MASTER OF TEMPERATURE CONTROL
RegloplasTemperature
Temperiertechnik
Control
Technology
bringt Qualität
und Rentabilität auf
in short,
a decisive
den increase
Punkt!
in quality
and profitability!
Regloplas has specialized
in building
temperature
control units
for more than 45 years.
This specialization brings
significant advantages for
the customer: the availability of extensive knowledge in
consultation, development
and application of units.
Regloplas Swiss quality
products are in successful
use in over 50 countries.
Close cooperation between our clients,
representatives and specialists result in
successful designs truly suited to the
applications.
Inhalt
Seite
90smart/90S
90M/90XL
150smart/150S
150
4
Temperature control units
for water up to 90 °C or
thermal oil up to 150 °C.
8
Pressurised-water temperature P140smart/P140S
control units up to 160 °C
P140M
P141XL
P160M(D)
P161XL
12
Temperature control units for
for thermal oil up to 350 °C
300S
300L(D)
350L
16
Control
RT50
RT60
RT32
18
Water cooling units
RC2E7 – RC2E60/Z
RCWE7 – RCWE55
20
Service
REG/REM93
RK93
SR80
23
Notes on technical data
Notes
24
Accessories
Accessories
31
Regloplas service
Service
Subject to change without notice
3
Temperature control units
for water up to 90 °C or
thermal oil up to 150 °C
Temperature control of injection moulds, extruders,
rollers, vessels and other applications.
Additional advantages:
Minimal reject rates beginning at production
start-up. Better cavity-filling performance. Closer
tolerances. Minimizes warping and shrinkage. Better
surface finish. Continuous high-quality production.
In the manufacture of injection
moulded parts, correct mould
temperatures can reduce reject rates
by 24 % and improve productivity by
up to 20 % (Research
report by the Aachen Technical
University/Germany).
4
Standard equipment
90smart
90S
90M
90XL
150smart
150S
150
Electrical section
• RT32 controller, RT50 or RT60 control system
➔ Optimal fit for practically every application.
• Electric control in accordance with IEC
standards. Tropic-proof up to 90% humidity.
Completely separated from the pumping
section and protected against direct contact
➔ Safe operation.
Mechanical section
• Tank made of stainless steel
➔ Long service life.
• High-performance centrifugal pump and
motor for circulation of the thermal oil even
at low temperatures ➔ Safe operation.
• Low thermal load of the fluid, short circulating time ➔ Long service life of the heat
transfer oil, good control performance.
• Heater elements for high corrosion resistance ➔ Long service life.
• Filter in cooling water inlet.
Safety
• Safety thermostat ➔ Protection against
overheating.
• Automatic fluid level control
➔ Protection against running dry.
Small-unit assembly: From standard units to special designs,
Regloplas offers customised solutions.
• Acoustic common alarm (150 optional).
Unit-specific equipment
Equipment
90smart
90S
90M
90XL
150smart
150S
150
Control system RT50 (options see page 17)
–
°
°
°
–
°
°
Control system RT60 (options see page 17)
•
–
–
–
•
–
–
Controller RT32 (options see page 17)
–
°/–
–
Solid-state Relay (SSR) instead of heating contactor
•
°/–
°
°
•
•
–
°
°
°
°
°
°
°
°
Electronic flow measurement
°
Manual shut-off valve in the inlet and outlet
–
°
°
°
°
Adjustable bypass for regulation of the flow rate
in the consumer
–
–
–
•
–
–
–
Leak-free pump
•
•
°
•
•
•
Water circuit of non-rusting materials
•
•
•
°
°
•
•
•
•
°
°
°
Automatic water refill
•
•
•
•
•/–
–
–
Unit in IP54 protection degree
–
–
•
•
–
–
–
Direct cooling
–
–
•
•
–
–
–
• Standard equipment
° Option
– Not available
•/ – ; °/ – Unit specific
Further options available upon request
5
Technical Data
Outlet temperature
max.
90smart
90S
90M
90XL
°C
90
90
90
90
l
l
Water
6.5
3.2
Water
6.0
3.4
Water
2.8; 3.81
1.0
Water
36.5
5.5
10; 20
20; 40; 60
Heat transfer fluid
Filling quantity
Expansion volume
Heating capacity at 400 V
kW
9
6; 9
Cooling capacity
kW
°C
24 76
90 90
1 2
1
38 58
80 80
1 2
1
at outlet temperature
Cooler (K)
Diagram (Fig.)
Pump capacity
Flow rate
Pressure
Power consumption
Diagram (Fig.)
max.
max.
l/min
bar
kW
Control
Measuring mode (Standard)
Operating voltage (Standard)
Dimensions W/H/D
approx.
Colour
Grey
Ambient temperature
max.
kg
1502
1503
Oil
12.0
4
Oil
17.6
6
90
Oil Water
12.0
4
6
28
140
1
3
31
90
1
1
6
12
28
140
1
3
58 70
140 60
1 2
3
4
4
RT32 RT50
Pt100
RT32 RT50
Pt100
RT32 RT50
Pt100
RT60
Pt100
RT32 RT50
Pt100
RT32 RT50
Pt100
400/50, 3 PE
400/50, 3 PE
400/50, 3 PE 400/50, 3 PE
400/50, 3 PE
400/50, 3 PE
G1⁄2”
G 1⁄2”
G 3⁄4”
G 3⁄4”
G 1⁄2”
G 1⁄2”
M26 x 1,5
G 1⁄2”
RT60
Pt100
4
32
4
G11⁄2” IG
G 3⁄4”
G1⁄2”
G 3⁄8”
TS22
70
5.4
1.1
324/761/896 436/1357/1349 228/612/698 200/653/697
44
60
229
41
50
TP20
60
3.8
0.5
TS22
70
5.4
1.1
346/690/728
78
9006/7016
Noise level
Notes
150
TP20
60
3.8
0.5
TS22
70
5.4
1.1
mm 228/565/640 200/557/666
Weight
160
80
DK
2
150
TP20
60
3,8
0.5
4
TP20
60
3.8
0.5
G1⁄2”
G 3⁄8”
Cooling water mains
58 73
80 80
1 2
1 1
150S
SG/SM
IMZ
71 73 755 -G/-M CR10-4
30 60 100 240
200
10 6 6
4.6
4,46
1.0 1.0 1.5
2.8
1.5
5
6
TP20
60
3.8
0.5
4
V/Hz 400/50, 3 PE
Connections Outlet/inlet
160
80
DK
2
150smart
°C
40
dB(A)
< 70
Heating capacity 20 kW.
Optional up to 180 °C. Only with pump TS22H.
Optional up to 200 °C. Only with pump TS22H.
4
90XL only with 20 kW heating capacity.
5
Pump SG/SM75 with cooler 1K not possible.
6
Values at 50 Hz.
1
2
3
DK: Direct cooling
G: Parallel thread
IG: Female thread
Fig. 1: Fluid water
90smart; 150smart; 90S; 90M
1
2
3
4
90smart 1K
90smart 2K
90S 1K
90S 2K
90M 1K
5 90M 2K
6 150smart 1K
6
Fig. 2: Fluid water
90M; 90XL: DK
9.005384
9.005684
9.004182B
Cooling capacity P as a function of
outlet temperature ϑ.
Cooling water data:
Inlet temperature 20 °C/90smart 15 °C.
Flow rates:
90S/1K; 150smart; 150S:
10 l/min
90smart; 90S/2K; 90M 1K; 2K; 150:
20 l/min
90M/DK; 90XL
36 l/min
Fig. 3: Fluid oil
150smart; 150S; 150
1 150smart 1K
150S 1K
2 150 1K
3 150 2K
Pump capacity. Flow rate V
as a function of pressure p.
Bypass not included.
Fig. 4: 90smart; 90S; 150smart;
150S; 150
1 TP20
2 TS22; TS22H
Fig. 5: 90M
9.001654C
9.005385
9.004082A
90smart
90S
90M
90XL
150smart
150S
150
Fig. 6: 90XL
1 SG/SM 71
2 SG/SM 73
3 SG/SM 75
1 IMZ-G/-M
2 CR10-4
Fig. 7: Principle 90smart; 150 smart. Water
828.001a
804.004b
1
2
3
4
5
6
7
8
9
10
Fig. 8: Principle 90S
9.003030
9.005391
12
13
14
15
16
Fig. 10: Principle 90M 1K; 2K
831.003a
9.000471
Fig. 9: Principle 90M DK
Fig. 11: Principle 90XL
11
Fig. 12: Principle 150smart; 150S; 150. Oil
7
Cooler
Heater
Pump
Solenoid valve, cooling
Temperature sensor
Level control
Safety thermostat
Tank
Filter, cooling water inlet
Solenoid valve, consumer
(option)
Solenoid valve, automatic water refilling
One-way check valve
Bypass
Pressure gauge
Manual valve
Consumer
Pressurised-water
temperature control
units up to 160 ° C
Temperature control of plastic injection moulds,
diecasting dies, rollers, extruders, mixers and other
applications.
Superior heat transfer has a direct effect upon the
output of your production plant.
Pressurised water units can
be implemented wherever there
are advantages of water as a
heat transfer fluid.
Patented low-scale cooling
system “SK”.
8
Standard equipment
Electrical section
• RT32 controller, RT50 or RT60 control system
➔ Optimal fit for practically every application.
• Electric control in accordance with IEC
standards. Tropic-proof up to 90% humidity.
Completely separated from the pumping
section and protected against direct contact
➔ Safe operation.
Safety
• Safety valve ➔ Prevents excessive
pressure in the unit.
P140smart
P140S
P140M
P141XL
P160M(D)
P161XL
• Pressure gauge for system pressure.
• Safety thermostat ➔ Protection against
overheating.
• Automatic fluid level control
➔ Protection against running dry.
• Acoustic common alarm.
Mechanical section
• Operating temperature independent of
cooling water pressure ➔ Flexible operation.
• All components exposed to water are made
of non-ferrous materials. Tank made of stainless steel. ➔ Long service life.
• Heating elements made of heat-resistant
alloy Incoloy® for high corrosion resistance
➔ Safe operation, long service life.
• Sturdy and powerful centrifugal pump high
capacity ➔ Quick compensation of disturbances, good regulating performance.
• Filter in cooling water inlet.
• One-way check valve in cooling water outlet
(execution 1K)
➔ Reduces the possibility of scale in the
cooler by back-flow water.
• Automatic water refill.
Quality assurance: At Regloplas, all units, whether standard or
customised, undergo all phases of rigorous final testing.
Unit-specific equipment
Equipment
P140smart
P140S
P140M
P141XL
P160M(D)
P161XL
Control system RT50 (options see page 17)
–
°
•
•
•
•
Control system RT60 (options see page 17)
•
–
–
–
–
–
Controller RT32 (options see page 17)
–
–
–
–
–
Solid-state Relay (SSR) instead of heating contactor
•
•
°
°
°
•
Electronic flow measurement
°
°
Manual shut-off valve in the inlet and outlet
–
°
°
°
°
Adjustable bypass for regulation of the flow rate
in the consumer
–
Filter circuit
°
°
•
°
°
•
–
–
•
–
•
°
°
•
•
•
•
Leak-free pump
Patented low-scale cooling system “SK”
–
–
°
°
•
•
Pressure gauge for outlet pressure
–
–
•
•
•
•
–
–
•
•
•
•
Unit in IP54 protection degree
–
–
•
•
•
•
Direct cooling
–
–
–
–
–
°
°
–
Temperature regulated switchover indirect-direct cooling
°
–
°
• Standard equipment
° Option
– Not available
–
Further options available upon request
9
Technical Data
P140smart
P140S
P140M
P141XL
P160M(D)
P161XL
°C
140
140
140
140
160
160
l
l
Water
4
0,5
Water
1
–
Water
2,8; 3,81
1,0
Water
36,5
14,5
Water
2,8; 3,81/3
1,03
Water
36,5
14,5
Heating capacity at 400 V
kW
9
6
10; 20
20; 40; 60
10; 203
20; 40; 60
Cooling capacity type
kW
°C
35
130
1
1
35
130
1
1
Outlet temperature
max.
Heat transfer fluid
Filling capacity
Expansion volume
at outlet temperature
Cooler (K)
Diagram (Fig.)
68
130
SK
2
Pump capacity/type
Flow rate
Pressure
Power consumption
Diagram (Fig.)
max.
max.
l/min
bar
kW
B501
45
6,0
0,85
Grey
Ambient temperature
max.
SM
713 733 752/3
303 603 1003
63
103 63
1,03 1,03 1,53
5
SM85
200
8
4
6
RT50
Pt100
RT50
Pt100
RT50
Pt100
400/50, 3 PE
400/50, 3 PE
400/50, 3 PE
400/50, 3 PE
400/50, 3 PE
400/50, 3 PE
G 1⁄2”
G 3⁄8”
G 1⁄2”
G 1⁄2”
G 3⁄4”
G 3⁄4”
G11⁄2” IG
G 3⁄4”
G 3⁄4”
G 3⁄4”
G11⁄2” IG
G 3⁄4”
mm
228/612/706
215/548/620
324/761/896
436/1357/1544
kg
45
45
80
275
324/761/896
436/1357/1544
406/1530/1010(D)
85/170(D)
275
9006/7016
Noise level
Notes
SG85/SM85
200
8
4
6
RT50
Pt100
Cooling water mains
Colour
SG/SM
73 752
60 100
6
6
1,0 1,5
5
135
150
SK
3
RT32 RT50
Pt100
V/Hz
approx.
71
30
10
1,0
1113
150
2SK
2
RT60
Pt100
Connections Outlet/Inlet
Weight
SM20
27
4,5
0,5
823
150
SK
2
4
Measuring mode (standard)
Dimensions B/H/T
B501
45
6,0
0,85
115
130
SK
3
4
Control
Operating voltage (standard)
SM51
45
7,0
1,0
94
130
2SK
2
°C
40
dB(A)
< 70
Heating capacity 20 kW
Pump SG/SM75 with cooler; SK not possible
3
Per zone
1
2
D: Dual zone unit
G: Parallel thread
IG: Female thread
SK: Low-scale cooler
Fig. 1: P140smart; P140S
Fig. 2: P140M; P160M(D)
1 SK
2 2SK
10
9.001134C
9.006277
814.029h
Cooling capacity P as a function of
outlet temperature ϑ
Cooling water data: Inlet temperature +20 °C
Flow rates:
P140smart; P140S: 10 l/min
P140M; P160M(D): 20 l/min
P141XL; P161XL: 30 l/min
Fig. 3: P141XL; P161XL
Pump capacity. Flow rate V
as a function of pressure p.
Bypass not included.
Fig. 4: P140smart; P140S
Fig. 5: P140M; P160M(D)
9.006382
Fig. 6: P141XL; P161XL
1 SG/SM71
2 SG/SM73
3 SG/SM75
SG/SM85
1
2
3
4
808.009 F
9.002154A
1 SM20
2 B501
3 SM51
9.004082
9.005388
P140smart
P140S
P140M
P141XL
P160M(D)
P161XL
Fig. 7: Principle P140smart
Fig. 8: Principle P140S
5
6
Fig. 9: Principle P140M; P160M(D) with cooler «SK»
9.005393A
9.006164
7
8
9
10
11
12
13
14
15
Fig. 10: Principle P141XL; P161XL with cooler «SK»
16
17
18
19
20
21
22
23
24
25
26
27
28
11
Cooler
Heater
Pump
Solenoid valve,
automatic water refilling
Solenoid valve, cooling
Solenoid valve, pressure
release
Temperature sensor
Safety valve
One way check-valve
Filter, cooling water inlet
Level control
Expansion valve
Safety thermostat
Pressure gauge
Filling pump (P160M[D];
P160XL). P140M; P140XL
option
Cooling pump (cooler“SK”)
Solenoid valve, consumer
drainage (option)
Tank
Thermal cut-off
Blow out solenoid valve
(option)
Pressure reducing valve
Bypass
Manual valve
Solenoid valve pressure
release when unit “OFF”.
-Filter circuit
Pression sensor
Consumer
Temperature control units
for thermal oil
up to 350 °C
Temperature control of diecasting dies, extruders,
rollers, mixers, vessels and other applications.
In the production of diecasting parts
Regloplas temperature control
units can reduce reject rates
up to 80%, and make the
die last up to 3 times longer,
reducing heat-up time by
as much as 30%.
12
Standard equipment
Electrical section
• RT50 control system ➔ Optimal fit for
practically every application.
• Electric control in accordance with IEC
standards. Tropic-proof up to 90% humidity.
Completely separated from the punping section and protected against direct contact
➔ Safe operation.
Safety
• Safety thermostat ➔ Protection against
overheating.
300S
300L(D)
350L
• Automatic fluid level control ➔ Protection
against running dry.
• Flow monitor ➔ Protection against running
dry and overheating of the oil.
• Pressure gauge in the outlet and inlet.
• Accoustic common alarm.
Mechanical section
• Pump: With magnetic drive ➔ Leak-free
operation due to elimination of the
mechanical seal.
High capacity ➔ Quick compensation of
disturbances, good regulating performance.
• Separate expansion vessel ➔ Reduces
oxidation as the circulating hot oil is separated
from the atmosphere by the stationary oil
in the expansion vessel. Also emission of
combustible oil vapors into the atmosphere
is avoided.
• One-way check valve in cooling water outlet
➔ Reduces the possibility of scale in the
cooler by back-flow water.
• Filter in cooling water inlet.
• Bypass for internal circulation of the oil in
case of insufficient flow, e.g. when the consumer is blocked ➔ Avoids thermal overloading of the oil.
Mecanical assembly: Expertise and precision assure the high quality
of our products.
Unit-specific equipment
Equipment
300S
300L(D)
350L
Control system RT50 (options see page 17)
•
•
•
Solid-state Relay (SSR) instead of heating contactor
°
°
°
•
°
•
•
•
–
Cooler with bypass circuit ➔ Significantly better regulating
behaviour, reduced possibility of scaling
–
°
•
Inert gas blanket ➔ Longer oil life
–
–
°
°
°
Unit in IP54 protection dégree
Second level
Electronic flow measurement
• Standard equipment
° Option
°
– Not available
Further options available upon request
13
Technical data
Outlet temperature
max.
300S
300L(D)
350L
°C
300
300
350
l
l
Oil
6
7
kW
6
Heat transfer fluid
Filling quantity
Expansion volume
Heating capacity bei 400 V
Cooling capacity
kW
°C
at outlet temperature
Cooler (K)
Diagram (Fig.)
max.
max.
FM65
1
90
1
10,0
1
2,8
3
FM65
90
10,0
2,8
3
RT50
Pt100
RT50
Pt100
RT50
Pt100
400/50, 3 PE
400/50, 3 PE
400/50, 3 PE
1
G ⁄2”
G 1⁄2”
G ⁄4 ” IG
G 3⁄4 ”
DN20/PN40
G 3⁄4 ”
mm
316/756/897
436/1357/1442
546/1357/1442(D)
470/1467/1491
87
246
365(D)
310
Connections Outlet/Inlet
Cooling water mains
3
Weight
approx.
kg
Colour
Grey
RAL
Ambient temperature
max.
°C
40
dB (A)
< 70
9006/7016
1
Notes
Per zone
D: Dual zone unit
G: Parallel thread
IG: Female thread
Cooling capacity P as a function
of outlet temperature ϑ.
1 300S
2 300L(D)
14
9.005389
9.005387
Cooling water data:
Inlet temperature +20 °C
Flow rate per zone 20 l/min
Fig. 1: 300S; 300L(D)
Fig. 2: 350L
24; 36
1
FM25
45
7,0
1,0
3
l/min
bar
kW
V/Hz
Noise level
1
110
340
1
2
Measuring mode (standard)
Dimensions B/H/T
20
20; 40
160
280
1
1
1
Control
Operating voltage (standard)
Oil
15-20
20
24
70
280
1
1
Pump capacity/type
Flow rate
Pressure
Power consumption
Diagram (Fig.)
Oil
15
Pump capacity. Flow rate V
as a function of pressure p.
300S
300L(D)
350L
9.003417A
Bypass not included.
Fig. 3: Pump capacity
Fig. 4: Principle 300S, 300L(D)
9.002641
9.002645
1 FM25
2 FM65
Fig. 5: Principle 300L(D) with
bypass circuit for the cooler
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
820.058a
21
22
23
24
Cooler
Heater
Pump
Expansion vessel
Solenoid valve, cooling
Outlet temperature sensor
––
Level control
Safety thermostat
Bypass
Filter cooling water inlet
Filter circuit (350L option)
––
Flow monitor
––
One-way check valve
Solenoid valve, consumer
drainage (optional)
Pressure gauge
Inlet temperature sensor
(optional)
Three-way valve
(300L[D] option)
Solenoid valve compressed air
Pressure reducing valve
Diaphragm
Consumer
Fig. 6: Principle 350L with
bypass circuit for the cooler
15
RT50 and RT60 control
system, controller RT32
The RT50 control system ensures an optimal fit for
practically every application. The RT60 control system
and the RT32 controller are a simple, cost-effective
solutions for a wide variety of applications.
All controllers are designed to avoid problems before
they arise.
Modern automated manufacturing processes require
data transfer between the
temperature control unit
and the production facility’s
central computer – just one
of many applications for
the RT50 and RT60 control
system with data interface.
16
Equipment
RT50
RT60
RT32
RT50
RT60
RT32
Operation and control
Seven-line clear-text LCD display. Choice of languages
•
–
–
Simultaneous readout of temperature set-point and actual values
•
•
•
Choice of temperature display (decimal place)
•
•
•
Temperature limit values (+/–) adjustable
•
•
°
Fluid temperature control
•
•
•
Control of the consumer temperature with cascade control for highest temperature
constancy with 2 control circuits (consumer and fluid)
°
–
–
Set-point switch-over
•
–
–
°
°/ –
°/ –
°/ –
°
°
°
°
°
°
°
–
–
•/ –
•/ ° / –
•/
•/ ° / –
External sensor connection for Pt100, J (Fe-CuNi), K (NiCr-Ni) or T (Cu-CuNi)
Leak-stop operation
Drainage of the fluid from the consumer by suction
Drainage of the fluid from the consumer by compressed air
Time switch
Flow rate measurement from 2 to 200 l/min for water and oil up to 350 °C
Inlet sensor (Pt100)
External control: set-point switchover, heating/cooling command
External control: set-point input, switching the unit on/off
Data interfaces
Scalable recorder outputs
°
–
°/ –
–
–
°
°
–
–
–
–
°
°
°
–
–
–
Safety
All disturbances in the unit are indicated on the display
•
•
–
Set-point “blockable” as protection against incorrect adjustment
•
–
–
Limitation of max. programmable set-point
•
•
•
Monitoring of upper and lower limit values
•
•
°
Unauthorized access to the programming levels prevented by a code
•
•
–
Automatic pump rotation correction
°
•
–
Sensor-failure monitoring
•
•
•
Automatic switch-over to the internal sensor (fluid) in the event
of external sensor failure
°
–
–
Units with automatic water refilling: In order to limit the consequences of leakage
(i.e. hose burst) the filling time per refill and the number of refills per hour is limited in
order to protect the production installation against damage caused by water.
•
•
–
Common acoustic alarm (150 option)
•
•
•
Indication of the service interval
•
•
–
Operating hours meter
•
•
–
•
–
–
Service
Programmed data remains stored during replacement of electronic components
• Standard equipment
° Option
– Not available
•/ –; °/ – Unit-specific
Further options available upon request
17
Mobile high-performance
water chillers
with high efficiency
For efficient cooling of moulds in the plastics industry,
extruders, diecasting machines, reactors, rollers and
other applications.
Standard equipment
Electrical section
• PLC-process control contains all the necessary
operating and switching elements for fully
automatic operation.
• Fully automatic function sequences ➔ Simple to
operate.
Mechanical section
• Cooling capacity 6.8 to 58 ➔ Ensures optimal
fit to the application in question.
• Ecological refrigerant R407C.
• Bypass with manual valve for adjusting the
consumer flow rate.
• Easy to install; simple maintenance.
• High efficiency ➔ Economical operation.
• Compact design ➔ Low space requirement.
Safety
• Pressure switches for high and low gas
pressure.
• Automatic level control of the cooling water.
• Automatic water refill.
The cooling units can be used
wherever the consumer temperature
must be lower than the temperature
of the cooling water supply.
Unit-specific equipment
Equipment
RC2E7
RCWE7
RC2E11
RCWE13
RC2E20
RCWE20
RC2E30/Z
RCWE25
RC2E40/Z
RCWE45
RC2E60/Z
RCWE55
°
°
°
°
°
°
°
°
°
°
°
°
Minimal outlet temperature –8 °C
°
°
°
Centrifugal fan1
–
–
–
–
–
–
°
°
°
Centrifugal fan with speed control1/2/3
High pressure pump
2
° Option – Not available
1
Series RC2E only Larger frame Required for external installation of models RC2E30/Z and RCZE40/Z Further options available upon request
2
18
3
Models with air-cooled condenser and refrigerant R407C
Technical data
RC2E7
RC2E11
RC2E20
RC2E30/Z
RC2E40/Z
RC2E60/Z
6,8
10,4
18,8
28,0
38,5
58,0
Cooling capacity1
kW
Outlet temperature range
°C
(–8) +8...+20
°C
+40
Ambient temperature
max.
Refrigerant
R407C
Efficiency (COP)
4,9
5,0
4,9
5,1
5,1
5,0
Nominal compressor power
kW
1,4
2,1
3,8
5,5
7,6
11,6
Fan flow rate
3
m /h
2500
7800
6600
15500
14300
16500
l/min
bar
20
3,3
30
3,6
55
3,3
80
3,0
110
3,7
170
4,0
I
35
35
35
200
200
320
2,3/3,8
3,5/5,3
5,4/7,5
8,1/11,9
10,5/15,4
16,1/23,3
1”
1”
1”
1”
1 ⁄2”
11⁄2”
mm
650/1200/850
650/1200/850
650/1200/850
900/1680/1500
kg
140
180
185
390
Pump
Nominal flow
at
Capacity of internal tank
Operating voltage (standard)
V/Hz
Power consumption (nominal/maximal)
kW
400/50, 3 PE
Connections Outlet/Inlet
Dimensions B/H/T
Weight net
Colour
Grey
RAL
Noise level at 10m distance
Notes
900/1680/1500 1100/2000/1750
550
9006/7016
dB(A)
1
1
50
51
650
Galvanized
51
53
53
54
At 15°C outlet temperature (water with 30% glycol) and 25°C ambient temperature
Models with refrigerant R22 available upon request
Models with water-cooled condenser and refrigerant R407C
Technical data
RCWE7
RCWE13
RCWE20
RCWE25
RCWE45
RCWE55
7,2
13,0
19,9
26,5
41,0
51,0
Cooling capacity1
kW
Outlet temperature range
°C
(–8) +8...+20
°C
+40
Ambient temperature
max.
Refrigerant
R407C
Efficiency (COP)
Nominal compressor power
6,0
5,9
5,7
5,9
6,1
5,6
kW
1,2
2,2
3,5
4,5
6,7
9,1
l/min
bar
20
3,3
40
3,4
60
3,3
75
3,1
120
3,6
145
3,4
I
35
35
35
35
100
100
Pump
Nominal flow
at
Capacity of internal tank
Operating voltage (standard)
V/Hz
Power consumption (nominal/maximal)
kW
400/50, 3 PE
1,9/3,3
Connections Outlet/Inlet
⁄4”
3
2,9/5,1
4,5/6,8
5,3/8,9
8,2/13,9
10,6/16,9
⁄4”
1”
1”
1 ⁄2”
11⁄2”
3
1
Dimensions W/H/D
mm
450/1100/1035
450/1100/1035
500/1200/1235
500/1200/1235
700/1600/1600
700/1600/1600
Weight net
kg
110
170
210
230
520
590
40
40
40
Colour
Grey
RAL
Noise level at 10 m distance
Notes
dB(A)
1
9006/7016
38
39
40
At 15°C outlet temperature (water with 30% glycol) and condenser water temperature of 30 °C
Models with refrigerant R22 available upon request
19
REG descaling unit and
descaling agent REM93,
corrosion inhibitor RK93
and system cleaner SR80
With the REG descaling unit, descaling agent REM93 for
water and steam systems, corrosion inhibitor RK93 and
system cleaner SR80 for oil circuits, Regloplas offers their
customers optimal assistance for maintenance.
Descaling unit REG and descaling
agent REM93 for cleaning
of moulds and dies, cooling
circuits and other systems
operated with water or steam.
Corrosion inhibitor RK93 prevents
corrosion, lime deposits and the
formation of rust in water circuits.
System cleaner SR80 is a highly
effective additive for cleaning heat
transfer systems and other circuits
contaminated by oil residue.
20
REG Descaling unit
• Incorporated heating ➔ Minimal cleaning
time.
• Electric control in separate housing, heater
protected against running dry, tank of plastic
and cover of stainless steel ➔ Safe and
harmless operation.
• Simple connection to the encrusted circuit
without dismantling of the installation
➔ Operation without problems, time saving.
Technical data
REG
Operating temperature
°C
60
l
12
kW
0,8
l/min
bar
30
1.6
Power consumption
kW
1.2
Operating voltage (standard)
V/Hz
230/50; 60, 1 PNE
Tank capacity
Heating capacity
Pump capacity
Flow rate
Delivery head
max.
max.
Connections
Nipples DN 16
Dimensions W/H/D
Weight
Colour
Accessories
ca.
mm
305/610/455
kg
13
Grey
2 hoses, length 2.5 m
REM93 Descaling agent
• Environmentally friendly and biodegradable.
• The combination of an organic acid with an
inorganic activator results in a descaling
agent that has the same effect as a strong
acid: quickly and efficiently removes lime,
scale, and rust deposits without damaging
the equipment.
• Also suitable for tin and enamel.
• 1 kg REM93 removes approx. 0.5 kg lime.
At the Regloplas Test Center, any operating
condition can be simulated and checked –
under continuous testing.
21
REG
REM93
RK93
SR80
Corrosion inhibitor RK93
System cleaner SR80
• Temperature range –10 °C to +180 °C.
• The additive removes oil-carbon residues and
foreign contamination from metal surfaces.
They circulate in the oil flow and are carried
to the filter.
• The additive helps prevent: electrolytic
corrosion of all metals, dezincification
of brass, lime deposits and adherence
of hard rust particles.
• RK93 can be mixed with GLYCOL products
and does not attack seals.
• Suitable for pressurised water systems.
• Economical to use.
• RK93 retains its properties over an extended
period and forms a protective film on the
contact surfaces, providing constant efficiency of the heat exchanger.
22
• The optimal cleaning effect is between
120 and 150 °C.
• The max. permissible operating temperature
is 300 °C.
• The SR80 additive contains no solvents.
It can be dissolved in all mineral oils and
synthetic fluids.
• Application as a preventive or before
changing the oil.
Interpreting
Regloplas data
Notes
The following notes provide important information on
interpreting the technical data and selecting Regloplas
temperature control units.
Expansion of the heat transfer fluid
Generally speaking knowing the maximum
value alone is not enough to determine the
capacity. We provide a diagram of the cooling
capacity.
The accuracy of the temperature control circuit
can vary considerably, depending on the
strength and duration of the disturbances affecting the circuit.
For example:
– Production start-up
– Production interruption
– Changes in the injection cycle (injection
moulding)
– Changes in the material and ambient temperature.
Cascade control: If the consumer is equipped
with a sensor, the control system automatically
switches to cascade control: Using two coupled controllers, the temperature of both the
fluid and consumer is controlled. Cascade control enables optimal control of the consumer
temperature, a critical factor in overall production quality.
Pump capacity
Unit selection
Knowing the maximum values alone is not
enough to determine the pump capacity. We
provide the characteristic curve of the pump.
Minimum data required:
1. Set value temperature/temperature range of
the consumer.
2. Weight or dimensions and material of the
consumer.
3. Desired heat-up time in hours.
4. Quantity of processed material in kg/h
and designation of the material.
5. Temperature of the material to be processed when it reaches the consumer (e.g.
injection mould).
6. Max. cooling water temperature (if >18 °C).
The value given in the table “Technical Data”
must be higher than the volume increase due
to temperature during operation.
When the installation is idle, some of the contents of the consumer may flow back to the
control unit, depending on the set-up (difference in level between temperature control unit
and consumer). In large-capacity consumers
(e.g. rollers), the value specified ensures that
the heat transfer fluid flowing back to the control unit can be accomodated.
Cooling capacity
Control
Control accuracy. Short-therm accuracy of the
temperature control circuit (controlled system)
is very difficult to pinpoint. The accuracy of the
RT50/RT60 control system and the RT32 controller alone is better than ±1 °C.
23
Regloplas accessories
Regloplas accessories cover all components for
connecting the unit to the consumer, including heat
transfer fluids, corrosion inhibitor and cleaners.
Regloplas accessories: Safety between temperature
control unit and consumer.
Regloplas accessories are in
exact accordance with our
specifications – values that
incorporate the experience
gained over many years.
Choose safety.
24
Fittings
4. Dummy plug for hose fitting
Dimensions in mm if not specified other wise.
DN = Nominal width. SW = Spanner size.
*DIN 3863: tapered sealing.
d*
M 18 x 1.5
Accessories
SW
27
Order No.
305-080140
1. Adapter
d1*
M 14 x 1.5
M 14 x 1.5
M 16 x 1.5
M 16 x 1.5
M 18 x 1.5
M 18 x 1.5
M 18 x 1.5
M 18 x 1.5
M 18 x 1.5
M 26 x 1.5
d2
R 1/2”
R 3/4”
R 1/2”
R 3/4”
M 14 x 1.5*
M 16 x 1.5*
R 1/2”
R 1/2”
R 3/4”
R 3/4”
** Material 1.4301 (inox)
DN
6
6
10
10
10
10
10
10
12
16
SW
27
32
27
32
22
22
27
27
32
32
Order No.
301-080114
301-080118
301-080113
301-080117
301-080115
301-080112
301-080110
302-080108**
302-080105**
302-080106**
d*
M 18 x 1.5
M 18 x 1.5
M 26 x 1.5
<)
45 °
90 °
90 °
DN
10
10
16
SW1
19
19
27
SW2
27
27
32
l1
40
38
55
l2
14
35
53
Order No.
361-080150
361-080151
361-080153
6. Adapter with cap nut for filters,
twin connectors, ball cocks, etc.
2. Adapter
d1*
M 14 x 1.5
M 14 x 1.5
M 14 x 1.5
M 14 x 1.5
M 18 x 1.5
M 18 x 1.5
M 18 x 1.5
M 18 x 1.5
M 18 x 1.5
M 18 x 1.5
M 18 x 1.5
M 18 x 1.5
M 26 x 1.5
5. Elbow with cap nut
d2
M 10 x 1*
R 1/8”
R 1/4”
R 1/2”
M 10 x 1*
M 10 x 1.5*
M 16 x 1.5*
R 1/8”
R 1/4”
R 3/8”
R 1/2”
R 3/4”
R 3/4”
DN
5
5
6
6
6
6
10
6
7
10
10
12
16
SW
14
17
17
27
19
19
22
19
19
22
27
32
32
Order No.
300-080128
301-080129
300-080127
301-080138
301-080125
301-080139
301-080126
301-080120
301-080121
301-080122
302-080119**
302-080107**
301-080124
d1*
M 18 x 1.5
M 18 x 1.5
M 18 x 1.5
M 26 x 1.5
d2
DN
R 3/8”
10
R 1/2”
10
R 3/4”
10
R 3/4”
16
** Material 1.4301 (rostfrei)
SW1
22
22
22
32
SW2
22
27
32
32
Order No.
301-080164
302-080166**
302-080169**
301-080167
** Material 1.4301 (inox)
7. Adapter with cap nut for «Hasco»
standard parts
d1*
M 18 x 1.5
M 18 x 1.5
d2
M 14 x 1.5
M 16 x 1.5
DN
10
10
SW
22
22
Order No.
301-080170
301-080171
3. Adapter
d*
M 16 x 1.5
M 18 x 1.5
M 26 x 1.5
DN
8
10
16
SW
19
19
32
Order No.
301-080134
301-080130
301-080131
8. Adapter for cooling water hoses
d1
R 3/8”
R 1/2”
d2
14.5
17.5
DN
13
16
Order No.
300-080184
300-080185
Further accessories on request
25
Hoses
3. Quick-connect coupling for Oil up to 250 °C.
Special gasket. Shut-off in both directions.
1. Fabric-reinforced perbunane/neoprene hose
for water up to 70 °C and oil up to 120 °C
d*
M 14 x 1.5
M 14 x 1.5
M 18 x 1.5
M 18 x 1.5
DN
6
6
10
10
l (m)
0.6
2.5
0.6
2.5
SW
17
17
24
24
Order No.
362-080213
362-080214
362-080211
362-080212
d1*
M 18 x 1.5
M 18 x 1.5
M 26 x 1.5
M 26 x 1.5
d2
40
40
54
54
DN
12
12
15
15
I
77
78
95
94
Description
Socket
Plug
Socket
Plug
Order No.
465-080330
465-080331
465-080332
465-080333
2. PTFE hose for water up to 200 °C and oil up
to 250 °C. Stainless steel jacket.
d*
M 18 x 1.5
M 18 x 1.5
M 26 x 1.5
M 26 x 1.5
DN
10
10
16
16
l (m)
0.6
2.5
0.8
2.5
SW
22
22
32
32
Min. permiss.
bending radius
120
120
165
165
3. All-metal hose with steel jacket. For oil up to
350 °C. Without heat insulation.
d*
M 18 x 1.5
M 18 x 1.5
M 18 x 1.5
M 26 x 1.5
M 26 x 1.5
DN
10
10
10
16
16
l (m)
0.6
1.5
2.5
1
2.5
SW
22
22
22
32
32
Min. permiss.
bending radius
140
140
140
175
175
Order No.
362-080260
362-080264
362-080262
362-080261
362-080263
4. All-metal hose with braided steel jacket.
For oil up to 350 °C. With heat insulation (no
protection against contact).
d*
M 18 x 1.5
M 26 x 1.5
DN
10
16
l (m)
2.5
2.5
SW
22
32
Min. permiss.
bending radius
155
175
80320/80322
80330/80332
Order No.
362-080250
362-080252
362-080251
362-080253
80321/80323
80331/80333
80744
80745
Ball cocks/Manifolds
1. Ball cock for water and oil up to 160 °C.
PTFE gasket.
d
R
R
R
R
/8”
1
/2”
3
/4”
11/2”
3
DN
10
12
20
40
I
50
62
71
110
SW
21
26
31
55
Best.-Nr.
351-080410
351-080411
351-080412
351-080413
Order No.
362-080272
362-080273
2. Ball cock for oil up to 300 °C.
d
R 1/2”
R 3/4”
DN
15
20
I
85
95
SW
32
41
Order No.
351-080430
351-080431
Quick-connect couplings
1. Quick-connect coupling for water up to
100 °C and oil to 200 °C. Viton gasket. Shut-off
in both directions.
d1*
M 18 x 1.5
M 18 x 1.5
M 26 x 1.5
M 26 x 1.5
d2
38
34
38
34
DN
8
8
16
16
I
69
47
71
49
Description
Socket
Plug
Socket
Plug
Order No.
465-080320
465-080321
465-080322
465-080323
2. Quick-connect coupling for water up to
170 °C. EP gasket. Shut-off in both directions.
d1*
1
/2”
1
/2”
d2
40
40
Description
DN I
12 81 Socket
12 79 Plug
Further accessories on request
26
Order No.
465-080744
465-080745
3. Twin connector without valves for water up
to 160 °C and oil up to 300 °C.
d1*
M 18 x 1.5
M 18 x 1.5
M 26 x 1.5
d2*
M 18 x 1.5
M 26 x 1.5
M 26 x 1.5
DN
10
10
16
I
60
60
60
Order No.
351-080510
351-080511
351-080512
4. Twin connector with ball cocks for water
and oil up to 160 °C.
d1*
M 18 x 1.5
M 18 x 1.5
M 26 x 1.5
d2*
M 18 x 1.5
M 26 x 1.5
M 26 x 1.5
I
60
60
60
DN
10
10
16
Order No.
351-080530
351-080531
351-080532
2. Angled filter for oil up to 300 °C.
Approx. 0.56 mm mesh.
d
R 1/2”
R 3/4”
I
90
110
h
60
75
SW
36
41
Accessories
Order No.
352-064331
352-064332
Flow meters
5. Twin connector with ball cock for oil up to
300 °C.
d1*
M 18 x 1.5
M 18 x 1.5
M 26 x 1.5
d2*
M 18 x 1.5
M 26 x 1.5
M 26 x 1.5
DN
10
10
16
I
60
60
60
Order No.
351-080540
351-080541
351-080542
Type F150: For water and oil up to 150 °C.
Range 2 to 50 l/min. G3/4.”
1. With control system RT50:
Order No. MP802 + MP800.
2. With controller RT32:
With separate display RDA50.
Order No. 153-065210 + 153-065215.
Type F181: For water and oil up to 180 °C.
With control system RT50.
Range 2 to 50 l/min. G1/2.”
Order No. MP824 + MP820.
Type F185: For water up to 180 °C.
With control system RT50.
Range 20 to 280 l/min. G1”
.
Order No. MP825 + MP820.
Filling port
For corrosion inhibitor RK93 for models
P140S; P140M and P160M(D).
d1
M 18 x 1.5
d2
1”
SW1
27
SW2
22
Type F351: For oil up to 350 °C.
With control system RT50.
Range 2 to 50 l/min. G3/4.”
Order No. MP822 + MP820.
L
Order No.
119.5 361-080700
F181; F185
F150
F351
Filters
Flow indicator
1. Angled filter for water and oil up to 160 °C.
Approx. 0.25 mm mesh.
Flow indicator with ball, for water and oil up
to 150 °C.
d
R
R
R
R
R
R
I
/8”
1
/2”
3
/4”
1”
11/4”
11/2”
3
55
58
70
87
96
106
h
40
40
50
60
68
75
SW
21
21
27
32
36
40
Order No.
352-100008
352-100010
352-100011
352-100012
352-100017
352-100018
d
R 1/2”
R 3/4”
I
68
75
Best.-Nr.
153-080710
153-080711
Further accessories on request
27
Interconnecting system
(insulating channels)
Max. operating temperature 300 °C.
Max. pressure 16 bar.
Item Description
1
2
3
3a
4
5
6
7
Channel with 4 tubes, L = 1 m
Channel with 4 tubes, L = 2 m
Channel with 4 tubes, L = 2.5 m
Elbow
Adapter M 30/24 ° – M 26/60 °
for connections of channel to hose
M 26 x 1.5
Adapter M 30/24 ° – M 18/60 °
for connection of channel to hose
M 18 x 1.5
Angled coupling W 22- PL
for inter-connection of channel
Angled coupling, EVW 22- PL
for connection of channel to hose
Straight coupling G 22- PL
Hose M 26 x 1,5 bzw. M 18 x 1,5
Further accessories on request
28
Order No.
480-080635
480-080636
480-080637
480-039162
301-080809
301-080816
305-068107
305-068120
305-068035
Page 24,
item 2–4
Advantages
– Reduction of heat losses over long distances between consumer and temperature
control unit.
– Increased safety: Tubes are sturdier than
hose lines.
– Savings in time and costs: Instead of building the installation yourself, a complete connection system including screw couplings,
hoses, etc. is at your disposal.
Remarks
For safety reasons and in order to compensate
for expansion due to heat, we recommend
using heat-insulated all-metal flexible tubes for
high temperatures between temperature control unit, insulating channel and insulating channel-consumer.
Depending on the temperature, suitable heatinsulated plastic tubes can also be used.
Temperature sensors
Type
Accessories
Resistance thermometer
Thermocouple
Standard
Standard
Variable
mounting depth
Variable
mounting depth
Measuring element 1 x Pt100 (DIN)
J (Fe-CuNi) DIN or K (NiCr-Ni) DIN
Continuous
temperature
400 °C
400 °C
Insulation of wire
Silicon-impregnated glass-fibre
Silicon-impregnated glass-fibre
Shielding
of cable
Material of the
measuring sleeve
Dimensions
Steel braid
Steel braid
Example for
ordering
St V 2 A
Brass
St V 2 A
Fig. 1
Fig. 2
Fig. 1
Fig. 3
Fig. 5
Standardsensor
Pt100
Sensor with
variable
mounting
depht Pt100
No.151-046120*
Standardsensor
Sensor with
variable
mounting depth
J (Fe-CuNi)
No. 151-046122*
K (Ni-CrNi)
No. 151-046063*
Mineralinsulated
thermocouple
J (Fe-CuNi)
No. 151-046180
K (Ni-CrNi)
No. 151-046185
No. 151-046110
Notes
Mineralinsulated
J (Fe-CuNi)
No. 151-046112
K (Ni-CrNi)
No. 151-046062
* Bayonet coupling No. 151-046200 included (Fig. 4)
Fig. 1: Standard sensor (plug Pt100)
➀ Active zone of sensor Pt100
Fig. 2: Sensor Pt100 with variable mounting depth
➀ Aktive zone
Fig. 3: Sensor with thermocouple
Further accessories on request
29
Fig. 4: Bayonet coupling and drilling scheme
Fig. 5: Mineral-insulated thermocouple
Drilling diameter 1.7 mm
Accessories for interface
Cable and plug upon request.
Operating material
Heat transfer fluids
Descaling agent REM93
1. Synthetic thermal oil RO150. For units with
max. outlet temperatures of 200 °C.
For descaling unit REG.
Unit
20 l can
200 l barrel
Order No.
451-081014
451-081015
Unit
1 kg
Order No.
451-081211
Corrosion inhibitor RK93
2. Synthetic thermal oil RO300. For units with
max. outlet temperatures of 340 °C.
Unit
20 l can
200 l barrel
Order No.
451-081022
451-081021
3. Synthetic heat transfer fluid RO200. For
units with max. outlet temperatures of 200 °C.
Cannot be mixed with thermal oil.
Unit
20 l can
200 l barrel
Further accessories on request
30
Order No.
451-081030
451-081031
For units with water as heat transfer fluid.
Unit
1 l can
5 l can
30 l can
Test set for checking concentration
Order No.
451-081125
451-081126
451-081129
451-081130
System cleaner SR80
For units with thermal oil as circulating fluid.
Unit
1 l can
5 l can
Order No.
451-081310
451-081311
Since there is very little systematically compiled,
technically relevant documentation on temperature
control, we have provided it ourselves.
Service
Regloplas’ technical
literature: Our books,
Temperature Control
by Means of Fluid
Media, and Temperature
Tables, are valuable
tools for day-to-day
practice.
Regloplas – Your Partner, worldwide
We are represented locally in over 50 countries.
31
Regloplas
Regloplas
Flurhofstrasse 158
158
Flurhofstrasse
Ihre Regloplas-Vertretung:
Ihre Regloplas-Vertretung:
Your Regloplas
representation:
CH-9006 St.Gallen,
St.Gallen, Switzerland
Schweiz
CH-9006
Telefon +41-71-282
+41-71-282
Phone
5858
0000
Fax
+41-71-282
5858
4040
Fax
+41-71-282
E-mail
info@regloplas.com
E-Mail info@regloplas.com
Web
Internetwww.regloplas.com
www.regloplas.com
Data 0811/d
Data 0901/e
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