LIGHT TOWER
MLT4060 & MLT4080
OPERATING/PARTS MANUAL
INTRODUCTION
This manual provides information and procedures to safely operate and maintain the light tower and generator. For
your own safety and protection from physical injury, carefully read, understand, and observe the safety instructions
described in this manual. The information contained in this manual was based on machines in production at the
time of publication. Magnum Products LLC reserves the right to change any portion of this information without
notice.
DO NOT MODIFY or use this equipment for any application other than which it was designed for.
Magnum Products LLC recommends that a trained and licensed professional perform all electrical wiring and testing
functions. Any wiring should be in compliance with the United States National Electric Code (NEC), state and local
codes and Occupational Safety and Health Association (OSHA) guidelines.
Keep a copy of this manual with the unit at all times. Additional copies are available from Magnum Products LLC, or
can be found at www.m-p-llc.com. An engine operators manual was also supplied with the unit at the time of
shipment from the factory. The manual provides detailed operation and maintenance procedures for the engine.
Additional copies of the engine operators manual are available from the engine manufacturer.
MAGNUM PRODUCTS LLC
215 Power Drive • Berlin, WI 54923
U.S.A.
Phone: 920-361-4442
Fax: 920-361-4416
Toll Free: 1-800-926-9768
www.m-p-llc.com
WHEN CALLING FOR PARTS OR TECHNICAL SERVICE INFORMATION,
PLEASE HAVE YOUR UNIT MODEL NUMBER AND SERIAL NUMBER READY.
Engine Make:
Engine Serial Number:
Engine Model Number:
Generator Make:
Generator Model Number:
Generator Serial Number:
Unit Model Number:
Unit Serial Number:
WARNING
CALIFORNIA PROPOSITION 65 WARNING:
Diesel engine exhaust and some of its constituents are known to the state
of California to cause cancer, birth defects and other reproductive harm.
2
TABLE OF CONTENTS
Page
INTRODUCTION .............................................................................................................................. 2
TABLE OF CONTENTS ................................................................................................................... 3
SAFETY NOTES ............................................................................................................................. 4
OPERATING SAFETY ..................................................................................................................... 4
ENGINE SAFETY ........................................................................................................................... 5
SERVICE SAFETY ......................................................................................................................... 5
TOWING SAFETY .......................................................................................................................... 6
REPORTING TRAILER SAFETY DEFECTS .................................................................................... 6
UNIT SERIAL NUMBER LOCATIONS .............................................................................................. 6
SAFETY SYMBOL SUMMARY ....................................................................................................... 7
SPECIFICATIONS .................................................................................................................... 8 - 11
LIGHT TOWER SET UP ................................................................................................................ 12
RAISING THE TOWER .......................................................................................................... 13 - 14
MAIN CONTROL PANEL COMPONENTS ..................................................................................... 15
ENGINE STARTING AND OPERATION ......................................................................................... 16
AUTOMATIC SHUTDOWN ............................................................................................................ 16
LIGHT OPERATION ....................................................................................................................... 17
AUXILIARY OUTLETS ................................................................................................................... 17
DERATING FOR ALTITUDE ........................................................................................................... 18
SHUTTING DOWN ........................................................................................................................ 18
LOWERING THE TOWER ...................................................................................................... 18 - 19
REMOVING THE LIGHTS FOR TRANSPORTATION ...................................................................... 19
TOWING THE TRAILER ................................................................................................................ 19
LIFTING THE TRAILER ................................................................................................................. 20
DAILY INSPECTION ...................................................................................................................... 20
OPTIONAL LOWER RADIATOR HOSE HEATER USE AND MAINTENANCE ................................ 20
ENGINE MAINTENANCE .............................................................................................................. 21
TROUBLESHOOTING THE LIGHTS .............................................................................................. 22
UNIT DECALS ........................................................................................................................ 23 - 25
MANUAL WINCH MAST ASSEMBLY ..................................................................................... 26 - 27
ELECTRIC WINCH MAST ASSEMBLY .................................................................................. 28 - 29
FRAME AND COMPONENTS ............................................................................................... 30 - 32
CONTROL PANEL ASSEMBLY ..................................................................................................... 33
CONTROL BOX ASSEMBLY .................................................................................................. 34 - 35
ENCLOSURE ASSEMBLY ..................................................................................................... 36 - 37
MITSUBISHI ENGINE ............................................................................................................. 38 - 39
KUBOTA ENGINE .................................................................................................................. 40 - 41
GENERATOR ASSEMBLY 6 kW ............................................................................................ 42 - 43
GENERATOR ASSEMBLY 8 kW ................................................................................................... 44
GENERATOR ASSEMBLY 8 kW WITH VOLTAGE REGULATION ................................................. 45
OVAL LIGHT ASSEMBLY ...................................................................................................... 46 - 47
RECTANGULAR LIGHT ASSEMBLY ...................................................................................... 48 - 49
ROUND LIGHT ASSEMBLY ................................................................................................... 50 - 51
SPERO RECTANGULAR LIGHT ASSEMBLY ......................................................................... 52 - 53
MAST JUNCTION BOX ASSEMBLY, QUICK DISCONNECT LIGHTS ............................................. 54
MAST JUNCTION BOX ASSEMBLY, HARD WIRED LIGHTS ......................................................... 55
METAL HALIDE BALLAST BOX ASSEMBLY ................................................................................ 56
HIGH PRESSURE SODIUM BALLAST BOX ASSEMBLY .............................................................. 57
AC WIRING DIAGRAM MLT 4060 ................................................................................................. 58
AC WIRING DIAGRAM MLT 4080 ................................................................................................. 59
AC WIRING DIAGRAM MLT 4080 WITH VOLTAGE REGULATION ................................................ 60
DC WIRING DIAGRAM - MITSUBISHI ENGINE ............................................................................. 61
DC WIRING DIAGRAM - KUBOTA ENGINE .................................................................................. 62
DC CIRCUIT WIRING DIAGRAM - DUAL ELECTRIC WINCH ......................................................... 63
MAST JUNCTION BOX WIRING DIAGRAM ................................................................................... 64
TRAILER LIGHTS WIRING DIAGRAM ........................................................................................... 65
3
SAFETY NOTES
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
This manual contains DANGERS, WARNINGS, CAUTIONS, NOTICES and NOTES which must be
followed to prevent the possibility of improper service, damage to the equipment, personal injury or death.
The following formatting options will apply when calling the readers attention to the DANGERS, WARNINGS, CAUTIONS, NOTICES and NOTES.
DANGER
INDICATES A HAZARDOUS SITUATION WHICH, IF NOT AVOIDED,
WILL RESULT IN DEATH OR SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTICE
Indicates a hazardous situation which, if not avoided,
may result in property or equipment damage.
Note: Notes contain additional information important to a procedure and will be found within the regular
text body of this manual.
OPERATING SAFETY
Before using the light tower be sure you read and understand all of the instructions! This equipment was
designed for specific applications; DO NOT modify or use this equipment for any application other than
which it was designed for. Equipment operated improperly or by untrained personnel can be dangerous!
Read the operating instructions and familiarize yourself with the location and proper use of all instruments
and controls. Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate or set up the light tower. The following points should be practiced at
all times:
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The area immediately surrounding the light tower should be dry, clean, and free of debris.
Position and operate the light tower on a firm, level surface.
NEVER start a unit in need of repair.
Lower tower when not in use, or if high winds or electrical storms are expected in the area.
Make certain light tower is well grounded and securely fastened to a good earthen ground.
The tower extends up to 30 ft. (9 m). Make sure area above trailer is open and clear of overhead wires and
obstructions.
Bulbs become extremely hot in use! Allow bulb and light fixture to cool 10-15 minutes before handling.
Keep area behind trailer clear of people while raising and lowering mast! NEVER raise, lower or turn mast
while unit is operating!
Trailer must be leveled and outriggers extended before raising tower. Outriggers must remain extended
while tower is up.
If for any reason any part of mast hangs up or winch cable develops slack while raising or lowering tower,
STOP immediately! Contact an authorized service representative.
NEVER remove safety pin or pull mast locking pin while tower is up!
NEVER use tower if insulation on electrical cord is cut or worn through.
NEVER operate lights without protective lens cover in place or with a lens cover that is cracked or damaged!
NEVER adjust mast while unit is operating.
ENGINE SAFETY
Internal combustion engines present special hazards during operation and fueling! Failure to follow the
safety guidelines described below could result in severe injury or death. Also read and follow all safety
warnings described in the engine operator’s manual. A copy of this manual was supplied with unit when it
was shipped from the factory.
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DO NOT run engine indoors or in an area with poor ventilation unless exhaust hoses are used. Diesel
engine exhaust contains carbon monoxide, a deadly, odorless and colorless gas which, if inhaled,
can cause nausea, fainting or death. Make sure engine exhaust cannot seep into closed rooms or
ventilation equipment.
DO NOT fill fuel tank near an open flame, while smoking, or while engine is running. DO NOT fill tank
in an enclosed area with poor ventilation.
DO NOT operate with the fuel tank cap loose or missing.
DO NOT touch or lean against hot exhaust pipes or engine cylinders.
DO NOT clean air filter with gasoline or other types of low flash point solvents.
DO NOT remove engine coolant cap while engine is hot.
Keep area around exhaust pipes and air ducts free of debris to reduce the chance of an accidental
fire.
Prolonged exposure to sound levels in excess of 85 DBA can cause permanent hearing loss. Wear
hearing protection when working around a running engine. DO NOT operate the unit without a
functional exhaust system.
Batteries contain sulfuric acid which can cause severe injury or death. Sulfuric acid can cause eye
damage, burn flesh or eat holes in clothing. Protective eye wear and clothing are necessary when
working on or around the battery. Always disconnect the NEGATIVE (-) battery cable from the
corresponding terminal before performing any service on the engine or other components.
Shut the engine down if any of the following conditions exist during operation:
1. Noticeable change in engine speed.
2. Loss of electrical output.
3. Equipment connected to the generator overheats.
4. Sparking occurs.
5. Engine misfires or there is excessive engine/generator vibration.
6. Operating on a combustible surface.
7. Protective covers are loose or missing.
8. If the ambient air temperature is above 110° F.
SERVICE SAFETY
This unit uses high voltage circuits capable of causing serious injury or death. Only a qualified electrician
should troubleshoot or repair electrical problems occurring in this equipment.
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Before servicing light tower, make sure the engine start switch is turned to OFF, circuit breakers are
open (off) and the negative terminal on the battery is disconnected. NEVER perform even routine
service (oil/filter changes, cleaning, etc.) unless all electrical components are shut down.
NEVER allow water to accumulate around the base of the light tower. If water is present, DO NOT
service!
NEVER service electrical components if clothing or skin is wet. If the unit is stored outside, check
the engine and generator for any moisture and dry the unit before use.
NEVER wash the unit with a power washer or high pressure hose.
Open main circuit breaker before disconnecting battery cables.
Keep hands, feet, and loose clothing away from moving parts on generator and engine.
Replace all guards and safety devices immediately after servicing.
Make sure slings, chains, hooks, ramps, jacks, and other types of lifting devices are attached
securely and have enough weight-bearing capacity to lift or hold the equipment safely. Always
remain aware of the position of other people around you when lifting the equipment.
5
TOWING SAFETY
Towing a trailer requires care! Both the trailer and vehicle must be in good condition and securely fastened to each other to reduce the possibility of an accident. Also, some states require that large trailers
be registered and licensed. Contact your local Department of Transportation office to check on license
requirements for your particular unit.
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Check that the hitch and coupling on the towing vehicle are rated equal to, or greater than, the trailer's
"gross vehicle weight rating" (GVWR).
Check tires on trailer for tread wear, inflation, and condition.
Inspect the hitch and coupling for wear or damage. DO NOT tow trailer using defective parts!
Make sure the trailer hitch and the coupling are compatible. Make sure the coupling is securely
fastened to the vehicle.
Connect safety chains in a crossing pattern under the tongue and attach the breakaway cable TO
THE REAR BUMPER OF THE TOWING VEHICLE. Do not attach the cable to the trailer hitch.
Make sure directional and brake lights on the trailer are connected and working properly.
Check that all lug nuts holding wheels on are tight and that none are missing.
Maximum recommended speed for highway towing is 45 mph. Recommended off-road towing speed
is not to exceed 10 mph or less depending on terrain.
When towing, maintain extra space between vehicles and avoid soft shoulders, curbs and sudden lane
changes. If you have not pulled a trailer before, practice turning, stopping, and backing up in an area
away from heavy traffic.
A film of grease on the coupler will extend coupler life and eliminate squeaking. Wipe the coupler clean
and apply fresh grease each time the trailer is towed.
REPORTING TRAILER SAFETY DEFECTS
If you believe your trailer has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Magnum Products
LLC. If NHTSA receives similar complaints, it may open an investigation; and if it finds that a safety defect exists in
a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in
individual problem between you, your dealer, or Magnum Products LLC.
To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-888-327-4236 or by fax at: (202)-3667882. Additional contact information can be found at: www.nhtsa.dot.gov.
UNIT SERIAL NUMBER LOCATIONS
Unit ID Tag
V.I.N. Tag
Refer to the locations illustrated at right to find the unit ID
tag, and V.I.N. Tag on your unit. Important information,
such as the unit serial number, model number and Vehicle
Identification Number (V.I.N.) for your trailer are found on
these tags. Record the information from these tags, so it
is available if the tags are lost or damaged. When
ordering parts or requesting technical service information,
you may be asked to specify this information.
MANUFACTURED BY/FABRIQUE PAR:
GVWR/PNBV:
GAWR/PNBE
TIRE/PNEU
RIM/JANTE
Located on inside
of panel.
DATE OF MFG:
COLD INFL. PRESS./PRESS.
DE GONF A FROID
KPA(PSI/LPC)
SGL/DUAL
THIS VIEHICLE CONFORS TO ALL APPLICABLE STANDARDS PRESCRIBED UNDER THE CANADIAN MOTOR VIEHICLE SAFETY REGULATIONS
IN ECCEFT ON THE DATE OF MANUFACTURE. / CE VEHICULE EST CONFORME A TOUTES LES NORMES QUI LUI SONT APPLICABLES EN
VERTU DU REGLEMENT SUR LA VEHICULES DES AUTOMOBILES DU CANADA EN VIGUEUR A LA DATE SA FABRICATION.
TM
THIS VIEHICLE CONFORMS TO ALL APPLICABLE U.S. FEDERAL MOTOR VEHICLE SAFETY STANDARDS (FMVSS) IN EFFECT ON THE DATE OF
MANUFACTURE SHOWN ABOVE.
V.I.N./N.I.V.:
215 Power Drive
Berlin, WI 54923
1-800-926-9768
Model
Serial Number
Mfg. Code
kg
lbs
rpm
hz
RATING:
amb. temp.
CONT.
STAND BY
1 Phase
3 Phase
KW
V
KVA
V
A
A
FOR ELECTRICAL
EQUIPMENT ONLY.
POUR MATERIAL
ELECTRIQUE SEULEMENT.
®
LR 114630-1
TM
PRODUCTS LLC
MADE IN USA
215 Power Drive
Berlin, WI 54923
1-800-926-9768
Model
Serial Number
Mfg. Code
kg
lbs
rpm
hz
RATING:
amb. temp.
CONT.
STAND BY
1 Phase
3 Phase
KW
V
KVA
V
A
A
FOR ELECTRICAL
EQUIPMENT ONLY.
POUR MATERIAL
ELECTRIQUE SEULEMENT.
®
LR 114630-1
MANUFACTURED BY/FABRIQUE PAR:
GVWR/PNBV:
GAWR/PNBE
TIRE/PNEU
RIM/JANTE
DATE OF MFG:
COLD INFL. PRESS./PRESS.
DE GONF A FROID
KPA(PSI/LPC)
SGL/DUAL
THIS VIEHICLE CONFORS TO ALL APPLICABLE STANDARDS PRESCRIBED UNDER THE CANADIAN MOTOR VIEHICLE SAFETY REGULATIONS
IN ECCEFT ON THE DATE OF MANUFACTURE. / CE VEHICULE EST CONFORME A TOUTES LES NORMES QUI LUI SONT APPLICABLES EN
VERTU DU REGLEMENT SUR LA VEHICULES DES AUTOMOBILES DU CANADA EN VIGUEUR A LA DATE SA FABRICATION.
THIS VIEHICLE CONFORMS TO ALL APPLICABLE U.S. FEDERAL MOTOR VEHICLE SAFETY STANDARDS (FMVSS) IN EFFECT ON THE DATE OF
MANUFACTURE SHOWN ABOVE.
V.I.N./N.I.V.:
6
PRODUCTS LLC
MADE IN USA
TYPE/TYPE DE VEHICULE:
TYPE/TYPE DE VEHICULE:
SAFETY SYMBOL SUMMARY
This equipment has been supplied with numerous safety and operating decals. These decals provide important
operating instructions and warn of dangers and hazards. Replace any missing or hard-to-read decals and use care
when washing or cleaning the unit. Decal placement and part numbers can be found in the beginning of the parts
section of this manual. Below is a summary of the intended meanings for the symbols used on the decals.
UV
Safety alert symbol; Used to
alert you to potential personal
injury hazards.
Asphyxiation hazard; Operate
in well ventilated area.
Hot surface(s) nearby.
Dangerous voltage may be
present.
Belt/entanglement hazard; Keep
body parts clear of this area.
Anchor/tie down point.
Fan hazard; Keep body parts
clear of this area.
Forklift here only.
Crush hazard; Keep body parts
clear of this area.
Use clean diesel fuel only.
Ultraviolet radiation hazard;
Operate only with lens intact.
Burn/scald hazard;
pressurized steam.
Stop engine before fueling.
Read and understand the
supplied operator’s manual
before operating unit.
Fire/explosion hazard; Keep
open flames away from unit.
Unit electrical ground.
Lift here only.
7
SPECIFICATIONS
Read this manual carefully before attempting to use this light tower The potential for property damage, personal
injury or death exists if this equipment is misused or installed incorrectly. Read all of the manuals included with this
unit. Each manual details specific information regarding items such as set up, use and service requirements.
Specifications are subject to change without notice.
MAGNUM MODEL
MLT 4060
Engine
Make/Brand ........................................................ MITSUBISHI ............................. KUBOTA
Model .................................................................. L3E-W461ML ............................. D905-E2BG
Type .................................................................... Diesel, liquid cooled, 4-stroke .... Diesel, liquid cooled, 4-stroke
Horsepower - prime hp (kW) ............................... 10.5 (7.8) ................................... 10.5 (7.8)
Horsepower - standby hp (kW) ........................... 12.2 (9.1) ................................... 11.9 (8.9)
Operating Speed rpm ......................................... 1800 .......................................... 1800
Displacement in3 (L) ........................................... 57.97 (0.95) ............................... 54.92 (.90)
Cylinders - qty .................................................... 3 ................................................ 3
Fuel Consumption - 100% prime gph (Lph) ....... 0.47 (1.78) ................................. 0.50 (1.89)
Battery Type - Group Number ............................. 24 .............................................. 24
Battery Voltage (Quantity per Unit) ..................... 12V (1) ....................................... 12V (1)
Battery Rating ..................................................... 440 CCA .................................... 440 CCA
Generator
Make/Brand ........................................................ Marathon Electric ...................... Marathon Electric
Model .................................................................. 201CSA5411 .............................. 201CSA5411
Type, Insulation ................................................... Brushless, F .............................. Brushless, F
Generator Set (Engine/Generator)
Output kW (kVA) .................................................
Output Voltage V ................................................
Output Amperes 120V (240V) A ..........................
Frequency Hz .....................................................
Power Factor ......................................................
6.0 (6.0) ..................................... 6.0 (6.0)
120/240, single phase ................ 120/240, single phase
50 (25) ....................................... 50 (25)
60 .............................................. 60
1 (1Ø) ........................................ 1 (1Ø)
Weights
Dry Weight lbs (kg) ............................................. 1675 (760) ................................. 1672 (758)
Operating Weight lbs (kg) ................................... 1888 (856) ................................. 1885 (855)
Capacities
Fuel Tank Volume gal (L) ...................................
Usable Fuel Volume gal (L) ................................
Coolant (incl. engine) qt (L) .................................
Oil (incl. filter) qt (L) ............................................
Maximum Run Time hrs ......................................
30 (114) ...................................... 30 (114)
30 (114) ...................................... 30 (114)
4.5 (4.3) ..................................... 4.8 (4.5)
3.8 (3.6) ..................................... 5.4 (5.1)
64 .............................................. 60
AC Distribution
Circuit Breaker Size ............................................ 30 .............................................. 30
Voltage Regulation .............................................. Capacitor +/-6% ......................... Capacitor +/-6%
Voltages Available 1Ø ......................................... 120, 240 ..................................... 120, 240
8
SPECIFICATIONS
Read this manual carefully before attempting to use this light tower The potential for property damage, personal
injury or death exists if this equipment is misused or installed incorrectly. Read all of the manuals included with this
unit. Each manual details specific information regarding items such as set up, use and service requirements.
Specifications are subject to change without notice.
MAGNUM MODEL
MLT 4060
Lighting
Lighting Type ....................................................... Metal Halide
Ballast Type ........................................................ Coil & Core
Lumens ............................................................... 440,000
Coverage acres (m2) ........................................... 5 - 7 (20,234 - 28,328)
Dimensions
Length w/ mast stowed in (m) ............................ 170 (4.32)
Width in (m) ....................................................... 63 (1.60)
Width w/ outriggers extended in (m) ................... 140 (3.56)
Height w/ mast stowed in (m) ............................. 70 (1.78)
Maximum height of tower ft (m) .......................... 30 (9.14)
Trailer
Number of Axles .................................................
Capacity - Axle Rating lbs (kg) ...........................
Tire Size in .........................................................
Hitch - Standard ..................................................
Maximum Tire Pressure psi ................................
1
2200 (998)
13
2" Ball
50
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
9
SPECIFICATIONS
Read this manual carefully before attempting to use this light tower The potential for property damage, personal
injury or death exists if this equipment is misused or installed incorrectly. Read all of the manuals included with this
unit. Each manual details specific information regarding items such as set up, use and service requirements.
Specifications are subject to change without notice.
MAGNUM MODEL
MLT 4080
Engine
Make/Brand ........................................................ MITSUBISHI
Model .................................................................. L3E-W461ML
Type .................................................................... Diesel, liquid cooled, 4-stroke
Horsepower - prime hp (kW) ............................... 10.5 (7.8)
Horsepower - standby hp (kW) ........................... 12.2 (9.1)
Operating Speed rpm ......................................... 1800
Displacement in3 (L) ........................................... 57.97 (0.95)
Cylinders - qty .................................................... 3
Fuel Consumption - 100% prime gph (Lph) ....... 0.63 (2.38)
Battery Type - Group Number ............................. 24
Battery Voltage (Quantity per Unit) ..................... 12V (1)
Battery Rating ..................................................... 440 CCA
Generator
Make/Brand ........................................................ Marathon Electric
Model .................................................................. 332CSA5211
Type, Insulation ................................................... Brushless, F
Generator Set (Engine/Generator)
Output kW (kVA) .................................................
Output Voltage V ................................................
Output Amperes 120V (240V) A ..........................
Frequency Hz .....................................................
Power Factor ......................................................
7.3 (7.3)
120/240, single phase
61 (30)
60
1 (1Ø)
Weights
Dry Weight lbs (kg) ............................................. 1695 (769)
Operating Weight lbs (kg) ................................... 1908 (865)
Capacities
Fuel Tank Volume gal (L) ...................................
Usable Fuel Volume gal (L) ................................
Coolant (incl. engine) qt (L) .................................
Oil (incl. filter) qt (L) ............................................
Maximum Run Time hrs ......................................
30 (114)
30 (114)
4.5 (4.3)
3.8 (3.6)
48
AC Distribution
Circuit Breaker Size ............................................ 40
Voltage Regulation .............................................. Capacitor +/-6%
Voltages Available 1Ø ......................................... 120, 240
10
SPECIFICATIONS
Read this manual carefully before attempting to use this light tower The potential for property damage, personal
injury or death exists if this equipment is misused or installed incorrectly. Read all of the manuals included with this
unit. Each manual details specific information regarding items such as set up, use and service requirements.
Specifications are subject to change without notice.
MAGNUM MODEL
MLT 4080
Lighting
Lighting Type ....................................................... Metal Halide
Ballast Type ........................................................ Coil & Core
Lumens ............................................................... 440,000
Coverage acres (m2) ........................................... 5 - 7 (20,234 - 28,328)
Dimensions
Length w/ mast stowed in (m) ............................ 170 (4.32)
Width in (m) ....................................................... 63 (1.60)
Width w/ outriggers extended in (m) ................... 140 (3.56)
Height w/ mast stowed in (m) ............................. 70 (1.78)
Maximum height of tower ft (m) .......................... 30 (9.14)
Trailer
Number of Axles .................................................
Capacity - Axle Rating lbs (kg) ...........................
Tire Size in .........................................................
Hitch - Standard ..................................................
Maximum Tire Pressure psi ................................
1
2200 (998)
13
2" Ball
50
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
11
LIGHT TOWER SET UP
1. For maximum light coverage locate tower at ground level or in a spot higher than the area being illuminated by
the lamps.
WARNING
The tower extends up to 30 ft (9.14 m). Make sure area above
the trailer is open and clear of overhead wires and obstructions.
H
DETAIL C
DETAIL D
F
E
D
DETAIL G
B
C
D
E
G
A
DETAIL H
2. Place the trailer on firm ground that is relatively flat. This will make it easier to level the tower. Block the wheels
on the trailer to keep it from moving (A).
3. Pull the locking pin on the tongue jack and rotate it 90º until the spring loaded pin snaps back into place (B).
Turn the jack handle clockwise to raise the trailer tongue off of the towing vehicle.
4. Connect a good earthen ground to the grounding stud on the frame of the trailer near the trailer tongue (C).
5. Pull the locking pins (D) on the outriggers (E) and pull the outriggers out until the spring loaded locking pin
snaps back into place. Pull the locking pin on the outrigger jacks and rotate them 90º so the jack pads are
facing down and the spring loaded pin snaps back into place.
6. Pull the locking pin on the rear jack (F) and rotate it 90º until the spring loaded pin snaps back into place. Turn
the jack handle clockwise to start leveling the trailer. Adjust all four jacks by turning their handles clockwise
until they are firmly in contact with the ground and the trailer is as level as possible (G).
7. Before raising the tower it may be necessary to adjust the lamps. The lamps may be adjusted up, down, left or
right by loosening the wing nuts on the light fixture bracket (H) and aiming the lamps in the desired direction.
Tighten the hardware completely and make sure the lamps are connected to the junction box.
12
RAISING THE TOWER
WARNING
The trailer must be leveled with the outriggers extended before raising the tower. The outriggers
must remain extended while the tower is up. Failure to level the trailer or extend the outriggers
will severely reduce the stability of the unit and could allow the tower to tip and fall.
1. Remove the mast cradle locking pin from the mast cradle (I).
2. Check both sets of cables for excessive wear or damage. Make sure the cables are properly centered in each
pulley (J). Check the electrical cord for damage.
WARNING
Do not start the unit if the insulation on the electrical cord is cut or worn through.
Bare wires in contact with the mast or frame may energize the trailer and cause electrocution.
Repair or replace cord.
3. Make sure the area behind the unit is clear before
raising the mast to the vertical position.
4. Remove the safety pin (K) from the mast lock bar
(L). Using the handle for the lower mast winch (M),
raise the mast until it is vertical and the tab on the
mast is positioned into the mast lock. The mast lock
bar should snap into place automatically. Secure
the lock with the safety pin (N).
DETAIL I
DETAIL K
DETAIL N
STOP
5. After the mast is up and locked into place, use
the upper mast winch (O) to telescope the
tower to the desired height. Extend the mast slowly,
making sure that the electrical cord is extending
at the top sections of the mast. If, for any reason,
the winch cable begins to develop slack or any of
the tower sections get stuck, STOP IMMEDIATELY
and contact an authorized service center.
DETAIL P
J
I
CAUTION
Do not extend the mast beyond the colored mark
on the middle mast tube (P).
Q
O
6. The mast can be rotated by loosening the locking
knob at the bottom of the mast (Q). Turn the mast
until the lights face in the desired direction and
then tighten the knob.
WARNING
Never raise or lower the mast while the unit is
operating! Never remove the safety pin or mast
lock while the tower is up. Releasing the lock
will cause the mast to fall.
M
K, L, N
J
13
RAISING THE TOWER WITH THE OPTIONAL ELECTRIC WINCH
1. Set up and level the trailer as described on page 12, and follow steps 1-3 on page 13.
2. Remove the safety pin from the mast lock bar (R).
3. Press the lower winch control toggle switch upward to
raise mast into the vertical position (S). Hold switch until
the mast lock is engaged. The mast lock bar should snap
into place automatically. Note: On light towers equipped
with the electric winch option, a limit switch on the mast
tube will disconnect power to the lower electric winch to
prevent deadheading the winch.
DETAIL R
DETAIL S
4. Secure the lock with the safety pin (T).
5. Press and hold the upper winch control toggle switch
upward to telescope the mast to desired height (U).
Extend the mast slowly, making sure that the coiled
electrical cord is extending at the top sections of the
mast. If, for any reason, the winch cable begins to
develop slack or any of the tower sections get stuck,
STOP IMMEDIATELY and contact an authorized service
center.
DETAIL T
CAUTION
Do not extend the mast beyond the colored mark
on top of the lower mast section (V). On light
towers equipped with the electric winch option, a
limit switch on the main mast section will disconnect power to the upper electric winch to prevent
over extending the mast.
6.
DETAIL U
V
The mast can be rotated by loosening the locking
knob at the bottom of the mast (W). Turn the mast
until the lights face in the desired direction and
then tighten the knob.
U
STOP
DETAIL V
DETAIL W
S
WARNING
Never raise or lower the mast while the
unit is operating! Never remove the safety
pin or mast lock while the tower is up.
Releasing the lock will cause the mast to fall.
14
R,T W
MAIN CONTROL PANEL COMPONENTS
1
2
3
MAIN
BREAKER
240V
4
6
BALLAST INDICATOR LIGHTS
I
O
ON
ON
I
O
ON
LIGHT
1
120V
I
O
ON
LIGHT
2
I
O
ON
I
O
LIGHT
3
ON
7
LIGHT
4
5
GLOW
PLUG
INDICATOR
OFF
TURN
MAIN
GLOW
PLUG
RUN
8
20
5
START
BREAKER
OFF
240V
0 0 0 0 0
HOURS
NEUTRAL BONDED TO FRAME
CONDUCTOR NEUTRO
CONECTOADO AL CHASIS
9
1.
MAIN CIRCUIT BREAKER (30A or 40A): This breaker will disconnect power to the lights and auxiliary outlets.
It will also disable the starting circuit if engine starting is attempted when the main breaker is on.
2.
INDIVIDUAL CIRCUIT BREAKERS: One breaker is supplied for each light.
3.
BALLAST INDICATOR LIGHTS: Indicates power from the ballast to each light.
4.
OUTLET CIRCUIT BREAKER: This breaker is supplied for the standard 120V GFCI outlet.
5.
AUXILIARY OUTLETS: These outlets supply power for accessories connected to the generator when the
engine is running and the main circuit breaker is switched to the on “I” position.
6.
ENGINE STARTING SWITCH: Keyed switch operates glow plugs, starts and stops engine.
7.
ENGINE GLOW PLUG INDICATOR: Indicates operation of the engine glow plugs on certain engines.
8.
ENGINE HOUR METER: Keeps track of engine hours for service.
9.
CIRCUIT BREAKER INDICATOR LIGHT: This light indicates that the main circuit breaker must be opened
(switched off) before starting the engine.
15
ENGINE STARTING AND OPERATION
1. Check engine oil, fuel and coolant levels. Note: If the engine was run out of fuel or the fuel tank was drained, it
may be necessary to bleed the fuel lines. Refer to the engine operation manual supplied with the unit.
2. Check the condition of the electrical cord on the inside of the unit.
WARNING
Do not start the unit if the insulation on the electrical cord is cut or worn through.
Bare wires in contact with the mast or frame may energize the trailer and cause electrocution.
Repair or replace cord.
3. Check that the main circuit breaker and individual circuit breakers for each of the lights are in the OFF “O”
position. Note: If the red light on the control panel “TURN MAIN BREAKER OFF” is illuminated when the key is
turned to the START position, the breaker is closed (switched on).
WARNING
NEVER START THE ENGINE WITH ANY OF THE
CIRCUIT BREAKERS SWITCHED ON! Any load on
the generator during start up will cause severe
damage or destroy the generator!
4. Turn the key on the engine start switch to the left GLOW PLUG position and hold the key in place until the glow
plug indicator turns red. As soon as it is glowing, turn the key to the right to the START position and hold it until
the engine cranks and starts running. Release the key, it will move to the RUN position.
ACTIVATE GLOW PLUGS
CRANK ENGINE TO START
OFF
OFF
OFF
GLOW
PLUG
RELEASE KEY
RUN
GLOW
PLUG
RUN
START
START
GLOW
PLUG
RUN
START
NOTICE
Do not crank the engine longer than 10 seconds at a time. If the engine will not start, wait 30 seconds to
allow the starter motor to cool and then repeat the starting procedure. Excessive cranking will cause
damage to the starter.
5. Note: If oil pressure is not obtained within 30 seconds after the key is switched to the RUN position, the low-oil
automatic shutdown will turn off the fuel supply, stopping the engine. Check the oil level and turn the key to the
OFF position to reset the oil pressure timer before attempting to restart the engine.
6. Once the engine is running, allow it to reach normal operating temperature before switching on any loads.
AUTOMATIC SHUTDOWN
This unit is equipped with a low oil pressure and high coolant temperature auto-shutdown system. This system will
automatically shut off the fuel supply to stop the engine if oil pressure drops too low or the engine exceeds normal
operating temperature. Return the switch to the OFF position to reset the unit after you have determined the cause
of the shutdown.
16
LIGHT OPERATION
1
2
3
1. Once the engine is up to temperature and running smoothly,
switch main circuit breaker (1) to the ON “I” position.
I
2. With main circuit breaker on, switch each individual circuit
O
I
I
I
I
breaker for the lights (2) to ON “I”, one at a time.
O
O
O
O
3. The ballast indicator lights (3) will come on momentarily as the
lights strike. As the lights warm up, the ballast indicator lights
will continue to get brighter and then remain on. This confirms
that power is coming from the ballasts to the lights.
4. If an indicator light does not come on, the ballast may need to be
serviced. If the indicator light comes on and stays lit but the
related light is not illuminated, check the bulb or the mast wiring.
5. The lights require a warm up period of 5-15 minutes before they
reach full output. If the lights are shutdown, they require a cooldown period of approximately 10 minutes before they can be
switched on again.
6. The light tower uses four 1000W bulbs. When checking or replacing the bulbs, wipe them with a clean cloth to
avoid leaving any grease, oil residue or fingerprints on the glass. Any residue can create a hot spot on the bulb,
causing premature bulb failure.
MAIN
BREAKER
240V
BALLAST INDICATOR LIGHTS
ON
ON
120V
ON
ON
ON
ON
LIGHT
1
LIGHT
2
LIGHT
3
LIGHT
4
GLOW
PLUG
INDICATOR
OFF
TURN
MAIN
GLOW
PLUG
RUN
20
START
BREAKER
OFF
240V
0 0 0 0 0
HOURS
NEUTRAL BONDED TO FRAME
CONDUCTOR NEUTRO
CONECTOADO AL CHASIS
WARNING
NEVER OPERATE THE LIGHTS WITHOUT THE PROTECTIVE LENS COVER OR WITH A LENS
COVER THAT IS CRACKED OR DAMAGED! The bulbs in the light fixtures produce high
temperatures and operate under pressure. A broken or missing lens cover could cause the
bulbs to shatter, causing injury.
WARNING
Bulbs become extremely hot in use! Allow bulb fixture to cool 10-15 minutes before handling.
AUXILIARY OUTLETS
The control panel is equipped with two outlets for running
accessories or tools from the generator. Power is supplied to
the outlets any time the engine is running and the main circuit
breaker is switched ON “I”. Note: Do not pull more than 1000W
from each outlet when the lights are on. This will overload the
generator and cause the main circuit breaker to trip. Should the
breaker trip, switch off the lights, remove some of the load to
the outlets and wait 10 minutes for the bulbs to cool before
turning them back on.
120V GFCI
OUTLET
120V
20
240V TWIST-LOCK
OUTLET
240V
With all of the lights off, the full generator output may be used
with the optional 240V twist-lock outlet.
17
DERATING FOR ALTITUDE
All light towers are subject to derating for altitude and temperature. Although derating should not affect the operation
of the lights, it will reduce the available power for operating tools and accessories connected to the axillary outlets.
Typical reductions in performance are 2-4% for every 1000 ft. (305 m) of elevation and 1% per 10º F (3-5º C) increase
in ambient air temperature over 72º F (22.2º C).
SHUTTING DOWN
When you have finished using the light tower proceed with shut down as follows:
1. Remove any loads from the auxiliary outlets.
2. Switch the individual circuit breakers for each
light to the OFF “O” position.
3. Switch the main circuit breaker to the OFF
“O” position.
4. Turn the ENGINE START SWITCH to the
OFF position.
LOWERING THE TOWER
1. Shut down the lights and engine. Allow the lights to cool 10-15 minutes before lowering the tower.
2. Turn the upper mast winch handle to collapse the tower to its lowest position. Make sure the electrical cord
returns to the storage tube properly.
WARNING
If the mast hangs up or the winch cable begins to develop slack, STOP IMMEDIATELY!
Excess slack in the cable could cause the mast to collapse should it free up without warning.
Contact an authorized service center.
3. Loosen the mast rotation knob and rotate the tower so the mast mounted winches face the front of the unit. The
white alignment arrow points should line up on the mast sections and the metal stop tabs should be touching.
Tighten the mast rotation knob.
4. Release the mast lock by pulling the safety pin on the mast lock and pulling the lock free. Turn the handle of
the lower mast winch until the mast spring begins to pivot the tower down. Release the mast lock and continue
to lower the tower until it rests in the cradle. Note: If the mast lock does not pull free, operate lower winch
slightly to relieve pressure on the mast lock.
5. After the mast is completely down, insert the cradle lock pin and secure it with the safety pin.
6. If the trailer is going to be moved, Magnum Products LLC strongly recommends that the lights be removed from
the mast and stowed for transportation. See REMOVING LIGHTS FOR TRANSPORTATION section on page 19.
18
LOWERING THE TOWER EQUIPPED WITH THE OPTIONAL ELECTRIC WINCH
1. Shut down the lights and engine. Allow the lights to cool 10-15 minutes before lowering the tower.
2. Loosen the mast rotation knob and rotate the tower so the mast mounted winches face the front of the unit. The
white alignment arrow points should line up on the mast sections and the metal stop tabs should be touching.
Tighten the mast rotation knob.
3. Press and hold the upper winch control toggle switch downward to collapse the mast to its lowest level. Make
sure the coiled electrical cord on the top sections of the mast does not get tangled on the mast sections. Note:
Some electric winch models are equipped with an anti-backlash safety limit switch. This switch will disconnect
power to the winch if excess cable slack is detected, preventing accidental lowering of the tower. If, for any
reason, the cable begins to develop slack or any of the tower sections get stuck, STOP IMMEDIATELY and
contact an authorized service center.
4. Release the mast lock bar by pulling the safety pin on the mast lock and pulling the lock bar free. Lower the
mast by holding the lower winch control toggle switch to the right until the mast is resting in the transport cradle.
Note: If the lock bar does not pull free, activate lower winch slightly to relieve pressure on the mast lock bar.
5. After the mast is completely down, insert the cradle lock pin and secure it with the safety pin.
6. If the trailer is going to be moved, Magnum Products LLC strongly recommends that the lights be removed from
the mast and stowed for transportation.
REMOVING THE LIGHTS FOR TRANSPORTATION
1. On units equipped with quick disconnect fittings for the lights, disconnect the power
cords from the junction box at the top of the mast. Replace the dust caps on the
junction box. On hard wired units, remove the junction box cover, located on the top of
the mast, and disconnect ONLY the mast light wires from the terminal blocks. To
release the mast light wires from the terminal blocks, flip the locking levers down and
pull out the appropriate wires (A).
2. Remove the lights by removing the wing nut that holds the light fixture bracket to the
cross tube. Attach the lights to the storage brackets (if equipped) located on the mast
tube on either side of the central lifting eye.
A
TOWING THE TRAILER
Once the engine is shut down and the mast and lights are properly stowed, the trailer can be made ready for transport.
1.
Raise the rear jack completely and release the locking pin to rotate it up into the travel position. Make sure the
locking pin snaps into place.
2. Raise the outrigger jacks completely and release the jack locking pin to swing the jacks up into the travel
position. Make sure the locking pins snap into place. Release the outrigger locking pins and slide the
outriggers into the trailer frame until the locking pins snap into place.
3. Use the drawbar jack to raise or lower the trailer onto the hitch of the towing vehicle. Lock the hitch coupling
and attach the safety chains or cables to the vehicle. Release the jack locking pin and rotate the jack into the
travel position. Make sure the locking pin snaps into place.
4. To ensure proper operation of the jacks, lube the grease fittings located on the leveling jacks.
5. Connect any trailer wiring to the tow vehicle. Check for proper operation of the stop and signal lights.
6. Make sure the cradle locking pin is in place.
7. Make sure the doors are properly latched.
8. If the trailer is going to be driven over rough ground, remove the bulbs from the light fixtures.
9. Check for proper inflation of the trailer tires. The maximum tire inflation is 50 psi.
10. Attach a red flag to the end of the mast before towing.
11. Maximum recommended speed for highway towing is 45 mph. Recommended off-road towing speed is not to
exceed 10 mph or less depending on terrain.
19
LIFTING THE TRAILER
When lifting the light tower and trailer, attach any slings, chains or hooks directly to the central lifting eye. The lifting
eye is located on the mast between the two forklift pockets.
UPPER
1.
Make sure the equipment being used to lift the light tower
has sufficient capacity. Note: See the unit specifications
beginning on page 8 for approximate weights.
Make sure the cradle locking pin is in place.
Always remain aware of the position of other people and
objects around you as you move the unit.
Use the upper or lower forklift pockets with care. Approach
the unit as perpendicular as possible to avoid any damage
to the unit. Make sure the mast winch handles or any other
obstructions are clear of the forklift tines before lifting.
2.
3.
4.
CENTRAL
LIFTING EYE
FORKLIFT
POCKETS
LOWER
FORKLIFT
POCKETS
DAILY INSPECTION
1.
Inspect condition of electrical cords. DO NOT use light
PROPER MAST CABLE ROUTING
tower if insulation is cut or worn through.
Check that winch cables are in good condition and that
they are centered on each pulley. DO NOT use a cable
that is kinked or starting to unravel.
Check that the safety pins for the mast lock rod and mast
lock bar are present and secured with a chain. Check
that the spring located in the mast lock bar is not broken
or missing. Check the operation of the mast lock bar.
Check the fuel, oil and coolant levels.
Check the wheel lugs. Tighten or replace any that are
loose or missing. If a tire has been removed for axle service or replaced,
tighten the lugs in the order shown, to the following specifications:
2.
3.
4.
5.
A.
B.
C.
D.
Start all lug nuts by hand.
First pass tighten to 20-25 Ft-Lbs (27-33 Nm).
Second pass tighten to 50-60 Ft-Lbs (67-81 Nm).
Third pass tighten to 90-120 Ft-Lbs (122-162 Nm).
1
4
3
2
5
After the first road use, retorque the lug nuts in sequence, as shown.
OPTIONAL LOWER RADIATOR HOSE HEATER USE AND MAINTENANCE
The following points should be followed when operating a unit equipped with a lower radiator hose heater.
WARNING
Improper use of the lower radiator hose heater could result in serious personal injury.
•
•
•
•
•
20
Ensure cooling system is full of proper mixture of water and engine coolant before each heater use.
Heater is designed for all-night operation; however, 2-5 hours of heating just prior to starting is usually sufficient
for proper engine starting.
When heater is in operation, unit must be parked in a level position to maintain the proper orientation of the
heater.
Use only an undamaged extension cord, outdoors rated, three-prong grounded 120VAC cord with a minimum
amperage rating of 10A. Connect to properly grounded 120VAC, GFCI outlet only.
Unplug extension cord from power first; then unplug heater cordset from extension cord before starting the
engine.
ENGINE MAINTENANCE
Note: During the first 50 hours of operation, avoid long periods of no load or sustained maximum load operation. If
the light tower is to run for longer than five minutes without a load, shut the engine down.
The engine is supplied with engine break-in oil from the factory. Extra care during the first 50 hours of engine
operation will result in better performance and longer engine life. DO NOT exceed 50 hours of operation with the
break-in oil. Operate the engine at lighter loads (50-75% of maximum) as much as possible. If the engine has spent
significant time at idle, constant speeds and/or light load or if makeup oil is required, a longer break in period may be
needed. Consult the engine OPERATION AND MAINTENANCE MANUAL for a full description of necessary procedures on the addition of break-in oil and extension of the break-in period.
The periodic maintenance schedule below lists basic maintenance intervals for the engine. For detailed maintenance procedures refer to the engine operators manual. A copy of this manual was supplied with the unit when it
was shipped from the factory. For additional or replacement copies of the engine operators manual, contact an
authorized engine dealer in your area.
Check
Daily
Check Tire Pressures
Check Engine Oil Level
Check Engine Coolant Level
Check Fuel Level
Check Alternator Belt
Drain Fuel Filter*
Check Radiator Hoses
Change Engine Oil & Filter**
Check All Electrical Connections
Check For Fuel Leaks
Replace Fuel Filter Element
Inspect and Clean Radiator Fins
Lubricate Leveling Jacks
Clean Air Filter Element, replace if
necessary
Replace Alternator Belt
Inspect Engine Starting Battery
Check Valve Clearance
Drain and Clean Fuel Tank
Change Engine Coolant
Replace Radiator Hoses
Every
50
Hours
Every
250
Hours
Every
500
Hours
Every
1000
Hours
Every
2 Years
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
* Drain daily in humid or rainy conditions.
** Change the engine oil and filter after the first 50 hours of operation, then every 250 hours.
Change the engine oil and filter every 1,000 hours for extended oil pan option.
21
TROUBLESHOOTING THE LIGHTS
DANGER
HIGH VOLTAGE! THIS UNIT USES HIGH VOLTAGE CIRCUITS CAPABLE OF CAUSING SERIOUS
INJURY OR DEATH. ONLY A QUALIFIED ELECTRICIAN SHOULD TROUBLESHOOT OR REPAIR
ELECTRICAL PROBLEMS OCCURRING IN THIS EQUIPMENT.
MAST LIGHTS OFF BUT BALLAST INDICATORS ON CONTROL PANEL ARE ON:
1. Mast light is too hot. Allow light to cool 10-15 minutes before restarting.
2. Faulty bulb connection. Check that the bulb is tight in the socket.
3. Bulb broken. Check for broken arc tube or outer bulb jacket, broken or loose components in bulb
envelope or blackening/deposits inside tube.
4. Check the connections inside the mast junction box and each mast light housing/socket.
5. Check the mast electrical cord for damage and check the cord connections inside the control box.
MAST LIGHTS OFF AND BALLAST INDICATORS ON CONTROL PANEL ARE OFF:
1. Check the connections inside the control box and inside each ballast box.
2. Generator output incorrect. Check the incoming voltage to the ballast by checking the available voltage
on the duplex receptacle. Incoming voltage should be 120V +/- 5V. If voltage is incorrect engine speed
may need to be adjusted or generator may require service. Contact Magnum Products Technical
Service Department for more information.
3. Low transformer output. The voltage from the transformer should read approximately 400 VAC as the
light “strikes” (induces an arc), then drop and slowly rise back up to stabilize at 240-260 VAC. On quick
disconnect models, measure across the junction box terminals when the light is unplugged. On hard
wired models, remove the mast junction box cover and insert the wire probes into the connector blocks
for the lights and ground. If proper voltage is not achieved, perform capacitor check to determine if the
capacitor or coil needs to be replaced.
MAST LIGHTS ON BUT THE LIGHT OUTPUT IS LOW:
1. Fixture or lens dirty. Clean reflective surface inside fixture and both inside and outside surface of glass
lens.
2. Bulb worn. Replace bulb due to normal use.
3. Check the mast coil cord, mast junction box and mast light connections.
4. Generator output incorrect. Check the incoming voltage to the ballast. Incoming voltage should be 120V
+/- 5V. If voltage is incorrect engine speed may need to be adjusted or generator may require service.
5. Low transformer output. Perform transformer check as described above.
If problems persist, contact Magnum Products Technical Service for assistance.
22
2
1
4
3
MAST LIGHT CONNECTIONS
UNIT DECALS
DANGER
DO NOT SET UP UNIT IN HIGH WIND OR
DURING ELECTRICAL STORMS!
CHECK FOR OVERHEAD OBSTRUCTIONS
BEFORE USING!
GEFHAR
STELLEN SIE NICHT MASSEINHEIT IM STARKEN
WIND ODER WÄHREND DER ELEKTRISCHEN
STÜRME AUF!
ÜBERPRÜFEN SIE AUF OBENLIEGENDE
HINDERNISSE, BEVOR SIE VERWENDEN!
PELIGRO
www.m-p-llc.com
2
¡CNO INSTALE LA UNIDAD EN FUERTE VIENTO
O DURANTE TORMENTAS ELÉCTRICAS!
¡CCOMPRUEBE PARA SABER SI HAY
OBSTRUCCIONES DE ARRIBA ANTES DE USAR!
WARNING
DANGER
N'INSTALLEZ PAS L'UNITÉ EN FORT VENT OU
PENDANT LES ORAGES ÉLECTRIQUES !
VÉRIFIEZ LES OBSTRUCTIONS AÉRIENNES
AVANT UTILISATION !
1
WARNUNG
3 4
ADVERTENCIA
1
ADVERTISSEMENT
WARNING
STAND CLEAR OF FRONT AND REAR OF MACHINE
WHEN MAST IS BEING TILTED UP OR DOWN.
WARNUNG
AUFENTHALT INVORDERER ODER HINTERER UMGEBUNG
DES GERÄTES VERMEIDEN WÄHREND MAST HOCH ODER
NIEDER GESCHWENKT WIRD.
1
ADVERTENCIA
MANTENGASE ALEJADO DE LA PARTE DELANTERA O
TRASERA DE LA MAQUINA MIENTRAS QUE SE ESTA
PROCEDIENDO A LEVANTAR EL MASTIL A LA POSICION
VERTICAL O VOLCARLO A LA POSICION HORIZONTAL.
3 4
ADVERTISSEMENT
TENEZ-VOUS A DISTANCE DE L’AVANT ET DE
L’ARRIERE DE LA MACHINE PENDANT LE BASCULEMENT
DU MAT DANS UN SENS OU DANS L’AUTRE.
1
4
DANGER
ALWAYS KEEP TENSION ON CABLES! SLACK MAY CAUSE CABLE
DAMAGE AND EXCESSIVE WEAR!
DO NOT MOVE UNIT WITH TOWER UP!
UNIT MUST BE MOVED WITH MAST DOWN AND
SECURE IN CRADLE!
MAST CONTROL
MAST-STEUERUNG
CONTROL DEL MÁSTIL
COMMANDE DE MÂT
TO VERTICAL
4
4
MAST TELESCOPE
MAST-TELESKOP
MAST TELESCOPE
TÉLESCOPE DE MÂT
TELESCOPE UP
IMMER UNTERHALT-SPANNUNG AUF KABELN! LOCKERE MAI URSACHE
CABLEDAMAGE UND ÜBERMÄSSIGE ABNUTZUNG!
¡CSIEMPRE TENSIÓN DE LA SUBSISTENCIA EN LOS CABLES! ¡CCAUSA
FLOJA CABLEDAMAGE DE MAYO Y DESGASTE EXCESIVO!
GEFHAR
TOUJOURS TENSION DE SUBSISTANCE SUR DES CÂBLES !
CAUSE LÂCHE CABLEDAMAGE DE MAI ET USAGE EXCESSIF !
BEWEGEN SIE EINHEIT MIT DEM TURM NICHT!
EINHEIT KANN NUR MIT DEM MAST BEWEGT
WERDEN UNTEN UND GESICHERT IN DER WIEGE!
TO HORIZONTAL
TELESCOPE DOWN
PELIGRO
¡NO MUEVA UNIDAD CON TORRE!
UNIDAD PUEDE SER SÓLO MOVIDA CON MÁSTIL
¡ABAJO Y ASEGURADO EN CUNA!
Located on
Electric Winches
DANGER
NE BOUGEZ PAS D'UNITÉ AVEC LA TOUR EN HAUT!
L'UNITÉ PEUT SEULEMENT ÊTRE BOUGÉE AVEC
LE MÂT EN BAS ET PROTÉGÉ DANS LE BERCEAU!
DANGER
5
WARNING
1. BETRIEBSVORSCHRIFT LESEN.
2. ANHÄNGEVORRICHTUNG VERWENDEN,
DIE DER GESAMTBETRIEBSGEWICHTSKLASSE
ENTSPRICHT .
3. ANHÄNGER SICHER AM ZUGFAHRZEUG
BEFESTIGEN.
4. SICHERHEITSKETTEN KREUZWEISE ANBRINGEN.
5. ABREISSKETTE AM FAHRZEUG ANBRINGEN.
6. ANHÄNGERLEUCHTEN PRÜFEN.
1. READ OPERATOR'S MANUAL.
2. USE HITCH RATER FOR TRAILER'S
"GROSS VEHICLE WEIGHT RATING".
3. SECURELY ATTACH TRAILER TO TOW VEHICLE.
4. ATTACH SAFETY CHAINS USING A CROSS
PATTERN.
5. ATTACH BREAKDOWN CHAIN TO VEHICLE.
6. CHECK TRAILER LIGHTS.
ABSCHLEPPINSTRUKTIONEN
TOWING INSTRUCTIONS
WARNUNG
ADVERTENCIA
STAND CLEAR OF FRONT AND REAR OF MACHINE
WHEN MAST IS BEING TILTED UP OR DOWN.
AUFENTHALT INVORDERER ODER HINTERER UMGEBUNG
DES GERÄTES VERMEIDEN WÄHREND MAST HOCH ODER
NIEDER GESCHWENKT WIRD.
ADVERTISSEMENT
1. LEA EL MANUAL DEL OPERARIO.
2. UTILICE UN ACOPLE CORRECTAMENTE
CLASIFICADO PARA LA "CLASE DE PESO
BRUTO" DEL VEHICULO DE REMOLQUE
3. ASEGURESE DE ACOPLAR CORRECTAMENTE EL
REMOLQUE AL VEHICULO DE REMOLQUE.
4. FIJE EN CRUZ LAS CADENAS DE SEGURIDAD.
5. FIJE EN EL VEHICULO DE REMOLQUE
LA CADENA DE DESPRENDIMIENTO.
6. CONTROLE LAS LUCES DEL REMOLQUE.
INSTRUCCIONES DE REMOLQUE
5
MANTENGASE ALEJADO DE LA PARTE DELANTERA O
TRASERA DE LA MAQUINA MIENTRAS QUE SE ESTA
PROCEDIENDO A LEVANTAR EL MASTIL A LA POSICION
VERTICAL O VOLCARLO A LA POSICION HORIZONTAL.
TENEZ-VOUS A DISTANCE DE L’AVANT ET DE
L’ARRIERE DE LA MACHINE PENDANT LE BASCULEMENT
DU MAT DANS UN SENS OU DANS L’AUTRE.
5
5
GEFAHR
PELIGRO
DANGER
1
DANGER
DO NOT REMOVE!
GEFAHR
PELIGRO
NO QUITE!
DANGER
N'ENLEVEZ PAS !
1. LIRE LA NOTICE D’EMPLOI.
2. UTILISER UN CROCHET D’ATTELAGE CONFORME
AU DEBIT NOMINAL DU POIDS BRUT DE
VEHICULE DU VEHICULE TRACTEUR.
3. ATTACHER LA REMORQUE FERMEMENT AU
VEHICULE TRACTEUR.
4. ATTACHER LES CHAINES DE SURETE EN
UTILISANT UNE METHODE CROISEE.
5. ATTACHER LA CHAINE DE REMORQUAGE AU VEHICULE.
6. VERIFIER LES LAMPES DE LA REMORQUE.
INSTRUCTIONS DE REMORQUAGE
This decal is also
located on the
bottom side of mast
ITEM NO.
PART NO.
1
2
3
4
5
6
12141
11275
12262
12880
12140
13614
6
ENTFERNEN SIE NICHT!
QTY
1
1
1
1
1
1
Located on inside
cover of mast
junction box.
DESCRIPTION
Decal set, LT eng/safety 4-lang
Decal, Magnum logo w/ web - red vinyl
Decal, 4000/5000 set up 4-lang (manual winch)
Decal, instruction 4000/5000 4-lang (electric winch)
Decal set, common mast 4-lang
Decal, mast junction box wiring - 4 light (for units
with 2, 3 & 5 pos. locking terminal blocks)
23
UNIT DECALS
DANGER
GEFAHR
COMPLETELY LOWER TOWER BEFORE TILTING MAST.
TILTING AN EXTENDED MAST COULD CAUSE SERIOUS
INJURY OR DEATH.
VOR DEM EINSCHWENKEN DES MASTES,
BELEUCHTUNGSTURM GANZ NIEDERLASSEN.
EINSCHWENKUNG DES VERLÄNGERTEN MASTES KANN
SCHWERE VERLETZUNG ODER TOD HERVORRUFEN.
DANGER
PELIGRO
BAJE EL MASTIL COMPLETAMENTE ANTES DE
VOLCARLO A LA POSICION HORIZONTAL. EL VOLCAR UN
MASTIL EXTENDIDO PUEDE LLEGAR A CAUSAR GRAVES
HERIDAS O MUERTE.
DANGER
RABAISSEZ COMPLETEMENT LE MAT AVANT DE LE
BASCULER. LE GASCULEMENT D’UN MAT DEPLOYE
PEUT PROVOQUER DE SERIEUSES BLESSURES ET MEME
LA MORT.
GEFAHR
CONTACT WITH OVERHEAD ELECTRICAL POWER
LINES WILL CAUSE SERIOUS INJURY OR DEATH.
DO NOT POSITION LIGHT TOWER UNDER ELECTRICAL
POWER LINES.
KONTAKT MIT OBERIRDISCHEN STROM
FREILEITUNGEN KANN ZU SCHWEREN VERLETZUNGEN
ODER TOD FÜHREN. NIEMALS BELEUTUNGSTURM
UNTER ELEKTRISCHEN LEITUNGEN AUFSTELLEN.
DANGER
PELIGRO
EL CONTACTO CON CABLES ELECTRICOS DE
TENDIDO AEREO CONDUCIRA A GRAVES HERIDAS O
MUERTE. NUNCA UBIQUE LA TORRE DE LUZ DEBAJO
DE CABLES ELECTRICOS DE TENDIDO AEREO.
TOUT CONTACT AVEC DES CABLES ELECTRIQUES
AERIENS PEUT PROVOQUER DE SERIEUSES
BLESSURES ET MEME LA MORT. NE POSITIONNEZ
PAS LE MAT DECLAIRAGE SOUS DES CABLES
ELECTRIQUES AERIENS.
1
1
1
1
1
WARNING
SECURE MAST IN TRANSPORT
LOCK BEFORE LIFTING OR TOWING!
WARNUNG
DEN MAST VOR DEM ANHEBEN ODER
ABSCHLEPPEN IN DER
TRANSPORTHALTERUNG SICHERN!
ADVERTENCIA
1
FIJE EL MASTIL EN LA TRABA DE
TRANSPORTE ANTES DE REMOLCAR
O LEVANTAR EL MISMO.
ADVERTISSEMENT
VERROUILLEZ SOLIDEMENT LE MAT
POUR LE TRANSPORT AVANT DE
LE HISSER OU DE LE REMORQUER.
Located on
Manual Holder
2
3
2
Located on inside of door:
2
DANGER
2
ENGINE OPERATION/MASCHINE BETRIEB/
OPÉRATION DE MOTEUR/OPERACIÓN DEL MOTOR:
1
GEFAHR
PELIGRO
DANGER
BEFORE STARTING THE ENGINE/BEVOR DIE MASCHINE ANGELASSEN WIRD
AVANT DE METTRE EN MARCHE LE MOTEUR/ANTES DE ENCENDER EL MOTOR:
1. CHECK FUEL LEVEL.
Überprüfen Sie Kraftstoffniveau.
Vérifiez le niveau de carburant.
Compruebe el nivel del combustible.
2. CHECK ENGINE OIL LEVEL.
Überprüfen Sie Triebwerkölstand.
Vérifiez le niveau d'huile à moteur.
Compruebe el nivel del aceite de motor.
Located on
Control Box
2
3. CHECK COOLANT LEVEL.
Überprüfen Sie Kühlmittelniveau.
Vérifiez le niveau de liquide réfrigérant.
Compruebe el nivel del liquido refrigerador.
4. MAKE SURE MAIN CIRCUIT BREAKER IS OFF.
Stellen Sie sicher, daß Hauptschutzschalter aus ist.
Assurez-vous que le disjoncteur principal est éteint.
Cerciorese de que el interruptor principal esté apagado.
ALL CIRCUIT BREAKERS OFF!
ALLE CIRCUITBREAKERS WEG!
TOUS LES DISJONCTEURS AU LOIN !
TODOS LOS INTERRUPTORES APAGADO!
I
O
!
3
OFF
GLOW
PLUG
I
O
I
O
RELEASE KEY
OFF
OFF
RUN
GLOW
PLUG
GLOW
PLUG
RUN
START
4
I
O
CRANK ENGINE TO START
ACTIVATE GLOW PLUGS
AKTIVIEREN SIE GLÜHKERZEN
ACTIVEZ LES PRISES DE LUEUR
ACTIVE LOS ENCHUFESDE RESPLANDOR.
DANGER
I
O
START ENGINE/LASSEN SIE MASCHINE AN/
METTEZ EN MARCHE LE MOTEUR/ENCIENDA EL MOTOR.
RUN
START
START
REIZBARE MASCHINE ZUM ZU BEGINNEN
MOTEUR DÉTRAQUÉ À COMMENCER
PONGA EL MOTOR PARA COMENZAR.
TURN CIRCUIT BREAKERS ON.
SCHALTEN SIE CIRCUIT BREAKERS EIN!
ALLUMEZ LES DISJONCTEURS
GIRE LOS INTERRUPTORES.
I
O
LASSEN SIE TASTE LOS
LIBÉREZ LA CLEF
LANCE LA LLAVE
I
O
I
O
I
O
I
O
I
O
I
O
I
O
SHUT DOWN/GESCHLOSSEN/ARRÊTÉ/APAGADO
A NON-SECURED, FALLING MAST WILL
CAUSE SERIOUS INJURY OR DEATH IF A
PERSON IS HIT. TO SECURE MAST, INSERT
THE LOCK BAR INTO MAST MOUNTED
BRACKET THEN INSERT PIN.
5
ALL CIRCUIT BREAKERS OFF!
ALLE CIRCUITBREAKERS WEG!
TOUS LES DISJONCTEURS AU LOIN !
TODOS LOS INTERRUPTORES APAGADO!
6
STOP ENGINE.
STOPPEN SIE MASCHINE.
ARRÊTEZ LE MOTEUR
APAGUE EL MOTOR.
I
O
I
O
GEFAHR
EIN UNGESICHERTER HERABFALLENDER
MAST KANN SCHWERE, ODER
VERLETZUNGEN VERURSACHEN, WENN
ER AUF EINE PERSON FÄLLT. ZUM
SICHERN DES MASTES DIE
VERRIEGELUNGSSTANGE IN DIE
MASTMONTIERTE HALTERUNG STECKEN
UND DANN DEN SICHERUNGSSTIFT
EINSTECKEN.
2
PELIGRO
UN MASTIL INCORRECTAMENTE FIJADO
PODRIA CAUSAR LESIONES SEVERAS O
MUERTE AL CAER SOBRE UNA PERSONA.
PARA FIJAR EL MASTIL, INTRODUZCA
PRIMERO EL PERNO DE BLOQUEO
DENTRO DE LA PIEZA DE FIJACION
DEL MASTIL Y LUEGO COLOQUE EL
PASADOR DE SEGURIDAD.
2
WARNING
TURN
MAIN
2
BREAKER
OFF
DANGER
I
O
OFF
OFF
BREAKER
OFF
WARNUNG
ÜBERZEUGEN SIE SICH HAUPTSTROMKREISBRECHER
IST VON VORHER STARTMOTOR.
2
ADVERTENCIA
CERCIÓRESE DE QUE EL INTERRUPTOR PRINCIPAL ESTÉ
APAGADO ANTES DE ENCENDER EL MOTOR.
ADVERTISSEMENT
ASSUREZ-VOUS LE CIRCUIT PRINCIPALLE BRISANT
EST D'AUPARAVANT MOTEUR DE DÉPART.
2
DANGER
ELECTRICAL STORAGE DEVICE WITHIN. CONTACT A QUALIFIED ELECTRICIAN
FOR SERVICE OR TO OPEN ELECTRICAL BOX. ELECTRIC SHOCK WILL CAUSE
SERIOUS INJURY OR DEATH.
GEFAHR
ENTHÄLT ELEKTRISCHES SPEICHERGERÄT. ZUR WARTUNG ODER ZUM
ÖFFNEN DES ELEKTROGEHÄUSES EINEN GESCHULTEN ELEKTRIKER ZU RATE
ZIEHEN. ELEKTRISCHE SCHLÄGE VERURSACHEN SCHWERE ODER TÖDLICHE
VERLETZUNGEN.
PELIGRO
DISPOSITIVO DE ALMACENAJE ELECTRICO EN EL INTERIOR. PARA TRABAJOS
DE MANTENIMIENTO O PARA ABRIR LA CAJA ELECTRICA CONSULTE A UN
ELECTRICISTA CAPACITADO. SACUDIDAS ELECTRICAS PUEDEN CAUSAR
SEVERAS LESIONES O MUERTE.
DANGER
DISPOSITIF ELECTRIQUE DE STOCKAGE A L’INTERIEUR. CONTACTEZ UN
ELECTRICIEN QUALIFIE POUR REPARER OU OUVRIR LE BOITIER ELECTRIQUE.
UNE DECHARGE ELECTRIQUE ENTRAINERA DES BLESSURES GRAVES OU
LA MORT.
2
WARNING
WARNUNG
ADVERTENCIA
ADVERTISSEMENT
WARNING
WARNUNG
ADVERTENCIA
2
ADVERTISSEMENT
4
ITEM NO.
PART NO.
1
2
3
4
12140
12141
16488
12142
24
QTY
1
1
1
1
RUN
START
WARNING
TURN
MAIN
MAKE SURE MAIN CIRCUITBREAKER IS OFF BEFORE
STARTING ENGINE.
LA CHUTE D’UN MAT MAL FIXE SUR
UNE PERSONNE PEUT ENTRAINER DES
BLESSURES GRAVES OU LA MORT.
POUR FIXER SOLIDEMENT LE MAT,
INSEREZ LA BARRE DE VERROUILLAGE
DANS LE SUPPORT DU MAT, PUIS
INSEREZ LA BROCHE.
OFF
GLOW
PLUG
DESCRIPTION
Decal set, common mast 4-lang
Decal set, LT eng/safety 4-lang
Decal, Magnum logo w/ red stripe
Decal, ground
READ AND UNDERSTAND THE SUPPLIED OPERATOR’S MANUAL
BEFORE OPERATINGTHIS MACHINE. FAILURE TO DO SO
INCREASES THE RISK OF INJURY TO YOURSELF OR OTHERS.
WARNUNG
VOR INBETRIEBNAHME DIESES GERÄTES BEIGEFÜGTE BETRIEBSVORSCHRIFT LESEN UND VERSTEHEN. NICHTBEFOLGUNG ERHÖHT DAS
RISIKO ZU EIGENER VERLETZUNG ODER ANDERER.
ADVERTENCIA
LEA Y ENTIENDA EL MANUAL DE OPERACION PROVISTO CON EL
EQUIPO ANTES DE QUE OPERE ESTE EQUIPO. DE NO HACERSE
ASI. PODRIA AUMENTAR EL RIESGO DE DAÑOS PERSONALES Y
A OTRAS PERSONAS.
ADVERTISSEMENT
LIRE ET COMPRENDRE LA NOTICE D’EMPLOI FOURNIE AVEC LA
MACHINE AVANT DE LA METTRE EN SERVICE. A DEFAUT. VOUS
AUGMENTERIEZ LE RISQUE DE VOUS EXPOSER ET LES AUTRES
A DES BLESSURES.
UNIT DECALS
1
1
1
1
WARNING
SECURE MAST IN TRANSPORT
LOCK BEFORE LIFTING OR TOWING!
WARNUNG
DEN MAST VOR DEM ANHEBEN ODER
ABSCHLEPPEN IN DER
TRANSPORTHALTERUNG SICHERN!
ADVERTENCIA
FIJE EL MASTIL EN LA TRABA DE
TRANSPORTE ANTES DE REMOLCAR
O LEVANTAR EL MISMO.
ADVERTISSEMENT
VERROUILLEZ SOLIDEMENT LE MAT
POUR LE TRANSPORT AVANT DE
LE HISSER OU DE LE REMORQUER.
3
WARNING
2
WARNUNG
ADVERTENCIA
ADVERTISSEMENT
2
2
2
DANGER
GEFAHR
PELIGRO
DANGER
DIESEL
Inside, Front Panel
2
WARNING
WARNING
2
WARNUNG
ADVERTENCIA
ADVERTISSEMENT
2
WARNUNG
WARNING
DANGER
ADVERTENCIA
2
ADVERTISSEMENT
GEFAHR
PELIGRO
DANGER
WARNUNG
ADVERTENCIA
ADVERTISSEMENT
WARNING
WARNUNG
ADVERTENCIA
2
ITEM NO.
PART NO.
1
2
3
12140
12141
16488
ADVERTISSEMENT
QTY
1
1
1
DESCRIPTION
Decal set, common mast 4-lang
Decal set, LT eng/safety 4-lang
Decal, Magnum logo w/ red stripe
25
MANUAL WINCH MAST ASSEMBLY
34
7
8
1
18
27
2
17
16
20
33
2
15
20
19
8
32
3
20
7
9
13
7
14
17
8
5
20
6
4
32
10
12
3
20
23
24
21
11
28
29
30
25
35
31
22
26
36
26
ITEM NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
11954
16600
60584
11902B
11649Z
15292
15380
14262
60247
14234
14798
14151
15003
15002
11933B
14439
15015
15014
15013
16143
11934B
16257B
12095B
15829
13527B
12751B
15006
60397
60252
60237
14231
60744
15623
1
2
2
1
1
1
4
2
1
2
1
1
1
2
1
1
3
4
4
5
1
1
1
1
1
1
1
1
2
2
2
2
2
Coil cord, mast
Winch, manual
Nut, .750-10 nylock G5 yellow zinc
Weldment, mast tube
Weldment, t-bolt
Screw, .750-10X6.500 hx hd SS
Pin, cotter - .125X1.250
Sheave, 3 in.
Washer, flat .750
Pin, clevis .500 x 2.00
Cable, .188 in. X 16 ft. steel w/teardrop
Cable, .188 in. X 11 ft. steel w/ball swedge
Thimble, cable - .188
Clip, wire rope .188
Weldment, mast - 4.00
Strain relief - .50 NPT, .50 cord, water tight
Pin, clevis .500 x 1.25
Shim, 2 x 3 x .281 GSM
Shim, 2 x 2 x .344 GSM
Clamp, tubing .500
Weldment, mast - 3.00
Weldment, mast - 2.00
Bracket, junction box
Reflector, red
Weldment, mast crossbar (3/4” studs)
Weldment, mast crossbar (1/2” studs)
Cable - .188 in. X 27 ft. galv steel w/swedge
Screw, 10-32X1.000 pan hd phil
Washer, split lock #10
Washer, flat #10
Nut, 10-32 hx
Washer, flat .750ID/1.25OD/.06th delrin
Winch handle, 9.00 in long
15612
12456B
13869B
12457B
13870B
1
2
2
2
2
Cable, 16-7 cold mast drape
Weldment, light storage (rectangular light)
Weldment, light storage (RH oval light)
Weldment, light storage (rectangular light)
Weldment, light storage (LH oval light)
OPTIONAL FEATURES:
34
35
36
QTY
DESCRIPTION
15006
14151
14798
27
ELECTRIC WINCH MAST ASSEMBLY
44
2
1
3
4
6
9
5
8
11
7
10
12
17
2
13
14
18
3
4
5
16
8
10
29
18
7
40
20
14
8
18
6
41
19
15
10
27
28
12
18
24
22
40
18
23
31
26
19
32
30
21
35
36
33
37
25
38
42
34
39
43
28
ITEM NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
11954
12875B
11293
65049
65707
12872B
12874
15380
15006
14262
15014
15015
65510B
65511
14439
12085B
11967B
16143
60584
60247
14234
12876B
15292
11649Z
14798
14151
15003
15002
15013
12084B
12095
15829
13527B
12751B
60397
60252
60237
14231
16257B
60744
12922
1
2
2
2
2
2
2
5
1
3
4
3
1
2
1
1
1
2
2
1
2
1
1
1
1
1
1
2
4
1
1
1
1
1
1
2
2
2
1
2
4
Coil cord
Cover, winch contactor
Contactor, electric winch - warn
Relay, 12V 30/40A N.O. w/diode
Switch, toggle - SPDT spring weatherproof
Bracket, winch mounting
Winch, electric - 770 lb. hoist
Pin, cotter - .125X1.250
Cable, .188 in. x 27 ft. w/ball swedge
Sheave, 3 in.
Shim, 2 x 3 x .281 GSM
Pin, clevis .500 x 1.25
Bracket, sensor mtg
Sensor, proximity
Strain relief- .50 NPT, .50 cord
Weldment, 4.00 mast - Electric Winch
Channel, electric winch mount
Clamp, tubing .500
Nut, .750-10 nylock G5 yellow zinc
Washer, flat .750
Pin, clevis .500 x 2.00
Weldment, mast tube - Electric Winch
Screw, 750-10 x 6.50 hx hd SS
Weldment, t-bolt
Cable - .188 in. X 16 ft. steel w/teardrop
Cable - .188 in. X 11 ft. steel w/swedge
Thimble, cable - .188
Clip, wire rope - .188 single saddle
Shim, 2 x 2 x .344 GSM
Weldment, 3.00 mast
Bracket, junction box
Reflector, red
Weldment, mast crossbar (3/4” studs)
Weldment, mast crossbar (1/2” stud)
Screw, 10-32X1.000 pan hd phil
Washer, split lock #10
Washer, flat #10
Nut, 10-32 hx
Weldment, mast - 2”
Washer, flat .750ID/1.25OD/.06th delrin
Boot, battery cable - red
12456B
13869B
12457B
13870B
15612
2
2
2
2
1
Weldment, light storage (rectangular light)
Weldment, light storage (RH oval light)
Weldment, light storage (rectangular light)
Weldment, light storage (LH oval light)
Cable, 16-7 cold mast drape
OPTIONAL FEATURES:
42
43
44
QTY
DESCRIPTION
29
FRAME AND COMPONENTS
2
3
1
59
4
2
40
1
41
58
57
3
60
5
6
39
61
38
34
7
62
54
37
56
55
36
55
17
8
10
35
9
11
9
14
34
33
32
64
9
47
8
12, 63
31
13
46
14
48
44
54
49
15
31
9
29
55
26
28
9
23
42
20
30
17
50
51
52
17
55
27
54
22
53
21
18
43
19
30
16
25 24
45
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
OPTIONAL FEATURES:
46
47
48
49
PART NO.
16270
16271
15142
13500
13616B
12137
12646
14223
14326
11563B
14682
60820
14145
12408Z
23505
23256
14222
60096
15976
16593
11279
11278 11202
60503
19637
60504
11277 11201
60674
13000
11276
11511
14324
15015
14261
15380
14845B
11554Z
11057B
14275
14663Z
14403
60707
60706
15165
16830
23367
12420B
12460
12235B
11368B
19335B
19518
QTY
DESCRIPTION
1
1
1
1
2
1
1
2
5
1
1
2
1
2
4
4
3
10
2
1
8
2
6
4
6
4
10
2
2
4
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
Fitting, .375MNPT to .250 FNPT straight
Fitting, 90-.250NPTX.188 barb
Fitting, strt-.250NPTX.312 barb
Fuel, pick-up tube - 14.00 in.
Strap, fuel tank - 30 gal tank w/sump
Cap, fuel tank - vent 3.5 dia grn
Tank, fuel - 30 gal poly
Jack, sidewind - 2000lb - snap ring mounted
Ring, retaining
Weldment, chassis
Bracket, battery hold-down
Bolt, J - .250-20 X 9.00
Battery tray
Weldment, outrigger
Cable, pin tether 12"
Pin, jack - 2000# tube mtd
Jack, top wind - 2000lb - snap ring mounted
Nut, .500-20 wheel lug
Wheel, ST175/80D13 bias tubeless 5 hole
Axle - 2200 lb. 56TC 45SC
Axis axle nut (Ubolt) 3500lb
Axis axle tie - plate 3500lb
Screw, .562-18 hx shackle GR5
Plate, shackle bracket
Nut, .562-18 hx shackle lock
Axis axle u-bolt 3500lb
Stud, wheel - .500-20 GR8
Axis axle seal - 2200#
Axis axle hub w/races 3500lb
Axis axle roller bearing
Kit, plunger
Pin, clevis - .500 DIA X 1.250
Sheave - 2 in.
Pin, cotter - .125X1.250
Spring, kickback - 50 lb.
Spacer plate - kick-back spring
Weldment, mast post
Spring - 2.75
Bar, latch
Pin, cotterless - .312 X 1.000
Chain, sash - no 8 stainless steel
Ring, split - 1.00 SS
Pin, roll - .250X1.250 plain
Coupler - 2.00 ball/2.50 channel
Chain, safety - 7,800 lbs. rated
Weldment, removable tongue
Axle wheel bearing cap
1
1
1
1
Weldment, spare tire holder
Weldment, tongue - adjustable hitch w/storage
Hitch, pintle eye (adj) - 3.00 ID
Coupler, adjustable - 2 in. ball
Continued on next page.
31
ITEM NO.
PART NO.
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
-
11672B
16741B
16835B
16999B
23254
11965Z
11978
12361B
12080
12259
12162
11735B
12120B
60984
13699B
15540
1
1
1
1
3
4
1
1
1
1
1
1
1
2
1
2
-
11385
1
Weldment, hitch - 3.00X1.625 ring/2.50 tube
Weldment, combo hitch-2.50 tongue removable
Weldment, lunette ring - 3.00 ID/2.5 tongue
Weldment, lunette ring - 2.50 ID/2.50 tongue
Jack, 3000# top wind - tube mounted
Weldment, jack adapter
Jack, 2000# side wind - tube mounted
Weldment, fuel tank strap
Cap, fuel tank - vented, 3.5 dia. grn diesel only
Fuel pick up tube - 24.00 in.
Tank, fuel - 56 gallon poly
Weldment, fuel tank strap
Panel, fuel tank support
Bolt, J- .250-20 X 7.00 (for gel cell battery option)
Weldment, jack support (for Tamper Pack)
Wheel, P205/75R15 radial, tubeless, wht spoked
rim (not shown)
Axle, 2200LB 58TC 45SC (not shown)
1
1
1
2
3 ft.
1
1
Weldment, chassis - 4000 60 gal. containment blk
Valve, drain 22MM-1.5 w/nipple (Kubota)
Valve, drain 18MM-1.5 w/nipple (Mitsubishi)
Clamp, hose - .312 fuel hose crimp style
Hose, fuel - .375 ID 50 PSI SAE 30R7
Fitting, 90 - .375 barb X .750MNPT br
Fitting, plug-.750NPT square drive
OPTIONAL FEATURES
For Containment/Silent Pack:
65
12666B
66
60774
60766
67
60777
68
50051
69
61157
70
60498
QTY
DESCRIPTION
To engine
oil drain.
65
68
66
67
69
70
32
CONTROL PANEL ASSEMBLY
1
3
9
2
8
10
4
6
13
5
7
12
14
11
ITEM NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
-
65851
14249
65325
65388
15195
16694
15085
65849
14130
14137
10081
10235
65865
16734
15309
QTY
1
4
4
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
Breaker, 30A, screw term
Switch, toggle 15A
Light, indicator (ballast)
Light, indicator (main breaker)
Switch, engine
Indicator, glow plug (Mitsubishi only)
Gauge, hourmeter
Breaker, 20A, 120V, 1-pole, push button
Outlet, 120V GFCI
Outlet, 240V twist lock (optional)
Hinge, panel
Panel, control
Breaker, 40A, screw term (w/8 kW option)
Panel, control (w/8 kW generator option)
Key, engine
33
CONTROL BOX ASSEMBLY
2
1
3
13
4
12
5
14
9
11
10
6
7
8
1
34
ITEM NO.
PART NO.
1
2
3
4
5
6
7
14202
14257B
14201
14841
14203
14204
14219
5
1
1
1
2
1
2
Strain relief - .375 Romex w/nut
Box, control
Relay, auto shutdown
Breaker, 10A
Strip, terminal
Bar, ground
Strain relief - .75 Romex w/nut
12429B
65326
11947
11949B
65498
11929B
65499
1
1
1
1
1
1
1
Bracket, battery charger
Charger, battery - 2 amp, 3 stage
Light, interior with switch
Bracket, control box light mount
Switch, disconnect
Bracket, battery lock-out switch
Switch, lockout lever kit
OPTIONAL FEATURES:
8
9
10
11
12
13
14
QTY
DESCRIPTION
35
ENCLOSURE ASSEMBLY
32
24
1
25
2
7
23
19
22
20
4
3
18
5
17
6
21
37
19
36
17
4
16
3
15
9
10
18
26
27
14
28
41
40
29
39
8
13
39
40
11
38
12
35
34
33
36
1
30
31
ITEM NO.
PART NO.
QTY
16560
12025W
16591
16598
12605
16538W
11684W
11677W
11543B
14459B
12012W
65407
65406
15123
11121
11222
10220
10221
10219
10223
10224
10225
11292
11935
11753Z
19714
19726
20287
22419B
60777
19220
14410
11382W
11383W
11381
2
1
2
2
2
1
1
1
2
1
1
2
2
2
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
Fender, plastic - 13 in. tire
Panel, right side sheetmetal
Panel, door
Hinge, door - .188 pin, 48.5 long
Door latch SS
Panel, top
Panel, rear
Panel, left side
Spacer, control box
Bracket, door adjustment
Panel, front sheetmetal
Light, clearance marker - amber
Light, clearance marker - red
Latch, paddle w/ 7 lb. spring
Tube, black manual holder
Bracket, manual holder
Light, rear tail/turn
Grommet, rear light, rubber 4.5”
Assy, rear tail/turn light, 3-wire with plug
Assy, license plate light/bracket, 2-wire
Bracket, license plate
Light, license bracket
Pin, mast cradle w/chain & hook
Pad, rubber - 2.00 X 2.00 X 1.00
Weldment, cradle
Cap, overflow bottle
Clamp, overflow bottle
Jug, overflow 2 qt (.5 gal)
Bracket, support overflow jug .5 gal
Clamp, hose - .312 fuel hose crimp style
Hose, overflow
Assembly, overflow jug 1.5 qt. (items 30-35)
Panel, side - right w/15” tire (opt, not shown)
Panel, side - left w/15” tire (opt, not shown)
Fender, plastic - 15 in. tire (opt, not shown)
OPTIONAL FEATURES
For Containment/Silent Pack:
32
12189W
33
16469W
34
12754W
35
16739W
1
2
1
2
Duct, radiator guard
Duct, front
Panel, front 4000 containment
Panel, door - U bolt lock
For Tamper Pack:
36
37
38
39
40
41
1
1
2
8
8
4
Grate, duct - white
Panel, duct grate bracket - tamper pack
Bolt, U .250-20 X .750 X 1.25
Washer, .250 flat .735/.060 USS
Nut, .250-20 hex G5
Washer, .250 split lock
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
-
12837W
13868W
60200
60243
60284
60286
DESCRIPTION
37
MITSUBISHI ENGINE
16
12
1
6
33
13
5
7
9
15
19
26
25
24
14
2
12
10
27
28
11
22
29
23
30
4
3
20
36
31, 32
21
11
34
39
35
37
10
8
17
38
18
40
38
ITEM NO.
PART NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
-------------
16540
16554B
16553B
13046
16444
16551B
16443
12838B
16687
16688
15241
11135B
16589
11413B
16742
19219
16685
16686
15266
11147
13278
11148
16691
16692
16743
11042
16678
12529
16833
16677
12888
12889
16445
16683
16693
15074
15073
16744
12213
16745
12959
12214
16874
11366
11367
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
Radiator w/fan guard, Mitsubishi
Weldment, engine mount - LH
Weldment, engine mount - RH
Engine, Mitsubishi - L3E int. Tier IV
Element, air filter
Bracket, air cleaner
Filter, air with bracket
Bracket, fuel filter/pump
Hose, radiator upper
Hose, radiator lower
Mount, compression
Bracket, radiator
Hose, air cleaner
Guard, fan
Fan, engine
Cap, pressure radiator
Fuel filter head, element & fitting
Element, fuel filter
Muffler, engine
Cap, oil filler
Fuel pump, electric
Dipstick, engine oil
Filter, oil
V-belt, alternator
Alternator, Mitsubishi
Gasket, exhaust manifold
Switch, coolant temperature
Manifold, exhaust
Starter assy, engine
Switch, oil pressure
Plug, oil drain
Gasket, oil drain
Bracket, air cleaner housing
Solenoid, fuel shut-down (not shown)
Glow plug, engine (not shown)
Cable, battery red 38” (not shown)
Cable battery black 24” (not shown)
Water pump, Mitsubishi (not shown)
Mitsubishi, gasket, water pump (not shown)
Thermostat, Mitsubishi (not shown)
Mitsubishi, gasket, intake manifold L3E (not shown)
Mitsubishi, gasket, thermostat (not shown)
Assy, engine harness (not shown)
Solenoid, starter Mitsu (not shown)
Manifold stud (not shown)
60777
12227
60766
13876
15546
65649
15547
12441
12442
10386
1
1
1
1
1
1
1
1
1
1
Clamp, hose - .312 fuel hose crimp style
Hose, oil drain .375 X 20, 30R7
Valve, drain 18MM-1.5 w/nipple
Kit, heater - fuel filter
Oil heater, pan - magnetic
Heater, engine - low rad hose
Blanket, battery for 24 series
Cable, battery - 31.5" 4GA blk (for batt disc. opt.)
Cable, battery - 58.5" 2GA blk (for batt disc. opt.)
Belt, cold weather - Mitsu 6KW & 8 KW (not shown)
OPTIONAL FEATURES:
34
35
36
37
38
39
40
----
DESCRIPTION
39
KUBOTA ENGINE
14
11
12
17
6
22
9
8
1
23
21
27
23
24
4
7
11
13
2
19
10
26
18
20
7
5
3
15
40
16
25
28
30
2
10
29
32
31
33
ITEM NO.
PART NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
------*
*
*
*
*
16540
12338B
12286
16444
13483B
16687
12350
16589
16443
15241
11135B
11413B
15495
19219
13481
13515
15021
13278*
11628
15146
12484
11475
11042
16445
12483
13018
12486
13526
15375
14099
15074
15073
65996
SEE NOTE
SEE NOTE
SEE NOTE
SEE NOTE
SEE NOTE
1
2
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
DESCRIPTION
Radiator, with fan guard
Weldment, engine mount
Engine, Kubota D905
Element, air filter
Weldment, filter bracket
Hose, radiator upper
Hose, radiator lower
Hose, air cleaner
Filter, air with bracket
Compression mount
Bracket, radiator
Fan Guard
Kubota D905 pusher fan
Cap, pressure radiator 14 psi
Kubota fuel filter assembly, D905
Fuel filter element
Muffler, engine
Kubota, fuel pump, electric
Kubota D905 V-belt
Filter, oil
Cap, oil filler
Flange, exhaust
Gasket, exhaust manifold
Bracket, air cleaner housing
Dipstick, engine oil
Solenoid, fuel shutdown (2 wire)
Alternator
Kubota, joint eye, double port (not shown)
Switch, oil pressure (not shown)
Switch, coolant temperature (not shown)
Cable, battery red 38” (not shown)
Cable, battery black 24" (not shown)
Assy, engine harness (not shown)
Glow plug, engine (not shown)
Starter, engine (not shown)
Kubota, water pump (not shown)
Kubota, water pump gasket (not shown)
Thermostat assy, (not shown)
*NOTE: Some Kubota engine parts are serial number specific. Please contact Kubota Engine America Corp. or
the Magnum Products Technical Service Department at 1-800-926-9768 for information regarding engine parts.
OPTIONAL FEATURES:
28
29
30
31
32
33
--
60774
12227
60777
15546
65649
15547
11930
1
1
1
1
1
1
1
Valve, drain 22MM-1.5 w/nipple
Hose, oil drain .375 X 20, 30R7
Clamp, hose - .312 fuel hose crimp style
Oil heater, pan - magnetic
Heater, engine - low rad hose
Blanket, battery for 24 series
Cable, battery - 19" 4ga blk w/heat shrink 3/8"(for
batt disc. opt.) (not shown)
41
GENERATOR ASSEMBLY - 6 kW
1
14
12
13
3
2
11
4
10
5
9
8
7
6
42
ITEM NO.
PART NO.
QTY
1
2
3
12736
16395
12159
15695
16556
12327
15241
15045
12328
12329
12527
16421
11339
16123
60410
60029
1
2
1
1
1
1
2
1
1
1
1
1
1
1
6
6
4
5
6
7
8
9
10
11
12
13
14
DESCRIPTION
Marathon gen box cover, 6KW-20KW
Capacitor clamp
Capacitor, 25 uF Marathon 6KW (201CSA5411)
Capacitor, 45uF Marathon
Generator, 6 kW 60Hz capacitor
Marathon 6KW pancake case cover
Compression mount, engine/generator
Generator mounting bar
Marathon 6KW pancake bearing
Marathon 6KW pancake bearing seal
Fan, Marathon 6KW gen (model 201)
Generator fan blade 6KW (model 332)
Generator drive plate spacer
Plate, drive - SAE 6.5
Screw, M8X1.25X16 hx hd
Washer, split lock M8
43
GENERATOR ASSEMBLY 8KW
1
13
15
14
12
3
2
4
11
5
9
10
8
7
6
ITEM NO.
PART NO.
QTY
1
2
3
12736
16395
15695
15798
15212
11338
15241
15045
16134
11337
16421
11339
11336
16123
60410
60029
15493
15492
1
2
1
1
1
2
1
1
1
1
1
6
1
6
6
2
1
4
5
6
7
8
9
10
11
12
13
14
15
---
44
DESCRIPTION
Cover, generator box
Capacitor clamp
Capacitor, generator 45 uF
Capacitor, 50uF, 440VAC, 50/60 Hz, round
Generator, 8kw 60 Hz capacitor
Generator end cover
Compression mount, engine/generator
Generator mounting bar
Bearing, 6 kW
Generator O-ring
Generator fan blade
Generator drive plate spacer
Generator screw - .375-24 X .875
Plate, drive
Screw, M8X1.25X16 hx hd
Washer, split lock M8
Diode, rotor (not shown)
Suppressor (not shown)
GENERATOR ASSEMBLY - 8 KW WITH VOLTAGE REGULATION
1
2
3
4
5
ITEM NO.
PART NO.
1
2
3
4
6
12736
18556
12023
15045
15241
QTY
1
1
1
1
2
DESCRIPTION
Cover, generator box
Regulator, voltage - SE 350
Generator, 10 kW 60 Hz regulated
Generator mounting bar
Compression mount, engine
45
OVAL LIGHT ASSEMBLY
2
7
8
9
1
10
3
8
11
4
5
6
12
17
13
24
13
14
16
23
19
21
7
18
25
8
8
15
11
22
26
27
31
28
19
29
17
21
18
20
16
33
46
30
32
ITEM NO.
PART NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
--
60304
60447
13367
13369
13373
11391
13399
60067
13370
13372
60051
13376
13388
13377
13366
60307
60309
13392
13390
13374
13378
13393
13381
13375
15861
13386
13387
15864
13892
13403
13383
13438
13368
13311
1
1
1
1
1
1
2
4
1
2
2
1
10
1
1
2
2
2
4
1
2
2
1
1
1
1
1
1
1
4
1
1
1
4
--
13312
1
DESCRIPTION
Screw, M5 x 25 pan hd phillips
Nut, M5 nylock
Assembly, aluminum ring
Lens, glass oval
Gasket, lens oval
Bulb, 1000W MH short length
Screw, M4 x 18 pan hd phillips
Washer, #10 flat .435/.060 SS
Assembly, tether
Washer, #4 nylon
Nut, M4 nylock
Bracket, socket end plate
Screw, M5 x 12 slotted hex w/flange
Bracket, end plate
Housing
Nut, 500-13 nylk G5 ZC
Washer, .500 flat 1.060/.090 ZC SAE
Stud, trunnion
Washer, nylon (for part number 13392)
Support, housing/trunnion
Gasket, silicone
Screw, M5 x 12 phillips green
Socket, bulb
Support, housing/trunnion
Nut, special, .500 NPT lock (LN101SC)
Fitting, nipple
Connector, weather tight
Strain relief, .50 NPT watertight .270/.464 ID
Support, bulb - oval light
Handle, T - oval light (wing nut)
Cord, power quick disconnect
Cord, power hard wired
Trunnion, oval light
Assembly, light fixture - 1000W MH hard wired
oval (items 1-30, 32)
Assy, light fixture - 1000W MH quick disc.oval
(items 1-31)
47
RECTANGULAR LIGHT ASSEMBLY
2
1
3
9
4
8
7
6
5
12
10
11
15
17
16
14
14
18
13
14
16
19
20
21
23
22
48
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
------
PART NO.
11393
61059
11303
11392
11398
11391
11465
11394
11460
65458
11424
11399
11423
12993Z
60369
12991Z
12992Z
15861
11456
15697
15864
14166
11457
11400
65485
11402
11790
12997
11955
QTY
1
4
1
8
1
1
1
1
1
1
1
1
1
1
3
1
2
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
Cover, Magnum light
Screw, 10-32X1 slot hex w/flange SS
Lens, Magnum rectangular light
Clip, glass Magnum light
Support, bulb Magnum light
Bulb - 1000W MH short length
Bulb - 1000W HPS short length
Socket, Magnum light
Bracket, light socket
Block, terminal - 2 pos, 90A, 600V
Reflector, end Magnum light
Reflector, wrap around - Magnum light
Reflector, hole in end - Magnum light
Weldment, wing nut - Magnum light
Washer, ext star lock M12
Bracket, trunnion - Magnum light
Weldment, wing bolt - Magnum light
Nut, .500 NPT lock
Gasket, lens
Washer, rubber sealing - .500NPT
Strain relief - .50NPT watertight
Cord, 3 ft. w/quick disconnect plug
Cable, light - hard wire
Housing - Magnum light
Kit, reflector 1000W (parts 10-12)
Assy, light fixture - 1000W MH non quick-disc.
Assy, light fixture - 1000W HPS non quick-disc.
Assy, light fixture - 1000W MH quick disc.
Assy, light fixture - 1000W HPS quick disc.
49
ROUND LIGHT ASSEMBLY
16
17
6
7
1
10
2
8
3
14
18
4
5
15
9
12
11
13
19
WARNING
Do not mix metal halide and high pressure sodium bulbs or parts.
Equipment damage or personal injury may result.
50
ITEM NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
---
15864
15971
15392Z
14632
12794Z
14166
14634
14730
16758
16499
16272
14217
16761
16718
16763
16750
16769
16757
16746
16747
HIGH PRESSURE SODIUM OPTION:
19
14784
-16759
-16760
QTY
DESCRIPTION
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
Connector, cord
Housing, aluminum
Weldment, lamp level arm
Yoke, light
Weldment, wing nut - extended light
Cord, quick disconnect (optional)
Cord, hard wired light
Socket, light
Reflector, aluminum
Gasket, hood
Ring, reinforcement
Bulb, metal halide
Support, bulb
Ring, clamp
Guard, lens (optional)
Lens, light
Lens, gasket
Assembly, cable
Fixture, complete (quick disconnect)
Fixture, complete (hardwired cord)
1
-
Bulb, high pressure sodium
Fixture, complete (quick disconnect)
Fixture, complete (hard wired cord)
51
SPERO RECTANGULAR LIGHT ASSEMBLY
1
2
5
4
3
6
7
11
8
14
12
9
10
13
52
ITEM NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
12800
12802
12801
11391
11394
12809
12794B
12796B
12803
12797
60964
15864
12799
12804
12819
12810
12811
14
15
16
QTY
1
1
1
1
1
1
3
1
2
1
8
1
1
1
1
1
1
DESCRIPTION
Gasket, lense - extruded light
Lense, extruded light
Support, bulb - extruded light
Bulb - 1000W MH short length
Socket, Magnum light
Reflector, extruded light
Weldment, wing nut - extruded light
Weldment, bracket - trunnion
Cover, extruded light
Housing - extruded light
Screw, 10-24X1.000 slotted HX HD
Strain relief - .50 NPT watertight
Cord, extruded light - QD
Cord, extruded light - non QD
Assy, cable - lense holder - extruded
Assy, complete - QD
Assy, complete - non QD
53
MAST JUNCTION BOX ASSEMBLY - QUICK DISCONNECT LIGHTS
1
13
2
3
6
4
12
11
5
6
7
10
9
6
8
ITEM NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
-
12109
66100
66101
66102
60755
15403
15404
12095B
16143
12094
14656
12713
60424
11957
54
7
QTY
1
4
2
1
2
4
4
1
1
1
1
1
4
-
DESCRIPTION
Box cover, 2-gang plastic
Connector, 2 pos. Wago
Connector, 3 pos. Wago
Connector, 5 pos. Wago
Fitting, .750MNPT x .500FNPT nylon
Connector, quick disconnect (female)
Cap, receptacle w/chain
Bracket, junction box
Clamp, tubing .500
Box, junction
Strain relief, .750NPT water tight
Fitting, adapter-1/2"-14 male to 1/2"-14 female
Screw, 6-32X.750 pan phil G2 ZC self threading
Assembly, mast junction box
MAST JUNCTION BOX ASSEMBLY - HARD WIRED LIGHTS
1
11
2
3
4
5
6
10
5
9
8
7
6
ITEM NO.
PART NO.
1
2
3
4
5
6
7
8
9
10
11
-
12109
66100
66101
66102
60755
15864
12095B
16143
12094
14656
60424
11789
QTY
1
4
2
1
2
4
1
1
1
1
4
-
DESCRIPTION
Box cover, 2-gang plastic
Connector, 2 pos. Wago
Connector, 3 pos. Wago
Connector, 5 pos. Wago
Fitting, .750MNPT x .500FNPT nylon
Strain relief, .500NPT water tight
Bracket, junction box
Clamp, tubing .500
Box, junction
Strain relief, .750NPT water tight
Screw, 6-32X.750 pan phil G2 ZC self threading
Assembly, mast junction box
55
METAL HALIDE BALLAST BOX ASSEMBLY
WARNING
DO NOT mix metal halide and high pressure sodium ballast parts!
1
3
2
6
4
5
7
ITEM NO.
PART NO.
QTY
1
2
3
-4
5
6
-7
11079
14679
11166
10227
14158
11078
14202
11144
16214
1
1
1
1
1
1
1
1
1
56
DESCRIPTION
Cover, ballast box
Capacitor, metal halide
Transformer, metal halide
Assembly, transformer & cap set
Block, terminal
Box, ballast
Strain relief, .375 Romex w/nut
Assembly, ballast box complete (Items 1-6)
Assembly, ballast cable
HIGH PRESSURE SODIUM BALLAST BOX ASSEMBLY
WARNING
DO NOT mix high pressure sodium and metal halide ballast parts!
1
3
4
2
5
7
6
8
ITEM NO.
PART NO.
QTY
1
2
3
4
-5
6
7
-8
11079
14782
14783
11167
11168
14158
11078
14202
11326
16214
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
Cover, ballast box
Capacitor, sodium light
Ignitor, sodium light
Transformer, sodium light
Assembly, transformer & cap set
Block, terminal
Box, ballast
Strain relief, .375 Romex w/nut
Assembly, ballast box complete (Items 1-7)
Assembly, ballast cable
57
MAST POWER CORD
AC WIRING DIAGRAM MLT 4060
58
MAST POWER CORD
AC WIRING DIAGRAM MLT 4080
59
60
6
7
V-REG
3 F+ F-
GEN
L1 L2
WHT
GRD
4
WHT
MAST POWER CORD
AC WIRING DIAGRAM - MLT 4080 WITH VOLTAGE REGULATION
“TURN MAIN
BREAKER OFF”
WARNING
LIGHT
BLK
NC
NO
BLU
R TERM
MAIN BREAKER
AUX SWITCH
B TERM
C
GLOW PLUGS
BLU
GRN
RED
BLK
BLU
BLU
STARTER
CONTROL
RESISTANCE
BLU (COM)
BRN
YEL
RED
SOLENOID
RED
7
3
RED
RED
BATTERY 12V
BATTERY
DISCONNECT
SWITCH
OPTIONAL
COM
N/C
N/O
TIME
DELAY
RELALY
STARTER SWITCH
RED
ORN
OVERHEAT
WARNING
SWITCH
(NORMAL
OPEN TYPE)
PUR
10 AMP
CIRCUIT
BREAKER
FUEL
PUMP
BLK
RED
PNK
RED
SWITCH
FUSE
HOUR
DOME
LIGHT
BLK
WHT (HOLD)
BLK
OIL
PRESSURE
WARNING
SWITCH
(NORMAL
CLOSED TYPE)
GY/VI
HEATED FUEL
FILTER
FUEL FILTER HEATER RELAY
FUEL FILTER HEATER RELAY
OPTIONAL
BLK
RED (PULL)
BLK
OPTIONAL
25
AMP
DC WIRING DIAGRAM - MITSUBISHI ENGINE
61
BLK
“TURN MAIN
BREAKER OFF”
WARNING
LIGHT
NC
NO
R TERM
BLU
GRN
GLOW PLUGS
MAIN BREAKER
AUX SWITCH
B TERM
C
FUSE
SWITCH
RED
BLU
RED
STARTER
YEL
RED
BLU
7
3
RED
BATTERY 12V
BATTERY
DISCONNECT
SWITCH
OPTIONAL
COM
N/C
N/O
TIME
DELAY
RELALY
STARTER SWITCH
RED
RED
OVERHEAT
WARNING
SWITCH
(NORMAL
OPEN TYPE)
PUR
10 AMP
CIRCUIT
BREAKER
HOUR
PNK
FUEL
PUMP
RED
FUEL FILTER HEATER RELAY
FUEL FILTER HEATER RELAY
GY/VI
HEATED FUEL
FILTER
OIL
PRESSURE
WARNING
SWITCH
(NORMAL
CLOSED TYPE)
BLK
RED
25
AMP
FUEL SHUTDOWN SOLENOID
OPTI ON A L
BRN (PULL)
ORN (HOLD)
BLK
DOME
LIGHT
BLK
BLK
62
BLK
OPTIONAL
DC WIRING DIAGRAM - KUBOTA ENGINE
BLK
BLK
DC CIRCUIT WIRING DIAGRAM - DUAL ELECTRIC WINCH
ELECTRIC WINCH (OPTIONAL)
RED
WHT
2
WHT
1
2
BRN 30
87
COM
UP
RED
N/O
87A
BRN
30
BLK
PROX.
AUX
RELAY
DN
DN
RED
BLK
RED
PROX.
AUX
RELAY
1
WINCH
RED
RED
WINCH
87
YEL
COM
UP
N/O
87A
VIO
BLK
PROX SWITCH
BLU
TILT
BATTERY 12V
BLK
BLU
RED
BLK
BLK
BRN
-
+
BLK
BLK
RED
-
+
N/C
85
86
BLK
BLU
RED
BLK
86
BLK
N/C
85
BRN
PROX SWITCH
BLU
EXTEND
50 AMP
CIRCUIT
BREAKERS
BLK
63
MAST JUNCTION BOX WIRING DIAGRAM
64
TRAILER LIGHTS WIRING DIAGRAM
2
3
1
ITEM NO.
PART NO.
QTY
1
2
3
-
10264
10261
10265
65465
65464
65463
1
1
1
-
DESCRIPTION
Harness, left side trailer
Harness, main trailer 4000
Harness, right side trailer
Adapter, trailer wiring flat 4 to rnd 7 blade
Adapter, trailer wiring flat 4 to rnd 7 pin
Adapter, trailer wiring flat 4 to rnd 6 pin
65
NOTES:
66
SERVICE LOG
OIL GRADE AND TYPE:
COOLANT MIXTURE:
BRAND:
BRAND:
67
REV: O
PART NO: 16732
08.29.08