.1.6 Motor Thermistor
FC
WARNING
THERMISTOR INSULATION
Risk of personal injury or equipment damage.
Use only thermistors with reinforced or double
insulation to meet PELV insulation
requirements.
VLT
130BB686.12
Parameters
Function
Parameter 1-90
Motor Thermal
Protection
Setting
[2] Thermistor
trip
+24 V
12
+24 V
13
D IN
18
D IN
19
COM
20
Parameter 1-93 T [1] Analog
hermistor Source input 53
D IN
27
* = Default Value
D IN
29
D IN
32
D IN
33
D IN
37
+10 V
A IN
50
A IN
54
COM
55
A OUT
42
COM
39
53
12
+24 V
13
D IN
18
D IN
19
COM
20
D IN
27
D IN
29
D IN
32
D IN
33
D IN
37
+10 V
A IN
50
A IN
54
COM
55
A OUT
42
COM
39
53
R1
01
Notes/comments:
If only a warning is required,
set parameter 1-90 Motor
Thermal Protection to [1]
Thermistor warning.
D IN 37 is an option.
02
03
04
R2
•
+24 V
05
06
130BB839.10
Application Set-up Examples
Function
Setting
Parameter 4-30 M [1] Warning
otor Feedback Loss
Function
Parameter 4-31 M
otor Feedback
Speed Error
100 RPM
Parameter 4-32 M 5 s
otor Feedback Loss
Timeout
Parameter 7-00 Sp [2] MCB 102
eed PID Feedback
Source
Parameter 17-11 R 1024*
esolution (PPR)
6 6
Parameter 13-00 S [1] On
L Controller Mode
Parameter 13-01 S [19] Warning
tart Event
Parameter 13-02 S [44] Reset key
top Event
Parameter 13-10 C [21] Warning
omparator
no.
Operand
Parameter 13-11 C [1] ≈*
omparator
Operator
Parameter 13-12 C 90
omparator Value
Parameter 13-51 S [22]
L Controller Event Comparator
0
U-I
A53
Parameter 13-52 S [32] Set
L Controller Action digital out A
low
Table 6.12 Motor Thermistor
Parameter 5-40 Fu [80] SL
nction Relay
digital output
A
6.1.7 SLC
*=Default Value
Parameters
Table 6.13 Using SLC to Set a Relay
Notes/comments:
Exceeding the limit in the feedback monitor issues warning
90, Feedback monitor. The SLC monitors warning 90,
Feedback monitor, and if the warning becomes true, relay 1
is triggered.
External equipment indicates if service is required. If the
feedback error goes below the limit again within 5 s, the
frequency converter continues, and the warning
disappears. But relay 1 is still triggered until [Reset] is
pressed on the LCP.
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
35
6.1.8 Mechanical Brake Control
FC
+24 V
12
+24 V
13
D IN
18
D IN
19
COM
20
D IN
27
D IN
29
D IN
32
D IN
33
D IN
37
+10 V
A IN
50
A IN
54
COM
55
A OUT
42
COM
39
53
01
R1
02
03
04
05
06
130BB841.10
Parameters
R2
Function
Setting
Parameter 5-40 F [32] Mech.
unction Relay
brake ctrl.
Parameter 5-10 T [8] Start*
erminal 18
Digital Input
Parameter 5-11 T [11] Start
erminal 19
reversing
Digital Input
Parameter 1-71 S 0.2
tart Delay
Parameter 1-72 S [5] VVC+/
tart Function
FLUX
Clockwise
Parameter 1-76 S Im,n
tart Current
Parameter 2-20 R App.
elease Brake
dependent
Current
Parameter 2-21 A Half of
ctivate Brake
nominal slip
Speed [RPM]
of the motor
*=Default Value
Notes/comments:
–
Table 6.14 Mechanical Brake Control
130BB842.10
6 6
VLT® AutomationDrive FC 301/302
Application Set-up Examples
1-76
Current
Speed
1-71
Time
2-21 1-71
2-21
Start (18)
Start
reversing (19)
Relay output
Open
Closed
Illustration 6.4 Mechanical Brake Control
36
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Maintenance, Diagnostics, a...
Operating Instructions
This chapter includes maintenance and service guidelines,
status messages, warnings and alarms, and basic troubleshooting.
Status
799RPM
1(1)
36.4kW
7.83A
0.000
53.2%
7.1 Maintenance and Service
Under normal operating conditions and load profiles, the
frequency converter is maintenance-free throughout its
designed lifetime. To prevent breakdown, danger, and
damage, examine the frequency converter at regular
intervals depending on the operating conditions. Replace
worn or damaged parts with original spare parts or
standard parts. For service and support, refer to
www.danfoss.com/contact/sales_and_services/.
WARNING
Auto
Hand
Off
Remote
Local
1
2
130BB037.11
7 Maintenance, Diagnostics, and Troubleshooting
Ramping
Stop
Running
Jogging
.
.
.
Stand by
3
7 7
1 Operating mode (see Table 7.1)
2 Reference site (see Table 7.2)
UNINTENDED START
When the frequency converter is connected to AC mains,
DC supply, or load sharing, the motor may start at any
time. Unintended start during programming, service, or
repair work can result in death, serious injury, or
property damage. The motor can start with an external
switch, a fieldbus command, an input reference signal
from the LCP or LOP, via remote operation using MCT 10
Set-up Software, or after a cleared fault condition.
To prevent unintended motor start:
•
Disconnect the frequency converter from the
mains.
•
Press [Off/Reset] on the LCP before
programming parameters.
•
Completely wire and assemble the frequency
converter, motor, and any driven equipment
before connecting the frequency converter to
AC mains, DC supply, or load sharing.
3 Operation status (see Table 7.3)
Illustration 7.1 Status Display
Table 7.1 to Table 7.3 describe the status messages shown.
Off
The frequency converter does not react to any
control signal until [Auto On] or [Hand On] is
pressed.
Auto On
The frequency converter is controlled from the
control terminals and/or the serial communication.
Hand On
The frequency converter is controlled by the
navigation keys on the LCP. Stop commands,
reset, reversing, DC brake, and other signals
applied to the control terminals override local
control.
Table 7.1 Operating Mode
7.2 Status Messages
When the frequency converter is in Status mode, status
messages are generated automatically and appear in the
bottom line of the display (see Illustration 7.1).
Remote
The speed reference is given from external
signals, serial communication, or internal
preset references.
Local
The frequency converter uses [Hand On]
control or reference values from the LCP.
Table 7.2 Reference Site
MG33AQ02
AC Brake
[2] AC brake is selected in parameter 2-10 Brake
Function. The AC brake overmagnetises the
motor to achieve a controlled slow down.
AMA finish OK
AMA was carried out successfully.
AMA ready
AMA is ready to start. Press [Hand On] to start.
AMA running
AMA process is in progress.
Braking
The brake chopper is in operation. Generative
energy is absorbed by the brake resistor.
Danfoss A/S © 07/2015 All rights reserved.
37
7 7
Maintenance, Diagnostics, a...
VLT® AutomationDrive FC 301/302
Braking max.
The brake chopper is in operation. The power
limit for the brake resistor defined in
parameter 2-12 Brake Power Limit (kW) has
been reached.
Coast
•
Coast inverse was selected as a function for
a digital input (parameter group 5-1*
Digital Inputs). The corresponding terminal
is not connected.
The remote reference is active, which holds
the present speed.
• [20] Freeze output is selected as a function
for a digital input (parameter group 5-1*
Digital Inputs). The corresponding terminal
is active. Speed control is only possible via
the terminal options [21] Speed up and [22]
Speed down.
•
Coast activated by serial communication.
•
Ctrl. ramp-down [1] Control Ramp-down was selected in
parameter 14-10 Mains Failure.
• The mains voltage is below the value set
in parameter 14-11 Mains Voltage at Mains
Fault at mains fault
•
Freeze output
Hold ramp is activated via serial communication.
Freeze output
request
A freeze output command was given, but the
motor remains stopped until a run permissive
signal is received.
Freeze ref.
[19] Freeze reference is selected as a function
for a digital input (parameter group 5-1*
Digital Inputs). The corresponding terminal is
active. The frequency converter saves the
actual reference. Changing the reference is
now only possible via terminal options [21]
Speed up and [22] Speed down.
The frequency converter ramps down the
motor using a controlled ramp down.
Current High
The frequency converter output current is
above the limit set in parameter 4-51 Warning
Current High.
Current Low
The frequency converter output current is
below the limit set in parameter 4-52 Warning
Speed Low.
Jog request
DC Hold
[1] DC hold is selected in
parameter 1-80 Function at Stop and a stop
command is active. The motor is held by a DC
current set in parameter 2-00 DC Hold/Preheat
Current.
A jog command was given, but the motor
remains stopped until a run permissive signal
is received via a digital input.
Jogging
DC Stop
The motor is held with a DC current
(parameter 2-01 DC Brake Current) for a
specified time (parameter 2-02 DC Braking
Time).
• The DC brake cut in speed is reached in
parameter 2-03 DC Brake Cut In Speed [RPM]
and a stop command is active.
The motor is running as programmed in
parameter 3-19 Jog Speed [RPM].
• [14] Jog was selected as a function for a
digital input (parameter group 5-1* Digital
Inputs). The corresponding terminal (for
example, terminal 29) is active.
•
[5] DC-brake inverse is selected as a
function for a digital input (parameter
group 5-1* Digital Inputs). The
corresponding terminal is not active.
•
The DC brake is activated via serial
communication.
Feedback high
The sum of all active feedbacks is above the
feedback limit set in parameter 4-57 Warning
Feedback High.
Feedback low
The sum of all active feedbacks is below the
feedback limit set in parameter 4-56 Warning
Feedback Low.
38
•
The jog function is activated via the serial
communication.
•
The jog function is selected as a reaction
for a monitoring function (for example, for
the no signal function). The monitoring
function is active.
Motor check
In parameter 1-80 Function at Stop, [2] Motor
Check is selected. A stop command is active.
To ensure that a motor is connected to the
frequency converter, a permanent test current
is applied to the motor.
OVC control
Overvoltage control is activated via
parameter 2-17 Over-voltage Control, [2]
Enabled. The connected motor supplies the
frequency converter with generative energy.
The overvoltage control adjusts the V/Hz ratio
to run the motor in controlled mode and to
prevent the frequency converter from tripping.
PowerUnit Off
(Only frequency converters with a 24 V
external supply installed).
Mains supply to the frequency converter was
removed, and the control card is supplied by
the external 24 V.
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Maintenance, Diagnostics, a...
Protection md
QStop
Operating Instructions
Protection mode is active. The unit detected a
critical status (overcurrent or overvoltage).
• To avoid tripping, switching frequency is
reduced to 4 kHz.
•
If possible, protection mode ends after
approximately 10 s.
•
Protection mode can be restricted in
parameter 14-26 Trip Delay at Inverter Fault.
The quick stop function is activated via
serial communication.
Ramping
The motor is accelerating/decelerating using
the active ramp up/down. The reference, a
limit value, or a standstill is not yet reached.
Ref. high
The sum of all active references is above the
reference limit set in parameter 4-55 Warning
Reference High.
Ref. low
The sum of all active references is below the
reference limit set in parameter 4-54 Warning
Reference Low.
Run on ref.
The frequency converter is running in the
reference range. The feedback value matches
the setpoint value.
Run request
A start command was given, but the motor
remains stopped until a run permissive signal
is received via digital input.
Running
The frequency converter drives the motor.
Sleep Mode
The energy-saving function is enabled. The
motor has stopped, but restarts automatically
when required.
Speed high
Motor speed is above the value set in
parameter 4-53 Warning Speed High.
Speed low
Motor speed is below the value set in
parameter 4-52 Warning Speed Low.
Standby
In auto on mode, the frequency converter
starts the motor with a start signal from a
digital input or serial communication.
Start fwd/rev
MG33AQ02
The frequency converter received a stop
command from the LCP, digital input, or serial
communication.
Trip
An alarm occurred and the motor is stopped.
Once the cause of the alarm is cleared, the
frequency converter can be reset manually by
pressing [Reset] or remotely by control
terminals or serial communication.
Trip lock
An alarm occurred, and the motor is stopped.
When the cause of the alarm is cleared, cycle
power to the frequency converter. The
frequency converter can then be reset
manually by pressing [Reset], or remotely by
control terminals or serial communication.
The motor is decelerating using
parameter 3-81 Quick Stop Ramp Time.
• [4] Quick stop inverse is selected as a
function for a digital input (parameter
group 5-1* Digital Inputs). The
corresponding terminal is not active.
•
Start delay
Stop
In parameter 1-71 Start Delay, a delay starting
time was set. A start command is activated,
and the motor starts after the start delay time
expires.
[12] Enable start forward and [13] Enable start
reverse are selected as options for 2 different
digital inputs (parameter group 5-1* Digital
Inputs). The motor starts in forward or reverse
direction depending on which terminal is
activated.
Table 7.3 Operation Status
NOTICE
7 7
In auto/remote mode, the frequency converter requires
external commands to execute functions.
7.3 Warning and Alarm Types
Warnings
A warning is issued when an alarm condition is impending,
or when an abnormal operating condition is present and
may result in the frequency converter issuing an alarm. A
warning clears by itself when the abnormal condition
ceases.
Alarms
Trip
An alarm is issued when the frequency converter is
tripped, meaning that the frequency converter suspends
operation to prevent frequency converter or system
damage. The motor coasts to a stop. The frequency
converter logic continues to operate and monitor the
frequency converter status. After the fault condition is
remedied, the frequency converter can be reset. It is then
ready to start operation again.
Resetting the frequency converter after trip/trip lock
A trip can be reset in any of 4 ways:
•
•
•
•
Press [Reset] on the LCP.
Digital reset input command.
Serial communication reset input command.
Auto reset.
Trip lock
Input power is cycled. The motor coasts to a stop. The
frequency converter continues to monitor the frequency
converter status. Remove input power to the frequency
converter, correct the cause of the fault, and reset the
frequency converter.
Danfoss A/S © 07/2015 All rights reserved.
39
•
A warning is showed in the LCP along with the
warning number.
•
An alarm flashes along with the alarm number.
Status
0.0Hz
1(1)
0.00A
0.000kW
0.0Hz
0
130BP086.11
Warning and alarm displays
WARNING/ALARM 2, Live zero error
This warning or alarm only appears if programmed in
parameter 6-01 Live Zero Timeout Function. The signal on 1
of the analog inputs is less than 50% of the minimum
value programmed for that input. Broken wiring or a faulty
device sending the signal can cause this condition.
Troubleshooting
• Check the connections on all the analog mains
terminals.
-
Control card terminals 53 and 54 for
signals, terminal 55 common.
-
VLT® General Purpose I/O MCB 101
terminals 11 and 12 for signals, terminal
10 common.
-
VLT® Analog I/O Option MCB 109
terminals 1, 3, and 5 for signals,
terminals 2, 4, and 6 common.
Earth Fault [A14]
Auto Remote Trip
Illustration 7.2 Alarm Example
ck
n
Ca
l
ce
Info
On
130BB467.11
In addition to the text and alarm code in the LCP, there are
3 status indicator lights.
Ba
7 7
VLT® AutomationDrive FC 301/302
Maintenance, Diagnostics, a...
OK
Warn.
Alarm
Warning indicator light Alarm indicator light
Warning
On
Off
Alarm
Off
On (Flashing)
Trip-Lock
On
On (Flashing)
Illustration 7.3 Status Indicator Lights
7.4 List of Warnings and Alarms
The following warning/alarm information defines each
warning/alarm condition, provides the probable cause for
the condition, and details a remedy or troubleshooting
procedure.
WARNING 1, 10 Volts low
The control card voltage is less than 10 V from terminal 50.
Remove some of the load from terminal 50, as the 10 V
supply is overloaded. Maximum 15 mA or minimum 590 Ω.
A short circuit in a connected potentiometer or incorrect
wiring of the potentiometer can cause this condition.
Troubleshooting
• Remove the wiring from terminal 50. If the
warning clears, the problem is with the wiring. If
the warning does not clear, replace the control
card.
40
•
Check that the frequency converter programming
and switch settings match the analog signal type.
•
Perform an input terminal signal test.
WARNING/ALARM 3, No motor
No motor is connected to the output of the frequency
converter.
WARNING/ALARM 4, Mains phase loss
A phase is missing on the supply side, or the mains
voltage imbalance is too high. This message also appears
for a fault in the input rectifier on the frequency converter.
Options are programmed in parameter 14-12 Function at
Mains Imbalance.
Troubleshooting
• Check the supply voltage and supply currents to
the frequency converter.
WARNING 5, DC link voltage high
The DC-link voltage (DC) is higher than the high-voltage
warning limit. The limit depends on the frequency
converter voltage rating. The unit is still active.
WARNING 6, DC link voltage low
The DC-link voltage (DC) is lower than the low-voltage
warning limit. The limit depends on the frequency
converter voltage rating. The unit is still active.
WARNING/ALARM 7, DC overvoltage
If the DC-link voltage exceeds the limit, the frequency
converter trips after a certain time.
Troubleshooting
• Connect a brake resistor.
•
•
•
Extend the ramp time.
Change the ramp type.
Activate the functions in parameter 2-10 Brake
Function.
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Maintenance, Diagnostics, a...
Operating Instructions
•
Increase parameter 14-26 Trip Delay at Inverter
Fault.
•
If the alarm/warning occurs during a power sag,
use kinetic back-up (parameter 14-10 Mains
Failure).
WARNING/ALARM 8, DC under voltage
If the DC-link voltage drops below the undervoltage limit,
the frequency converter checks if a 24 V DC back-up
supply is connected. If no 24 V DC back-up supply is
connected, the frequency converter trips after a fixed time
delay. The time delay varies with unit size.
to the motor more accurately and reduces
thermal loading.
WARNING/ALARM 11, Motor thermistor overtemp
Check whether the thermistor is disconnected. Select
whether the frequency converter issues a warning or an
alarm in parameter 1-90 Motor Thermal Protection.
Troubleshooting
• Check for motor overheating.
•
•
Check if the motor is mechanically overloaded.
•
When using terminal 18, 19, 31, 32, or 33 (digital
inputs), check that the thermistor is connected
correctly between the digital input terminal used
(digital input PNP only) and terminal 50. Select
the terminal to use in parameter 1-93 Thermistor
Source.
Troubleshooting
• Check that the supply voltage matches the
frequency converter voltage.
•
•
Perform an input voltage test.
Perform a soft charge circuit test.
WARNING/ALARM 9, Inverter overload
The frequency converter has run with more than 100%
overload for too long and is about to cut out. The counter
for electronic thermal inverter protection issues a warning
at 98% and trips at 100% with an alarm. The frequency
converter cannot be reset until the counter is below 90%.
Troubleshooting
• Compare the output current shown on the LCP
with the frequency converter rated current.
•
Compare the output current shown on the LCP
with the measured motor current.
•
Show the thermal frequency converter load on
the LCP and monitor the value. When running
above the frequency converter continuous
current rating, the counter increases. When
running below the frequency converter
continuous current rating, the counter decreases.
WARNING/ALARM 10, Motor overload temperature
According to the electronic thermal protection (ETR), the
motor is too hot. Select whether the frequency converter
issues a warning or an alarm when the counter reaches
100% in parameter 1-90 Motor Thermal Protection. The fault
occurs when the motor runs with more than 100%
overload for too long.
Troubleshooting
• Check for motor overheating.
•
•
Check if the motor is mechanically overloaded.
•
Ensure that the motor data in parameters 1–20 to
1–25 are set correctly.
•
If an external fan is in use, check that it is
selected in parameter 1-91 Motor External Fan.
•
Running AMA in parameter 1-29 Automatic Motor
Adaptation (AMA) tunes the frequency converter
Check that the motor current set in
parameter 1-24 Motor Current is correct.
MG33AQ02
When using terminal 53 or 54, check that the
thermistor is connected correctly between either
terminal 53 or 54 (analog voltage input) and
terminal 50 (+10 V supply). Also check that the
terminal switch for 53 or 54 is set for voltage.
Check that parameter 1-93 Thermistor Source
selects terminal 53 or 54.
WARNING/ALARM 12, Torque limit
The torque has exceeded the value in
parameter 4-16 Torque Limit Motor Mode or the value in
parameter 4-17 Torque Limit Generator Mode.
Parameter 14-25 Trip Delay at Torque Limit can change this
warning from a warning-only condition to a warning
followed by an alarm.
Troubleshooting
• If the motor torque limit is exceeded during
ramp-up, extend the ramp-up time.
•
If the generator torque limit is exceeded during
ramp-down, extend the ramp-down time.
•
If torque limit occurs while running, increase the
torque limit. Make sure that the system can
operate safely at a higher torque.
•
Check the application for excessive current draw
on the motor.
WARNING/ALARM 13, Over current
The inverter peak current limit (approximately 200% of the
rated current) is exceeded. The warning lasts approximately
1.5 s, then the frequency converter trips and issues an
alarm. Shock loading or quick acceleration with high-inertia
loads can cause this fault. If the acceleration during rampup is quick, the fault can also appear after kinetic back-up.
If extended mechanical brake control is selected, a trip can
be reset externally.
Danfoss A/S © 07/2015 All rights reserved.
41
7 7
7 7
VLT® AutomationDrive FC 301/302
Maintenance, Diagnostics, a...
Troubleshooting
• Remove the power and check if the motor shaft
can be turned.
•
Check that the motor size matches the frequency
converter.
•
Check that the motor data is correct in
parameters 1–20 to 1–25.
ALARM 14, Earth (ground) fault
There is current from the output phase to ground, either in
the cable between the frequency converter and the motor,
or in the motor itself. Ground fault is detected by the
current transducers that measure current going out from
the frequency converter and current going into the
frequency converter from the motor. Ground fault is issued
if the deviation of the 2 currents is too large (the current
going out of the frequency converter should be the same
as the current going into the frequency converter).
Troubleshooting
• Remove power to the frequency converter and
repair the ground fault.
•
•
Check for ground faults in the motor by
measuring the resistance to ground of the motor
cables and the motor with a megohmmeter.
Reset any potential individual offset in the 3
current transducers in FC 302. Perform the
manual initialisation or perform a complete AMA.
This method is most relevant after changing the
power card.
ALARM 15, Hardware mismatch
A fitted option is not operational with the present control
board hardware or software.
Record the value of the following parameters and contact
Danfoss:
•
•
•
•
•
•
•
•
•
Parameter 15-40 FC Type.
Parameter 15-41 Power Section.
Parameter 15-42 Voltage.
Parameter 15-43 Software Version.
Parameter 15-45 Actual Typecode String.
Parameter 15-49 SW ID Control Card.
Parameter 15-50 SW ID Power Card.
Parameter 15-60 Option Mounted.
Parameter 15-61 Option SW Version (for each
option slot).
ALARM 16, Short circuit
There is short-circuiting in the motor or motor wiring.
Troubleshooting
• Remove the power to the frequency converter
and repair the short circuit.
42
WARNING/ALARM 17, Control word timeout
There is no communication to the frequency converter.
The warning is only active when parameter 8-04 Control
Word Timeout Function is NOT set to [0] Off.
If parameter 8-04 Control Word Timeout Function is set to [5]
Stop and Trip, a warning appears, and the frequency
converter ramps down to a stop and shows an alarm.
Troubleshooting
• Check the connections on the serial communication cable.
•
Increase parameter 8-03 Control Word Timeout
Time.
•
Check the operation of the communication
equipment.
•
Verify a proper installation based on EMC
requirements.
WARNING/ALARM 20, Temp. input error
The temperature sensor is not connected.
WARNING/ALARM 21, Parameter error
The parameter is out of range. The parameter number is
reported in the display.
Troubleshooting
• Set the affected parameter to a valid value.
WARNING/ALARM 22, Hoist mechanical brake
The value of this warning/alarm shows the type of
warning/alarm.
0 = The torque reference was not reached before timeout
(parameter 2-27 Torque Ramp Up Time).
1 = Expected brake feedback not received before timeout
(parameter 2-23 Activate Brake Delay, parameter 2-25 Brake
Release Time).
WARNING 23, Internal fan fault
The fan warning function is an extra protective function
that checks if the fan is running/mounted. The fan warning
can be disabled in parameter 14-53 Fan Monitor ([0]
Disabled).
For frequency converters with DC fans, there is a feedback
sensor mounted in the fan. If the fan is commanded to run
and there is no feedback from the sensor, this alarm
appears. For frequency converters with AC fans, the
voltage to the fan is monitored.
Troubleshooting
• Check for proper fan operation.
•
Cycle power to the frequency converter and
check that the fan operates briefly at start-up.
•
Check the sensors on the heat sink and control
card.
WARNING 24, External fan fault
The fan warning function is an extra protective function
that checks if the fan is running/mounted. The fan warning
can be disabled in parameter 14-53 Fan Monitor ([0]
Disabled).
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Maintenance, Diagnostics, a...
Operating Instructions
For frequency converters with DC fans, there is a feedback
sensor mounted in the fan. If the fan is commanded to run
and there is no feedback from the sensor, this alarm
appears. For frequency converters with AC fans, the
voltage to the fan is monitored.
Troubleshooting
• Check for proper fan operation.
•
Cycle power to the frequency converter and
check that the fan operates briefly at start-up.
•
Check the sensors on the heat sink and control
card.
WARNING 25, Brake resistor short circuit
The brake resistor is monitored during operation. If a short
circuit occurs, the brake function is disabled and the
warning appears. The frequency converter is still
operational, but without the brake function.
Troubleshooting
• Remove the power to the frequency converter
and replace the brake resistor (see
parameter 2-15 Brake Check).
WARNING/ALARM 26, Brake resistor power limit
The power transmitted to the brake resistor is calculated as
a mean value over the last 120 s of run time. The
calculation is based on the DC-link voltage and the brake
resistor value set in parameter 2-16 AC brake Max. Current.
The warning is active when the dissipated braking power
is higher than 90% of the brake resistor power. If option [2]
Trip is selected in parameter 2-13 Brake Power Monitoring,
the frequency converter trips when the dissipated braking
power reaches 100%.
WARNING/ALARM 27, Brake chopper fault
The brake transistor is monitored during operation, and if a
short circuit occurs, the brake function is disabled, and a
warning is issued. The frequency converter is still
operational, but since the brake transistor has shortcircuited, substantial power is transmitted to the brake
resistor, even if it is inactive.
Troubleshooting
• Remove power to the frequency converter and
remove the brake resistor.
WARNING/ALARM 28, Brake check failed
The brake resistor is not connected or not working.
Check parameter 2-15 Brake Check.
ALARM 29, Heat Sink temp
The maximum temperature of the heat sink is exceeded.
The temperature fault is not reset until the temperature
drops below a defined heat sink temperature. The trip and
reset points are different based on the frequency converter
power size.
Troubleshooting
MG33AQ02
Check for the following conditions.
• The ambient temperature is too high.
•
•
The motor cables are too long.
•
•
•
Blocked airflow around the frequency converter.
Incorrect airflow clearance above and below the
frequency converter.
Damaged heat sink fan.
Dirty heat sink.
ALARM 30, Motor phase U missing
Motor phase U between the frequency converter and the
motor is missing.
Troubleshooting
• Remove the power from the frequency converter
and check motor phase U.
ALARM 31, Motor phase V missing
Motor phase V between the frequency converter and the
motor is missing.
7 7
Troubleshooting
• Remove the power from the frequency converter
and check motor phase V.
ALARM 32, Motor phase W missing
Motor phase W between the frequency converter and the
motor is missing.
Troubleshooting
• Remove the power from the frequency converter
and check motor phase W.
ALARM 33, Inrush fault
Too many power-ups have occurred within a short time
period.
Troubleshooting
• Let the unit cool to operating temperature.
WARNING/ALARM 34, Fieldbus communication fault
The fieldbus on the communication option card is not
working.
WARNING/ALARM 35, Option fault
An option alarm is received. The alarm is option-specific.
The most likely cause is a power-up or a communication
fault.
WARNING/ALARM 36, Mains failure
This warning/alarm is only active if the supply voltage to
the frequency converter is lost and parameter 14-10 Mains
Failure is not set to option [0] No Function. Check the fuses
to the frequency converter and mains supply to the unit.
ALARM 37, Phase imbalance
There is a current imbalance between the power units.
ALARM 38, Internal fault
When an internal fault occurs, a code number defined in
Table 7.4 is displayed.
Danfoss A/S © 07/2015 All rights reserved.
43
7 7
VLT® AutomationDrive FC 301/302
Maintenance, Diagnostics, a...
Troubleshooting
• Cycle power.
•
•
Number
5126
Check that the option is properly installed.
Check for loose or missing wiring.
It may be necessary to contact the Danfoss supplier or
service department. Note the code number for further
troubleshooting directions.
Number
0
The serial port cannot be initialised. Contact the
Danfoss supplier or Danfoss Service Department.
256–258
The power EEPROM data is defective or too old.
Replace the power card.
512–519
Internal fault. Contact the Danfoss supplier or
Danfoss Service Department.
783
1024–1284
Parameter value outside of minimum/maximum
limits.
Internal fault. Contact the Danfoss supplier or the
Danfoss Service Department.
1299
The option software in slot A is too old.
1300
The option software in slot B is too old.
1302
The option software in slot C1 is too old.
1315
The option software in slot A is not supported (not
allowed).
1316
The option software in slot B is not supported (not
allowed).
1318
The option software in slot C1 is not supported
(not allowed).
1379–2819
Internal fault. Contact the Danfoss supplier or
Danfoss Service Department.
1792
HW reset of DSP.
1793
Motor derived parameters not transferred correctly
to the DSP.
1794
Power data not transferred correctly at power-up
to the DSP.
1795
The DSP has received too many unknown SPI
telegrams.
The frequency converter also uses this fault code if
the MCO does not power up correctly, for example
due to poor EMC protection or improper
grounding.
1796
RAM copy error.
2561
Replace the control card.
2820
LCP stack overflow.
2821
Serial port overflow.
2822
USB port overflow.
3072–5122
44
Text
Text
Option in slot C1: Hardware incompatible with the
control board hardware.
5376–6231
Internal fault. Contact the Danfoss supplier or
Danfoss Service Department.
Table 7.4 Internal Fault Codes
ALARM 39, Heat sink sensor
No feedback from the heat sink temperature sensor.
The signal from the IGBT thermal sensor is not available on
the power card. The problem could be on the power card,
on the gate drive card, or the ribbon cable between the
power card and gate drive card.
WARNING 40, Overload of digital output terminal 27
Check the load connected to terminal 27 or remove the
short circuit connection. Check parameter 5-00 Digital I/O
Mode and parameter 5-01 Terminal 27 Mode.
WARNING 41, Overload of digital output terminal 29
Check the load connected to terminal 29 or remove the
short circuit connection. Check parameter 5-00 Digital I/O
Mode and parameter 5-02 Terminal 29 Mode.
WARNING 42, Overload of digital output on X30/6 or
overload of digital output on X30/7
For terminal X30/6, check the load connected to terminal
X30/6 or remove the short circuit connection. Check
parameter 5-32 Term X30/6 Digi Out (MCB 101).
For terminal X30/7, check the load connected to terminal
X30/7 or remove the short-circuit connection. Check
parameter 5-33 Term X30/7 Digi Out (MCB 101).
ALARM 43, Ext. supply
VLT® Extended Relay Option MCB 113 is mounted without
external 24 V DC. Either connect a 24 V DC external supply
or specify that no external supply is used via
parameter 14-80 Option Supplied by External 24VDC, [0] No.
A change in parameter 14-80 Option Supplied by External
24VDC requires a power cycle.
ALARM 45, Earth fault 2
Ground fault.
Troubleshooting
• Check for proper grounding and loose
connections.
•
•
Parameter value is outside its limits.
Check for proper wire size.
Check the motor cables for short circuits or
leakage currents.
5123
Option in slot A: Hardware incompatible with the
control board hardware.
ALARM 46, Power card supply
The supply on the power card is out of range.
5124
Option in slot B: Hardware incompatible with the
control board hardware.
There are 3 supplies generated by the switch mode supply
(SMPS) on the power card:
5125
Option in slot C0: Hardware incompatible with the
control board hardware.
•
•
•
24 V
5V
±18 V
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Maintenance, Diagnostics, a...
Operating Instructions
When powered with 24 V DC with VLT® 24 V DC Supply
MCB 107, only the 24 V and 5 V supplies are monitored.
When powered with 3-phase mains voltage, all 3 supplies
are monitored.
Troubleshooting
• Check for a defective power card.
•
•
•
Check for a defective option card.
If a 24 V DC supply is used, verify proper supply
power.
There are 3 supplies generated by the switch mode supply
(SMPS) on the power card:
24 V
5V
±18 V
Troubleshooting
• Check for a defective power card.
WARNING 48, 1.8 V supply low
The 1.8 V DC supply used on the control card is outside of
the allowable limits. The supply is measured on the control
card. Check for a defective control card. If an option card is
present, check for overvoltage.
WARNING 49, Speed limit
When the speed is outside of the specified range in
parameter 4-11 Motor Speed Low Limit [RPM] and
parameter 4-13 Motor Speed High Limit [RPM], the frequency
converter shows a warning. When the speed is below the
specified limit in parameter 1-86 Trip Speed Low [RPM]
(except when starting or stopping), the frequency
converter trips.
ALARM 50, AMA calibration failed
Contact the Danfoss supplier or Danfoss Service
Department.
ALARM 51, AMA check Unom and Inom
The settings for motor voltage, motor current, and motor
power are wrong. Check the settings in parameters 1–20 to
1–25.
ALARM 52, AMA low Inom
The motor current is too low. Check the settings in
parameter 4-18 Current Limit.
ALARM 53, AMA motor too big
The motor is too large for the AMA to operate.
WARNING 59, Current limit
The current is higher than the value in
parameter 4-18 Current Limit. Ensure that motor data in
parameters 1–20 to 1–25 are set correctly. Increase the
current limit if necessary. Ensure that the system can
operate safely at a higher limit.
WARNING 60, External interlock
A digital input signal is indicating a fault condition
externally to the frequency converter. An external interlock
has commanded the frequency converter to trip. Clear the
external fault condition. To resume normal operation, apply
24 V DC to the terminal programmed for external interlock.
Reset the frequency converter.
WARNING/ALARM 61, Feedback error
An error between calculated speed and speed
measurement from feedback device.
Troubleshooting
• Check the settings for warning/alarm/disabling in
parameter 4-30 Motor Feedback Loss Function.
•
Set the tolerable error in parameter 4-31 Motor
Feedback Speed Error.
•
Set the tolerable feedback loss time in
parameter 4-32 Motor Feedback Loss Timeout.
WARNING 62, Output frequency at maximum limit
The output frequency has reached the value set in
parameter 4-19 Max Output Frequency. Check the
application for possible causes. Possibly increase the
output frequency limit. Be sure that the system can
operate safely at a higher output frequency. The warning
clears when the output drops below the maximum limit.
ALARM 63, Mechanical brake low
The actual motor current has not exceeded the release
brake current within the start delay time window.
ALARM 64, Voltage Limit
The load and speed combination demands a motor
voltage higher than the actual DC-link voltage.
WARNING/ALARM 65, Control card over temperature
The cut-out temperature of the control card is 80 °C.
Troubleshooting
• Check that the ambient operating temperature is
within the limits.
ALARM 54, AMA motor too small
The motor is too small for the AMA to operate.
ALARM 55, AMA parameter out of range
The parameter values of the motor are outside of the
acceptable range. AMA cannot run.
MG33AQ02
ALARM 57, AMA internal fault
Try to restart AMA. Repeated restarts can overheat the
motor.
ALARM 58, AMA Internal fault
Contact the Danfoss supplier.
Check for a defective control card.
WARNING 47, 24 V supply low
The supply on the power card is out of range.
•
•
•
ALARM 56, AMA interrupted by user
The AMA is manually interrupted.
•
•
•
Check for clogged filters.
Check the fan operation.
Check the control card.
Danfoss A/S © 07/2015 All rights reserved.
45
7 7
7 7
Maintenance, Diagnostics, a...
VLT® AutomationDrive FC 301/302
WARNING 66, Heat sink temperature low
The frequency converter is too cold to operate. This
warning is based on the temperature sensor in the IGBT
module.
Increase the ambient temperature of the unit. Also, a
trickle amount of current can be supplied to the frequency
converter whenever the motor is stopped by setting
parameter 2-00 DC Hold/Preheat Current at 5% and
parameter 1-80 Function at Stop.
ALARM 67, Option module configuration has changed
One or more options have either been added or removed
since the last power-down. Check that the configuration
change is intentional and reset the unit.
ALARM 68, Safe Stop activated
STO has been activated. To resume normal operation,
apply 24 V DC to terminal 37, then send a reset signal (via
bus, digital I/O, or by pressing [Reset]).
ALARM 69, Power card temperature
The temperature sensor on the power card is either too
hot or too cold.
Troubleshooting
• Check that the ambient operating temperature is
within limits.
•
•
•
Check for clogged filters.
Check fan operation.
Check the power card.
ALARM 70, Illegal FC configuration
The control card and power card are incompatible. To
check compatibility, contact the Danfoss supplier with the
type code of the unit from the nameplate and the part
numbers of the cards.
ALARM 71, PTC 1 safe stop
STO has been activated from the VLT® PTC Thermistor Card
MCB 112 (motor too warm). Normal operation can be
resumed when the MCB 112 applies 24 V DC to terminal
37 again (when the motor temperature reaches an
acceptable level) and when the digital input from the MCB
112 is deactivated. When that happens, send a reset signal
(via bus or digital I/O, or press [Reset]).
ALARM 72, Dangerous failure
STO with trip lock. An unexpected combination of STO
commands has occurred:
•
VLT® PTC Thermistor Card MCB 112 enables
X44/10, but STO is not enabled.
•
MCB 112 is the only device using STO (specified
through selection [4] PTC 1 Alarm or [5] PTC 1
Warning in parameter 5-19 Terminal 37 Safe Stop),
STO is activated, and X44/10 is not activated.
WARNING 73, Safe Stop auto restart
Safe Torque Off activated. With automatic restart enabled,
the motor can start when the fault is cleared.
46
ALARM 74, PTC Thermistor
Alarm related to VLT® PTC Thermistor Card MCB 112. The
PTC is not working.
ALARM 75, Illegal profile sel.
Do not write the parameter value while the motor runs.
Stop the motor before writing the MCO profile to
parameter 8-10 Control Word Profile.
WARNING 76, Power unit setup
The required number of power units does not match the
detected number of active power units.
Troubleshooting
When replacing an enclosure size F module, this warning
occurs, if the power-specific data in the module power
card does not match the rest of the frequency converter.
Confirm that the spare part and its power card are the
correct part number.
WARNING 77, Reduced power mode
The frequency converter is operating in reduced power
mode (less than the allowed number of inverter sections).
This warning is generated on power cycle when the
frequency converter is set to run with fewer inverters and
remains on.
ALARM 78, Tracking error
The difference between setpoint value and actual value
exceeds the value in parameter 4-35 Tracking Error. Disable
the function or select an alarm/warning in
parameter 4-34 Tracking Error Function. Investigate the
mechanics around the load and motor, check feedback
connections from motor encoder to frequency converter.
Select motor feedback function in parameter 4-30 Motor
Feedback Loss Function. Adjust tracking error band in
parameter 4-35 Tracking Error and parameter 4-37 Tracking
Error Ramping.
ALARM 79, Illegal power section configuration
The scaling card has an incorrect part number or is not
installed. The MK102 connector on the power card could
not be installed.
ALARM 80, Drive initialised to default value
Parameter settings are initialised to default settings after a
manual reset. To clear the alarm, reset the unit.
ALARM 81, CSIV corrupt
CSIV file has syntax errors.
ALARM 82, CSIV parameter error
CSIV failed to initialise a parameter.
ALARM 83, Illegal option combination
The mounted options are incompatible.
ALARM 84, No safety option
The safety option was removed without applying a general
reset. Reconnect the safety option.
ALARM 88, Option detection
A change in the option layout is detected.
Parameter 14-89 Option Detection is set to [0] Frozen configuration and the option layout has been changed.
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Maintenance, Diagnostics, a...
Operating Instructions
•
To apply the change, enable option layout
changes in parameter 14-89 Option Detection.
•
Alternatively, restore the correct option configuration.
WARNING 163, ATEX ETR cur.lim.warning
The frequency converter has run above the characteristic
curve for more than 50 s. The warning is activated at 83%
and deactivated at 65% of the permitted thermal overload.
ALARM 164, ATEX ETR cur.lim.alarm
Operating above the characteristic curve for more than
60 s within a period of 600 s activates the alarm, and the
frequency converter trips.
WARNING 89, Mechanical brake sliding
The hoist brake monitor detects a motor speed exceeding
10 RPM.
ALARM 90, Feedback monitor
Check the connection to encoder/resolver option and, if
necessary, replace VLT® Encoder Input MCB 102 or VLT®
Resolver Input MCB 103.
WARNING 165, ATEX ETR freq.lim.warning
The frequency converter is running for more than 50 s
below the permitted minimum frequency
(parameter 1-98 ATEX ETR interpol. points freq.).
ALARM 91, Analog input 54 wrong settings
Set switch S202 in position OFF (voltage input) when a
KTY sensor is connected to analog input terminal 54.
ALARM 166, ATEX ETR freq.lim.alarm
The frequency converter has operated for more than 60 s
(in a period of 600 s) below the permitted minimum
frequency (parameter 1-98 ATEX ETR interpol. points freq.).
ALARM 99, Locked rotor
Rotor is blocked.
7 7
WARNING 250, New spare part
A component in the frequency converter has been
replaced.
WARNING/ALARM 104, Mixing fan fault
The fan is not operating. The fan monitor checks that the
fan is spinning at power-up or whenever the mixing fan is
turned on. The mixing-fan fault can be configured as a
warning or an alarm trip in parameter 14-53 Fan Monitor.
Troubleshooting
• Reset the frequency converter for normal
operation.
Troubleshooting
• Cycle power to the frequency converter to
determine if the warning/alarm returns.
WARNING 251, New typecode
The power card or other components are replaced and the
type code is changed.
WARNING/ALARM 122, Mot. rotat. unexp.
The frequency converter performs a function that requires
the motor to be at standstill, for example DC hold for PM
motors.
Troubleshooting
• Reset to remove the warning and resume normal
operation.
7.5 Troubleshooting
Symptom
Possible cause
Missing input power.
Test
See Table 4.4.
Missing or open fuses or circuit See Open power fuses and tripped circuit
breaker tripped.
breaker in this table for possible causes.
No power to the LCP.
Display
dark/No
function
Incompatible LCP (LCP from
VLT® 2800 or 5000/6000/8000/
FCD or FCM).
–
Wrong contrast setting.
–
Internal voltage supply fault or
SMPS is defective.
MG33AQ02
Follow the recommendations provided.
Check the LCP cable for proper connection or Replace the faulty LCP or connection
damage.
cable.
Shortcut on control voltage
Check the 24 V control voltage supply for
(terminal 12 or 50) or at control terminal 12/13 to 20–39 V or 10 V supply for
terminals.
terminals 50–55.
Display (LCP) is defective.
Solution
Check the input power source.
Test using a different LCP.
–
Danfoss A/S © 07/2015 All rights reserved.
Wire the terminals properly.
Use only LCP 101 (code number
130B1124) or LCP 102 (code number
130B1107).
Press [Status] + [▲]/[▼] to adjust the
contrast.
Replace the faulty LCP or connection
cable.
Contact supplier.
47
7 7
VLT® AutomationDrive FC 301/302
Maintenance, Diagnostics, a...
Symptom
Intermittent
display
Possible cause
Test
Check if the motor is connected and the
Service switch open or missing
connection is not interrupted (by a service
motor connection.
switch or other devise).
Motor not
running
Connect the motor and check the service
switch.
No mains power with 24 V DC
option card.
If the display is functioning, but there is no
output, check that mains power is applied to
the frequency converter.
Apply mains power to run the unit.
LCP Stop.
Check if [Off] has been pressed.
Press [Auto On] or [Hand On] (depending
on operating mode) to run the motor.
Missing start signal (Standby).
Check parameter 5-10 Terminal 18 Digital Input
Apply a valid start signal to start the
for correct setting for terminal 18 (use default
motor.
setting).
Motor coast signal active
(Coasting).
Check parameter 5-12 Terminal 27 Digital Input
Apply 24 V on terminal 27 or programme
for correct setting for terminal 27 (use default
this terminal to [0] No operation.
setting).
Wrong reference signal source.
Motor
running in
wrong
direction
Solution
If the display stays lit, the problem is in
Overloaded supply (SMPS) due
the control wiring. Check the wiring for
To rule out a problem in the control wiring,
to improper control wiring or a
shorts or incorrect connections. If the
disconnect all control wiring by removing the
fault within the frequency
display continues to cut out, follow the
terminal blocks.
converter.
procedure for Display dark\No function in
this table.
Determine which reference type is active
(local, remote, or fieldbus) and check the
following points:
• Preset reference (active or not).
•
•
•
Terminal connection.
Scaling of terminals.
Programme correct settings. Check
parameter 3-13 Reference Site. Set preset
reference active in parameter group 3-1*
References. Check for correct wiring. Check
scaling of terminals. Check reference
signal.
Reference signal.
Motor rotation limit.
Check that parameter 4-10 Motor Speed
Direction is programmed correctly.
Active reversing signal.
Check if a reversing command is programmed
for the terminal in parameter group 5-1*
Deactivate reversing signal.
Digital inputs.
Wrong motor phase
connection.
–
Program correct settings.
See chapter 5.5 Checking Motor Rotation in
this manual.
Frequency limits set wrong.
Check output limits in parameter 4-13 Motor
Speed High Limit [RPM], parameter 4-14 Motor
Programme correct limits.
Speed High Limit [Hz], and parameter 4-19 Max
Output Frequency
Reference input signal not
scaled correctly.
Check reference input signal scaling in
parameter group 6-0* Analog I/O mode and
parameter group 3-1* References.
Motor speed
unstable
Incorrect parameter settings.
Check settings in parameter group 1-6*
Check the settings of all motor parameters,
Load Depen. Setting. For closed-loop
including all motor compensation settings.
operation, check settings in parameter
For closed-loop operation, check PID settings.
group 20-0* Feedback.
Motor runs
rough
Overmagnetisation.
Check for incorrect motor settings in all
motor parameters.
Motor does
not brake
Incorrect settings in the brake
parameters. Possible too short
ramp-down times.
Check brake parameters. Check ramp time
settings.
Motor is not
reaching
maximum
speed
48
Danfoss A/S © 07/2015 All rights reserved.
Programme correct settings.
Check motor settings in parameter groups
1-2* Motor data, 1-3* Adv Motor Data, and
1-5* Load Indep. Setting.
Check parameter group 2-0* DC Brake and
3-0* Reference Limits.
MG33AQ02
Maintenance, Diagnostics, a...
Symptom
Possible cause
Mains current
imbalance
greater than
3%
Test
Solution
Motor or panel has a short phase-to-phase.
Check motor and panel phases for shorts.
Eliminate any shorts detected.
Motor overload.
Motor is overloaded for the application.
Perform start-up test and verify that
motor current is within specifications. If
motor current is exceeding the nameplate
full load current, the motor may run only
with reduced load. Review the specifications for the application.
Loose connections.
Perform pre-start-up check for loose
connections.
Phase-to-phase short.
Open power
fuses or
circuit
breaker trip
Operating Instructions
Problem with mains power (see
Rotate input power leads into the 1 position:
Alarm 4, Mains phase loss
A to B, B to C, C to A.
description).
Problem with the frequency
converter.
Problem with motor or motor
Motor current
wiring.
imbalance
greater than
Problem with frequency
3%
converter.
Rotate input power leads into the frequency
converter 1 position: A to B, B to C, C to A.
Tighten loose connections.
If imbalanced leg follows the wire, it is a
power problem. Check the mains supply.
If imbalance leg stays on same input
terminal, it is a problem with the
frequency converter. Contact supplier.
If imbalanced leg follows the wire, the
Rotate output motor cables 1 position: U to V,
problem is in the motor or motor wiring.
V to W, W to U.
Check motor and motor wiring.
If imbalance leg stays on same output
Rotate output motor cables 1 position: U to V,
terminal, it is a problem with the unit.
V to W, W to U.
Contact supplier.
Frequency
converter
acceleration
problems
Motor data are entered
incorrectly.
If warnings or alarms occur, see
chapter 7.4 List of Warnings and Alarms
Check that motor data are entered correctly.
Increase the ramp-up time in
parameter 3-41 Ramp 1 Ramp Up Time.
Increase current limit in
parameter 4-18 Current Limit. Increase
torque limit in parameter 4-16 Torque Limit
Motor Mode.
Frequency
converter
deceleration
problems
Motor data are entered
incorrectly.
If warnings or alarms occur, see
chapter 7.4 List of Warnings and Alarms
Check that motor data are entered correctly.
Increase the ramp-down time in
parameter 3-42 Ramp 1 Ramp Down Time.
Enable overvoltage control in
parameter 2-17 Over-voltage Control.
Table 7.5 Troubleshooting
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
49
7 7
8 8
VLT® AutomationDrive FC 301/302
Specifications
8 Specifications
8.1 Electrical Data
8.1.1 Mains Supply 200–240 V
Type designation
PK25
PK37
PK55
PK75
P1K1
P1K5
P2K2
P3K0
P3K7
Typical shaft output [kW]
3.7
0.25
0.37
0.55
0.75
1.1
1.5
2.2
3.0
Enclosure protection rating IP20 (FC 301 only)
A1
A1
A1
A1
A1
A1
–
–
–
Enclosure protection rating IP20/IP21
A2
A2
A2
A2
A2
A2
A2
A3
A3
Enclosure protection rating IP55, IP66
A4/A5
A4/A5
A4/A5
A4/A5
A4/A5
A4/A5
A4/A5
A5
A5
1.8
2.4
3.5
4.6
6.6
7.5
10.6
12.5
16.7
Output current
Continuous (200–240 V) [A]
Intermittent (200–240 V) [A]
2.9
3.8
5.6
7.4
10.6
12.0
17.0
20.0
26.7
Continuous kVA (208 V) [kVA]
0.65
0.86
1.26
1.66
2.38
2.70
3.82
4.50
6.00
Continuous (200–240 V) [A]
1.6
2.2
3.2
4.1
5.9
6.8
9.5
11.3
15.0
Intermittent (200–240 V) [A]
2.6
3.5
5.1
6.6
9.4
10.9
15.2
18.1
24.0
Maximum input current
Additional specifications
Maximum cable cross-section2) for mains,
4,4,4 (12,12,12)
(minimum 0.2 (24))
motor, brake, and load sharing [mm2] ([AWG])
Maximum cable cross-section2) for disconnect
6,4,4 (10,12,12)
[mm2] ([AWG])
Estimated power loss at rated maximum load
[W]3)
Efficiency4)
21
29
42
54
63
82
116
155
185
0.94
0.94
0.95
0.95
0.96
0.96
0.96
0.96
0.96
Table 8.1 Mains Supply 200–240 V, PK25–P3K7
50
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Specifications
Operating Instructions
Type designation
P5K5
P7K5
P11K
High/normal overload1)
HO
NO
HO
NO
HO
NO
Typical shaft output [kW]
5.5
7.5
7.5
11
11
15
Enclosure protection rating IP20
B3
B3
B4
Enclosure protection rating IP21, IP55, IP66
B1
B1
B2
Output current
Continuous (200–240 V) [A]
24.2
30.8
30.8
46.2
46.2
59.4
Intermittent (60 s overload) (200–240 V) [A]
38.7
33.9
49.3
50.8
73.9
65.3
Continuous kVA (208 V) [kVA]
8.7
11.1
11.1
16.6
16.6
21.4
Continuous (200–240 V) [A]
22.0
28.0
28.0
42.0
42.0
54.0
Intermittent (60 s overload) (200–240 V) [A]
35.2
30.8
44.8
46.2
67.2
59.4
Maximum input current
Additional specifications
IP20 maximum cable cross-section2) for mains, brake, motor, and
10,10,- (8,8,-)
10,10,- (8,8,-)
35,-,- (2,-,-)
16,10,16 (6,8,6)
16,10,16 (6,8,6)
35,-,- (2,-,-)
10,10,- (8,8,-)
35,25,25 (2,4,4)
load sharing [mm2] ([AWG])
IP21 maximum cable cross-section2) for mains, brake, and load
sharing [mm2] ([AWG])
10,10,- (8,8,-)
IP21 maximum cable cross-section2) for motor [mm2] ([AWG])
16,10,10 (6,8,8)
Maximum cable cross-section2) for disconnect [mm2] ([AWG])
239
Estimated power loss at rated maximum load [W]3)
310
371
0.96
Efficiency4)
514
463
0.96
8 8
602
0.96
Table 8.2 Mains Supply 200–240 V, P5K5–P11K
Type designation
High/normal
overload1)
Typical shaft output [kW]
P15K
P18K
HO
15
NO
HO
18.5
18.5
P22K
NO
HO
22
22
P30K
NO
HO
30
30
P37K
NO
HO
37
37
NO
45
Enclosure protection rating IP20
B4
C3
C3
C4
C4
Enclosure protection rating IP21, IP55, IP66
C1
C1
C1
C2
C2
Output current
Continuous (200–240 V) [A]
59.4
74.8
74.8
88.0
88.0
115
115
143
143
170
Intermittent (60 s overload) (200–240 V) [A]
89.1
82.3
112
96.8
132
127
173
157
215
187
Continuous kVA (208 V [kVA]
21.4
26.9
26.9
31.7
31.7
41.4
41.4
51.5
51.5
61.2
Continuous (200–240 V) [A]
54.0
68.0
68.0
80.0
80.0
104
104
130
130
154
Intermittent (60 s overload) (200–240 V) [A]
81.0
74.8
102
88.0
120
114
156
143
195
169
Maximum input current
Additional specifications
IP20 maximum cable cross-section for mains,
brake, motor, and load sharing [mm2] ([AWG])
IP21, IP55, IP66 maximum cable cross-section for
mains and motor [mm2] ([AWG])
IP21, IP55, IP66 maximum cable cross-section for
brake and load sharing [mm2] ([AWG])
35 (2)
50 (1)
50 (1)
150 (300 MCM)
150 (300 MCM)
50 (1)
50 (1)
50 (1)
150 (300 MCM)
150 (300 MCM)
50 (1)
50 (1)
50 (1)
95 (3/0)
95 (3/0)
95, 70, 70
(3/0, 2/0, 2/0)
185, 150, 120
(350 MCM, 300
MCM, 4/0)
Maximum cable cross-section2) for disconnect
50, 35, 35 (1, 2, 2)
[mm2] ([AWG])
Estimated power loss at rated maximum load
[W]3)
Efficiency4)
624
737
0.96
740
845
0.97
874
1140
0.97
1143
0.97
1353
1400
1636
0.97
Table 8.3 Mains Supply 200–240 V, P15K–P37K
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
51
8 8
VLT® AutomationDrive FC 301/302
Specifications
8.1.2 Mains Supply 380–500 V
Type designation
PK37
PK55
PK75
P1K1
P1K5
P2K2
P3K0
P4K0
P5K5
P7K5
Typical shaft output [kW]
7.5
0.37
0.55
0.75
1.1
1.5
2.2
3.0
4.0
5.5
Enclosure protection rating IP20 (FC 301 only)
A1
A1
A1
A1
A1
–
–
–
–
–
Enclosure protection rating IP20/IP21
A2
A2
A2
A2
A2
A2
A2
A2
A3
A3
Enclosure protection rating IP55, IP66
A4/A5
A4/A5
A4/A5
A4/A5
A4/A5
A4/A5
A4/A5
A4/A5
A5
A5
Shaft output [kW]
0.37
0.55
0.75
1.1
1.5
2.2
3
4
5.5
7.5
Continuous (380–440 V) [A]
1.3
1.8
2.4
3.0
4.1
5.6
7.2
10
13
16
Intermittent (380–440 V) [A]
2.1
2.9
3.8
4.8
6.6
9.0
11.5
16
20.8
25.6
Continuous (441–500 V) [A]
1.2
1.6
2.1
2.7
3.4
4.8
6.3
8.2
11
14.5
Intermittent (441–500 V) [A]
1.9
2.6
3.4
4.3
5.4
7.7
10.1
13.1
17.6
23.2
Continuous kVA (400 V) [kVA]
0.9
1.3
1.7
2.1
2.8
3.9
5.0
6.9
9.0
11
Continuous kVA (460 V) [kVA]
0.9
1.3
1.7
2.4
2.7
3.8
5.0
6.5
8.8
11.6
Continuous (380–440 V) [A]
1.2
1.6
2.2
2.7
3.7
5.0
6.5
9.0
11.7
14.4
Intermittent (380–440 V) [A]
1.9
2.6
3.5
4.3
5.9
8.0
10.4
14.4
18.7
23
Continuous (441–500 V) [A]
1.0
1.4
1.9
2.7
3.1
4.3
5.7
7.4
9.9
13
Intermittent (441–500 V) [A]
1.6
2.2
3.0
4.3
5.0
6.9
9.1
11.8
15.8
20.8
Output current high overload 160% for 1 minute
Maximum input current
Additional specifications
IP20, IP21 maximum cable cross-section2) for
4,4,4 (12,12,12)
(minimum 0.2(24))
mains, motor, brake, and load sharing [mm2]
([AWG])
IP55, IP66 maximum cable cross-section2) for
4,4,4 (12,12,12)
mains, motor, brake, and load sharing [mm2]
([AWG])
Maximum cable cross-section2) for disconnect
6,4,4 (10,12,12)
[mm2] ([AWG])
Estimated power loss at rated maximum load
[W3)
Efficiency4)
35
42
46
58
62
88
116
124
187
255
0.93
0.95
0.96
0.96
0.97
0.97
0.97
0.97
0.97
0.97
Table 8.4 Mains Supply 380–500 V (FC 302), 380–480 V (FC 301), PK37–P7K5
52
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Specifications
Type designation
Operating Instructions
P11K
P15K
P18K
P22K
High/normal overload1)
HO
NO
HO
NO
HO
NO
HO
NO
Typical shaft output [kW]
11
15
15
18.5
18.5
22.0
22.0
30.0
Enclosure protection rating IP20
B3
B3
B4
B4
Enclosure protection rating IP21
B1
B1
B2
B2
Enclosure protection rating IP55, IP66
B1
B1
B2
B2
Output current
Continuous (380–440 V) [A]
24
32
32
37.5
37.5
44
44
61
38.4
35.2
51.2
41.3
60
48.4
70.4
67.1
Continuous (441-500 V) [A]
21
27
27
34
34
40
40
52
Intermittent (60 s overload)
(441-500 V) [A]
33.6
29.7
43.2
37.4
54.4
44
64
57.2
16.6
22.2
22.2
26
26
30.5
30.5
42.3
21.5
–
27.1
–
31.9
–
41.4
Intermittent (60 s overload) (380-440 V) [A]
Continuous kVA (400 V) [kVA]
Continuous kVA (460 V) [kVA]
–
Maximum input current
Continuous (380–440 V) [A]
22
29
29
34
34
40
40
55
Intermittent (60 s overload)
(380–440 V) [A]
35.2
31.9
46.4
37.4
54.4
44
64
60.5
Continuous (441-500 V) [A]
19
25
25
31
31
36
36
47
Intermittent (60 s overload)
(441-500 V) [A]
30.4
27.5
40
34.1
49.6
39.6
57.6
51.7
8 8
Additional specifications
IP21, IP55, IP66 maximum cable cross-section2)
for mains, brake, and load sharing [mm2]
([AWG])
IP21, IP55, IP66 maximum cable cross-section2)
for motor [mm2] ([AWG])
IP20 maximum cable cross-section2) for mains,
brake, motor, and load sharing [mm2] ([AWG])
16, 10, 16 (6, 8, 6)
16, 10, 16 (6, 8, 6)
35,-,-(2,-,-)
35,-,-(2,-,-)
10, 10,- (8, 8,-)
10, 10,- (8, 8,-)
35, 25, 25 (2, 4, 4)
35, 25, 25 (2, 4, 4)
10, 10,- (8, 8,-)
10, 10,- (8, 8,-)
35,-,-(2,-,-)
35,-,-(2,-,-)
Maximum cable cross-section2) for disconnect
16, 10, 10 (6, 8, 8)
[mm2] ([AWG])
Estimated power loss at rated maximum load
[W]3)
Efficiency4)
291
392
379
0.98
465
0.98
444
525
0.98
547
739
0.98
Table 8.5 Mains Supply 380–500 V (FC 302), 380–480 V (FC 301), P11K–P22K
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
53
8 8
VLT® AutomationDrive FC 301/302
Specifications
Type designation
P30K
P37K
P45K
P55K
P75K
High/normal overload1)
HO
NO
HO
NO
HO
NO
HO
NO
HO
NO
Typical shaft output [kW]
30
37
37
45
45
55
55
75
75
90
Enclosure protection rating IP21
C1
C1
C1
C2
C2
Enclosure protection rating IP20
B4
C3
C3
C4
C4
Enclosure protection rating IP55,
IP66
C1
C1
C1
C2
C2
Output current
Continuous (380–440 V) [A]
61
73
73
90
90
106
106
147
147
177
Intermittent (60 s overload)
(380–440 V) [A]
91.5
80.3
110
99
135
117
159
162
221
195
Continuous (441-500 V) [A]
52
65
65
80
80
105
105
130
130
160
Intermittent (60 s overload)
(441-500 V) [A]
78
71.5
97.5
88
120
116
158
143
195
176
Continuous kVA (400 V) [kVA]
50.6
50.6
62.4
62.4
73.4
73.4
102
102
123
51.8
–
63.7
–
83.7
–
104
–
128
55
66
66
82
82
96
96
133
133
161
82.5
72.6
99
90.2
123
106
144
146
200
177
Continuous (441-500 V) [A]
47
59
59
73
73
95
95
118
118
145
Intermittent (60 s overload)
(441-500 V) [A]
70.5
64.9
88.5
80.3
110
105
143
130
177
160
Continuous kVA (460 V) [kVA]
42.3
–
Maximum input current
Continuous (380–440 V) [A]
Intermittent (60 s overload) (380–
440 V) [A]
Additional specifications
IP20 maximum cable cross-section
for mains and motor [mm2]
([AWG])
35 (2)
50 (1)
50 (1)
150 (300 MCM)
150 (300 MCM)
35 (2)
50 (1)
50 (1)
95 (4/0)
95 (4/0)
50 (1)
50 (1)
50 (1)
150 (300 MCM)
150 (300 MCM)
50 (1)
50 (1)
50 (1)
95 (3/0)
95 (3/0)
95, 70, 70
(3/0, 2/0, 2/0)
185, 150, 120
(350 MCM, 300
MCM, 4/0)
1022
1232
IP20 maximum cable cross-section
for brake and load sharing [mm2]
([AWG])
IP21, IP55, IP66 maximum cable
cross-section for mains and motor
[mm2]
([AWG])
IP21, IP55, IP66 maximum cable
cross-section for brake and load
sharing [mm2] ([AWG])
Maximum cable cross-section2) for
mains disconnect
[mm2]
([AWG])
Estimated power loss
at rated maximum load [W]3)
Efficiency4)
50, 35, 35
(1, 2, 2)
570
698
0.98
697
843
891
0.98
1083
0.98
1384
0.98
1474
0.99
Table 8.6 Mains Supply 380–500 V (FC 302), 380–480 V (FC 301), P30K–P75K
54
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Specifications
Operating Instructions
8.1.3 Mains Supply 525–600 V (FC 302 only)
Type designation
PK75
P1K1
P1K5
P2K2
Typical shaft output [kW]
P3K0
P4K0
P5K5
P7K5
0.75
1.1
1.5
2.2
3
4
5.5
7.5
Enclosure protection rating IP20, IP21
A3
A3
A3
A3
A3
A3
A3
A3
Enclosure protection rating IP55
A5
A5
A5
A5
A5
A5
A5
A5
Continuous (525–550 V) [A]
1.8
2.6
2.9
4.1
5.2
6.4
9.5
11.5
Output current
Intermittent (525–550 V) [A]
2.9
4.2
4.6
6.6
8.3
10.2
15.2
18.4
Continuous (551–600 V) [A]
1.7
2.4
2.7
3.9
4.9
6.1
9.0
11.0
Intermittent (551–600 V) [A]
2.7
3.8
4.3
6.2
7.8
9.8
14.4
17.6
Continuous kVA (525 V) [kVA]
1.7
2.5
2.8
3.9
5.0
6.1
9.0
11.0
Continuous kVA (575 V) [kVA]
1.7
2.4
2.7
3.9
4.9
6.1
9.0
11.0
Continuous (525–600 V) [A]
1.7
2.4
2.7
4.1
5.2
5.8
8.6
10.4
Intermittent (525–600 V) [A]
2.7
3.8
4.3
6.6
8.3
9.3
13.8
16.6
Maximum input current
Additional specifications
Maximum cable cross-section2) for mains, motor,
brake, and load sharing
[mm2]
4,4,4 (12,12,12)
(minimum 0.2 (24))
([AWG])
Maximum cable cross-section2) for disconnect
Estimated power loss at rated maximum load
[W]3)
Efficiency4)
8 8
6,4,4 (10,12,12)
[mm2] ([AWG])
35
50
65
92
122
145
195
261
0.97
0.97
0.97
0.97
0.97
0.97
0.97
0.97
Table 8.7 Mains Supply 525–600 V (FC 302 only), PK75–P7K5
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
55
8 8
VLT® AutomationDrive FC 301/302
Specifications
Type designation
P11K
P15K
P18K
P22K
P30K
High/normal overload1)
HO
NO
HO
NO
HO
NO
HO
NO
HO
NO
Typical shaft output [kW]
11
15
15
18.5
18.5
22
22
30
30
37
Enclosure protection rating IP20
B3
B3
B4
B4
B4
Enclosure protection rating IP21,
IP55, IP66
B1
B1
B2
B2
C1
Output current
Continuous (525–550 V) [A]
19
23
23
28
28
36
36
43
43
54
Intermittent (525–550 V) [A]
30
25
37
31
45
40
58
47
65
59
Continuous (551–600 V) [A]
18
22
22
27
27
34
34
41
41
52
Intermittent (551–600 V) [A]
29
24
35
30
43
37
54
45
62
57
Continuous kVA (550 V) [kVA]
18.1
21.9
21.9
26.7
26.7
34.3
34.3
41.0
41.0
51.4
Continuous kVA (575 V) [kVA]
17.9
21.9
21.9
26.9
26.9
33.9
33.9
40.8
40.8
51.8
Continuous at 550 V [A]
17.2
20.9
20.9
25.4
25.4
32.7
32.7
39
39
49
Intermittent at 550 V [A]
28
23
33
28
41
36
52
43
59
54
Continuous at 575 V [A]
16
20
20
24
24
31
31
37
37
47
Intermittent at 575 V [A]
26
22
32
27
39
34
50
41
56
52
Maximum input current
Additional specifications
IP20 maximum cable cross-section2)
for mains, brake, motor, and load
10, 10,- (8, 8,-)
10, 10,- (8, 8,-)
35,-,-(2,-,-)
35,-,-(2,-,-)
35,-,-(2,-,-)
35,-,-(2,-,-)
35,-,-(2,-,-)
50,-,- (1,-,-)
35, 25, 25 (2, 4, 4)
35, 25, 25 (2, 4, 4)
50,-,- (1,-,-)
sharing [mm2] ([AWG])
IP21, IP55, IP66 maximum cable
cross-section2) for mains, brake, and
load sharing
[mm2]
16, 10, 10 (6, 8, 8) 16, 10, 10 (6, 8, 8)
([AWG])
IP21, IP55, IP66 maximum cable
cross-section2) for motor [mm2]
([AWG])
10, 10,- (8, 8,-)
10, 10,- (8, 8,-)
Maximum cable cross-section2) for
disconnect
[mm2]
([AWG])
Estimated power loss
at rated maximum load [W]3)
Efficiency4)
16, 10, 10
(6, 8, 8)
220
300
300
0.98
370
50, 35, 35
(1, 2, 2)
370
0.98
440
0.98
440
600
0.98
600
740
0.98
Table 8.8 Mains Supply 525–600 V (FC 302 only), P11K-P30K
56
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Specifications
Operating Instructions
Type designation
P37K
P45K
P55K
P75K
High/normal overload1)
HO
NO
HO
NO
HO
NO
HO
NO
Typical shaft output [kW]
37
45
45
55
55
75
75
90
Enclosure protection rating IP20
C3
C3
C3
C4
C4
Enclosure protection rating IP21, IP55, IP66
C1
C1
C1
C2
C2
Continuous (525–550 V) [A]
54
65
65
87
87
105
105
137
Intermittent (525–550 V) [A]
81
72
98
96
131
116
158
151
Continuous (551–600 V) [A]
52
62
62
83
83
100
100
131
Intermittent (551–600 V) [A]
78
68
93
91
125
110
150
144
Continuous kVA (550 V) [kVA]
51.4
61.9
61.9
82.9
82.9
100.0
100.0
130.5
Continuous kVA (575 V) [kVA]
51.8
61.7
61.7
82.7
82.7
99.6
99.6
130.5
Continuous at 550 V [A]
49
59
59
78.9
78.9
95.3
95.3
124.3
Intermittent at 550 V [A]
74
65
89
87
118
105
143
137
Continuous at 575 V [A]
47
56
56
75
75
91
91
119
Intermittent at 575 V [A]
70
62
85
83
113
100
137
131
Output current
Maximum input current
Additional specifications
IP20 maximum cable cross-section for mains and
motor [mm2] ([AWG])
IP20 maximum cable cross-section for brake and load
sharing [mm2] ([AWG])
IP21, IP55, IP66 maximum cable cross-section for
mains and motor [mm2] ([AWG])
IP21, IP55, IP66 maximum cable cross-section for brake
and load sharing [mm2] ([AWG])
Maximum cable cross-section2) for mains disconnect
[mm2]
150 (300 MCM)
50 (1)
95 (4/0)
50 (1)
150 (300 MCM)
50 (1)
95 (4/0)
50, 35, 35
(1, 2, 2)
([AWG])
Estimated power loss at rated maximum load [W]3)
50 (1)
740
900
0.98
Efficiency4)
900
1100
0.98
8 8
95, 70, 70
(3/0, 2/0, 2/0)
185, 150, 120
(350 MCM, 300
MCM, 4/0)
1100
1500
1500
0.98
1800
0.98
Table 8.9 Mains Supply 525–600 V (FC 302 only), P37K–P75K
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
57
8 8
VLT® AutomationDrive FC 301/302
Specifications
8.1.4 Mains Supply 525–690 V (FC 302 only)
Type designation
High/normal
overload1)
P1K1
P1K5
P2K2
P3K0
P4K0
P5K5
P7K5
HO/NO
HO/NO
HO/NO
HO/NO
HO/NO
HO/NO
HO/NO
Typical shaft output (kW)
1.1
1.5
2.2
3.0
4.0
5.5
7.5
Enclosure protection rating IP20
A3
A3
A3
A3
A3
A3
A3
Continuous (525–550 V) [A]
2.1
2.7
3.9
4.9
6.1
9.0
11.0
Intermittent (525–550 V) [A]
3.4
4.3
6.2
7.8
9.8
14.4
17.6
Continuous (551–690 V) [A]
1.6
2.2
3.2
4.5
5.5
7.5
10.0
Intermittent (551–690 V) [A]
2.6
3.5
5.1
7.2
8.8
12.0
16.0
Continuous kVA 525 V
1.9
2.5
3.5
4.5
5.5
8.2
10.0
Continuous kVA 690 V
1.9
2.6
3.8
5.4
6.6
9.0
12.0
Continuous (525–550 V) [A]
1.9
2.4
3.5
4.4
5.5
8.1
9.9
Intermittent (525–550 V) [A]
3.0
3.9
5.6
7.0
8.8
12.9
15.8
Continuous (551–690 V) [A]
1.4
2.0
2.9
4.0
4.9
6.7
9.0
Intermittent (551–690 V) [A]
2.3
3.2
4.6
6.5
7.9
10.8
14.4
Output current
Maximum input current
Additional specifications
Maximum cable cross-section2) for mains, motor, brake,
4, 4, 4 (12, 12, 12) (minimum 0.2 (24)
and load sharing [mm2] ([AWG])
Maximum cable cross-section2) for disconnect [mm2]
([AWG])
6, 4, 4 (10, 12, 12)
Estimated power loss at rated maximum load (W)3)
Efficiency4)
44
60
88
120
160
220
300
0.96
0.96
0.96
0.96
0.96
0.96
0.96
Table 8.10 A3 Enclosure, Mains Supply 525–690 V IP20/Protected Chassis, P1K1–P7K5
Type designation
P11K
P15K
P18K
P22K
High/normal overload1)
HO
NO
HO
NO
HO
NO
HO
NO
Typical shaft output at 550 V [kW]
7.5
11
11
15
15
18.5
18.5
22
Typical shaft output at 690 V [kW]
11
15
15
18.5
18.5
22
22
30
Enclosure protection rating IP20
B4
B4
B4
B4
Enclosure protection rating IP21, IP55
B2
B2
B2
B2
Output current
Continuous (525–550 V) [A]
14.0
19.0
19.0
23.0
23.0
28.0
28.0
36.0
Intermittent (60 s overload) (525–550 V) [A]
22.4
20.9
30.4
25.3
36.8
30.8
44.8
39.6
Continuous (551–690 V) [A]
13.0
18.0
18.0
22.0
22.0
27.0
27.0
34.0
Intermittent (60 s overload) (551–690 V) [A]
20.8
19.8
28.8
24.2
35.2
29.7
43.2
37.4
Continuous kVA (at 550 V) [kVA]
13.3
18.1
18.1
21.9
21.9
26.7
26.7
34.3
Continuous kVA (at 690 V) [kVA]
15.5
21.5
21.5
26.3
26.3
32.3
32.3
40.6
Maximum input current
Continuous (at 550 V) (A)
15.0
19.5
19.5
24.0
24.0
29.0
29.0
36.0
Intermittent (60 s overload) (at 550 V) (A)
23.2
21.5
31.2
26.4
38.4
31.9
46.4
39.6
Continuous (at 690 V) (A)
14.5
19.5
19.5
24.0
24.0
29.0
29.0
36.0
Intermittent (60 s overload) (at 690 V) (A)
23.2
21.5
31.2
26.4
38.4
31.9
46.4
39.6
370
370
Additional specifications
Maximum cable cross-section2) for mains/motor,
35, 25, 25 (2, 4, 4)
load share, and brake [mm2] ([AWG])
Maximum cable cross-section2) for mains disconnect
16, 10, 10 (6, 8, 8)
[mm2] ([AWG])
Estimated power loss at rated maximum load (W)3)
Efficiency4)
150
220
0.98
220
300
0.98
300
0.98
440
0.98
Table 8.11 B2/B4 Enclosure, Mains Supply 525–690 V IP20/IP21/IP55 - Chassis/NEMA 1/NEMA 12 (FC 302 only), P11K–P22K
58
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Specifications
Operating Instructions
Type designation
P30K
P37K
P45K
P55K
P75K
High/normal overload1)
HO
NO
HO
NO
HO
NO
HO
NO
HO
NO
Typical shaft output at 550 V (kW)
22
30
30
37
37
45
45
55
50
75
Typical shaft output at 690 V [kW]
30
37
37
45
45
55
55
75
75
90
Enclosure protection rating IP20
B4
C3
C3
D3h
D3h
Enclosure protection rating IP21, IP55
C2
C2
C2
C2
C2
Output current
Continuous (525–550 V) [A]
36.0
43.0
43.0
54.0
54.0
65.0
65.0
87.0
87.0
105
Intermittent (60 s overload) (525–550 V)
[A]
54.0
47.3
64.5
59.4
81.0
71.5
97.5
95.7
130.5
115.5
Continuous (551–690 V) [A]
34.0
41.0
41.0
52.0
52.0
62.0
62.0
83.0
83.0
100
Intermittent (60 s overload) (551–690 V)
[A]
51.0
45.1
61.5
57.2
78.0
68.2
93.0
91.3
124.5
110
continuous kVA (at 550 V) [kVA]
34.3
41.0
41.0
51.4
51.4
61.9
61.9
82.9
82.9
100
continuous kVA (at 690 V) [kVA]
40.6
49.0
49.0
62.1
62.1
74.1
74.1
99.2
99.2
119.5
Continuous (at 550 V) [A]
36.0
49.0
49.0
59.0
59.0
71.0
71.0
87.0
87.0
99.0
Intermittent (60 s overload) (at 550 V) [A]
54.0
53.9
72.0
64.9
87.0
78.1
105.0
95.7
129
108.9
Continuous (at 690 V) [A]
36.0
48.0
48.0
58.0
58.0
70.0
70.0
86.0
–
–
Intermittent (60 s overload) (at 690 V) [A]
54.0
52.8
72.0
63.8
87.0
77.0
105
94.6
–
–
Maximum input current
8 8
Additional specifications
Maximum cable cross-section for mains
150 (300 MCM)
and motor [mm2] ([AWG])
Maximum cable cross-section for load
95 (3/0)
share and brake [mm2] ([AWG])
disconnect [mm2] ([AWG])
Estimated power loss
at rated maximum load [W]3)
Efficiency4)
185, 150, 120
(350 MCM, 300
MCM, 4/0)
95, 70, 70
(3/0, 2/0, 2/0)
Maximum cable cross-section2) for mains
600
740
0.98
740
900
0.98
900
1100
0.98
1100
1500
0.98
–
1500
1800
0.98
Table 8.12 B4, C2, C3 Enclosure, Mains Supply 525–690 V IP20/IP21/IP55 – Chassis/NEMA1/NEMA 12 (FC 302 only), P30K–P75K
For fuse ratings, see chapter 8.7 Fuses and Circuit Breakers.
1) High overload=150% or 160% torque for a duration of 60 s. Normal overload=110% torque for a duration of 60 s.
2) The 3 values for the maximum cable cross-section are for single core, flexible wire, and flexible wire with sleeve, respectively.
3) Applies for dimensioning of frequency converter cooling. If the switching frequency is higher than the default setting, the power losses may
increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/
vltenergyefficiency
4) Efficiency measured at nominal current. For energy efficiency class, see chapter 8.4 Ambient Conditions. For part load losses see
www.danfoss.com/vltenergyefficiency.
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
59
8 8
VLT® AutomationDrive FC 301/302
Specifications
8.2 Mains Supply
Mains supply
Supply terminals (6-Pulse)
Supply terminals (12-Pulse)
Supply voltage
Supply voltage
Supply voltage
Supply voltage
L1, L2, L3
L1-1, L2-1, L3-1, L1-2, L2-2, L3-2
200–240 V ±10%
FC 301: 380–480 V/FC 302: 380-500 V ±10%
FC 302: 525–600 V ±10%
FC 302: 525–690 V ±10%
Mains voltage low/mains drop-out:
During low mains voltage or a mains drop-out, the frequency converter continues until the DC-link voltage drops below the
minimum stop level, which corresponds typically to 15% below the frequency converter's lowest rated supply voltage. Power-up
and full torque cannot be expected at mains voltage lower than 10% below the frequency converter's lowest rated supply
voltage.
50/60 Hz ±5%
3.0% of rated supply voltage
≥0.9 nominal at rated load
near unity (>0.98)
Maximum 2 times per minute.
Maximum 1 time per minute.
Maximum 1 time per 2 minutes.
overvoltage category III/pollution degree 2
Supply frequency
Maximum imbalance temporary between mains phases
True power factor (λ)
Displacement power factor (cos ϕ)
Switching on input supply L1, L2, L3 (power-ups) ≤7.5 kW
Switching on input supply L1, L2, L3 (power-ups) 11–75 kW
Switching on input supply L1, L2, L3 (power-ups) ≥90 kW
Environment according to EN60664-1
The unit is suitable for use on a circuit capable of delivering not more than 100000 RMS symmetrical Amperes, 240/500/600/690
V maximum.
8.3 Motor Output and Motor Data
Motor output (U, V, W1))
Output voltage
Output frequency
Output frequency in flux mode
Switching on output
Ramp times
0–100% of supply voltage
0–590 Hz
0–300 Hz
Unlimited
0.01–3600 s
Torque characteristics
Starting torque (constant torque)
Starting/overload torque (variable torque)
Torque rise time in flux (for 5 kHz fsw)
Torque rise time in VVC+ (independent of fsw)
Maximum 160% for 60 s1) once in 10 minutes
Maximum 110% up to 0.5 s1) once in 10 minutes
1 ms
10 ms
1) Percentage relates to the nominal torque.
60
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Specifications
Operating Instructions
8.4 Ambient Conditions
Environment
Enclosure
IP20/Chassis, IP21/Type 1, IP55/Type 12, IP66/Type 4X
Vibration test
1.0 g
Maximum THVD
10%
Maximum relative humidity
5–93% (IEC 721-3-3; Class 3K3 (non-condensing) during operation
Aggressive environment (IEC 60068-2-43) H2S test
class Kd
Ambient temperature1)
Maximum 50 °C (24-hour average maximum 45 °C)
Minimum ambient temperature during full-scale operation
0 °C
Minimum ambient temperature at reduced performance
- 10 °C
Temperature during storage/transport
-25 to +65/70 °C
Maximum altitude above sea level without derating1)
1000 m
EMC standards, Emission
EN 61800-3
EMC standards, Immunity
EN 61800-3
Energy efficiency class2)
IE2
1) See special conditions in the design guide, for:
•
•
Derating for high ambient temperature.
Derating for high altitude.
8 8
2) Determined according to EN 50598-2 at:
•
•
•
•
Rated load.
90% rated frequency.
Switching frequency factory setting.
Switching pattern factory setting.
8.5 Cable Specifications
Cable lengths and cross-sections for control cables1)
Maximum motor cable length, screened
Maximum motor cable length, unscreened
Maximum cross-section to control terminals, flexible/rigid wire without cable end sleeves
Maximum cross-section to control terminals, flexible wire with cable end sleeves
Maximum cross-section to control terminals, flexible wire with cable end sleeves with collar
Minimum cross-section to control terminals
1.5
1
0.5
0.25
150 m
300 m
mm2/16 AWG
mm2/18 AWG
mm2/20 AWG
mm2/24 AWG
1) For power cables, see electrical tables in chapter 8.1 Electrical Data.
8.6 Control Input/Output and Control Data
Digital inputs
Programmable digital inputs
Terminal number
Logic
Voltage level
Voltage level, logic 0 PNP
Voltage level, logic 1 PNP
Voltage level, logic 0 NPN2)
Voltage level, logic 1 NPN2)
Maximum voltage on input
Pulse frequency range
(Duty cycle) minimum pulse width
Input resistance, Ri
MG33AQ02
FC 301: 4 (5)1)/FC 302: 4 (6)1)
18, 19, 271), 291), 32, 33,
PNP or NPN
0–24 V DC
<5 V DC
>10 V DC
>19 V DC
<14 V DC
28 V DC
0–110 kHz
4.5 ms
approximately 4 kΩ
Danfoss A/S © 07/2015 All rights reserved.
61
VLT® AutomationDrive FC 301/302
STO terminal 373, 4) (terminal 37 is fixed PNP logic)
Voltage level
Voltage level, logic 0 PNP
Voltage level, logic 1 PNP
Maximum voltage on input
Typical input current at 24 V
Typical input current at 20 V
Input capacitance
0–24 V DC
<4 V DC
>20 V DC
28 V DC
50 mA rms
60 mA rms
400 nF
All digital inputs are galvanically isolated from the supply voltage (PELV) and other high voltage terminals.
1) Terminals 27 and 29 can also be programmed as output.
2) Except STO input terminal 37.
3) See chapter 4.8.5 Safe Torque Off (STO) for further information about terminal 37 and STO.
4) When using a contactor with a DC coil inside in combination with STO, it is important to make a return way for the current
from the coil when turning it off. This can be done by using a freewheel diode (or, alternatively, a 30 V or 50 V MOV for quicker
response time) across the coil. Typical contactors can be bought with this diode.
Analog inputs
Number of analog inputs
Terminal number
Modes
Mode select
Voltage mode
Voltage level
Input resistance, Ri
Maximum voltage
Current mode
Current level
Input resistance, Ri
Maximum current
Resolution for analog inputs
Accuracy of analog inputs
Bandwidth
2
53, 54
Voltage or current
Switch S201 and switch S202
Switch S201/switch S202 = OFF (U)
-10 to +10 V (scaleable)
approximately 10 kΩ
±20 V
Switch S201/switch S202 = ON (I)
0/4 to 20 mA (scaleable)
approximately 200 Ω
30 mA
10 bit (+ sign)
Maximum error 0.5% of full scale
100 Hz
The analog inputs are galvanically isolated from the supply voltage (PELV) and other high voltage terminals.
PELV isolation
+24V
18
37
Control
Mains
High
voltage
130BA117.10
8 8
Specifications
Motor
Functional
isolation
RS485
DC-Bus
Illustration 8.1 PELV Isolation
62
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Specifications
Operating Instructions
Pulse/encoder inputs
Programmable pulse/encoder inputs
Terminal number pulse/encoder
Maximum frequency at terminal 29, 32, 33
Maximum frequency at terminal 29, 32, 33
Minimum frequency at terminal 29, 32, 33
Voltage level
Maximum voltage on input
Input resistance, Ri
Pulse input accuracy (0.1–1 kHz)
Encoder input accuracy (1–11 kHz)
2/1
291), 332)/323), 333)
110 kHz (push-pull driven)
5 kHz (open collector)
4 Hz
See section 5-1* Digital Inputs in the programming guide.
28 V DC
Approximately 4 kΩ
Maximum error: 0.1% of full scale
Maximum error: 0.05% of full scale
The pulse and encoder inputs (terminals 29, 32, 33) are galvanically isolated from the supply voltage (PELV) and other high
voltage terminals.
1) FC 302 only.
2) Pulse inputs are 29 and 33.
3) Encoder inputs: 32=A, 33=B.
Digital output
Programmable digital/pulse outputs
Terminal number
Voltage level at digital/frequency output
Maximum output current (sink or source)
Maximum load at frequency output
Maximum capacitive load at frequency output
Minimum output frequency at frequency output
Maximum output frequency at frequency output
Accuracy of frequency output
Resolution of frequency outputs
2
291)
27,
0–24 V
40 mA
1 kΩ
10 nF
0 Hz
32 kHz
Maximum error: 0.1% of full scale
12 bit
1) Terminal 27 and 29 can also be programmed as input.
The digital output is galvanically isolated from the supply voltage (PELV) and other high voltage terminals.
Analog output
Number of programmable analog outputs
Terminal number
Current range at analog output
Maximum load GND - analog output less than
Accuracy on analog output
Resolution on analog output
1
42
0/4 to 20 mA
500 Ω
Maximum error: 0.5% of full scale
12 bit
The analog output is galvanically isolated from the supply voltage (PELV) and other high voltage terminals.
Control card, 24 V DC output
Terminal number
Output voltage
Maximum load
12, 13
24 V +1, -3 V
200 mA
The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digital
inputs and outputs.
Control card, 10 V DC output
Terminal number
Output voltage
Maximum load
±50
10.5 V ±0.5 V
15 mA
The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high voltage terminals.
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
63
8 8
8 8
VLT® AutomationDrive FC 301/302
Specifications
Control card, RS485 serial communication
Terminal number
Terminal number 61
68 (P, TX+, RX+), 69 (N, TX-, RX-)
Common for terminals 68 and 69
The RS485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from the
supply voltage (PELV).
Control card, USB serial communication
USB standard
USB plug
1.1 (Full speed)
USB type B plug
Connection to PC is carried out via a standard host/device USB cable.
The USB connection is galvanically isolated from the supply voltage (PELV) and other high voltage terminals.
The USB ground connection is not galvanically isolated from protective earth. Use only an isolated laptop as PC connection to
the USB connector on the frequency converter.
Relay outputs
Programmable relay outputs
FC 301 all kW: 1/FC 302 all kW: 2
Relay 01 terminal number
1–3 (break), 1–2 (make)
Maximum terminal load (AC-1)1) on 1–3 (NC), 1–2 (NO) (resistive load)
240 V AC, 2 A
1)
Maximum terminal load (AC-15) (inductive load @ cosφ 0.4)
240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 1–2 (NO), 1–3 (NC) (resistive load)
60 V DC, 1 A
Maximum terminal load (DC-13)1) (inductive load)
24 V DC, 0.1 A
Relay 02 (FC 302 only) terminal number
4–6 (break), 4–5 (make)
1)
2)3)
Maximum terminal load (AC-1) on 4–5 (NO) (resistive load) overvoltage cat. II
400 V AC, 2 A
Maximum terminal load (AC-15)1) on 4–5 (NO) (inductive load @ cosφ 0.4)
240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 4–5 (NO) (resistive load)
80 V DC, 2 A
1)
Maximum terminal load (DC-13) on 4–5 (NO) (inductive load)
24 V DC, 0.1 A
Maximum terminal load (AC-1)1) on 4–6 (NC) (resistive load)
240 V AC, 2 A
Maximum terminal load (AC-15)1) on 4–6 (NC) (inductive load @ cosφ 0.4)
240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 4–6 (NC) (resistive load)
50 V DC, 2 A
Maximum terminal load (DC-13)1) on 4–6 (NC) (inductive load)
24 V DC, 0.1 A
Minimum terminal load on 1–3 (NC), 1–2 (NO), 4–6 (NC), 4–5 (NO)
24 V DC 10 mA, 24 V AC 20 mA
Environment according to EN 60664-1
Overvoltage category III/pollution degree 2
1) IEC 60947 part 4 and 5
The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).
2) Overvoltage Category II.
3) UL applications 300 V AC2A.
Control card performance
Scan interval
1 ms
Control characteristics
Resolution of output frequency at 0–590 Hz
Repeat accuracy of precise start/stop (terminals 18, 19)
System response time (terminals 18, 19, 27, 29, 32, 33)
Speed control range (open loop)
Speed control range (closed loop)
Speed accuracy (open loop)
Speed accuracy (closed loop), depending on resolution of feedback device
Torque control accuracy (speed feedback)
±0.003 Hz
≤±0.1 ms
≤2 ms
1:100 of synchronous speed
1:1000 of synchronous speed
30–4000 RPM: Error ±8 RPM
0–6000 RPM: Error ±0.15 RPM
Maximum error ±5% of rated torque
All control characteristics are based on a 4-pole asynchronous motor
64
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Specifications
Operating Instructions
8.7 Fuses and Circuit Breakers
Use recommended fuses and/or circuit breakers on the supply side as protection if there is component break-down inside
the frequency converter (first fault).
NOTICE
Use of fuses on the supply side is mandatory for IEC 60364 (CE) and NEC 2009 (UL) compliant installations.
Recommendations:
•
•
gG type fuses.
Moeller type circuit breakers. For other circuit breaker types, ensure that the energy into the frequency converter is
equal to or lower than the energy provided by Moeller types.
Use of recommended fuses and circuit breakers ensures that possible damage to the frequency converter is limited to
damages inside the unit. For further information, see Application Note Fuses and Circuit Breakers.
The fuses in chapter 8.7.1 CE Compliance to chapter 8.7.2 UL Compliance are suitable for use on a circuit capable of delivering
100000 Arms (symmetrical), depending on the frequency converter voltage rating. With the proper fusing, the frequency
converter short circuit current rating (SCCR) is 100000 Arms.
8.7.1 CE Compliance
200–240 V
Enclosure
Power [kW]
Recommended
fuse size
Recommended
maximum fuse
Recommended circuit
breaker
Moeller
Maximum trip level
[A]
A1
A2
0.25–1.5
gG-10
gG-25
PKZM0-16
16
0.25–2.2
gG-10 (0.25–1.5)
gG-16 (2.2)
gG-25
PKZM0-25
25
A3
3.0–3.7
gG-16 (3)
gG-20 (3.7)
gG-32
PKZM0-25
25
A4
0.25–2.2
gG-10 (0.25–1.5)
gG-16 (2.2)
gG-32
PKZM0-25
25
A5
0.25–3.7
gG-10 (0.25–1.5)
gG-16 (2.2–3)
gG-20 (3.7)
gG-32
PKZM0-25
25
B1
5.5–7.5
gG-25 (5.5)
gG-32 (7.5)
gG-80
PKZM4-63
63
B2
11
gG-50
gG-100
NZMB1-A100
100
B3
5.5
gG-25
gG-63
PKZM4-50
50
B4
7.5–15
gG-32 (7.5)
gG-50 (11)
gG-63 (15)
gG-125
NZMB1-A100
100
C1
15–22
gG-63 (15)
gG-80 (18.5)
gG-100 (22)
gG-160 (15–18.5)
aR-160 (22)
NZMB2-A200
160
C2
30–37
aR-160 (30)
aR-200 (37)
aR-200 (30)
aR-250 (37)
NZMB2-A250
250
C3
18.5–22
gG-80 (18.5)
aR-125 (22)
gG-150 (18.5)
aR-160 (22)
NZMB2-A200
150
C4
30–37
aR-160 (30)
aR-200 (37)
aR-200 (30)
aR-250 (37)
NZMB2-A250
250
Table 8.13 200–240 V, Enclosure Types A, B, and C
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
65
8 8
VLT® AutomationDrive FC 301/302
Specifications
380–500 V
Enclosure
Power [kW]
Recommended
fuse size
Recommended
maximum fuse
Recommended circuit
breaker Moeller
Maximum trip level
[A]
A1
0.37–1.5
gG-10
gG-25
PKZM0-16
16
A2
0.37–4.0
gG-10 (0.37-3)
gG-16 (4)
gG-25
PKZM0-25
25
A3
5.5–7.5
gG-16
gG-32
PKZM0-25
25
A4
0.37-4
gG-10 (0.37-3)
gG-16 (4)
gG-32
PKZM0-25
25
A5
0.37–7.5
gG-10 (0.37-3)
gG-16 (4–7.5)
gG-32
PKZM0-25
25
8 8
B1
11–15
gG-40
gG-80
PKZM4-63
63
B2
18.5–22
gG-50 (18.5)
gG-63 (22)
gG-100
NZMB1-A100
100
B3
11–15
gG-40
gG-63
PKZM4-50
50
B4
18.5–30
gG-50 (18.5)
gG-63 (22)
gG-80 (30)
gG-125
NZMB1-A100
100
C1
30–45
gG-80 (30)
gG-100 (37)
gG-160 (45)
gG-160
NZMB2-A200
160
C2
55–75
aR-200 (55)
aR-250 (75)
aR-250
NZMB2-A250
250
C3
37–45
gG-100 (37)
gG-160 (45)
gG-150 (37)
gG-160 (45)
NZMB2-A200
150
C4
55–75
aR-200 (55)
aR-250 (75)
aR-250
NZMB2-A250
250
Table 8.14 380–500 V, Enclosure Types A, B, and C
66
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Specifications
Operating Instructions
525–600 V
Enclosure
Power [kW]
Recommended
fuse size
Recommended
maximum fuse
Recommended circuit
breaker
Moeller
Maximum trip level
[A]
A2
0-75-4.0
gG-10
gG-25
PKZM0-25
25
A3
5.5–7.5
gG-10 (5.5)
gG-16 (7.5)
gG-32
PKZM0-25
25
A5
0.75–7.5
gG-10 (0.75–5.5)
gG-16 (7.5)
gG-32
PKZM0-25
25
B1
11–18
gG-25 (11)
gG-32 (15)
gG-40 (18.5)
gG-80
PKZM4-63
63
B2
22–30
gG-50 (22)
gG-63 (30)
gG-100
NZMB1-A100
100
B3
11–15
gG-25 (11)
gG-32 (15)
gG-63
PKZM4-50
50
B4
18.5–30
gG-40 (18.5)
gG-50 (22)
gG-63 (30)
gG-125
NZMB1-A100
100
C1
37–55
gG-63 (37)
gG-100 (45)
aR-160 (55)
gG-160 (37–45)
aR-250 (55)
NZMB2-A200
160
C2
75
aR-200 (75)
aR-250
NZMB2-A250
250
C3
37–45
gG-63 (37)
gG-100 (45)
gG-150
NZMB2-A200
150
C4
55–75
aR-160 (55)
aR-200 (75)
aR-250
NZMB2-A250
250
Recommended circuit
breaker
Moeller
Maximum trip level
[A]
PKZM0-16
16
–
–
8 8
Table 8.15 525–600 V, Enclosure Types A, B, and C
525–690 V
Enclosure
Power [kW]
Recommended
fuse size
Recommended
maximum fuse
A3
1.1
1.5
2.2
3
4
5.5
7.5
gG-6
gG-6
gG-6
gG-10
gG-10
gG-16
gG-16
gG-25
gG-25
gG-25
gG-25
gG-25
gG-25
gG-25
B2/B4
11
15
18
22
gG-25
gG-32
gG-32
gG-40
(11)
(15)
(18)
(22)
gG-63
B4/C2
30
gG-63 (30)
gG-80 (30)
–
–
C2/C3
37
45
gG-63 (37)
gG-80 (45)
gG-100 (37)
gG-125 (45)
–
–
C2
55
75
gG-100 (55)
gG-125 (75)
gG-160 (55–75)
–
–
Table 8.16 525–690 V, Enclosure Types A, B, and C
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
67
8 8
VLT® AutomationDrive FC 301/302
Specifications
8.7.2 UL Compliance
200–240 V
Recommended maximum fuse
Power
[kW]
Bussmann
Type RK11)
Bussmann
Type J
Bussmann
Type T
Bussmann
Type CC
Bussmann
Type CC
Bussmann
Type CC
0.25–0.37
KTN-R-05
JKS-05
JJN-05
FNQ-R-5
KTK-R-5
LP-CC-5
0.55–1.1
KTN-R-10
JKS-10
JJN-10
FNQ-R-10
KTK-R-10
LP-CC-10
1.5
KTN-R-15
JKS-15
JJN-15
FNQ-R-15
KTK-R-15
LP-CC-15
2.2
KTN-R-20
JKS-20
JJN-20
FNQ-R-20
KTK-R-20
LP-CC-20
3.0
KTN-R-25
JKS-25
JJN-25
FNQ-R-25
KTK-R-25
LP-CC-25
3.7
KTN-R-30
JKS-30
JJN-30
FNQ-R-30
KTK-R-30
LP-CC-30
5.5
KTN-R-50
KS-50
JJN-50
–
–
–
7.5
KTN-R-60
JKS-60
JJN-60
–
–
–
11
KTN-R-80
JKS-80
JJN-80
–
–
–
15–18.5
KTN-R-125
JKS-125
JJN-125
–
–
–
22
KTN-R-150
JKS-150
JJN-150
–
–
–
30
KTN-R-200
JKS-200
JJN-200
–
–
–
37
KTN-R-250
JKS-250
JJN-250
–
–
–
Table 8.17 200–240 V, Enclosure Types A, B, and C
Recommended maximum fuse
Power [kW]
SIBA
Type RK1
Littel fuse
Type RK1
FerrazShawmut
Type CC
FerrazShawmut
Type RK13)
Bussmann
Type JFHR22)
Littel fuse
JFHR2
FerrazShawmut
JFHR24)
FerrazShawmut
J
0.25–0.37
5017906-005
KLN-R-05
ATM-R-05
A2K-05-R
FWX-5
–
–
HSJ-6
0.55–1.1
5017906-010
KLN-R-10
ATM-R-10
A2K-10-R
FWX-10
–
–
HSJ-10
1.5
5017906-016
KLN-R-15
ATM-R-15
A2K-15-R
FWX-15
–
–
HSJ-15
2.2
5017906-020
KLN-R-20
ATM-R-20
A2K-20-R
FWX-20
–
–
HSJ-20
3.0
5017906-025
KLN-R-25
ATM-R-25
A2K-25-R
FWX-25
–
–
HSJ-25
3.7
5012406-032
KLN-R-30
ATM-R-30
A2K-30-R
FWX-30
–
–
HSJ-30
5.5
5014006-050
KLN-R-50
–
A2K-50-R
FWX-50
–
–
HSJ-50
7.5
5014006-063
KLN-R-60
–
A2K-60-R
FWX-60
–
–
HSJ-60
11
5014006-080
KLN-R-80
–
A2K-80-R
FWX-80
–
–
HSJ-80
15–18.5
2028220-125
KLN-R-125
–
A2K-125-R
FWX-125
–
–
HSJ-125
22
2028220-150
KLN-R-150
–
A2K-150-R
FWX-150
L25S-150
A25X-150
HSJ-150
30
2028220-200
KLN-R-200
–
A2K-200-R
FWX-200
L25S-200
A25X-200
HSJ-200
37
2028220-250
KLN-R-250
–
A2K-250-R
FWX-250
L25S-250
A25X-250
HSJ-250
Table 8.18 200–240 V, Enclosure Types A, B, and C
1) KTS-fuses from Bussmann may substitute KTN for 240 V frequency converters.
2) FWH-fuses from Bussmann may substitute FWX for 240 V frequency converters.
3) A6KR fuses from Ferraz Shawmut may substitute A2KR for 240 V frequency converters.
4) A50X fuses from Ferraz Shawmut may substitute A25X for 240 V frequency converters.
68
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Specifications
Operating Instructions
380–500 V
Recommended maximum fuse
Power
[kW]
Bussmann
Type RK1
Bussmann
Type J
Bussmann
Type T
Bussmann
Type CC
Bussmann
Type CC
Bussmann
Type CC
0.37–1.1
KTS-R-6
JKS-6
JJS-6
FNQ-R-6
KTK-R-6
LP-CC-6
1.5–2.2
KTS-R-10
JKS-10
JJS-10
FNQ-R-10
KTK-R-10
LP-CC-10
3
KTS-R-15
JKS-15
JJS-15
FNQ-R-15
KTK-R-15
LP-CC-15
4
KTS-R-20
JKS-20
JJS-20
FNQ-R-20
KTK-R-20
LP-CC-20
5.5
KTS-R-25
JKS-25
JJS-25
FNQ-R-25
KTK-R-25
LP-CC-25
7.5
KTS-R-30
JKS-30
JJS-30
FNQ-R-30
KTK-R-30
LP-CC-30
11
KTS-R-40
JKS-40
JJS-40
–
–
–
15
KTS-R-50
JKS-50
JJS-50
–
–
–
18
KTS-R-60
JKS-60
JJS-60
–
–
–
22
KTS-R-80
JKS-80
JJS-80
–
–
–
30
KTS-R-100
JKS-100
JJS-100
–
–
–
37
KTS-R-125
JKS-125
JJS-125
–
–
–
45
KTS-R-150
JKS-150
JJS-150
–
–
–
55
KTS-R-200
JKS-200
JJS-200
–
–
–
75
KTS-R-250
JKS-250
JJS-250
–
–
–
8 8
Table 8.19 380–500 V, Enclosure Types A, B, and C
Recommended maximum fuse
Power [kW]
SIBA
Type RK1
Littel fuse
Type RK1
Ferraz
Shawmut
Type CC
Ferraz
Shawmut
Type RK1
Bussmann
JFHR2
Ferraz
Shawmut
JFerraz
Shawmut
J
Ferraz
Shawmut
JFHR21)
Littel fuse
JFHR2
0.37–1.1
5017906-006
KLS-R-6
ATM-R-6
A6K-6-R
FWH-6
HSJ-6
–
–
1.5–2.2
5017906-010
KLS-R-10
ATM-R-10
A6K-10-R
FWH-10
HSJ-10
–
–
3
5017906-016
KLS-R-15
ATM-R-15
A6K-15-R
FWH-15
HSJ-15
–
–
4
5017906-020
KLS-R-20
ATM-R-20
A6K-20-R
FWH-20
HSJ-20
–
–
5.5
5017906-025
KLS-R-25
ATM-R-25
A6K-25-R
FWH-25
HSJ-25
–
–
7.5
5012406-032
KLS-R-30
ATM-R-30
A6K-30-R
FWH-30
HSJ-30
–
–
11
5014006-040
KLS-R-40
–
A6K-40-R
FWH-40
HSJ-40
–
–
15
5014006-050
KLS-R-50
–
A6K-50-R
FWH-50
HSJ-50
–
–
18
5014006-063
KLS-R-60
–
A6K-60-R
FWH-60
HSJ-60
–
–
22
2028220-100
KLS-R-80
–
A6K-80-R
FWH-80
HSJ-80
–
–
30
2028220-125
KLS-R-100
–
A6K-100-R
FWH-100
HSJ-100
–
–
37
2028220-125
KLS-R-125
–
A6K-125-R
FWH-125
HSJ-125
–
–
45
2028220-160
KLS-R-150
–
A6K-150-R
FWH-150
HSJ-150
–
–
55
2028220-200
KLS-R-200
–
A6K-200-R
FWH-200
HSJ-200
A50-P-225
L50-S-225
75
2028220-250
KLS-R-250
–
A6K-250-R
FWH-250
HSJ-250
A50-P-250
L50-S-250
Table 8.20 380–500 V, Enclosure Types A, B, and C
1) Ferraz Shawmut A50QS fuses may substitute for A50P fuses.
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
69
8 8
VLT® AutomationDrive FC 301/302
Specifications
525–600 V
Recommended maximum fuse
Bussman
n
Type RK1
Bussmann
Type J
Bussmann
Type T
Bussmann
Type CC
Bussman
n
Type CC
Bussmann
Type CC
SIBA
Type RK1
Littel fuse
Type RK1
Ferraz
Shawmut
Type RK1
Ferraz
Shawmut
J
0.75–
1.1
KTS-R-5
JKS-5
JJS-6
FNQ-R-5
KTK-R-5
LP-CC-5
5017906-005
KLS-R-005
A6K-5-R
HSJ-6
1.5–2.2
KTS-R-10
JKS-10
JJS-10
FNQ-R-10
KTK-R-10
LP-CC-10
5017906-010
KLS-R-010
A6K-10-R
HSJ-10
3
KTS-R15
JKS-15
JJS-15
FNQ-R-15
KTK-R-15
LP-CC-15
5017906-016
KLS-R-015
A6K-15-R
HSJ-15
4
KTS-R20
JKS-20
JJS-20
FNQ-R-20
KTK-R-20
LP-CC-20
5017906-020
KLS-R-020
A6K-20-R
HSJ-20
5.5
KTS-R-25
JKS-25
JJS-25
FNQ-R-25
KTK-R-25
LP-CC-25
5017906-025
KLS-R-025
A6K-25-R
HSJ-25
7.5
KTS-R-30
JKS-30
JJS-30
FNQ-R-30
KTK-R-30
LP-CC-30
5017906-030
KLS-R-030
A6K-30-R
HSJ-30
11
KTS-R-35
JKS-35
JJS-35
–
–
–
5014006-040
KLS-R-035
A6K-35-R
HSJ-35
15
KTS-R-45
JKS-45
JJS-45
–
–
–
5014006-050
KLS-R-045
A6K-45-R
HSJ-45
18
KTS-R-50
JKS-50
JJS-50
–
–
–
5014006-050
KLS-R-050
A6K-50-R
HSJ-50
22
KTS-R-60
JKS-60
JJS-60
–
–
–
5014006-063
KLS-R-060
A6K-60-R
HSJ-60
30
KTS-R-80
JKS-80
JJS-80
–
–
–
5014006-080
KLS-R-075
A6K-80-R
HSJ-80
37
KTS-R-100
JKS-100
JJS-100
–
–
–
5014006-100
KLS-R-100
A6K-100-R
HSJ-100
45
KTS-R-125
JKS-125
JJS-125
–
–
–
2028220-125
KLS-R-125
A6K-125-R
HSJ-125
55
KTS-R-150
JKS-150
JJS-150
–
–
–
2028220-150
KLS-R-150
A6K-150-R
HSJ-150
75
KTS-R-175
JKS-175
JJS-175
–
–
–
2028220-200
KLS-R-175
A6K-175-R
HSJ-175
Power
[kW]
Table 8.21 525–600 V, Enclosure Types A, B, and C
525–690 V
Recommended maximum fuse
Power
[kW]
Bussmann
Type RK1
Bussmann
Type J
Bussmann
Type T
Bussmann
Type CC
Bussmann
Type CC
Bussmann
Type CC
[kW]
1.1
KTS-R-5
JKS-5
JJS-6
FNQ-R-5
KTK-R-5
LP-CC-5
1.5–2.2
KTS-R-10
JKS-10
JJS-10
FNQ-R-10
KTK-R-10
LP-CC-10
3
KTS-R15
JKS-15
JJS-15
FNQ-R-15
KTK-R-15
LP-CC-15
4
KTS-R20
JKS-20
JJS-20
FNQ-R-20
KTK-R-20
LP-CC-20
5.5
KTS-R-25
JKS-25
JJS-25
FNQ-R-25
KTK-R-25
LP-CC-25
7.5
KTS-R-30
JKS-30
JJS-30
FNQ-R-30
KTK-R-30
LP-CC-30
11
KTS-R-35
JKS-35
JJS-35
–
–
–
15
KTS-R-45
JKS-45
JJS-45
–
–
–
18
KTS-R-50
JKS-50
JJS-50
–
–
–
22
KTS-R-60
JKS-60
JJS-60
–
–
–
30
KTS-R-80
JKS-80
JJS-80
–
–
–
37
KTS-R-100
JKS-100
JJS-100
–
–
–
45
KTS-R-125
JKS-125
JJS-125
–
–
–
55
KTS-R-150
JKS-150
JJS-150
–
–
–
75
KTS-R-175
JKS-175
JJS-175
–
–
–
Table 8.22 525–690 V, Enclosure Types A, B, and C
70
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Specifications
Operating Instructions
Recommended maximum fuse
Max.
prefuse
Bussmann
E52273
RK1/JDDZ
Bussmann
E4273
J/JDDZ
Bussmann
E4273
T/JDDZ
SIBA
E180276
RK1/JDDZ
Littelfuse
E81895
RK1/JDDZ
Ferraz
Shawmut
E163267/E2137
RK1/JDDZ
Ferraz
Shawmut
E2137
J/HSJ
11
30 A
KTS-R-30
JKS-30
JKJS-30
5017906-030
KLS-R-030
A6K-30-R
HST-30
15–18.5
45 A
KTS-R-45
JKS-45
JJS-45
5014006-050
KLS-R-045
A6K-45-R
HST-45
22
60 A
KTS-R-60
JKS-60
JJS-60
5014006-063
KLS-R-060
A6K-60-R
HST-60
30
80 A
KTS-R-80
JKS-80
JJS-80
5014006-080
KLS-R-075
A6K-80-R
HST-80
37
90 A
KTS-R-90
JKS-90
JJS-90
5014006-100
KLS-R-090
A6K-90-R
HST-90
45
100 A
KTS-R-100
JKS-100
JJS-100
5014006-100
KLS-R-100
A6K-100-R
HST-100
55
125 A
KTS-R-125
JKS-125
JJS-125
2028220-125
KLS-150
A6K-125-R
HST-125
75
150 A
KTS-R-150
JKS-150
JJS-150
2028220-150
KLS-175
A6K-150-R
HST-150
Power [kW]
Table 8.23 525–690 V, Enclosure Types B, and C
8.8 Connection Tightening Torques
Torque [Nm]
Enclosure
Mains
Motor
DC
connection
Brake
Ground
Relay
A2
1.8
1.8
1.8
1.8
3
0.6
A3
1.8
1.8
1.8
1.8
3
0.6
A4
1.8
1.8
1.8
1.8
3
0.6
A5
1.8
1.8
1.8
1.8
3
0.6
B1
1.8
1.8
1.5
1.5
3
0.6
B2
4.5
4.5
3.7
3.7
3
0.6
B3
1.8
1.8
1.8
1.8
3
0.6
B4
4.5
4.5
4.5
4.5
3
0.6
C1
10
10
10
10
3
0.6
C2
14/241)
14/241)
14
14
3
0.6
C3
10
10
10
10
3
0.6
C4
14/241)
14/241)
14
14
3
0.6
8 8
Table 8.24 Tightening Terminals
1) For different cable dimensions x/y, where x≤95 mm2 and y≥95 mm2.
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
71
72
A1
a
Distance between
mounting holes
Danfoss A/S © 07/2015 All rights reserved.
B
B
b
Width of mounting plate
with 1 C option
Width of mounting plate
with 2 C options
Distance between
mounting holes
ø5
5
e
f
2.7
ø8
MG33AQ02
–
Metal cover (IP55/66)
1.1–7.5
0.75–7.5
5.5–7.5
3–3.7
A3
4.9
9
ø5.5
ø11
8.0
220
205
70
150
130
90
257
374
268
–
Click
5.3
9
ø5.5
ø11
8.0
222
207
70
150
130
90
350
–
375
6.6
6.5
ø5.5
ø11
8.0
220
205
110
190
170
130
257
374
268
–
Click
7.0
6.5
ø5.5
ø11
8.0
222
207
110
190
170
130
350
–
375
20
21
20
21
Chassis Type 1 Chassis Type 1
–
–
0.37–4.0
0.25–2.2
A2
Table 8.25 Power Ratings, Weight, and Dimensions
1) See Illustration 3.4 and Illustration 3.5 for top and bottom mounting holes.
Click
Plastic cover (low IP)
Front cover tightening torque [Nm]
Max weight [kg]
6.0
c
222
207
60
–
–
75
190
316
200
d
C
Screw holes [mm]
C
Depth without option A/B
With option A/B
Depth [mm]
B
Width of mounting plate
Width [mm]
A
)
Height with ground
termination plate for
fieldbus cables
Height of mounting plate
–
–
20
Chassis
525–690 V
Height [mm]
IP
NEMA
–
0.37–1.5
0.25–1.5
A1
525–600 V
380-480/500 V
200–240 V
1.5
–
9.7
6
ø6.5
ø12
8.25
175
175
171
–
–
200
401
–
390
55/66
Type
12/4X
–
–
0.37-4
0.25–2.2
A4
1.5
–
13.5/14.2
9
ø6.5
ø12
8.25
200
200
215
242
242
242
402
–
420
55/66
Type
12/4X
–
0.75–7.5
0.37–7.5
0.25–3.7
A5
2.2
Click
23
9
ø9
ø19
12
260
260
210
242
242
242
454
–
480
21/55/66
Type
1/12/4X
–
11–15
11–15
5.5–7.5
B1
2.2
Click
27
9
ø9
ø19
12
260
260
210
242
242
242
624
–
650
21/55/66
Type
1/12/4X
11–22
18.5–22
18.5–22
11
B2
–
Click
12
7.9
6.8
12
8
262
249
140
225
205
165
380
420
399
20
Chassis
–
11–15
11–15
5.5–7.5
B3
8 8
Rated
power
[kW]
Enclosure type
–
Click
23.5
15
8.5
–
–
242
242
200
230
230
230
495
595
520
20
Chassis
11–30
18.5–30
18.5–30
11–15
B4
2.2
Click
45
9.8
ø9
ø19
12.5
310
310
272
308
308
308
648
–
680
21/55/66
Type
1/12/4X
–
30–45
30–45
15–22
C1
2.2
Click
65
9.8
ø9
ø19
12.5
335
335
334
370
370
370
739
–
770
21/55/66
Type
1/12/4X
30–75
55–90
55–75
30–37
C2
2.0
2.0
35
17
8.5
–
–
333
333
270
308
308
308
521
630
550
20
Chassis
37–45
37–45
37–45
18.5–22
C3
55–75
–
–
–
D3h
2.0
2.0
50
17
8.5
–
–
333
333
330
370
370
370
631
800
660
–
–
62
–
–
–
–
375
375
–
–
–
250
–
–
909
20
20
Chassis Chassis
37–45
55–90
55–75
30–37
C4
Specifications
VLT® AutomationDrive FC 301/302
8.9 Power Ratings, Weight, and Dimensions
Appendix
Operating Instructions
9 Appendix
9.1 Symbols, Abbreviations, and Conventions
°C
Degrees celsius
AC
Alternating current
AEO
Automatic energy optimisation
AWG
American wire gauge
AMA
Automatic motor adaptation
DC
Direct current
EMC
Electro magnetic compatibility
ETR
Electronic thermal relay
fM,N
Nominal motor frequency
FC
Frequency converter
IINV
Rated inverter output current
ILIM
Current limit
IM,N
Nominal motor current
IVLT,MAX
Maximum output current
IVLT,N
Rated output current supplied by the frequency converter
IP
Ingress protection
LCP
Local control panel
MCT
Motion control tool
ns
Synchronous motor speed
PM,N
Nominal motor power
PELV
Protective extra low voltage
PCB
Printed circuit board
PM Motor
Permanent magnet motor
PWM
Pulse width modulation
RPM
Revolutions per minute
Regen
Regenerative terminals
TLIM
Torque limit
UM,N
Nominal motor voltage
9 9
Table 9.1 Symbols and Abbreviations
Conventions
Numbered lists indicate procedures.
Bullet lists indicate other information.
Italicised text indicates:
•
•
•
•
•
•
Cross reference.
Link.
Parameter name.
Parameter group name.
Parameter option.
Footnote.
All dimensions are in [mm] (in).
9.2 Parameter Menu Structure
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
73
74
Danfoss A/S © 07/2015 All rights reserved.
1-**
1-0*
1-00
1-01
1-02
1-03
1-04
1-05
1-06
1-07
1-1*
0-**
0-0*
0-01
0-02
0-03
0-04
0-09
0-1*
0-10
0-11
0-12
0-13
0-14
0-15
0-2*
0-20
0-21
0-22
0-23
0-24
0-25
0-3*
0-30
0-31
0-32
0-33
0-37
0-38
0-39
0-4*
0-40
0-41
0-42
0-43
0-44
0-45
0-5*
0-50
0-51
0-6*
0-60
0-61
0-65
0-66
0-67
0-68
0-69
Operation / Display
Basic Settings
Language
Motor Speed Unit
Regional Settings
Operating State at Power-up (Hand)
Performance Monitor
Set-up Operations
Active Set-up
Edit Set-up
This Set-up Linked to
Readout: Linked Set-ups
Readout: Edit Set-ups / Channel
Readout: actual setup
LCP Display
Display Line 1.1 Small
Display Line 1.2 Small
Display Line 1.3 Small
Display Line 2 Large
Display Line 3 Large
My Personal Menu
LCP Custom Readout
Unit for User-defined Readout
Min Value of User-defined Readout
Max Value of User-defined Readout
Source for User-defined Readout
Display Text 1
Display Text 2
Display Text 3
LCP Keypad
[Hand on] Key on LCP
[Off] Key on LCP
[Auto on] Key on LCP
[Reset] Key on LCP
[Off/Reset] Key on LCP
[Drive Bypass] Key on LCP
Copy/Save
LCP Copy
Set-up Copy
Password
Main Menu Password
Access to Main Menu w/o Password
Quick Menu Password
Access to Quick Menu w/o Password
Bus Password Access
Safety Parameters Password
Password Protection of Safety
Parameters
Load and Motor
General Settings
Configuration Mode
Motor Control Principle
Flux Motor Feedback Source
Torque Characteristics
Overload Mode
Local Mode Configuration
Clockwise Direction
Motor Angle Offset Adjust
Special Settings
1-10
1-11
1-14
1-15
1-16
1-17
1-18
1-2*
1-20
1-21
1-22
1-24
1-25
1-26
1-29
1-3*
1-30
1-31
1-33
1-34
1-35
1-36
1-37
1-38
1-39
1-40
1-41
1-44
1-45
1-46
1-47
1-48
1-5*
1-50
1-51
1-52
1-53
1-54
1-55
1-56
1-58
1-59
1-6*
1-60
1-61
1-62
1-63
1-64
1-65
1-66
1-67
1-68
1-69
1-7*
1-70
1-71
1-72
1-73
1-74
Motor Construction
Motor Model
Damping Gain
Low Speed Filter Time Const.
High Speed Filter Time Const.
Voltage filter time const.
Min. Current at No Load
Motor Data
Motor Power [kW]
Motor Power [HP]
Motor Voltage
Motor Current
Motor Nominal Speed
Motor Cont. Rated Torque
Automatic Motor Adaptation (AMA)
Adv. Motor Data
Stator Resistance (Rs)
Rotor Resistance (Rr)
Stator Leakage Reactance (X1)
Rotor Leakage Reactance (X2)
Main Reactance (Xh)
Iron Loss Resistance (Rfe)
d-axis Inductance (Ld)
q-axis Inductance (Lq)
Motor Poles
Back EMF at 1000 RPM
Motor Angle Offset
d-axis Inductance Sat. (LdSat)
q-axis Inductance Sat. (LqSat)
Position Detection Gain
Torque Calibration
Inductance Sat. Point
Load Indep. Setting
Motor Magnetisation at Zero Speed
Min Speed Normal Magnetising [RPM]
Min Speed Normal Magnetising [Hz]
Model Shift Frequency
Voltage reduction in fieldweakening
U/f Characteristic - U
U/f Characteristic - F
Flying Start Test Pulses Current
Flying Start Test Pulses Frequency
Load Depen. Setting
Low Speed Load Compensation
High Speed Load Compensation
Slip Compensation
Slip Compensation Time Constant
Resonance Damping
Resonance Damping Time Constant
Min. Current at Low Speed
Load Type
Motor Inertia
System Inertia
Start Adjustments
PM Start Mode
Start Delay
Start Function
Flying Start
Start Speed [RPM]
1-9*
1-90
1-91
1-93
1-94
1-95
1-96
1-97
1-98
1-99
2-**
2-0*
2-00
2-01
2-02
2-03
2-04
2-05
2-06
2-07
2-1*
2-10
2-11
2-12
2-13
2-15
2-16
2-17
2-18
2-19
2-2*
2-20
2-21
2-22
2-23
2-24
2-25
2-26
2-27
2-28
2-29
2-3*
2-30
2-31
2-32
2-33
3-**
3-0*
3-00
1-75
1-76
1-8*
1-80
1-81
1-82
1-83
1-84
1-85
Start Speed [Hz]
Start Current
Stop Adjustments
Function at Stop
Min Speed for Function at Stop [RPM]
Min Speed for Function at Stop [Hz]
Precise Stop Function
Precise Stop Counter Value
Precise Stop Speed Compensation
Delay
Motor Temperature
Motor Thermal Protection
Motor External Fan
Thermistor Resource
ATEX ETR cur.lim. speed reduction
KTY Sensor Type
KTY Thermistor Resource
KTY Threshold level
ATEX ETR interpol. points freq.
ATEX ETR interpol points current
Brakes
DC-Brake
DC Hold Current
DC Brake Current
DC Braking Time
DC Brake Cut In Speed [RPM]
DC Brake Cut In Speed [Hz]
Maximum Reference
Parking Current
Parking Time
Brake Energy Funct.
Brake Function
Brake Resistor (ohm)
Brake Power Limit (kW)
Brake Power Monitoring
Brake Check
AC brake Max. Current
Over-voltage Control
Brake Check Condition
Over-voltage Gain
Mechanical Brake
Release Brake Current
Activate Brake Speed [RPM]
Activate Brake Speed [Hz]
Activate Brake Delay
Stop Delay
Brake Release Time
Torque Ref
Torque Ramp Up Time
Gain Boost Factor
Torque Ramp Down Time
Adv. Mech Brake
Position P Start Proportional Gain
Speed PID Start Proportional Gain
Speed PID Start Integral Time
Speed PID Start Lowpass Filter Time
Reference / Ramps
Reference Limits
Reference Range
9 9
3-01
3-02
3-03
3-04
3-1*
3-10
3-11
3-12
3-13
3-14
3-15
3-16
3-17
3-18
3-19
3-4*
3-40
3-41
3-42
3-45
3-46
3-47
3-48
3-5*
3-50
3-51
3-52
3-55
3-56
3-57
3-58
3-6*
3-60
3-61
3-62
3-65
3-66
3-67
3-68
3-7*
3-70
3-71
3-72
3-75
3-76
3-77
3-78
3-8*
3-80
3-81
3-82
3-83
3-84
3-89
3-9*
3-90
3-91
3-92
3-93
Reference/Feedback Unit
Minimum Reference
Maximum Reference
Reference Function
References
Preset Reference
Jog Speed [Hz]
Catch up/slow Down Value
Reference Site
Preset Relative Reference
Reference Resource 1
Reference Resource 2
Reference Resource 3
Relative Scaling Reference Resource
Jog Speed [RPM]
Ramp 1
Ramp 1 Type
Ramp 1 Ramp Up Time
Ramp 1 Ramp Down Time
Ramp 1 S-ramp Ratio at Accel. Start
Ramp 1 S-ramp Ratio at Accel. End
Ramp 1 S-ramp Ratio at Decel. Start
Ramp 1 S-ramp Ratio at Decel. End
Ramp 2
Ramp 2 Type
Ramp 2 Ramp Up Time
Ramp 2 Ramp Down Time
Ramp 2 S-ramp Ratio at Accel. Start
Ramp 2 S-ramp Ratio at Accel. End
Ramp 2 S-ramp Ratio at Decel. Start
Ramp 2 S-ramp Ratio at Decel. End
Ramp 3
Ramp 3 Type
Ramp 3 Ramp up Time
Ramp 3 Ramp down Time
Ramp 3 S-ramp Ratio at Accel. Start
Ramp 3 S-ramp Ratio at Accel. End
Ramp 3 S-ramp Ratio at Decel. Start
Ramp 3 S-ramp Ratio at Decel. End
Ramp 4
Ramp 4 Type
Ramp 4 Ramp up Time
Ramp 4 Ramp Down Time
Ramp 4 S-ramp Ratio at Accel. Start
Ramp 4 S-ramp Ratio at Accel. End
Ramp 4 S-ramp Ratio at Decel. Start
Ramp 4 S-ramp Ratio at Decel. End
Other Ramps
Jog Ramp Time
Quick Stop Ramp Time
Quick Stop Ramp Type
Quick Stop S-ramp Ratio at Decel. Start
Quick Stop S-ramp Ratio at Decel. End
Ramp Lowpass Filter Time
Digital Pot.Meter
Step Size
Ramp Time
Power Restore
Maximum Limit
3-94
3-95
4-**
4-1*
4-10
4-11
4-12
4-13
4-14
4-16
4-17
4-18
4-19
4-2*
4-20
4-21
4-23
4-24
4-3*
4-30
4-31
4-32
4-34
4-35
4-36
4-37
4-38
4-39
4-4*
4-43
4-44
4-45
4-5*
4-50
4-51
4-52
4-53
4-54
4-55
4-56
4-57
4-58
4-59
4-6*
4-60
4-61
4-62
4-63
5-**
5-0*
5-00
5-01
5-02
5-1*
5-10
5-11
5-12
5-13
5-14
Minimum Limit
Ramp Delay
Limits / Warnings
Motor Limits
Motor Speed Direction
Motor Speed Low Limit [RPM]
Motor Speed Low Limit [Hz]
Motor Speed High Limit [RPM]
Motor Speed High Limit [Hz]
Torque Limit Motor Mode
Torque Limit Generator Mode
Current Limit
Max Output Frequency
Limit Factors
Torque Limit Factor Source
Speed Limit Factor Source
Brake Check Limit Factor Source
Brake Check Limit Factor
Motor Speed Mon.
Motor Feedback Loss Function
Motor Feedback Speed Error
Motor Feedback Loss Timeout
Tracking Error Function
Tracking Error
Tracking Error Timeout
Tracking Error Ramping
Tracking Error Ramping Timeout
Tracking Error After Ramping Timeout
Speed Monitor
Motor Speed Monitor Function
Motor Speed Monitor Max
Motor Speed Monitor Timeout
Adj. Warnings
Warning Current Low
Warning Current High
Warning Speed Low
Warning Speed High
Warning Reference Low
Warning Reference High
Warning Feedback Low
Warning Feedback High
Missing Motor Phase Function
Motor Check At Start
Speed Bypass
Bypass Speed From [RPM]
Bypass Speed From [Hz]
Bypass Speed To [RPM]
Bypass Speed To [Hz]
Digital In/Out
Digital I/O mode
Digital I/O Mode
Terminal 27 Mode
Terminal 29 Mode
Digital Inputs
Terminal 18 Digital Input
Terminal 19 Digital Input
Terminal 27 Digital Input
Terminal 29 Digital Input
Terminal 32 Digital Input
Appendix
VLT® AutomationDrive FC 301/302
MG33AQ02
5-15
5-16
5-17
5-18
5-19
5-20
5-21
5-22
5-23
5-24
5-25
5-26
5-3*
5-30
5-31
5-32
5-33
5-4*
5-40
5-41
5-42
5-5*
5-50
5-51
5-52
5-53
5-54
5-55
5-56
5-57
5-58
5-59
5-6*
5-60
5-62
5-63
5-65
5-66
5-68
5-7*
5-70
5-71
5-8*
5-80
5-9*
5-90
5-93
5-94
5-95
5-96
5-97
5-98
6-**
6-0*
6-00
6-01
6-1*
6-10
6-11
Terminal 33 Digital Input
Terminal X30/2 Digital Input
Terminal X30/3 Digital Input
Terminal X30/4 Digital Input
Terminal 37 Safe Stop
Terminal X46/1 Digital Input
Terminal X46/3 Digital Input
Terminal X46/5 Digital Input
Terminal X46/7 Digital Input
Terminal X46/9 Digital Input
Terminal X46/11 Digital Input
Terminal X46/13 Digital Input
Digital Outputs
Terminal 27 Digital Output
Terminal 29 Digital Output
Term X30/6 Digi Out (MCB 101)
Term X30/7 Digi Out (MCB 101)
Relays
Function Relay
On Delay, Relay
Off Delay, Relay
Pulse Input
Term. 29 Low Frequency
Term. 29 High Frequency
Term. 29 Low Ref./Feedb. Value
Term. 29 High Ref./Feedb. Value
Pulse Filter Time Constant #29
Term. 33 Low Frequency
Term. 33 High Frequency
Term. 33 Low Ref./Feedb. Value
Term. 33 High Ref./Feedb. Value
Pulse Filter Time Constant #33
Pulse Output
Terminal 27 Pulse Output Variable
Pulse Output Max Freq #27
Terminal 29 Pulse Output Variable
Pulse Output Max Freq #29
Terminal X30/6 Pulse Output Variable
Pulse Output Max Freq #X30/6
24V Encoder Input
Term 32/33 Pulses Per Revolution
Term 32/33 Encoder Direction
I/O Options
AHF Cap Reconnect Delay
Bus Controlled
Digital & Relay Bus Control
Pulse Out #27 Bus Control
Pulse Out #27 Timeout Preset
Pulse Out #29 Bus Control
Pulse Out #29 Timeout Preset
Pulse Out #X30/6 Bus Control
Pulse Out #X30/6 Timeout Preset
Analog In/Out
Analog I/O Mode
Live Zero Timeout Time
Live Zero Timeout Function
Analog Input 1
Terminal 53 Low Voltage
Terminal 53 High Voltage
6-12
6-13
6-14
6-15
6-16
6-2*
6-20
6-21
6-22
6-23
6-24
6-25
6-26
6-3*
6-30
6-31
6-34
6-35
6-36
6-4*
6-40
6-41
6-44
6-45
6-46
6-5*
6-50
6-51
6-52
6-53
6-54
6-55
6-6*
6-60
6-61
6-62
6-63
6-64
6-7*
6-70
6-71
6-72
6-73
6-74
6-8*
6-80
6-81
6-82
6-83
6-84
7-**
7-0*
7-00
7-01
7-02
7-03
7-04
7-05
7-06
Terminal 53 Low Current
Terminal 53 High Current
Terminal 53 Low Ref./Feedb. Value
Terminal 53 High Ref./Feedb. Value
Terminal 53 Filter Time Constant
Analog Input 2
Terminal 54 Low Voltage
Terminal 54 High Voltage
Terminal 54 Low Current
Terminal 54 High Current
Terminal 54 Low Ref./Feedb. Value
Terminal 54 High Ref./Feedb. Value
Terminal 54 Filter Time Constant
Analog Input 3
Terminal X30/11 Low Voltage
Terminal X30/11 High Voltage
Term. X30/11 Low Ref./Feedb. Value
Term. X30/11 High Ref./Feedb. Value
Term. X30/11 Filter Time Constant
Analog Input 4
Terminal X30/12 Low Voltage
Terminal X30/12 High Voltage
Term. X30/12 Low Ref./Feedb. Value
Term. X30/12 High Ref./Feedb. Value
Term. X30/12 Filter Time Constant
Analog Output 1
Terminal 42 Output
Terminal 42 Output Min Scale
Terminal 42 Output Max Scale
Term 42 Output Bus Ctrl
Terminal 42 Output Timeout Preset
Analog Output Filter
Analog Output 2
Terminal X30/8 Output
Terminal X30/8 Min. Scale
Terminal X30/8 Max. Scale
Terminal X30/8 Bus Control
Terminal X30/8 Output Timeout Preset
Analog Output 3
Terminal X45/1 Output
Terminal X45/1 Min. Scale
Terminal X45/1 Max. Scale
Terminal X45/1 Bus Control
Terminal X45/1 Output Timeout Preset
Analog Output 4
Terminal X45/3 Output
Terminal X45/3 Min. Scale
Terminal X45/3 Max. Scale
Terminal X45/3 Bus Control
Terminal X45/3 Output Timeout Preset
Controllers
Speed PID Ctrl.
Speed PID Feedback Source
Speed PID Droop
Speed PID Proportional Gain
Speed PID Integral Time
Speed PID Differentiation Time
Speed PID Diff. Gain Limit
Speed PID Lowpass Filter Time
MG33AQ02
7-48
7-49
7-5*
7-50
7-51
7-52
7-53
7-56
7-57
8-**
8-0*
8-01
8-02
8-03
8-04
8-05
8-06
8-07
8-08
8-1*
8-10
8-13
8-14
8-17
8-19
8-3*
8-30
7-07
7-08
7-09
7-1*
7-10
7-12
7-13
7-16
7-18
7-19
7-2*
7-20
7-22
7-3*
7-30
7-31
7-32
7-33
7-34
7-35
7-36
7-38
7-39
7-4*
7-40
7-41
7-42
7-43
7-44
7-45
7-46
Speed PID Feedback Gear Ratio
Speed PID Feed Forward Factor
Speed PID Error Correction w/ Ramp
Torque PI Ctrl.
Torque PI Feedback Source
Torque PI Proportional Gain
Torque PI Integration Time
Torque PI Lowpass Filter Time
Torque PI Feed Forward Factor
Current Controller Rise Time
Process Ctrl. Feedb
Process CL Feedback 1 Resource
Process CL Feedback 2 Resource
Process PID Ctrl.
Process PID Normal/ Inverse Control
Process PID Anti Windup
Process PID Start Speed
Process PID Proportional Gain
Process PID Integral Time
Process PID Differentiation Time
Process PID Diff. Gain Limit
Process PID Feed Forward Factor
On Reference Bandwidth
Adv. Process PID I
Process PID I-part Reset
Process PID Output Neg. Clamp
Process PID Output Pos. Clamp
Process PID Gain Scale at Min. Ref.
Process PID Gain Scale at Max. Ref.
Process PID Feed Fwd Resource
Process PID Feed Fwd Normal/ Inv.
Ctrl.
PCD Feed Forward
Process PID Output Normal/ Inv. Ctrl.
Adv. Process PID II
Process PID Extended PID
Process PID Feed Fwd Gain
Process PID Feed Fwd Ramp up
Process PID Feed Fwd Ramp down
Process PID Ref. Filter Time
Process PID Fb. Filter Time
Comm. and Options
General Settings
Control Site
Control Word Source
Control Word Timeout Time
Control Word Timeout Function
End-of-Timeout Function
Reset Control Word Timeout
Diagnosis Trigger
Readout Filtering
Ctrl. Word Settings
Control Word Profile
Configurable Status Word STW
Configurable Control Word CTW
Configurable Alarm and Warningword
Product Code
FC Port Settings
Protocol
8-31
8-32
8-33
8-34
8-35
8-36
8-37
8-4*
8-40
8-41
8-42
8-43
8-45
8-46
8-47
8-48
8-49
8-5*
8-50
8-51
8-52
8-53
8-54
8-55
8-56
8-57
8-58
8-8*
8-80
8-81
8-82
8-83
8-9*
8-90
8-91
9-**
9-00
9-07
9-15
9-16
9-18
9-19
9-22
9-23
9-27
9-28
9-44
9-45
9-47
9-52
9-53
9-63
9-64
9-65
9-67
9-68
9-70
9-71
9-72
Address
FC Port Baud Rate
Parity / Stop Bits
Estimated cycle time
Minimum Response Delay
Max Response Delay
Max Inter-Char Delay
FC MC protocol set
Telegram Selection
Parameters for Signals
PCD Write Configuration
PCD Read Configuration
BTM Transaction Command
BTM Transaction Status
BTM Timeout
BTM Maximum Errors
BTM Error Log
Digital/Bus
Coasting Select
Quick Stop Select
DC Brake Select
Start Select
Reversing Select
Set-up Select
Preset Reference Select
Profidrive OFF2 Select
Profidrive OFF3 Select
FC Port Diagnostics
Bus Message Count
Bus Error Count
Slave Messages Rcvd
Slave Error Count
Bus Jog
Bus Jog 1 Speed
Bus Jog 2 Speed
PROFIdrive
Setpoint
Actual Value
PCD Write Configuration
PCD Read Configuration
Node Address
Drive Unit System Number
Telegram Selection
Parameters for Signals
Parameter Edit
Process Control
Fault Message Counter
Fault Code
Fault Number
Fault Situation Counter
Profibus Warning Word
Actual Baud Rate
Device Identification
Profile Number
Control Word 1
Status Word 1
Edit Set-up
Profibus Save Data Values
ProfibusDriveReset
9-75
9-80
9-81
9-82
9-83
9-84
9-85
9-90
9-91
9-92
9-93
9-94
9-99
10-**
10-0*
10-00
10-01
10-02
10-05
10-06
10-07
10-1*
10-10
10-11
10-12
10-13
10-14
10-15
10-2*
10-20
10-21
10-22
10-23
10-3*
10-30
10-31
10-32
10-33
10-34
10-39
10-5*
10-50
10-51
12-**
12-0*
12-00
12-01
12-02
12-03
12-04
12-05
12-06
12-07
12-08
12-09
12-1*
12-10
12-11
12-12
DO Identification
Defined Parameters (1)
Defined Parameters (2)
Defined Parameters (3)
Defined Parameters (4)
Defined Parameters (5)
Defined Parameters (6)
Changed Parameters (1)
Changed Parameters (2)
Changed Parameters (3)
Changed Parameters (4)
Changed Parameters (5)
Profibus Revision Counter
CAN Fieldbus
Common Settings
CAN Protocol
Baud Rate Select
MAC ID
Readout Transmit Error Counter
Readout Receive Error Counter
Readout Bus Off Counter
DeviceNet
Process Data Type Selection
Process Data Config Write
Process Data Config Read
Warning Parameter
Net Reference
Net Control
COS Filters
COS Filter 1
COS Filter 2
COS Filter 3
COS Filter 4
Parameter Access
Array Index
Store Data Values
Devicenet Revision
Store Always
DeviceNet Product Code
Devicenet F Parameters
CANopen
Process Data Config Write.
Process Data Config Read.
Ethernet
IP Settings
IP Address Assignment
IP Address
Subnet Mask
Default Gateway
DHCP Server
Lease Expires
Name Servers
Domain Name
Host Name
Physical Address
Ethernet Link Parameters
Link Status
Link Duration
Auto Negotiation
Appendix
Operating Instructions
Danfoss A/S © 07/2015 All rights reserved.
9 9
75
12-13
12-14
12-18
12-19
12-2*
12-20
12-21
12-22
12-23
12-24
12-27
12-28
12-29
12-3*
12-30
12-31
12-32
12-33
12-34
12-35
12-37
12-38
12-4*
12-40
12-41
12-42
12-5*
12-50
12-51
12-59
12-6*
12-60
12-62
12-63
12-66
12-67
12-68
12-69
12-8*
12-80
12-81
12-82
12-83
12-84
12-89
12-9*
12-90
12-91
12-92
12-93
12-94
12-95
12-96
12-97
12-98
12-99
13-**
13-0*
13-00
Link Speed
Link Duplex
Supervisor MAC
Supervisor IP Addr.
Process Data
Control Instance
Process Data Config Write
Process Data Config Read
Process Data Config Write Size
Process Data Config Read Size
Master Address
Store Data Values
Store Always
EtherNet/IP
Warning Parameter
Net Reference
Net Control
CIP Revision
CIP Product Code
EDS Parameter
COS Inhibit Timer
COS Filter
Modbus TCP
Status Parameter
Slave Message Count
Slave Exception Message Count
EtherCAT
Configured Station Alias
Configured Station Address
EtherCAT Status
Ethernet PowerLink
Node ID
SDO Timeout
Basic Ethernet Timeout
Threshold
Threshold Counters
Cumulative Counters
Ethernet PowerLink Status
Other Ethernet Services
FTP Server
HTTP Server
SMTP Service
SNMP Agent
Address Conflict Detection
Transparent Socket Channel Port
Advanced Ethernet Services
Cable Diagnostic
Auto Cross Over
IGMP Snooping
Cable Error Length
Broadcast Storm Protection
Inactivity timeout
Port Config
QoS Priority
Interface Counters
Media Counters
Smart Logic
SLC Settings
SL Controller Mode
13-01
13-02
13-03
13-1*
13-10
13-11
13-12
13-1*
13-15
13-16
13-2*
13-20
13-4*
13-40
13-41
13-42
13-43
13-44
13-5*
13-51
13-52
14-**
14-0*
14-00
14-01
14-03
14-04
14-06
14-1*
14-10
14-11
14-12
14-14
14-15
14-16
14-2*
14-20
14-21
14-22
14-23
14-24
14-25
14-26
14-28
14-29
14-3*
14-30
14-31
14-32
14-35
14-36
14-4*
14-40
14-41
14-42
14-43
14-5*
14-50
14-51
Start Event
Stop Event
Reset SLC
Comparators
Comparator Operand
Comparator Operator
Comparator Value
RS Flip Flops
RS-FF Operand S
RS-FF Operand R
Timers
SL Controller Timer
Logic Rules
Logic Rule Boolean 1
Logic Rule Operator 1
Logic Rule Boolean 2
Logic Rule Operator 2
Logic Rule Boolean 3
States
SL Controller Event
SL Controller Action
Special Functions
Inverter Switching
Switching Pattern
Switching Frequency
Overmodulation
PWM Random
Dead Time Compensation
Mains On/Off
Mains Failure
Mains Voltage at Mains Fault
Function at Mains Imbalance
Kin. Backup Time Out
Kin. Backup Trip Recovery Level
Kin. Backup Gain
Trip Reset
Reset Mode
Automatic Restart Time
Operation Mode
Typecode Setting
Trip Delay at Current Limit
Trip Delay at Torque Limit
Trip Delay at Inverter Fault
Production Settings
Service Code
Current Limit Ctrl.
Current Lim Ctrl, Proportional Gain
Current Lim Ctrl, Integration Time
Current Lim Ctrl, Filter Time
Stall Protection
Fieldweakening Function
Energy Optimising
VT Level
AEO Minimum Magnetisation
Minimum AEO Frequency
Motor Cosphi
Environment
RFI Filter
DC Link Compensation
14-52
14-53
14-55
14-56
14-57
14-59
14-7*
14-72
14-73
14-74
14-8*
14-80
14-88
14-89
14-9*
14-90
15-**
15-0*
15-00
15-01
15-02
15-03
15-04
15-05
15-06
15-07
15-1*
15-10
15-11
15-12
15-13
15-14
15-2*
15-20
15-21
15-22
15-3*
15-30
15-31
15-32
15-4*
15-40
15-41
15-42
15-43
15-44
15-45
15-46
15-47
15-48
15-49
15-50
15-51
15-53
15-54
15-59
15-6*
15-60
15-61
Fan Control
Fan Monitor
Output Filter
Capacitance Output Filter
Inductance Output Filter
Actual Number of Inverter Units
Compatibility
Legacy Alarm Word
Legacy Warning Word
Leg. Ext. Status Word
Options
Option Supplied by External 24VDC
Option Data Storage
Option Detection
Fault Settings
Fault Level
Drive Information
Operating Data
Operating hours
Running Hours
kWh Counter
Power Up's
Over Temp's
Over Volt's
Reset kWh Counter
Reset Running Hours Counter
Data Log Settings
Logging Source
Logging Interval
Trigger Event
Logging Mode
Samples Before Trigger
Historic Log
Historic Log: Event
Historic Log: Value
Historic Log: Time
Fault Log
Fault Log: Error Code
Fault Log: Value
Fault Log: Time
Drive Identification
FC Type
Power Section
Voltage
Software Version
Ordered Typecode String
Actual Typecode String
Frequency Converter Ordering No
Power Card Ordering No
LCP Id No
SW ID Control Card
SW ID Power Card
Frequency Converter Serial Number
Power Card Serial Number
Config File Name
CSIV Filename
Option Ident
Option Mounted
Option SW Version
9 9
15-62
15-63
15-70
15-71
15-72
15-73
15-74
15-75
15-76
15-77
15-8*
15-80
15-81
15-89
15-9*
15-92
15-93
15-98
15-99
16-**
16-0*
16-00
16-01
16-02
16-03
16-05
16-06
16-09
16-1*
16-10
16-11
16-12
16-13
16-14
16-15
16-16
16-17
16-18
16-19
16-20
16-21
16-22
16-23
16-24
16-25
16-3*
16-30
16-32
16-33
16-34
16-35
16-36
16-37
16-38
16-39
16-40
16-41
16-45
16-46
Option Ordering No
Option Serial No
Option in Slot A
Slot A Option SW Version
Option in Slot B
Slot B Option SW Version
Option in Slot C0/E0
Slot C0/E0 Option SW Version
Option in Slot C1/E1
Slot C1/E1 Option SW Version
Operating Data II
Fan Running Hours
Preset Fan Running Hours
Configuration Change Counter
Parameter Info
Defined Parameters
Modified Parameters
Drive Identification
Parameter Metadata
Data Readouts
General Status
Control Word
Reference [Unit]
Reference %
Status Word
Main Actual Value [%]
Absolute Position
Custom Readout
Motor Status
Power [kW]
Power [hp]
Motor Voltage
Frequency
Motor current
Frequency [%]
Torque [Nm]
Speed [RPM]
Motor Thermal
KTY sensor temperature
Motor Angle
Torque [%] High Res.
Torque [%]
Motor Shaft Power [kW]
Calibrated Stator Resistance
Torque [Nm] High
Drive Status
DC Link Voltage
Brake Energy /s
Brake Energy Average
Heatsink Temp.
Inverter Thermal
Inv. Nom. Current
Inv. Max. Current
SL Controller State
Control Card Temp.
Logging Buffer Full
LCP Bottom Statusline
Motor Phase U Current
Motor Phase V Current
16-47
16-48
16-49
16-5*
16-50
16-51
16-52
16-53
16-57
16-6*
16-60
16-61
16-62
16-63
16-64
16-65
16-66
16-67
16-68
16-69
16-70
16-71
16-72
16-73
16-74
16-75
16-76
16-77
16-78
16-79
16-8*
16-80
16-82
16-84
16-85
16-86
16-87
16-89
16-9*
16-90
16-91
16-92
16-93
16-94
17-**
17-1*
17-10
17-11
17-2*
17-20
17-21
17-24
17-25
17-26
17-34
17-5*
17-50
17-51
17-52
Motor Phase W Current
Speed Ref. After Ramp [RPM]
Current Fault Source
Ref. & Feedb.
External Reference
Pulse Reference
Feedback[Unit]
Digi Pot Reference
Feedback [RPM]
Inputs & Outputs
Digital Input
Terminal 53 Switch Setting
Analog Input 53
Terminal 54 Switch Setting
Analog Input 54
Analog Output 42 [mA]
Digital Output [bin]
Freq. Input #29 [Hz]
Freq. Input #33 [Hz]
Pulse Output #27 [Hz]
Pulse Output #29 [Hz]
Relay Output [bin]
Counter A
Counter B
Prec. Stop Counter
Analog In X30/11
Analog In X30/12
Analog Out X30/8 [mA]
Analog Out X45/1 [mA]
Analog Out X45/3 [mA]
Fieldbus & FC Port
Fieldbus CTW 1
Fieldbus REF 1
Comm. Option STW
FC Port CTW 1
FC Port REF 1
Bus Readout Alarm/Warning
Configurable Alarm/Warning Word
Diagnosis Readouts
Alarm Word
Alarm Word 2
Warning Word
Warning Word 2
Ext. Status Word
Feedback
Inc. Enc. Interface
Signal Type
Resolution (PPR)
Abs. Enc. Interface
Protocol Selection
Resolution (Positions/Rev)
SSI Data Length
Clock Rate
SSI Data Format
HIPERFACE Baudrate
Resolver Interface
Poles
Input Voltage
Input Frequency
Appendix
76
VLT® AutomationDrive FC 301/302
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Transformation Ratio
Encoder Sim. Resolution
Resolver Interface
Monitoring and App.
Feedback Direction
Feedback Signal Monitoring
Absolute Position
Absolute Position Display Unit
Absolute Position Display Scale
Absolute Position Numerator
Absolute Position Denominator
Absolute Position Offset
Data Readouts 2
Analog Readouts
Analog Input X48/2 [mA]
Temp. Input X48/4
Temp. Input X48/7
Temp. Input X48/10
PGIO Data Readouts
Analog Out X49/7
Analog Out X49/9
Analog Out X49/11
Active Alarms/Warnings
Active Alarm Numbers
Active Warning Numbers
Inputs & Outputs 2
Digital Input 2
PID Readouts
Process PID Error
Process PID Output
Process PID Clamped Output
Process PID Gain Scaled Output
Appl. Functions
Miscellaneous
External Interlock Delay
Special Features
Wobbler
Wobble Mode
Wobble Delta Frequency [Hz]
Wobble Delta Frequency [%]
Wobble Delta Freq. Scaling Resource
Wobble Jump Frequency [Hz]
Wobble Jump Frequency [%]
Wobble Jump Time
Wobble Sequence Time
Wobble Up/ Down Time
Wobble Random Function
Wobble Ratio
Wobble Random Ratio Max.
Wobble Random Ratio Min.
Wobble Delta Freq. Scaled
Adv. Start Adjust
High Starting Torque Time [s]
High Starting Torque Current [%]
Locked Rotor Protection
Locked Rotor Detection Time [s]
Locked Rotor Detection Speed Error
[%]
30-25 Light Load Delay [s]
17-53
17-56
17-59
17-6*
17-60
17-61
17-7*
17-70
17-71
17-72
17-73
17-74
18-**
18-3*
18-36
18-37
18-38
18-39
18-4*
18-43
18-44
18-45
18-5*
18-55
18-56
18-6*
18-60
18-9*
18-90
18-91
18-92
18-93
22-**
22-0*
22-00
30-**
30-0*
30-00
30-01
30-02
30-03
30-04
30-05
30-06
30-07
30-08
30-09
30-10
30-11
30-12
30-19
30-2*
30-20
30-21
30-22
30-23
30-24
30-26
30-27
30-8*
30-80
30-81
30-83
30-84
31-**
31-00
31-01
31-02
31-03
31-10
31-11
31-19
32-**
32-0*
32-00
32-01
32-02
32-03
32-04
32-05
32-06
32-07
32-08
32-09
32-10
32-11
32-12
32-13
32-14
32-15
32-3*
32-30
32-31
32-32
32-33
32-35
32-36
32-37
32-38
32-39
32-40
32-43
32-44
32-45
32-5*
32-50
32-51
32-52
32-6*
32-60
32-61
32-62
32-63
32-64
32-65
32-66
Light Load Current [%]
Light Load Speed [%]
Compatibility (I)
d-axis Inductance (Ld)
Brake Resistor (ohm)
Speed PID Proportional Gain
Process PID Proportional Gain
Bypass Option
Bypass Mode
Bypass Start Time Delay
Bypass Trip Time Delay
Test Mode Activation
Bypass Status Word
Bypass Running Hours
Remote Bypass Activation
MCO Basic Settings
Encoder 2
Incremental Signal Type
Incremental Resolution
Absolute Protocol
Absolute Resolution
Absolute Encoder Baudrate X55
Absolute Encoder Data Length
Absolute Encoder Clock Frequency
Absolute Encoder Clock Generation
Absolute Encoder Cable Length
Encoder Monitoring
Rotational Direction
User Unit Denominator
User Unit Numerator
Enc.2 Control
Enc.2 node ID
Enc.2 CAN guard
Encoder 1
Incremental Signal Type
Incremental Resolution
Absolute Protocol
Absolute Resolution
Absolute Encoder Data Length
Absolute Encoder Clock Frequency
Absolute Encoder Clock Generation
Absolute Encoder Cable Length
Encoder Monitoring
Encoder Termination
Enc.1 Control
Enc.1 node ID
Enc.1 CAN guard
Feedback Source
Source Slave
MCO 302 Last Will
Source Master
PID Controller
Proportional factor
Derivative factor
Integral factor
Limit Value for Integral Sum
PID Bandwidth
Velocity Feed-Forward
Acceleration Feed-Forward
MG33AQ02
32-72
32-73
32-74
32-8*
32-80
32-81
32-82
32-83
32-84
32-85
32-86
32-87
32-88
32-89
32-9*
32-90
33-**
33-0*
33-00
33-01
33-02
33-03
33-04
33-1*
33-10
33-11
33-12
33-13
33-14
33-15
33-16
33-17
33-18
33-19
33-20
33-21
33-22
33-23
33-24
33-25
33-26
33-27
33-28
33-29
33-30
33-31
33-32
33-33
33-34
33-4*
33-40
33-41
33-42
32-67
32-68
32-69
32-70
32-71
Max. Tolerated Position Error
Reverse Behavior for Slave
Sampling Time for PID Control
Scan Time for Profile Generator
Size of the Control Window
(Activation)
Size of the Control Window (Deactiv.)
Integral limit filter time
Position error filter time
Velocity & Accel.
Maximum Velocity (Encoder)
Shortest Ramp
Ramp Type
Velocity Resolution
Default Velocity
Default Acceleration
Acc. up for limited jerk
Acc. down for limited jerk
Dec. up for limited jerk
Dec. down for limited jerk
Development
Debug Source
MCO Adv. Settings
Home Motion
Force HOME
Zero Point Offset from Home Pos.
Ramp for Home Motion
Velocity of Home Motion
Behaviour during HomeMotion
Synchronization
Sync Factor Master
Sync Factor Slave
Position Offset for Synchronization
Accuracy Window for Position Sync.
Relative Slave Velocity Limit
Marker Number for Master
Marker Number for Slave
Master Marker Distance
Slave Marker Distance
Master Marker Type
Slave Marker Type
Master Marker Tolerance Window
Slave Marker Tolerance Window
Start Behaviour for Marker Sync
Marker Number for Fault
Marker Number for Ready
Velocity Filter
Offset Filter Time
Marker Filter Configuration
Filter Time for Marker Filter
Maximum Marker Correction
Synchronisation Type
Feed Forward Velocity Adaptation
Velocity Filter Window
Slave Marker filter time
Limit Handling
Behaviour atEnd Limit Switch
Negative Software End Limit
Positive Software End Limit
33-43
33-44
33-45
33-46
33-47
33-5*
33-50
33-51
33-52
33-53
33-54
33-55
33-56
33-57
33-58
33-59
33-60
33-61
33-62
33-63
33-64
33-65
33-66
33-67
33-68
33-69
33-70
33-8*
33-80
33-81
33-82
33-83
33-84
33-85
33-86
33-87
33-88
33-9*
33-90
33-91
33-94
33-95
34-**
34-0*
34-01
34-02
34-03
34-04
34-05
34-06
34-07
34-08
34-09
34-10
34-2*
34-21
34-22
34-23
34-24
Negative Software End Limit Active
Positive Software End Limit Active
Time in Target Window
Target Window LimitValue
Size of Target Window
I/O Configuration
Terminal X57/1 Digital Input
Terminal X57/2 Digital Input
Terminal X57/3 Digital Input
Terminal X57/4 Digital Input
Terminal X57/5 Digital Input
Terminal X57/6 Digital Input
Terminal X57/7 Digital Input
Terminal X57/8 Digital Input
Terminal X57/9 Digital Input
Terminal X57/10 Digital Input
Terminal X59/1 and X59/2 Mode
Terminal X59/1 Digital Input
Terminal X59/2 Digital Input
Terminal X59/1 Digital Output
Terminal X59/2 Digital Output
Terminal X59/3 Digital Output
Terminal X59/4 Digital Output
Terminal X59/5 Digital Output
Terminal X59/6 Digital Output
Terminal X59/7 Digital Output
Terminal X59/8 Digital Output
Global Parameters
Activated Program Number
Power-up State
Drive Status Monitoring
Behaviour afterError
Behaviour afterEsc.
MCO Supplied by External 24VDC
Terminal at alarm
Terminal state at alarm
Status word at alarm
MCO Port Settings
X62 MCO CAN node ID
X62 MCO CAN baud rate
X60 MCO RS485 serial termination
X60 MCO RS485 serial baud rate
MCO Data Readouts
PCD Write Par.
PCD 1 Write to MCO
PCD 2 Write to MCO
PCD 3 Write to MCO
PCD 4 Write to MCO
PCD 5 Write to MCO
PCD 6 Write to MCO
PCD 7 Write to MCO
PCD 8 Write to MCO
PCD 9 Write to MCO
PCD 10 Write to MCO
PCD Read Par.
PCD 1 Read from MCO
PCD 2 Read from MCO
PCD 3 Read from MCO
PCD 4 Read from MCO
34-25
34-26
34-27
34-28
34-29
34-30
34-4*
34-40
34-41
34-5*
34-50
34-51
34-52
34-53
34-54
34-55
34-56
34-57
34-58
34-59
34-60
34-61
34-62
34-64
34-65
34-7*
34-70
34-71
35-**
35-0*
35-00
35-01
35-02
35-03
35-04
35-05
35-06
35-1*
35-14
35-15
35-16
35-17
35-2*
35-24
35-25
35-26
35-27
35-3*
35-34
35-35
35-36
35-37
35-4*
35-42
35-43
35-44
35-45
35-46
PCD 5 Read from MCO
PCD 6 Read from MCO
PCD 7 Read from MCO
PCD 8 Read from MCO
PCD 9 Read from MCO
PCD 10 Read from MCO
Inputs & Outputs
Digital Inputs
Digital Outputs
Process Data
Actual Position
Commanded Position
Actual Master Position
Slave Index Position
Master Index Position
Curve Position
Track Error
Synchronizing Error
Actual Velocity
Actual Master Velocity
Synchronizing Status
Axis Status
Program Status
MCO 302 Status
MCO 302 Control
Diagnosis readouts
MCO Alarm Word 1
MCO Alarm Word 2
Sensor Input Option
Temp. Input Mode
Term. X48/4 Temperature Unit
Term. X48/4 Input Type
Term. X48/7 Temperature Unit
Term. X48/7 Input Type
Term. X48/10 Temperature Unit
Term. X48/10 Input Type
Temperature Sensor Alarm Function
Temp. Input X48/4
Term. X48/4 Filter Time Constant
Term. X48/4 Temp. Monitor
Term. X48/4 Low Temp. Limit
Term. X48/4 High Temp. Limit
Temp. Input X48/7
Term. X48/7 Filter Time Constant
Term. X48/7 Temp. Monitor
Term. X48/7 Low Temp. Limit
Term. X48/7 High Temp. Limit
Temp. Input X48/10
Term. X48/10 Filter Time Constant
Term. X48/10 Temp. Monitor
Term. X48/10 Low Temp. Limit
Term. X48/10 High Temp. Limit
Analog Input X48/2
Term. X48/2 Low Current
Term. X48/2 High Current
Term. X48/2 Low Ref./Feedb. Value
Term. X48/2 High Ref./Feedb. Value
Term. X48/2 Filter Time Constant
Appendix
Operating Instructions
Danfoss A/S © 07/2015 All rights reserved.
9 9
77
36-**
36-0*
36-03
36-04
36-05
36-4*
36-40
36-42
36-43
36-44
36-45
36-5*
36-50
36-52
36-53
36-54
36-55
36-6*
36-60
36-62
36-63
36-64
36-65
42-**
42-1*
42-10
42-11
42-12
42-13
42-14
42-15
42-17
42-18
42-19
42-2*
42-20
42-21
42-22
42-23
42-24
42-3*
42-30
42-31
42-33
42-35
42-36
42-4*
42-40
42-41
42-42
42-43
42-44
42-45
42-46
42-47
42-48
42-49
42-5*
42-50
Programmable I/O Option
I/O Mode
Terminal X49/7 Mode
Terminal X49/9 Mode
Terminal X49/11 Mode
Output X49/7
Terminal X49/7 Analogue Output
Terminal X49/7 Min. Scale
Terminal X49/7 Max. Scale
Terminal X49/7 Bus Control
Terminal X49/7 Timeout Preset
Output X49/9
Terminal X49/9 Analogue Output
Terminal X49/9 Min. Scale
Terminal X49/9 Max. Scale
Terminal X49/9 Bus Control
Terminal X49/9 Timeout Preset
Output X49/11
Terminal X49/11 Analogue Output
Terminal X49/11 Min. Scale
Terminal X49/11 Max. Scale
Terminal X49/11 Bus Control
Terminal X49/11 Timeout Preset
Safety Functions
Speed Monitoring
Measured Speed Source
Encoder Resolution
Encoder Direction
Gear Ratio
Feedback Type
Feedback Filter
Tolerance Error
Zero Speed Timer
Zero Speed Limit
Safe Input
Safe Function
Type
Discrepancy Time
Stable Signal Time
Restart Behaviour
General
External Failure Reaction
Reset Source
Parameter Set Name
S-CRC Value
Level 1 Password
SS1
Type
Ramp Profile
Delay Time
Delta T
Deceleration Rate
Delta V
Zero Speed
Ramp Time
S-ramp Ratio at Decel. Start
S-ramp Ratio at Decel. End
SLS
Cut Off Speed
42-51
42-52
42-53
42-54
42-6*
42-60
42-61
42-8*
42-80
42-81
42-82
42-83
42-85
42-86
42-87
42-88
42-89
42-9*
42-90
99-*
99-0*
99-00
99-01
99-02
99-03
99-04
99-05
99-06
99-07
99-08
99-09
99-10
99-1*
99-11
99-12
99-1*
99-13
99-14
99-15
99-16
99-17
99-18
99-19
99-2*
99-20
99-21
99-22
99-23
99-24
99-25
99-26
99-27
99-4*
99-40
99-41
99-5*
99-50
99-51
99-52
Speed Limit
Fail Safe Reaction
Start Ramp
Ramp Down Time
Safe Fieldbus
Telegram Selection
Destination Address
Status
Safe Option Status
Safe Option Status 2
Safe Control Word
Safe Status Word
Active Safe Func.
Safe Option Info
Time Until Manual Test
Supported Customization File Version
Customization File Version
Special
Restart Safe Option
Devel support
DSP Debug
DAC 1 selection
DAC 2 selection
DAC 3 selection
DAC 4 selection
DAC 1 scale
DAC 2 scale
DAC 3 scale
DAC 4 scale
Test param 1
Test param 2
DAC Option Slot
Hardware Control
RFI 2
Fan
Software Readouts
Idle time
Paramdb requests in queue
Secondary Timer at Inverter Fault
No of Current Sensors
tCon1 time
tCon2 time
Time Optimize Measure
Heatsink Readouts
HS Temp. (PC1)
HS Temp. (PC2)
HS Temp. (PC3)
HS Temp. (PC4)
HS Temp. (PC5)
HS Temp. (PC6)
HS Temp. (PC7)
HS Temp. (PC8)
Software Control
StartupWizardState
Performance Measurements
PC Debug
PC Debug Selection
PC Debug Argument
PC Debug 0
99-53 PC Debug 1
99-54 PC Debug 2
99-55 PC Debug Array
99-56 Fan 1 Feedback
99-57 Fan 2 Feedback
99-58 PC Auxiliary Temp
99-59 Power Card Temp.
99-8* RTDC
99-80 tCon1 Selection
99-81 tCon2 Selection
99-82 Trig Compare Selection
99-83 Trig Compare Operator
99-84 Trig Compare Operand
99-85 Trig Start
99-86 Pre-trigger
99-9* Internal Values
99-90 Options present
99-91 Motor Power Internal
99-92 Motor Voltage Internal
99-93 Motor Frequency Internal
600-** PROFIsafe
600-22 PROFIdrive/safe Tel. Selected
600-44 Fault Message Counter
600-47 Fault Number
600-52 Fault Situation Counter
601-** PROFIdrive 2
601-22 PROFIdrive Safety Channel Tel. No.
9 9
Appendix
78
VLT® AutomationDrive FC 301/302
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Index
Operating Instructions
Index
Convention............................................................................................. 73
Cooling..................................................................................................... 11
A
Cooling clearance................................................................................. 21
Abbreviation........................................................................................... 73
Current
limit....................................................................................................... 49
rating.................................................................................................... 41
DC current.................................................................................... 13, 38
Input current...................................................................................... 17
Output current........................................................................... 38, 41
AC input................................................................................................... 17
AC mains.................................................................................................. 17
Additional resources.............................................................................. 4
Alarm log................................................................................................. 23
Alarms....................................................................................................... 39
AMA............................................................................................. 37, 41, 45
AMA with T27 connected.................................................................. 31
AMA without T27 connected........................................................... 31
Ambient condition............................................................................... 61
Analog output................................................................................ 18, 63
Analog signal......................................................................................... 40
Analog speed reference..................................................................... 31
D
DC link....................................................................................................... 40
Default setting....................................................................................... 24
Digital output......................................................................................... 63
Dimension............................................................................................... 72
Discharge time......................................................................................... 8
Disconnect switch................................................................................ 22
Approval..................................................................................................... 7
E
Auto on................................................................................ 24, 30, 37, 39
Electrical installation........................................................................... 13
Automatic motor adaptation........................................................... 29
Electrical interference......................................................................... 13
Auto-reset................................................................................................ 22
EMC interference.................................................................................. 16
Auxiliary equipment............................................................................ 21
EMC-compliant installation.............................................................. 13
EN 50598-2.............................................................................................. 61
B
Back plate................................................................................................ 11
Brake
control.................................................................................................. 41
limit....................................................................................................... 43
resistor................................................................................................. 40
Braking..................................................................................................... 37
Encoder rotation................................................................................... 29
Energy efficiency............. 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 61
Environment........................................................................................... 61
Exploded view..................................................................................... 5, 6
External alarm reset............................................................................. 34
External command............................................................................... 39
External controller.................................................................................. 4
C
Cable
length and cross section............................................................... 61
routing................................................................................................. 21
specification....................................................................................... 61
Motor cable........................................................................................ 13
Certification............................................................................................... 7
Circuit breaker................................................................................ 21, 65
Clearance requirements..................................................................... 11
Closed loop............................................................................................. 19
Communication option...................................................................... 43
Conduct................................................................................................... 21
Control
card......................................................................................... 40, 63, 64
characteristic..................................................................................... 64
signal.................................................................................................... 37
terminal.......................................................................... 24, 26, 37, 39
wiring.............................................................................. 13, 16, 19, 21
word time-out................................................................................... 42
F
Fault log................................................................................................... 23
FC................................................................................................................ 20
Feedback............................................................................. 19, 21, 38, 44
Floating delta......................................................................................... 17
Flux............................................................................................................ 36
Front cover tightening torque......................................................... 72
Fuse.............................................................................................. 13, 43, 65
Fuses.......................................................................................................... 21
G
Ground connection.............................................................................. 21
Ground wire............................................................................................ 13
Grounded delta..................................................................................... 17
Grounding.......................................................................... 16, 17, 21, 22
Control card............................................................................................ 64
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
79
Index
VLT® AutomationDrive FC 301/302
Menu structure...................................................................................... 23
H
Modbus RTU........................................................................................... 20
Hand on............................................................................................. 24, 37
Input signal............................................................................................. 19
Motor
cable..................................................................................................... 16
current.................................................................................... 23, 29, 45
data........................................................................... 26, 29, 41, 45, 49
output.................................................................................................. 60
power..................................................................................... 13, 23, 45
protection............................................................................................. 4
rotation................................................................................................ 29
speed.................................................................................................... 25
status....................................................................................................... 4
thermal protection.......................................................................... 35
thermistor........................................................................................... 35
wiring............................................................................................ 16, 21
PM motor............................................................................................ 27
Thermistor.......................................................................................... 35
Input voltage.......................................................................................... 22
Mounting.......................................................................................... 11, 21
Inputs
Analog input........................................................................ 18, 40, 62
Digital input.................................................................. 19, 39, 41, 61
Input terminal..................................................................... 17, 19, 22
N
Heat sink.................................................................................................. 44
High voltage...................................................................................... 8, 22
I
IEC 61800-3............................................................................................. 17
Initialisation............................................................................................ 25
Input disconnect................................................................................... 17
Input power......................................................... 13, 16, 17, 21, 22, 39
Input power wiring.............................................................................. 21
Installation
Check list............................................................................................. 21
Installation................................................................................... 19, 20
environment...................................................................................... 10
Intended use............................................................................................. 4
Interference isolation.......................................................................... 21
Intermediate circuit............................................................................. 40
Items supplied....................................................................................... 10
Nameplate............................................................................................... 10
Navigation key.................................................................. 22, 23, 25, 37
O
Open loop............................................................................................... 19
Operation key........................................................................................ 22
Optional equipment.............................................................. 17, 19, 22
Output performance (U, V, W)......................................................... 60
Output power wiring.......................................................................... 21
J
Overcurrent protection...................................................................... 13
Jumper...................................................................................................... 19
Overheating............................................................................................ 41
Overtemperature.................................................................................. 41
L
Overvoltage..................................................................................... 38, 49
Leakage current................................................................................ 9, 13
Lifting........................................................................................................ 11
P
Load sharing............................................................................................. 8
Parameter menu structure................................................................ 74
Local control............................................................................. 22, 24, 37
PELV........................................................................................................... 35
Local control panel............................................................................... 22
Performance........................................................................................... 64
Phase loss................................................................................................ 40
M
Potential equalisation......................................................................... 13
Main menu.............................................................................................. 23
Power connection................................................................................ 13
Mains
supply.............................................................................. 55, 56, 57, 60
voltage.......................................................................................... 23, 38
Power factor........................................................................................... 21
Maintenance
Maintenance...................................................................................... 37
Manual initialisation............................................................................ 25
MCT 10............................................................................................... 18, 22
Mechanical brake control........................................................... 20, 36
Mechanical installation...................................................................... 10
Menu key.......................................................................................... 22, 23
80
Power rating........................................................................................... 72
Programming.................................................................... 19, 22, 23, 24
Pulse start/stop..................................................................................... 33
Pulse/encoder input............................................................................ 63
Q
Qualified personnel................................................................................ 8
Quick menu............................................................................................ 23
Danfoss A/S © 07/2015 All rights reserved.
MG33AQ02
Index
Operating Instructions
R
T
Ramp-down time.................................................................................. 49
Reference
Reference................................................................ 23, 31, 37, 38, 39
Remote reference............................................................................. 38
Terminals
Input..................................................................................................... 40
Output terminal................................................................................ 22
Terminal 53......................................................................................... 19
Terminal 54.................................................................................. 19, 47
Tightening terminal........................................................................ 71
Relay output........................................................................................... 64
Thermal protection................................................................................ 7
Remote command.................................................................................. 4
Thermistor............................................................................................... 17
Reset....................................................................... 22, 24, 25, 39, 41, 46
Tightening cover................................................................................... 16
RFI filter.................................................................................................... 17
Torque....................................................................................................... 41
RS485.......................................................................................... 20, 34, 64
Torque characteristic........................................................................... 60
Run command....................................................................................... 30
Torque limit............................................................................................. 49
Run permissive...................................................................................... 38
Trip
Trip.................................................................................................. 35, 39
lock........................................................................................................ 39
Ramp-up time........................................................................................ 49
S
Safe torque off....................................................................................... 19
Safety........................................................................................................... 9
Screened cable............................................................................... 16, 21
Serial communication...................................... 18, 24, 37, 38, 39, 64
Service...................................................................................................... 37
Setpoint.................................................................................................... 39
Set-up....................................................................................................... 30
Shock......................................................................................................... 10
Short circuit............................................................................................ 42
SLC............................................................................................................. 35
Sleep mode............................................................................................. 39
Troubleshooting................................................................................... 49
U
Unintended motor rotation................................................................ 9
Unintended start.............................................................................. 8, 37
USB serial communication................................................................ 64
V
Vibration.................................................................................................. 10
Voltage imbalance............................................................................... 40
Voltage level........................................................................................... 61
SmartStart............................................................................................... 25
W
Specifications......................................................................................... 20
Warnings.................................................................................................. 39
Speed reference............................................................... 19, 30, 31, 37
Weight...................................................................................................... 72
Start/stop command........................................................................... 33
Windmilling............................................................................................... 9
Start-up.................................................................................................... 25
Wire size............................................................................................ 13, 16
Status display......................................................................................... 37
Wiring
Motor wiring...................................................................................... 16
Thermistor control wiring............................................................. 17
schematic............................................................................................ 14
Status mode........................................................................................... 37
STO............................................................................................................. 19
Storage..................................................................................................... 10
Supply voltage.................................................................. 17, 18, 22, 43
Switch....................................................................................................... 19
Switching frequency........................................................................... 39
Symbol...................................................................................................... 73
System feedback..................................................................................... 4
MG33AQ02
Danfoss A/S © 07/2015 All rights reserved.
81
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to
products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property
of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
Danfoss A/S
Ulsnaes 1
DK-6300 Graasten
vlt-drives.danfoss.com
130R0300
MG33AQ02
*MG33AQ02*
07/2015
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