Installation and
Operating Instructions
JUDO PURE@TAP AC
Under-sink Water filter
Language: English
Attention:
Carefully read through the installation and operating instructions
and safety information before
installing and putting the unit into
service.
These must always be issued to
the owner/user.
Fig.: AC
Inquiries, orders, customer support
Dear Customer,
JUDO Wasseraufbereitung GmbH
We would like to thank you for your confidence in us, which you have shown by
purchasing this device. The product you
have purchased is an under-sink water
filter developed using state of the art
technology.
P.O. Box 380
D-71351 Winnenden
internet: http://www.judo.eu
e-mail: info@judo.eu
This under-sink water filter is suitable for
use in cold drinking water up to a maximum ambient temperature of 30°C (86°F).
Address
JUDO Wasseraufbereitung GmbH
The under-sink water filter operates on
the basis of a 2-stage function principle
with silver protection.
Hohreuschstraße 39-41
D-71364 Winnenden
1st stage activated carbon:
Coarse particles, chlorine, organic
compounds are removed from the
water.
2nd stage silver protection:
The LEGIOLAX silver coated spiral in
the connection hose to the spigot additionally reduces the risk of recontamination with germs in stagnation
phases.
Each unit is thoroughly checked before
delivery. Should difficulties nevertheless
occur, please contact the responsible
customer service. See back page.
Trademarks:
Trademarks used in this document are protected
and registered trademarks of the respective holder.
© JUDO Wasseraufbereitung GmbH
D-71364 Winnenden
All rights reserved.
Reprints – even of extracts – is only permitted
with special approval.
2
JUDO PURE@TAP
About this Instruction Manual
1.
Table of Contents
1. About this Instruction Manual.......... 3
About this Instruction
Manual
1.1 Used Symbols ................................ 4
1.2 Safety Indications and Dangers due
to Non-compliance ......................... 4
1.3 Units used ...................................... 4
2. Intended Use ...................................... 5
2.1 Water Pressure .............................. 5
2.2 Tip-off on special dangers.............. 6
3. Product Indication ............................. 7
3.1 Intended purpose ........................... 7
4. Installation ......................................... 7
4.1 General .......................................... 7
5. Service.............................................. 12
5.1 Commissioning............................. 12
5.2 Functional Description.................. 12
5.3 Modifications / Changes /
Spare parts................................... 12
5.4 Stoppages .................................... 13
5.5 Replacing the cartridge ................ 13
6. Faults ................................................ 15
7. Maintenance..................................... 16
7.1 Cleaning ....................................... 16
8. Warranty and Services.................... 16
9. Data sheet ........................................ 17
9.1 Type ............................................. 17
9.2 Technical Data ............................ 17
9.3 Installed Dimensions .................... 17
10. Spare Parts ACMF ........................... 18
11. Customer Service ............................ 20
ATTENTION
(see chapter “Safety Indications and Dangers due to Non-compliance”)
The instruction manual must be permanently available at the place of action of the under-sink water filter.
This instruction manual shall make it easier
to become acquainted with the under-sink
water filter and to make use of its intended
application possibilities.
The instruction manual contains important
information to use the under-sink water filter
in a safe, appropriate and economical way.
It contains fundamental information, which
must be observed during installation, operation and maintenance. The observance of
these tips helps to avoid dangers, reduce repair costs and increase the reliability and
service life of the under-sink water filter.
The instruction manual must be read and
used by each person entrusted with carrying
out the work on the under-sink water filter,
for example:
–
Installation
–
Operation
–
Maintenance (servicing, inspection, repair)
Installation and maintenance may only be
carried out by personnel authorized by the
manufacturer, who are capable of fulfilling
the instructions given in the installation and
operating instructions and the country-specific regulations.
Apart from the instruction manual and the legally binding accident prevention provisions
applicable in the country and place of use,
the recognized specific technical regulations
for safe and proper work must also be observed.
JUDO PURE@TAP
3
About this Instruction Manual
Therefore, this instruction manual must always be read by the fitter and the responsible skilled personnel/user before the installation, putting into service and maintenance.
Not only the general safety notes given in
the chapter “Intended Use” are to be observed, but also the special safety notes
inserted under the other main items.
1.1
Used Symbols
The safety notes contained in this instruction
manual are labelled with the following symbols:
ATTENTION
Notes on existing
dangers
Warning, electrical voltage.
Tips for use and other informations.
Notes directly attached to the under-sink
water filter, e.g.
–
Flow direction (see Fig.1)
–
Type plate
–
Cleaning advice
1.2
Safety Indications and Dangers due to Non-compliance
In detail, the non-compliance with the general danger symbols can result, for example,
in the following risks:
–
Failure of important functions of the
under-sink water filter.
–
Danger to persons due to electrical and
mechanical effects.
–
Danger to persons and the environment
due to leaks.
Refrain from any safety-critical method of
practice.
Non-compliance with this instruction manual
and the safety information can not only result in dangers for persons but can also
harm the environment and the under-sink
water filter.
1.3
Units used
In derogation of the International System of
Units (SI = System International), the following units are used:
Units
Conversion
°F
bar
°F
1 bar
must obligatorily be observed and kept in a
fully legible condition.
Fig. 1:
4
Built-in rotary flange
JUDO PURE@TAP
= 9/5°C + 32
= 105 Pa
= 100 kPa
= 0.1 N/mm²
= 14.5 psi
Intended Use
2.
Intended Use
2.1
The installation and operation of the undersink water filter is subject to the always existing national regulations as they may be.
In addition to the operating instructions and
the obliging regulations concerning accident
prevention that is valid in the user country
and the location of use, the approved specialist technical regulations concerning safe
and skilled work, should also be observed.
It is absolutely essential that the manufacturer / supplier will be consulted before using
water of a different quality, respectively water that contains additives.
This under-sink water filter is suitable for use
in cold drinking water up to a maximum ambient temperature of 30°C (86°F).
The under-sink water filter has been developed and manufactured using state of the
art technology and the approved safety regulations in Germany.
The under-sink water filter may only be used
as described in the operating instructions.
Any other application or application beyond
that, is to be considered as not intended. Additional dangers exist in the case of not intended utilization and of non-compliance
with the danger symboles and safety instructions. The manufacurer / supplier cannot be kept liable for any damages issuing
from this. Solely the user bears the full risk.
Water Pressure
The water pressure has to be between 1 bar
(14.5 psi) and 5 bar (72.5 psi).
The water pressure must not fall below 1 bar
(14.5 psi) as otherwise the operation can be
impaired! If the filter is not maintained regularly an elevated pressure loss can come
about and this can impair the filter function.
ATTENTION
(see chapter “Safety Indications and Dangers due to Non-compliance”)
At a water pressure higher than 5 bar
(72.5 psi), a pressure reducer has to be fitted before the under-sink water filter (see
Fig.2).
In modern sanitary installations (in particular
where single lever mixers are used), despite
normal system pressure conditions, peak
pressures of up to over 30 bars (435 psi) frequently occur. This can cause damages.
The optimum operating pressure for the under-sink water filter is between 2 bars (29
psi) and 4 bars (58 psi). In this case the under-sink water filter works most economically.
The intended use also includes the observance of the operating instructions.
Before an use of the under-sink water filter
beyond the application limits stated in the
operating instructions the manufacturer /
supplier has to be obligatorily talked with.
The under-sink water filters may only be
used in a technical condition, free from defects, in accordance with the instruction,
safety-conscious and danger-conscious
with respect to the operating instructions!
Any functional defects are to be removed
immediately!
JUDO PURE@TAP
5
Product Indication
1
3.
Product Indication
3.1
Intended purpose
This under-sink water filter is suitable for the
use in cold drinking water up to a water temperature of maximum 30°C (86°F).
ATTENTION
1 = Pressure reducer
Fig. 2: Pressure reducer before the under-sink
water filter.
2.2
(see chapter “Safety Indications and Dangers due to Non-compliance”)
Concerning use restrictions, see chapter
“Intended Use” , please.
Tip-off on special dangers
2.2.1 Electrical equipment /
installations
There must not be any electrical
cables and devices underneath or
in the immediate vicinity of the under-sink water filter!
Electrical devices / equipment that are not
splash-water proof and are situated in the direct vicinity of the under-sink water filter may
be damaged by water escaping from the under-sink water filter caused as a result of the
device being operated improperly. In addition short circuits may come about if these
electrical devices / equipment are / is connected to the electrical power supply. At this
there is the danger of electric shock for persons. Therefore all the electrical devices /
equipment situated in the direct vicinity
should be splash-water proof, respectively
comply with the statutory requirements for
wet areas (NEMA type 12 / IP44).
6
JUDO PURE@TAP
Installation
4.
Installation
4.1
General
ATTENTION
ATTENTION
(see chapter “Safety Indications and Dangers due to Non-compliance”)
The installation may only be effected by
qualified personal.
The chapter “Intended Use” has to be observed imperatively!
For an easy operating and maintenance the
indicated distances have to be kept categorically (see chapter “Installed Dimensions”).
Appropriate Mounting Place:
Concerning its mounting place the under-sink water filter is intended to be installed directly under the sink (see chapter “Modifications / Changes / Spare
parts”).
The water supply has to be closed before
the installation and may only be reopened
after the mounting having been completely
finished. In case of non-observance water
damages can arise.
If the water filter hasn’t been put into service
for longer time, the standing water should be
removed. Open the spigot and let the water
run during approximately five minutes.
When installing, all the parts have to be
mounted. Due to non-observance, its function can be compromised.
When installing and replacing the cartridge pay attention to scrupulous cleanliness.
Through dirt on your hands, during the installation and during the replacement of
parts, bacterial impurities of the drinking water installation can be caused.
Fig. 3: Under-sink Water filter under-sink installation
JUDO PURE@TAP
7
Installation
4.1.1 Requirements: Mounting Place
4.1.2 Wall-Mounting Installation
The room where the unit is installed must
be dry and frost free!
For the fixation of the spigot and the hoses
sufficient space has to be available.
Unauthorised persons must not have access to the under-sink water filter!
Mount both wall brackets below the sink with
the aid of the cross-head screws by twos.
ATTENTION
(see chapter “Safety Indications and Dangers due to Non-compliance”)
The wall-mounting has to be installed in a
way that the under-sink water filter is freely
approachable in order to effectuate the cartridge replacement.
The ambient temperature must not exceed
30°C (86°F)!
4.1.3 Installation of the spigot
Do not connect to the hot water system!
For the fixation of the spigot and the hoses
sufficient space has to be available.
The under-sink water filter should not be exposed to direct sunlight, to avoid deformations in the plastic parts.
The under-sink water filter can be installed
into all drinking water conduits, usual in
trade.
Before starting the mounting the water supply line has to be shut off at the corresponding water conduit. The under-sink water filter
is to be installed into the cold water line before the water tap.
Pay attention to the flow direction (see
Fig.4)!
Fig. 4:
8
Concerning the installation of the spigot a
round opening of a diameter of 13 mm (0.52
inch) is required. The opening should be in
the sink or in the work disk, close to the sink.
ATTENTION
When drilling an opening into porcelain or
stainless steel the necessary operations
have to be observed.
Installation:
–
Drilling of the opening.
–
Run the spigot (1.1) with the seal ring
(1.2) downwards through the opening of
the sink or the work disk.
–
The mounting disc (1.3) with the external
buckling pointing upwards and the spacer sleeve (1.4) with the hexagon nut
(1.5) have to be screwed together from
the bottom.
–
Tighten carefully.
–
Connect Hose adaptor water tap 1/8"
thread/hose (1.6) to the spigot (1.1).
–
Tighten carefully.
Flow direction
JUDO PURE@TAP
Installation
4.1.4 Mounting of the Fresh Water
Supply Line
All the lines connected with this device
may only be mounted on cold water lines.
–
Connect the water supply to the edge
valve.
–
Mount the T-piece (13) tightly on the
edge valve.
–
In the branching of the T-piece adaptor,
closely install the spherical faucet (12)
with the hose adaptor (3).
1.1
1.2
1.3
1.4
1.5
1.6
Fig. 5:
Spigot with connection kit (1)
1.1 Spigot
1.2 Seal ring
1.3 Assembly disc
1.4 Spacer sleeve
1.5 Hexagonal nut
1.6 Hose adaptor water tap 1/8" thread/
hose
JUDO PURE@TAP
9
Installation
4.1.5 Installation of the Under-sink
Water filter
Pay attention to the flow direction (see
Fig.4)!
Connect the under-sink water filter with the
hoses, the spherical faucet located on the
edge valve and the spigot via the hose
adaptor. The hoses have accordingly to be
cut short.
Insert the enclosed LEGIOLAX silver-coated spiral into the hose to the spigot. The silver-coated spiral can be pulled apart to the
length of the connection hose. The silver
coating reduces the risk of re-contamination
by germs during the stagnation phases.
Open carefully the cold water line and the
spigot so that the air can escape from the
system.
It has to be flushed till the clear water will run
off.
Re-close the spigot (1).
Particles of Activated Carbon may become dislodged from the cartridge during
installation. This has no bearing on the
filter function and only underlines the efficiency of the cartridge type used.
Should these particles prove to be an optical disturbance, please simply rinse the
cartridge for a few minutes before installing the micro filtration cartridge.
Move the indicator button on the cover to
the next filter change point-in-time (filter
change every 4 - 6 months at the latest).
The under-sink water filter is ready for service.
10
JUDO PURE@TAP
Installation
Spigot
Hose with LEGIOLAX silver spiral
T-piece with Spherical faucet
Hose adaptor
Edge valve
Reducer
Hose
Under-sink Water filter
Wall-Mounting
Reducer
Fig. 6:
Installation
JUDO PURE@TAP
11
Service
5.
Service
and cooking water.
ATTENTION
(see chapter “Safety Indications and Dangers due to Non-compliance”)
Always observe the chapter “Intended Use”!
5.1
Commissioning
Before starting up (initial putting into service
or start-up after maintenance work), fill the
under-sink water filter with water and vent!
To do this, after its installation the water filter
is filled with water by the opening of the spigot. It must be flushed till the running water is
clear (see Fig.8).
Re-close the spigot.
Check for leaks after completing the start-up
and a few hours later.
Activated carbon filter cartridge
Fig. 7:
5.2
Functional Description
5.3
The under-sink water filter:
–
Improves the water taste.
–
Removes
insecticides,
phenols, chlorine, ...
–
Easy to install, child's play to use.
herbicides,
Water filtration in the kitchen to generate
treated drinking water.
Ideally suited for the preparation of drinks
12
Functional Description
Modifications / Changes /
Spare parts
ATTENTION
(see chapter “Safety Indications and Dangers due to Non-compliance”)
Only original spare parts are to be used!
Independent modifications and changes are
prohibited for safety reasons! Those can impair the function of the under-sink water filter, they can lead to leaks and in extreme
cases can make the under-sink water filter
burst.
JUDO PURE@TAP
Service
5.4
Stoppages
7
Remove the used replacement cartridge.
ATTENTION
8
Clean the seat of the cartridge in the
housing using the disinfectant cloth provided. Important: Do not touch any plastic
parts, especially not the filter hood!
9
Insert the new replacement cartridge in
the built-in rotary flange and press in up
to the limit stop.
(see chapter “Safety Indications and Dangers due to Non-compliance”)
If an under-sink water filter is unscrewed,
the chapter “Intended Use” has to be obligatorily observed!
5.5
10 Insert the filter hood into the bayonet
opening of the built-in rotary flange, turn
to the right up to the limit stop.
Replacing the cartridge
1
Close the shut-off fittings before the under-sink water filter. Relieve the pressure via the spigot.
2
Remove the under-sink water filter: Press
back the clamping ring of the hose adapter, remove the hoses from the hose
adapter and then remove the water filter
from the wall-mounting.
3
Remove the flange cover upward (see
Fig.11).
4
Use an allen wrench to undo all four
cheese head screws.
5
Turn the filter hood to the left up to the
limit stop and pull off downward.
6
Remove and replace the used profiled
flange gasket. The section of the profiled
flange gasket must point towards the
built-in rotary flange. Failure to observe
this can lead to leaks and water escaping.
This can in turn cause water damage to
the house and its installations (see Fig.8).
11 Use a hexagon socket wrench to tighten
all four cheese head screws.
Select the tightening torque (approx
4 Nm) so that the seal closes and
the water filter is not damaged or
stressed/distorted!
12 Replace the flange cover.
13 Install the under-sink water filter: Insert in
the wall-mounting and connect the hoses
with the hose adapter.
14 Re-open the shut-off fittings before and
behind the under-sink water filter.
ATTENTION
Particles of Activated Carbon may become dislodged from the cartridge during
installation. This has no bearing on the
filter function and only underlines the efficiency of the cartridge type used.
Should these particles prove to be an
optical disturbance, please simply rinse
the cartridge for a few minutes before installing the micro filtration cartridge. Always keep the filter elements in the following order in flow direction:
1. Activated carbon filter cartridge and
2. LEGIOLAX silver spiral!
Profiled flange gasket
Fig. 8:
Built-in rotary flange
JUDO PURE@TAP
13
Service
Filter-change Indicater
Flange cover
Allen wrench SW 5
Built-in rotary flange
Replacement cartridge
Activated carbon
Used cartridge
Activated carbon
Cheese-head screw
Filter hood complete
Fig. 9:
14
Replacing the cartridge
JUDO PURE@TAP
Faults
6.
Faults
Help with faults:
Fault
Cause
Remedy
Water smells
unpleasantly
or has become discoloured!
The under-sink
water filter has
not been used
over a longer period.
For hygienic reasons you must let the water run for
approximately 10 minutes. If then condition does not
then improve the cartridge must be replaced.
Water flow
rate falls!
The cartridge is
clogged.
Replace the cartridge.
Premature cartridge replacement is necessary if the
water contains a large proportion of particles or in
case of large water consumption (see chapter “Replacing the cartridge”).
Leaks in the
under-sink
water filter!
Under-sink Water filter has been
exposed to higher
temperatures or
solvents.
Inform the fitter or nearest customer service centre.
JUDO PURE@TAP
15
Maintenance
7.
Maintenance
8.
ATTENTION
(see chapter “Safety Indications and Dangers due to Non-compliance”)
Always observe the chapter “Intended Use”!
7.1
Cleaning
ATTENTION
(see chapter “Safety Indications and Dangers due to Non-compliance”)
Only use clear, clean drinking water to
clean the housing.
Domestic all-purpose cleaners and glass
cleaners can contain up to 25% solvents or
alcohol (spiritus).
These kinds of cleaners must therefore
not be used.
Warranty and Services
According to DIN 1988 Part 8, in order to obtain your legal warranty claim it is necessary
for "… the filter insert to be replaced according to the manufacturer's maintenance instructions …" (i.e. every 6 months) and
"…depending on the operating conditions;
however, for hygienic reasons at shorter intervals than 6 months…". Regular servicing
is indispensable in order to continue to
achieve a successful treatment for many
years after the unit is put into service. In the
building services sector this is covered by
DIN 1988, Part 8..
Wherever possible, the regular servicing
work and supply with consumables and
wearing materials, etc. should be carried out
by the specialist trade or the factory’s customer service department..
In order to obtain your legal warranty claim,
a visual inspection is necessary every three
months, depending on water consumption.
Clean fittings are prerequisite for hygienically perfect drinking water.
Regularily clean the spigot with disinfectant!
16
JUDO PURE@TAP
Data sheet
9.
9.1
Data sheet
Water pressure min.
1 bar (14.5 psi)
Water pressure max.
5 bar (72.5 psi)
Replacement interval 4-6 month
of the filter cartridge
Type
JUDO PURE@TAP under-sink water filter
Abbreviated name: AC
Flow rate
(at 2 bar / 29 psi)
500 liter / hour
(2.25 US gpm)
(1.83 GB gpm)
Order No.: 8115011
Total capacity per filter cartridge
9.2
Technical Data
Water temperature
5 - 30°C
(41 - 86°F) S
pH-area:
9.3
5.5 - 9.5
Effective filter value
2000 liter1)
(525 US gal /
440 GB gal)
10 micron
(0,010 mm)
1. depend on waterquality
Installed Dimensions
Model
AC
A
B
C
D
90 mm
(3.54 inch)
145 mm
(5.7 inch)
72 mm
(2.83 inch)
81 mm
(3.19 inch)
Fig. 10: Installed Dimensions
JUDO PURE@TAP
17
Spare Parts AC
10. Spare Parts AC
18
JUDO PURE@TAP
Spare Parts AC
Spare Parts List AC ¾"
Designation
Item (Recommended average replacement interval
for wearing parts)
1
Spigot with connection kit
Piece(s)
Order No.
AU1)/
Piece
1
1980273
78
1
1130378
11
1.1 Spigot
1.2 Seal ring
1.3 Assembly disc
1.4 Spacer sleeve
1.5 Hexagonal nut
1.6 Hose adaptor water tap 1/8" thread/hose
2
Flange cover
AC
2
2110022
22
3
Hose adaptor
¼" thread/hose
2
1130377
11
4
Reducer
¾" AG - ¼" IG
2
1980268
4
Replacement cartridge Activated carbon 2)
1
8115016
Price in accordance
with current
price list
8
Cheese-head screw
8
1650209
2
9
Profiled flange seal 3)
2
2460016
7
10 Filter hood
2
1120560
49
11 Flange
2
1420013
20
12 Spherical faucet
1
1610579
24
13 T-piece
1
1450265
13
14 Hose 4)
2
2110029
5
15 Wall-Mounting
2
2270050
32
16 LEGIOLAX silver coated spiral 4)
1
8230001
Price in accordance
with current
price list
1
1130376
15
2
1120424
2
5
6
7
M6x30
17 Hose adaptor
3
18 Allen wrench
SW 5
/8" thread/hose
19 Indicator Button
1)
2)
3)
4)
AU = Accounting unit
Replacement interval = 4 - 6 month
Replacement interval = 2 years
Replacement interval = 4 years
JUDO PURE@TAP
19
Customer Service
11. Customer Service
JUDO Wasseraufbereitung GmbH
Postfach 380 • D-71351 Winnenden
Tel. +49 (0) 7195/ 692- 0 • Fax: +49 (0) 7195/ 692- 110
e-mail: info@judo.eu • www.judo.eu
JUDO Wasseraufbereitung GmbH • Niederlassung Österreich
Zur Schleuse 5 • A-2000 Stockerau
Tel. +43 (0)22 66 / 6 40 78 • Fax +43 (0)22 66 / 6 40 79
e-mail: info@judo-online.at • www.judo.eu
JUDO Waterbehandeling GmbH • Filiaal / Filiale BeNeLux
Laerbeeklaan 72 A1 • 72 A1, Avenue du Laerbeek • B-1090 Brussel/Bruxelles
Tel./Tél. +32 (0)24 60 12 88 • Fax +32 (0)24 61 18 85
e-mail: info.benelux@judo.eu • www.judo.eu
JUDO France S.à.r.L
76 Rue de la Plaine des Bouchers (Technosud) • F-67100 Strasbourg
Tel. +33 (0)3 88 65 93 94 • Fax +33 (0)3 88 65 98 49
e-mail: info@judo.fr • www.judo.fr
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All illustrations, dimensions and information for the different models are those valid on the date of printing. All rights are reserved for modifications as a result of technical progress or further developments.
Claims with regard to models or products are excluded.
1701798 • 2009/06
20
JUDO PURE@TAP