Techspan Extruder Mini CS Operating Instructions

TECHSPAN CE/Handextruder
D
F
I
GB
E
EG – Konformitätserklärung
Déclaration CE de conformité
Dichiarazione CE di conformità
EC Declaration of conformity
Declaratión CE de conformidad
D
EG – Konformitätserklärung
DOHLE Extrusionstechnik, D-53809 Ruppichteroth/BRD
Bestätigt, dass das nachfolgend bezeichnete Gerät in der von uns in Verkehr gebrachten Ausführung die
Anforderungen der folgenden EG-Richtlinie(n) erfüllt.
Bezeichnung des Gerätes
:
Handschweissextruder
Typ
:
Mini CS
EG – Richtlinie
:
Elektromagnetische Verträglichkeit
89/336/EWG Niederspannungsrichtlinie 73/23/EWG
Harmonisierte Normen
:
EN55014-1, EN55014-2, EN61000-3-2,
EN61000-3-3, EN60335-2-45
Ruppichteroth, 1.04.2003
Peter Christian Dohle, Geschäftsführer
F
Déclaration CE de conformité
DOHLE Extrusionstechnik, D-53809 Ruppichteroth/BRD
déclare qu’á la sortie de ses usines l’appareil désigné ci-dessous était conforme aux dispositions de(s)
la directive(s) CEE suivante(s).
Discription de l’appareil
:
Handschweissextruder
Modéle
:
Mini CS
Directive(s) CEE
:
89/336/CEE, 73/23/CEE
Normes harmonisées
:
EN55014-1, EN55014-2, EN61000-3-2,
EN61000-3-3, EN60335-2-45
Ruppichteroth, 1.04.2003
Peter Christian Dohle, Geschäftsführer
I
Dichiarazione CE di conformità
DOHLE Extrusionstechnik, D-53809 Ruppichteroth/BRD
dichiara che l’apparecchio qui di seguito descritto nei modelli commercializzati risulta conforme alle
direttive di armonizzazione comunitarie imparatite dalla CEE.
Descrizione del’apparecchio
:
Handschweissextruder
Modello
:
Mini CS
Direttive CEE
:
89/336/CEE, 73/23/CEE
Norme armonizzate
:
EN55014-1, EN55014-2, EN61000-3-2,
EN61000-3-3, EN60335-2-45
Ruppichteroth, 1.04.2003
Peter Christian Dohle, Geschäftsführer
GB
Declaration of conformity
DOHLE Extrusionstechnik, D-53809 Ruppichteroth/BRD
declares that the tool described below, released by us. Fulfits the provisions of the follwings
EC directive(s).
Description of tool
:
Handschweissextruder
Type
:
Mini CS
EC directives
:
89/336/CEE, 73/23/CEE
Harmonized standards
:
EN55014-1, EN55014-2, EN61000-3-2,
EN61000-3-3, EN60335-2-45
Ruppichteroth, 1.04.2003
Peter Christian Dohle, Geschäftsführer
E
Declaración CE de conformidad
DOHLE Extrusionstechnik, D-53809 Ruppichteroth/BRD
certifica que el aparato que a confinuación se describe cumple con la ejecución que hemos puesto
en circulatión, con las exigencias de las directrices armonizadas de la CE.
Denominación del aparato
:
Handschweissextruder
Modelo
:
Mini CS
Directrice(s) de la CE
:
89/336/CEE, 73/23/CEE
Normas armonizadas
:
EN55014-1, EN55014-2, EN61000-3-2,
EN61000-3-3, EN60335-2-45
Ruppichteroth, 1.04.2003
Peter Christian Dohle, Geschäftsführer
1
Operating Instructions
Hand Welding Extruder
Type of machine
:
Mini CS
Machine No.
:
////////
Required voltage
:
230 V / 50 - 60 Hz
Unit total
:
2400W/10,5A
We retain all copyrights of all descriptions, drawings and schedules contained in these
operating instructions which may not be reproduced nor be made accessible by third parties
or by competitors, neither in whole nor in part, unless we have expressly consented thereto.
Before start-up these operating instructions must be examined carefully because we will not
assume any liability for any failures resulting from improper use. No warranty claims will be
accepted if the hand-held welding and extruding machine has been modified unless this has
been done in consultation with the manufacturer/ supplier.
The extruder shall be used for extrusion weld works only !
These operating instructions should always be accessible by the operator.
For after-sales service and orders please contact:
TECHSPANGROUP
Australia & New Zealand -
Ph Australia - 1-800 148 791
Ph New Zealand - 0800 603 603
Email - info@techspanonline.com
Website - www.techspanonline.com
2
Operating Instructions
Hand Welding Extruder
Safety:
Pursuant to section 55 of VDE 0 100 (Regulations of the Association of German
Electrotechnical Engineers), the extruder must be operated using a protective switch or an
isolation transformer. Always keep extruder dry!
Operating hand-held welding and extruding machines is subject to applicable national
regulations. Observe applicable regulations for the prevention of accidents as well as
technical rules for safe and professional operation.
Directive 92/ 57/ EWG dated June 24, 1992, shall be applicable by analogy.
Utilisation:
Hand-held welding and extruding machines are manufactured according to the latest state of
the art and in compliance with safety requirements.
Any improper use may result in dangers for the operator or third parties or may adversely
affect machines and assets.
Only use hand-held welding and extruding machines if in technically perfect condition and for
the purposes for which they are intended while observing the operating instructions.
The manufacturer / supplier will not accept any liability for any failure to comply with the
above or for damages resulting there from.
Any utilisation of the hand-held welding and extruding machine for other purposes than those
for which it is intended is subject to the consent of the manufacturer / supplier.
Work on electrical parts of the hand-held welding and extruding machines may only be
performed by an electrical engineer in compliance with electro-technical rules.
Dohle Extrusionstechnik GmbH
3
Operating Instructions
Hand Welding Extruder
Special risks:
All hand-held welding and extruding machines may only be held and operated using the
handles provided for this purpose.
A risk of burning exists on all uncovered metal parts. Avoid contact with these parts
because they may achieve temperatures of up to 350 °C.
Caution: Heat can reach combustible materials!
Safety area:
The hot air stream of the hand-held welding and extruding machine may not be directed to
temperature-sensitive objects or living things. Ensure that a safety distance of 2m is
observed in all directions.
Don’t concentrate the heat stream long time on the same area.
Operation:
Never use hand-held welding and extruding machines without air supply.
In case of external air supply ensure that the feed line is of sufficient size.
The pressurised air that is supplied must be free of oil and water.
Overhead work:
When working overhead always wear appropriate safety devices (such as hard hat,
goggles etc.).
Dohle Extrusionstechnik GmbH
4
Operating Instructions
Hand Welding Extruder
Safety:
Check for correct nominal voltage before connecting the hand-held welding and extruding
machine to the mains voltage.
Mains voltage must be identical to the nominal voltage shown on the type plate of the handheld welding and extruding machine.
Pursuant to sec. 55 of VDE 0 100 the hand-held welding and extruding machine must be
operated using a protective switch or an isolation transformer.
Extension cords:
When using extension cords the minimum diameter of cables must be observed.
Length up to 18 m: diameter 2.5 mm²
Length up to 50 m: diameter 4.0 mm²
Extension cords must be approved and marked for their place of utilisation.
Stop operating the hand-held welding and extruding machine if:
-
connecting line or plug have been damaged
-
safety installations have been damaged
-
foreign objects or liquids have entered the hand-held welding and extruding machine
-
changes occur in the operating state
Never spray water on hand-held welding and extruding machines
(risk of short circuit)
Never use hand-held welding and extruding machines in hazardous or inflammable areas.
Dohle Extrusionstechnik GmbH
5
Operating Instructions
Hand Welding Extruder
To park the tool:
To save the stand, click the machine base out and put the tool on the three
points (machine base – handle drive unit – pivoted handle).
Make sure that the machine base to the pivoted handle is in angle of 90°.
ca. 90°
Dohle Extrusionstechnik GmbH
6
Operating Instructions
Hand Welding Extruder
Start-up
General:
Observe the notes on safety contained in these operating instructions. In addition, the
regulations on the prevention of accidents and the national regulations shall apply.
Assembling the hand-held welding and extruding machine
When dispatched, our hand-held welding and extruding machines are almost completely
assembled.
What remains to be done is to screw the enclosed handle to the machine.
For machines with external air supply the air supply hose must be connected.
Ensure sufficient supply with air which is free of oil and water (min. 300 l/min).
We recommend our air compressor, item no. DX 011.
Weld fitting
The machine is supplied with two blanks for weld fittings which can be machined to suit your
requirements.
Note: please observe guideline DVS 2207 part 4.
If you indicate your required form of seam and thickness of plates we will supply two weld
fittings machined ready for use.
Dohle Extrusionstechnik GmbH
7
Operating Instructions
Hand Welding Extruder
Start-up of hand-held welding extruder
Observe the section concerning safety of these operating instructions.
Hand-held welding and extruding machines may not be used without air supply.
This would inevitably result in damages of the extruder.
Before connecting the extruder to the mains supply please check that:
-
air supply is connected correctly
-
the driving machine has not been put to permanent operation
-
now switch on air supply
-
and put plug into socket.
If you give now the power supply plug to a suitable plug socket (230V, 16A), press that Onoff switch on the air heater on position ON and place on position 4 the potentiometer.
The machine heats now up.
Make sure by each switching on of the machine, that the on-off switch of the drive
engine is switched off.
After a heating-up time of approx. 15 minutes, start the machine using the welding material
wished by you and examine the air and welding material temperature with a suitable
temperature measurement. By changing the temperature of the air heater consider the
reaction response time of the system.
Dohle Extrusionstechnik GmbH
8
Operating Instructions
Hand Welding Extruder
Change of the welding shoe
In order to be sure that no more old welding rod is in the hand welding extrusion, heat up the
machine on operating temperature, remove the welding shoe and change the nozzle
(note: left hand thread!).
Note: with work on heated machine burn danger.
When the nozzle is changed drive for approx. 1 min. the new welding rod in the hand
welding extrusion.
Interruption of the welding
Do not leave the hand welding extruder unsupervised.
The air supply must remain maintained
Switch off the hand welding extruder
Bring the potentiometer of the air heater in position 0 and pull after ca.2 minutes
the power supply plug.
Note: Also after 15 minutes still exists on bright metal parts burn danger.
No water or other materials for accelerating the cooling procedure must be used. .
Maintenance
Before maintenance work on the equipment, pull power supply plug!
Maintenance work may be accomplished only by electrical specialists.
Consider the security chapter!
After approximately 500 operation hours the hand welding extruder, including the drive
unit must be cleaned, greased and controlled. These work may be implemented only by
electrical specialists.
Dohle Extrusionstechnik GmbH
9
Operating Instructions
Hand Welding Extruder
Drive
The carbon brushes conductors of the drive must be examined approx. every
200 operation hours and renewed if necessary.
Deep groove ball thrust bearing /barrel extruder
The deep groove thrust bearing and the barrel extruder should be cleaned approx. every
200 operation hours and again be greased
Note: Only high temperature grease can be used. Our art. no.: D-0581
Dohle Extrusionstechnik GmbH
10
Operating Instructions
Hand Welding Extruder
View - controller front - steering box
Controller mass temperature
Art.No.: D - 0855
+
EXTRUDER
SPEED
Potentiometer
Engine speed
Display and control elements of the controller front
Temperature unit
Actual value temperature
AL (Alarm)
Shines if the alarm
exit is on
Desired value
temperature
Downward - key
Upward - key
Dohle Extrusionstechnik GmbH
11
Operating Instructions
Hand Welding Extruder
Controller – desired value setting
All controllers can be changed only in the desired value and are electronically locked
against wrong inputs.
Change the desired value
The controller indicates actual and desired value temperature at the same time.
To change the desired value temperature proceed as follows:
Do not press these keys
Downward– key
Upward – key
By every press of this key, the value becomes
smaller, which is indicated on the desired value
display. If this key is kept constantly pressed,
then the value sequentially becomes smaller.
By every press of this key, the value
increases, which is indicated on the desired
value display. If this key is kept constantly
pressed, then the value sequentially
becomes higher.
Dohle Extrusionstechnik GmbH
12
Operating Instructions
Hand Welding Extruder
Error tracing
Malfunctioning
Error– Nr.
Driving motor does not start
01,02,08,09,10,11,12
Driving motor switches off
03, 08,09,10
Extruder remains cold
09,
Hot air remains cold
08,09,12
Hot air temperature is under
13
desired value
Extrusion temperature is under
11
desired value
Error-
possible cause
Elimination of error
01
no current supply
provide current supply
02
wrong rated voltage
leave examine from specialist/expert
03
extension cord becomes hot
08
On/off switch on OFF
examine line cross section
unroll completely cable drum
Switch on ON
09
defect on cable connection
leave examine from specialist/expert
10
11
Carbon brushes of drive motor worn
pre-heating time too short
Replace the carbon brushes
Heat up the extruder
12
external air supply not connected
Connect external air supply
13
Air flow too high when using
reduce to prescribed quantity
Nr.
Dohle Extrusionstechnik GmbH
13
D - 0815
D - 0806
D - 0854
D - 0687
D - 0816 D - 1076 D - 0691
D - 0652
D - 0792
D - 0690
D - 0283
D - 0793
D - 0164
D - 0688
D - 0680
D - 0726
D - 0727
D - 2010
D - 2004
D - 2002
D - 0794
D - 0707
D - 0789
D - 2177
D - 2261
D - 2011
D - 1074
D - 0801
D - 0823 D - 0567 D - 0861
D - 0863
D - 0860
D - 0905
D - 0858
D - 2260
D - 2134
D - 0864
D - 2050
D - 0847
D - 2002
D - 2063
D - 0855
D - 2014
D - 0849
D - 0846
Operating Instructions
Hand Welding Extruder
Dohle Extrusionstechnik GmbH
14
Operating Instructions
Hand Welding Extruder
article-no
description
qty
D - 0164
deep groove ball thrust bearing
1
D - 0283
screw M5x40
4
D - 0567
cylinder pin 3x8
1
D - 0652
screw M4x6
1
D - 0680
compression spring handle
1
D - 0687
link
1
D - 0688
link joint 1502-3002
1
D - 0690
ball button 1502 - 6002
1
D - 0691
axis
1
D - 0707
ULS screw M6x10
2
D - 0726
ball
1
D - 0727
press sleeve 3x16
1
D - 0789
speed regulator
1
D - 0792
cylinder draft Mini
1
D - 0793
disc Mini
1
D - 0794
output shaft
1
D - 0801
worm Mini
1
D - 0806
strip heather Mini 230V/320W
1
D - 0815
burner pipe Mini
1
D - 0816
die Mini
1
D - 0823
thermoelement
1
D - 0846
control box Mini
1
D - 0847
head control box Mini
1
D - 0849
front paneel Mini D
1
D - 0854
handle
1
D - 0855
temperature controler Mini
1
D - 0858
drive unit Mini, 230V
1
D - 0860
sealing ring CU
1
D - 0861
hinge pin for hose clamp
1
D - 0863
ULS screw M5x20
1
D - 0864
screw 2,9x6,5
11
D - 0905
air die Mini PVC
1
D - 1074
RION 230V/1600W
1
D - 1076
cylinder Mini
1
D - 2002
screwed cable PG9
2
D - 2004
pa hexagon nut PG9
1
D - 2010
screwed cable PG7
1
D - 2011
pa hexagon nut PG7
1
D - 2014
potentiometer 100k
1
D - 2050
screwed cable buckelproofed PG11
1
D - 2063
main cable 8m
1
D - 2134
widening PG9-PG11
1
D - 2177
solid state relais
1
D - 2260
hexagon nut Ms PG9
2
D - 2261
connecting clamp
1
Dohle Extrusionstechnik GmbH
15
6100297
6100297
6600615
6100263
6106186
6601004
6100268
6100264
6601010 6600608
6601005
6100629 6601013
6100305 6100284
6601015
6113695
6600622
6100690 6601011
6100267
6100295 6601008 6601006
5103224 6106193
5100689
6100258
D - 2284
6106191 6100444
Operating Instructions
Hand Welding Extruder
Dohle Extrusionstechnik GmbH
16
Operating Instructions
Hand Welding Extruder
article-no
description
qty
5100689
heating element 230V-1550W
1
5103224
gasket 30/50x4
1
6100258
air filter
1
6100263
potentiometer knob red
1
6100264
connecting piece complete
1
6100267
pt-screw KL30x10
2
6100268
strain relief
1
6100284
countersunk screw M4x12 TX
3
6100287
hexagon nut M5
1
6100295
rubber ring
1
6100297
mica tube
1
6100305
turbine
2
6100444
cord guard 9,6x75
1
6100629
stripper
1
6100690
turbine housing
1
6106186
rocker switch
1
6106191
handle
1
6106193
connecting head
1
6113695
temperatur limit switch 135°C
1
6600608
potentiometer 10KOhm
1
6600615
phototransistor
1
6600622
fillister head screw M4x10 TX
4
6601004
screw M4x10 TX
3
6601005
pt-screw KL40x10 TX
2
6601006
electronic circuit board 230V
1
6601008
flange turbine housing
1
6601010
flange connecting piece
1
6601011
motor RION, 230V
1
6601013
carbon brush 230/120V
2
6601015
screw M4x8 TX
3
D - 2284
power supply cord H07 2x1
1
Dohle Extrusionstechnik GmbH
17
F
E
D
C
Gepr.
Norm.
Name
Datum:
Bearb.
Datum
1
Änderung
PE
N
Power supply
230 V / 50 Hz
L1
2
-
+
1
Bauer
Di Martino
31.08.2006
black
Antrieb
Drive Unit
red / black
red
black
black
Potenziometer 100K
Urspr.
3
4
D - 53809 Ruppichteroth
Tel. +49 2295 - 902960 Fax. +49 2295 - 902961
5
Erst. d.
Stromlaufplan
Drehzahlsteller
Speed Controller
1
2
6
7
4
3
5
6
7
7
Mini CS
+
Controller
-
Zeichnungsnummer:
Detail:
6
orange
blue
5
orange
4
Dohle Extrusionstechnik
GmbH
Eitorfer Str. 1
Heizband
Strip Heater
2
230 V
Solid
State
Relais
4
3
yello / green
yello
black
B
3
blue
yello / black
8
9
+
Red
8
Lufterhitzer
Heater Air
8
1 von 1
Blatt:
Thermoelement
Blue
brown
A
2
blue
1
F
E
D
C
B
A
Operating Instructions
Hand Welding Extruder
Dohle Extrusionstechnik GmbH
18
Operating Instructions
Hand Welding Extruder
Dohle Extrusionstechnik GmbH
19
Operating Instructions
Hand Welding Extruder
Schweißschuhprogramm Mini
S = Plattendicke
Kehlnaht
S
S
Eck - Naht
Plattendicke
5-8
8-12
A
A = S x 0,7
Artikel-Nr.
D-0827
D-0828
D-0829
D-0830
Plattendicke
5-6
8
10
12
Sonderschweißschuh
rund
S
V - Naht
Ø 10
Ø 15
Ø 20
Artikel-Nr.
D-0831
D-0832
D-0833
D-0834
Plattendicke
5-6
8
10
12
Folien - Naht
Artikel-Nr.
D-0839
D-0840
D-0841
Schweißschuh - Rohling
Größe
30 x 40 x 30
Ø 30
B
Nahtbreite B
20
25
Artikel-Nr.
D-0837
D-0838
Artikel-Nr.
D-0842
D-0843
Artikel-Nr.
D-0835
D-0836
Sonderabmessung nach Anfrage
Dohle Extrusionstechnik GmbH
20
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