DEK NeoHorizon 03iX More reliability &

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DEK NeoHorizon 03iX
More reliability & efficiency for future-proof printing
11/2016 Edition
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DEK NeoHorizon 03iX
Content
Overview of technical data
Maximum values
DEK NeoHorizon 03iX
Machine description
Machine standard configuration
Standard Configuration
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6
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Machine Alignment Capability
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Transport System
7
Process Parameter
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Vision
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Standard C Chase
8
Operating Environment
8
Services
8
Shipping Information
9
Certification
9
Machine productivity options
Process
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Handling & Cleaner Options
10
Software & Communications
10
Transport
11
Vision & Verfication
11
Data Capture
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Machine footprint
Machine footprint Back to Back
Notes
Notes
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Overview of technical data
Maximum values
Machine Alignment Capability
> 2.0 Cmk @ +/- 12.5µm, (±6 Sigma)
System Alignment Capability
> 2.0 Cmk @ +/- 20µm, (±6 Sigma)
Wet Print Capability
> 2.0 Cpk @ +/- 25µm, (±6 Sigma)
Core Cycle Time
8 secs + process
Operating System
Windows 7 Standard embedded
Squeegee Pressure Mechanism
Software controlled, motorised with closed loop
feedback
Under Stencil Cleaning
Interchangeable Under Stencil (IUSC) cleaner, fully
programmable with wet/dry/vacuum wipe with external
solvent tank.
Machine colours for DEK NeoHorizon 03iX
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DEK NeoHorizon 03iX
Machine description
DEK NeoHorizon iX
platform – More
reliability and efficiency
for future-proof printing
The DEK NeoHorizon iX
shines with more than
new design. It’s modular
interior is much improved
and highly reliable.
Whether in high-mix
contract manufacturing or
high-volume applications
with high throughput
requirements – the DEK
NeoHorizon iX is the right
printing platform.
Benchmark for accuracy
The DEK NeoHorizon iX
platform is based on an
exceptionally stable frame
design. With its torsional
rigidity and high intrinsic
resonance frequency, the
machine’s frame provides
the foundation for
longevity and long-lasting
accuracy. With its
advanced controllers and
bus systems, the DEK
NeoHorizon 03iX
achieves a system
alignment capability of
±20µm @ 2 Cmk (6
Sigma).
The frame provides lots of
space and the bus system
a wide range of interfaces
for basic components like
precision drives, digital
camera modules and high
precision guides and
slides, as well as for many
productivity-enhancing
options: the DEK
Productivity Tools.
State-of-the-art
software: DEK Instinctiv
With its touchscreen,
keyboard and trackball
operation, graphical
interfaces, multiple
languages and integrated
video-based help, the
DEK Instinctiv software
supports the easy, quick
and error-free operation of
the NeoHorizon iX printer.
With ISCAN (Intelligent
Scalable Area Network),
the new configuration can
be scanned with just a
few clicks and additional
performance is available.
And thanks to its
interfaces, the DEK
NeoHorizon can fine-tune
its printing process based
on data imported from
modern SPI systems.
The right configuration
for every job
High-speed production,
high-mix runs of small
lots, pin-in-paste, ultrafine apertures for super-
small components,
stepped stencils, PCBs
with unusual substrates,
many different paste
types – no matter what
the production
requirements are and
what processes are being
used: the DEK
NeoHorizon iX platform
always accommodates
the right configuration for
the printing process.
B2B setup: Flexible on
two tracks
The DEK NeoHorizon
Back-to-Back setup
makes for a uniquely
flexible dual-track
solution. Both units
remain separately
controllable, can be split
up again at any time and
use the full-size printing
area.
Faster cleaning, more
throughput
The DEK NeoHorizon
03iX offers two models of
automatic understencil
cleaning: the new IUSC
as standard or the awardwinning and much
improved DEK Cyclone
high-speed cleaning
system as an option.
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DEK NeoHorizon 03iX
Machine standard configuration
Standard Configuration
Specification
Machine Alignment Capability
> 2.0 Cmk @ +/- 12.5µm, (±6 Sigma)
System Alignment Capability
> 2.0 Cmk @ +/- 20µm, (±6 Sigma)
Wet Print Capability
> 2.0 Cpk @ +/- 25µm, (±6 Sigma)
Core Cycle Time
8 secs + process
Maximum Print Area
510mm* (X) x 508.5mm (Y)
Printer Construction
One piece optimised welded frame
TM
ISCAN
Machine Control
Motion control using CAN BUS network
Operating System
Windows 7 Standard embedded
Operator Interface
Colour TFT touch screen display, keyboard and
TM
trackball with DEK Instinctiv software. Machine
mountable on either left or right hand side.
Camera
HawkEye® 750 digital camera, using IEEE 1394
interface. Multi channel. LED lighting. FOV 11.3mm x
2
8.7mm. Inspection window 26mm
Camera Positioning
Rotary motors and encoders with 4 micron resolution
Squeegee Pressure Mechanism
Software controlled, motorised with closed loop
feedback
Stencil Positioning
Semi-Auto-Load incorporating squeegee drip tray
Stencil Alignment
Motorised via actuators X, Y, and Theta
Under Stencil Cleaning
Interchangeable Under Stencil (IUSC) cleaner, fully
programmable with wet/dry/vacuum wipe with external
solvent tank. Specify length (300mm, 400mm, 520mm)
Vacuum Assist for Under Stencil
Cleaning
On board vacuum unit 25 litres/sec airflow
Squeegee
Clamped double trailing edge squeegee (1 set
included)
Machine Interface
Upline and downline FMI included
Connectivity
RJ-45LAN (networking) and USB2/3 interface available
Tri Colour Beacon
Programmable with audible alarm
Documentation
Hard copy manuals comprising: Operator, Installation,
Electrical Drawings. On board technical manuals and
tutorials supporting operator functions. DVD containing
manuals and tutorials.
* For print area up to 600mm long please contact the Product Manager
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DEK NeoHorizon 03iX
Machine standard configuration
Transport System
Specification
Type
Single piece with 3mm round transport belts, front rail
fixed
ESD Compatibility
Transport belts and guides with surface resistivity
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11
between 10 and 10 ohms
Width Adjustment
Programmable motorized rear rail
Transport Direction
Left to right
Right to left
Left to left
Right to right
Substrate Handling Size (minimum)
50mm (X) x 40.5mm (Y)
Substrate Handling Size (maximum)
510mm (X) x 508.5mm (Y)
Substrate Thickness
0.2mm to 6mm
Substrate Weight (maximum)
1kg
Substrate Warpage
Up to 7mm including substrate thickness
Substrate Fixture
Over the top clamps
Substrate Handling Features
Soft rail lift/land
Board clamp regulator
Substrate Underside Clearance
Programmable 3mm to 42mm
Process Parameter
Specification
Print Pressure
0kg to 20kg
Print Speed
2mm/sec to 300mm/sec
Print Gap
0mm to 6mm
Substrate Separation
Speed: 0.1mm/sec to 20mm/sec
Distance: 0mm to 20mm
Print Modes
ProFlow®
Print/Print
Print/Flood
Flood/Print
Adhesive
Paste Knead
Programmable: number; period; on demand
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DEK NeoHorizon 03iX
Machine standard configuration
Vision
Specification
Vision System
Cognex
Fiducial Recognition
Automatic fiducial teach and find incorporating 0.1mm
fiducial capture
Fiducials
2 or 3
Fiducial Types
Synthetic fiducial library or unique pattern recognition
Fiducial Size
0.1mm to 3mm
Fiducial Locations
Anywhere on substrate
Fiducial Error Recovery
Auto lighting adjustment
Auto fiducial search
Camera Lighting
Software controlled programmable LED lighting
Standard C Chase
Specification
Screen Frame Size (maximum)
736mm x 736mm (29” x 29”)
Screen Frame Thickness
25mm to 38mm (1” to 1.5”)
Image Position
Front
Centre
Custom
Operating Environment
Specification
Temperature
10° to 35°C (50° to 95°F)
Humidity
30% to 70% relative humidity (non-condensing)
Services
Specification
Voltage
100 Volts to 240 Volts ±10%. Single phase 50/60 Hz
Maximum Current at 115V
20 Amps with vacuum pump
6 Amps without vacuum pump
Maximum Current at 230V
10 Amps with vacuum pump
3 Amps without vacuum pump
Over Current Protection
An external circuit breaker ≤25 Amps is required to be
fitted in line with the machine supply
Air Supply
To ISO 8573.1 Standard Quality Class 2.3.3
Pressure 5 bar to 8 bar
General usage 5 litres/minute at 5 bar to 8 bar
Maximum usage 226 litres/minute at 6 bar
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DEK NeoHorizon 03iX
Machine standard configuration
Shipping Information
Specification
Approximate Weight
850kg boxed (dependent upon configured options
selected with machine)
690kg unboxed (dependent upon configured options
selected with machine)
Approximate Dimensions
2080mm x 1500mm x 1590mm High
(81.9” x 59” x 62.6”) Boxed
Certification
Specification
CE
98/37/EC
89/336/EEC
73/23/EEC
Subsequent amendments
Acoustic Noise Level
Less than 70dB 2003/1/EC
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DEK NeoHorizon 03iX
Machine productivity options
Process
Specification
Print Method
Paste Dispenser
Paste Roll Height Monitor (aPRHM)
ProFlow® ATx
Stinger
Printing Environment Control
Contact PM
Recommended Stencil Frame
VectorGuard
Adjustable Width Stencil Mount (AWSM)
Frame variants – Fully adjustable to accommodate
frame sizes in the range of 381mm to 736mm
(15” to 29”) by 38mm height.
Image position: Centre/Front/Custom
Under Stencil Cleaning
Cyclone high speed cleaner, fully programmable with
wet/dry/vacuum wipe with external solvent tank
Cyclone Duo. Specify length (300mm, 400mm,
460mm, 515mm)
Vacuum Assist for Under Stencil
Cleaning
On board vacuum unit 35 litres/second airflow
On board venturi vacuum unit
Stencil Positioning
Automatic loading incorporating squeegee drip tray
Temperature/Humidity Sensor
Monitoring of the process environment
Handling & Cleaner Options
Specification
Substrate Handling Size (maximum)
620mm (X) x 508.5mm (Y) – Long Board Option
Under Stencil Cleaning
Blue large board cleaner (580mm)
Software & Communications
Specification
Substrate Handling
Flexible boards
Selective print pass through
Singulation
Software & Communications
GEM on TCP/IP
Statistical Process Control
On board, reported via operator interface (QC-CALC)
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DEK NeoHorizon 03iX
Machine productivity options
Transport
Specification
Substrate Support
Vacuum tooling capability
Vacuum tooling sensor
Vacuum cupes
Grid-Lok® tooling
Substrate Transport
Single piece conveyor with flat belts (heavy boards)
Remote board stop (for use with heavy board option)
Dual Speed Motor* (to be released)
Substrate Fixture
All Purpose Clamping (APC) system*
Snuggers (edge clamping)
Foil-less clamps
* Can only be used with Modular rail system
Vision & Verfication
Specification
HawkEye® 750 Paste on Pad Verification
Enabled
HawkEye® 1700 Paste on Pad
Verification
Enabled (camera included)
HawkEye
HawkEye® Bridging (requires HawkEye® 1700
camera)
2Di Inspection
Basic stencil and board
Advanced stencil and board
Data Capture
Specification
Product Data Capture
Verification & Traceability
ProDEK closed loop
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DEK NeoHorizon 03iX
Machine footprint
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DEK NeoHorizon 03iX
Machine footprint Back to Back
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Notes
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Notes
Disclaimer
In line with ASMAS Group Policy of continual improvement, this specification is periodically upissued to reflect the latest product enhancements and it is provided with an issue state, which
is displayed at the bottom of the rear page.
Please note the following:

This information is provided in good faith; it is believed to be accurate and sufficient for the
intended purpose

This information remains the property of ASMAS Group

ASMAS Group are not liable for the consequences of applying this information

ASMAS Group are free to alter this information without notice
The legal form of this notice can be read at http://www.asm-smt.com/disclaimer
www.asm-smt.com
ASM Assembly Systems Weymouth Ltd
11 Albany Road
Granby Industrial Estate
Weymouth
Dorset
DT4 9TH
England
Tel.: +44 1305 208328
e-mail: sales@asmpt.com
Order no. A10011-ASM-T52-EN/Part No. 222849 Issue 2
Printed by ASM Assembly Systems Weymouth Ltd
The information in this brochure is merely a general description and
lists performance features that will not necessarily be present as de
-scribed in the specific application, or that may be modified if the prod
-uct is further developed. The desired performance features are only
binding if expressly agreed when the contract is concluded.
All technical data according to our Scope of Service and Delivery.
We reserve the right to make changes.
Copyright © ASM Assembly Systems Singapore Pte Ltd