please read all directions before starting installation

2008-2015 Honda CBR1000RR
Installation Instructions
PARTS LIST
1
1
2
1
1
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1
Ignition Module
Installation Guide
Velcro strips
Alcohol swab
CAN link cable
USB cable
Posi-tap
THE VEHICLE’S IGNITION MUST BE TURNED OFF
DURING THIS INSTALLATION!
BEFORE THIS MODULE CAN BE USED THE
POWER COMMANDER 5 MAY NEED TO BE UPDATED.
(SEE INCLUDED INSTRUCTIONS.)
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com
Part #6-71
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2008-2015 Honda CBR1000RR - 1
IGNITION MODULE V
INPUT ACCESSORY GUIDE
ACCESSORY INPUTS
Speed This input has the ability to activate a limiter
based on vehicle speed. This is intended to
be used as a pit lane speed limiter. You can
use any OPEN / CLOSED type switch to
activate this feature. This feature is configured
to Switch Input 1# by default.
Launch
This input is intended to be used as a launch
control. You can set a target RPM to limit
the bike to when the clutch lever is activated.
Once the clutch lever is released full RPM
can be achieved. This requires a wire be
connected to the grounding side of the clutch
switch and the other end into this input. This
feature is configured to Switch Input #2 by
default.
Ground
This is a digital ground. You can connect the
BLACK/WHITE crank wire of the SFM to this
location if necessary.
SPEED LIMITER
Analog-
Not currently used - updates to follow
SPEED LIMITER
Crank-
Connect the WHITE crank wire from the SFM
(if installed) to this input. This is only needed
if you are going to use the Rev Xtend feature.
USB CONNECTION
CRANK
ANALOG
(not used)
GROUND
EXPANSION PORTS 1 & 2
LAUNCH CONTROL
Connect to PCV and SFM
Wire connections:
To input wires into the IM first remove the rubber
plug on the backside of the unit and loosen the
screw for the corresponding input. Using a 22-24
gauge wire strip about 10mm from its end. Push the
wire into the hole of the IM until is stops and then
tighten the screw. Make sure to reinstall the rubber
plug.
NOTE: If you tin the wires with solder it will make
inserting them easier.
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2008-2015 Honda CBR1000RR - 2
FIG.A
FIG.B
1
Remove the main seat and passenger seat.
2
Remove the fuel tank cover and lift the front of the fuel tank up.
3
Remove the air box.
4
Install the Ignition Module next to the PCV module. The velcro can be used if
necessary to keep the unit in place. Clean surfaces with the supplied alcohol
swab before attaching the Velcro (Fig. A).
5
Route the harness of the Ignition Module along the PCV harness towards the
engine.
6
Plug the CAN link cable into one of the expansion ports of the Ignition Module
and the other end into one of the expansion ports of the PCV module.
It doesn’t matter which ports you use.
Older Ignition Modules with a serial number beginning with 14 or less might
also require a CAN termination plug to be installed in an empty port. Newer
Ignition Modules with a serial number starting with 15 or higher do NOT require
CAN termination plugs.
7
Route the IM wiring harness down the left hand side of the bike.
Route the IM wiring harness along the inside of the frame and go towards the
cylinder #1 (left most) coil stick.
8
Pull the rubber shield back to access the wiring harness. Unplug the stock
wiring harness at the sub-connector for the ignition coil sticks (Fig. B).
9
Plug the connectors from the Ignition Module in-line of the stock wiring
harness (Fig. C).
Unplug
FIG.C
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2008-2015 Honda CBR1000RR - 3
FIG.D
10 Locate the stock Crank Position Sensor connectors.
This is a RED 2-pin connector pair located under the fuel tank.
11 Unplug the stock Crank Position Sensor connectors (Fig. D).
Unplug
12 Plug the connectors from the Ignition Module wiring harness in-line of the
stock Crank Position Sensor connectors.
FIG.E
Ground
13 Attach the ground wire from the Ignition Module with the small ring terminal to
the stock common ground location towards the rear of the engine (Fig. E).
14 Reinstall the air box and fuel tank back into place, making sure that the wiring
harness does not get pinched.
FIG.F
Connecting to the clutch wire for launch control
(optional):
Po
Part #6-71
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On top of the airbox you will find a BLUE connector on
the left side. Using the supplied Posi-tap, connect a
22-24 gauge wire from the Launch Control input of the
Ignition Module to the stock GREEN/RED wire of the
stock BLUE connector.
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2008-2015 Honda CBR1000RR - 4
PCV
Ignition Module
From SFM
Speed limiter use
inputs 6 & 7
Connecting the Ignition Module to the PCV:
Launch control use
input 5
•
The WHITE and the BLACK/WHITE wires from the Ignition Module are used ONLY if you want to use the Rev Xtend feature of the PCV. If you do
NOT plan on using this feature, than just tape the wires out of the way.
•
If you DO plan on using the Rev Xtend feature, than connect the WHITE wire from the Ignition Module to the #1 input position of the PCV. Connect
the BLACK/WHITE wire to the #4 input position of the PCV. The BLACK/WHITE wire can also be connected to the #6 input position of the PCV,
if necessary. If both inputs on the PCV are already occupied, you can splice the BLACK/WHITE wire to either wire currently occupying the #6 or #4
PCV inputs.
•
If you are also using the SFM (Secondary Fuel Module), than you will need to connect the WHITE and BLACK/WHITE wires from the SFM into the
Ignition Module. Connect the WHITE wire from the SFM to the #1 input position of the Ignition Module. Connect the BLACK/WHITE wire to the #4
input position of the Ignition Module. The BLACK/WHITE wire can also be connected to the #6 input position of the Ignition Module, if necessary.
Adding the Ignition Module to the PCV network:
•
First download and install the latest version of the PCV Control Center Software (which is version 1.0.6.4.) from the PCV - Downloads page of
www.powercommander.com.
•
To use the Ignition Module you may need to update your firmware in the PCV (and SFM if being used). Make sure the PCV, SFM, and Ignition Module
are all updated to PCV firmware version 0.1.10.6 or newer. Go to View -> Device Information in the software to see the current versions. If you need
to update the firmware, go to Power Commander Tools -> Update Firmware. The latest version of the PCV firmware and software can be found on
the PCV - Downloads page of www.powercommander.com.
•
Connect a USB cable to the PCV and another USB cable to the Ignition Module. The software will ask you to add the Ignition Module to the network.
Click OK. Go to Power Commander Tools -> Manage Network and click on Sync Devices Utility. Follow the on screen instructions.
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2008-2015 Honda CBR1000RR - 5