(Clean in Place)
D a i r y
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CIP
E d i t i o n
BouMatic CIP Program
BouMatic cleaning and sanitizing formulas are designed to provide maximum value
and performance for today’s dairy producers. The BouMatic Guardian II washer
system lets you customize your CIP system, chemical usage and water requirements.
BouMatic’s CIP specialists are trained to improve the performance of your facility
using tools such as the Dairy Profiler and the CIP Optimizer. Cost per wash analysis,
proper water volume usage, proper chemical level rates, and proper detergent and acid selection all play a role in
your profitability. With larger and larger Co-op premiums and bonuses at stake, many top dairy producers across
North America have found it pays to invest in the BouMatic CIP Program.
Helps Select the Right Product at the Right Rate, Right on Your Dairy
The characteristics of water on each dairy are unique and determine the CIP detergent and acid that are best
for your wash-up. The CIP Optimizer helps your BouMatic CIP Specialist analyze important CIP water quality
parameters such as hardness, pH, and ppm of iron and buffers.
Water Quality Testing with
the BouMatic CIP Optimizer
Water Hardness Test –
Measures the amount of calcium and magnesium dissolved in your water, which
is defined as “hardness.” Knowing the hardness level is critical to the selection
of the correct BouMatic detergents for your wash.
Iron Test –
Determines the amount of iron present in your water. Iron can only be
removed from equipment surfaces with the proper cleaning agents.
pH Test –
Determines whether your water source is alkaline or acidic, which can
change dosage amounts.
Buffer Test –
Measures the amount of carbonates and bicarbonates found in certain water supplies.
The amount of these buffers present in your water determine which BouMatic acid to use
and the best usage rate.
The CIP Optimizer also allows your BouMatic CIP Specialist to analyze your CIP solutions to determine the
levels of active alkalinity, chlorine, sequestration, or acidity present. All are critical to maintain a sparkling
clean milking system.
Ask your BouMatic Dealer about “Optimizing” your CIP program.
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CIP Optimizer System Wash Solution Testing
Active Alkalinity Test –
The measure of a detergent’s ability to remove milk fat.
Chlorine Titration Test –
The measure of a cleaner’s ability to remove milk protein, or sanitize the CIP system.
Sequestration Titration Test –
The measure of a detergent’s ability to tie-up minerals in the CIP water. Conditioning the water is required to clean
milking equipment effectively.
Optimizing your CIP System
In addition to the CIP Optimizer, your BouMatic CIP Specialist has a unique BouMatic Dairy Profiler software program
that works with the CIP Optimizer to analyze and set your CIP system for maximum performance and efficiency.
Water volume usage, water temperature, air injection settings, drainage, and vacuum level all need to be set for
optimum performance and the Dairy Profiler software program helps measure those settings. Armed with this data,
your BouMatic CIP Specialist can recommend improvements to your system design, if needed, and help ensure
optimum performance of your CIP system.
BouMatic Guardian™ II
Cleaning System
BouMatic Guardian II, the dairy industry’s most advanced CIP system,
automatically cleans and sanitizes your system after each milking. The
Guardian II combines maximum washing efficiency with the security of a
wash monitoring system and includes a safety alarm to warn you when
anything falls outside of normal washing parameters.
The Guardian II pipeline washer offers the cleaning and sanitation features
you deserve and the safety features you expect.
The Guardian II system allows for a customized mixture of super
concentrated CIP chemical, set precisely for your water condition and milking system.
The Guardian II is the most advanced dairy CIP wash system available. It provides the perfect wash every time, day
after day, for the best cost per wash. Available exclusively from your BouMatic dealer.
Contact your local BouMatic Dealer for a complete list of features, benefits, and pricing options. Find your nearest
BouMatic Dealer, at: www.boumatic.com.
w w w . b o u m a t i c . c o m
(Clean in Place)
D a i r y
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CIP
E d i t i o n
BouMatic Series H-100
Water Conditioners
Benefit from Softened Water
Throughout Your Home and Dairy
• S
ave up to 50% on pipeline detergent and acid
• Dishwashers and laundry machines last up to
30% longer
• Water heater efficiency is increased from 21% to 29%
• Eliminate water spots on equipment and stainless steel
• Clothing will be whiter, brighter and last longer
H-100 Conditioning System Features:
•
•
•
•
•
electable programming options ensure conditioned water for your family’s needs
S
Noryl™ corrosion-resistant control valve body is durable for long life; all internal components are lead-free
Pre-fill brine tank with softened water reduces salt-bridging problems and cleaning of brine tank
No need for battery backup
Permanent memory backup of all programmed settings during power outages
H100-24
Mineral Med. Salt Part No.
(cu. ft.) (grains/lbs.) Flow Rate ServiceRating Flow
(gpm/psi) Back Wash Mineral
@ Tank 15 psi (in.) Brine Tank
Tank Size (in.)
Salt
Storage
(lbs.)
2036007
9.8 1.3 18 x 33 360
0.75 21,040/7.5 H100-32
13.1 8 x 44 Mineral Med. Salt Part No.
(cu. ft.) (grains/lbs.) Flow Rate ServiceRating Flow
(gpm/psi) Back Wash Mineral
@ Tank 15 psi (in.) Brine Tank
Tank Size (in.)
Salt
Storage
(lbs.)
2036001
10.1 1.7 18 x 33 360
1.0 28,060/10.0 H100-48
13 9 x 48 Part No.
Mineral Med. Salt (cu. ft.) (grains/lbs.) Flow Rate ServiceRating Flow
(gpm/psi) Back Wash Mineral
@ Tank 15 psi (in.) Brine Tank
Tank Size (in.)
Salt
Storage
(lbs.)
2036002
1.5 10.5 2.2 18 x 40 360
42,090/15.0 14.1 10 x 54 w w w . b o u m a t i c . c o m
CIP (Clean in Place)
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BouMatic Series H-100
Water Conditioners continued
H100-96
Mineral Med. Salt Part No.
(cu. ft.) (grains/lbs.) Flow Rate ServiceRating Flow
(gpm/psi) Back Wash Mineral
@ Tank 15 psi (in.) Brine Tank
Tank Size (in.)
Salt
Storage
(lbs.)
2036006
14.4 4.2 24 x 41 660
3.0 84,180/30.0 19.2 14 x 65 H125-128ED
Flow Rate Mineral Med. Salt Rating Part No.
(cu. ft.) (grains/lbs.) (gpm/psi) Back Wash Mineral
@ Tank 15 psi (in.) Brine Tank
Tank Size (in.)
Salt
Storage
(lbs.)
5100349
5.3 24 x 41 640
4.0 112,000/40.0 25/15 H150-150
16 x 65 Part No.
Flow Rate Mineral Med. Salt Rating (cu. ft.) (grains/lbs.) (gpm/psi) Back Wash Mineral
@ Tank 15 psi (in.) Brine Tank
Tank Size (in.)
Salt
Storage
(lbs.)
5100350
5.0 9.0 24 x 50 750
140,000/50.0 46/15 22 x 60 TN2-150-18
Dual Tank
• 80.5 in. System Height; 70 in. In/Out Height; 45 in. Width-Single; 66 in. Width-Twin
Flow Rate Mineral Med. Salt Rating Part No.
(cu. ft.) (grains/lbs.) (gpm/psi) Back Wash Mineral
@ Tank 15 psi (in.) Brine Tank
Tank Size (in.)
Salt
Storage
(lbs.)
5100397
9.0 24 x 50 750
5.0 w w w . b o u m a t i c . c o m
140,000/50.0 67/15 18 x 65 (Clean in Place)
D a i r y
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CIP
E d i t i o n
The Iron Curtain™ Filtration System
Hellenbrand’s Iron Curtain™ Filtration System is the single system that guards against a multitude
of water problems. Imagine. No more iron taste. No more sulfur smell. No more corroding pipes.
Longer life for your appliances, water heater and softener. Fresh, clean smelling, great tasting
water can be yours with the Iron Curtain™ filtration system.
Our Revolutionary Design Means Efficient Operation
The Iron Curtain™ is unlike old-fashioned iron filters. Its unique operation
reduces costs and maintenance while delivering years of trouble-free service.
The Iron Curtain™
• Requires no chemicals or salt for operation or regeneration
• Requires no air injectors, venturis or micronizers
• Removes dissolved and precipated iron in high concentrations
• Automatically increases pH of acid water on type “A” systems
Operation is simple. Mineral rich water is forced through an aeration tank that converts dissolved minerals such as
iron, manganese and sulfur into solid particles. These tiny mineral particles then circulate in the system for a period
of time long enough where they are trapped in the filter. This way the highest level of dissolved minerals can be
easily removed from your water.
1
IC-10
Max. Service
Filter
Flow Back
Aeration
InletRate Wash Tank
Media Outlet Rating Rate 2 Part No.
(in.)
(cu. ft.) (in.) (gpm) (gpm) Floor Space WxHxD
(in.)
2036003
26 x 70 x 16
10 x 54
1.5
.75
5.0 5.0
1
Model IC-10 was tested under the Water Quality Association S-200 Standard to provide filtered water with less than 0.2ppm (Fe) Iron when challenged with 10ppm (Fe) Iron, less
than 0.05ppm (Mn) Manganese when challenged with 2ppm (mn) Manganese, and less than 0.2ppm (H2S) Hydrogen Sulfide when challenged with 10ppm (H2S) Hydrogen Sulfide.
2
Water temperature above 60ºF will require higher backwash rates – contact factory for more information.
IC-12
Max. Service
Filter
Flow Back
Aeration
InletRate Wash Tank
Media Outlet Rating Rate Part No.
(in.)
(cu. ft.) (in.) (gpm) (gpm) Floor Space WxHxD
(in.)
2036004
30 x 68 x 18
12 x 52
2.0
1
7.0 8.0
IC-13
Max. Service
Filter
Flow Back
Aeration
InletRate Wash Tank
Media Outlet Rating Rate Part No.
(in.)
(cu. ft.) (in.) (gpm) (gpm) Floor Space WxHxD
(in.)
2036005
32 x 70 x 20
13 x 54
2.5
1
9.0 10.0
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Custom Blend, Super
Concentrated CIP Products
Guard ® 100
Super Concentrated Alkaline CIP Detergent
•
•
•
•
•
se with the Guardian, Guardian II, Glacier Guard, and Dari-Chem CIP systems
U
Use in most water hardness conditions - see label directions
Packed with sequestering agents, which deliver maximum cleaning power
Removes Orbeseal (Pfizer trademark) pipeline residues - see label directions
Use with Tru-Blu Chlor 125 In CIP washing systems
Order Information
5 gal.
15 gal.
30 gal. 55 gal. 275 gal.
8523137
8522137
8522138
8522129
8522708
Guard ® 50
Super Concentrated Alkaline CIP Detergent
•
•
•
•
se with the Guardian, Guardian II, Glacier Guard, and Dari-Chem CIP systems
U
Use in water with 10 or less grains of hardness
Excellent cost per wash savings in soft water conditions
Use with Tru-Blu Chlor 125 In CIP washing systems
Maxi-Guard™
Super Concentrated Specialty Cleaner
for Very Difficult Wash Conditions
•
•
•
•
se with the Guardian, Guardian II, Glacier Guard, and Dari-Chem CIP systems
U
Use in difficult cleaning conditions
Water over 30 grains of hardness and/or water with silica minerals
Use with Tru-Blu Chlor 125 In CIP washing systems
Tru-Blu Chlor ™ 125
Chlorine Sanitizer and Cleaning Agent
•
•
•
•
roven, quick-acting germicide when used at recommended concentrations
P
Effective against a wide range of bacteria
Helps clean milk protein from equipment surfaces
EPA-registered sanitizer
Acid-Guard™ S
Concentrated Acid Cleaner
• U
se with the Guardian, Guardian II, Glacier
Guard, and Dari-Chem CIP systems
• Highly concentrated, low foaming CIP
acid cleaner
• Can be used in highly buffered water
• Tackles hard to clean mineral deposits on CIP
equipment surfaces
w w w . b o u m a t i c . c o m
Order Information
15 gal.
30 gal. 55 gal. 275 gal.
8523940
8524236
8523941
8523942
Order Information
5 gal.
15 gal.
30 gal.
55 gal. 8523975
8523976
8524235
8523977
Order Information
4X1 gal.
5 gal.
15 gal.
55 gal. 275 gal.
8521152
8521153
8522965
8522130
8523583
Order Information
5 gal.
15 gal.
30 gal. 55 gal. 275 gal.
8523984
8523985
8523986
8523987
8523988
(Clean in Place)
D a i r y
S u pp l i e s
&
S e r v ic e s
2 n d
CIP
E d i t i o n
Chlorinated Alkaline
Liquid CIP Detergents
Kleenline™
Super Concentrated for Difficult Wash Conditions
• P
owerful, high-end CIP detergent
• Versatile - can be used in water with high levels of hardness
• Very high level of water conditioning sequesterants
Challenge™
Highly Concentrated Cleaner for Average Wash Conditions
• U
se in low to high levels of hardness water
• Provides excellent cleaning capabilities in most water conditions
• Economical cost per wash in typical water conditions found on most dairies
Tru-Blu LCD™
Economical Cleaner for Applications with Soft Water
• E
xcellent performance and cost per wash in soft water
• Ideal to use with water that is 10 or less grains of hardness
Maxi-Power ™
Specialty Cleaner for Very Difficult Wash Conditions
• D
esigned to clean in the toughest
water conditions
• Use when silica is present in water
Order Information
5 gal.
30 gal. 55 gal. 275 gal.
8521129
8522949
8523152
8522220
Order Information
5 gal.
15 gal.
30 gal. 55 gal. 275 gal.
8521132
8521133
8521134
8523766
8522219
Order Information
5 gal.
15 gal.
30 gal.
55 gal. 275 gal.
8523452
8523451
8524237
8523454
8523552
Order Information
5 gal.
15 gal.
30 gal.
55 gal. 275 gal.
8522131
8522132
8521126
8522133
8522218
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CIP (Clean in Place)
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E d i t i o n
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CIP Specialty Detergent
System Shock™
Powerful CIP Detergent Booster
1 0
• U
se System Shock when that “extra punch” is needed to eliminate
milkstone buildups
• Removes mineral residues from stainless steel including difficult to
remove barium sulfate
• Enhanced with chelating agents, extra alkalinity and other additives
• Does not contain phosphates
• May be used in the normal alkaline wash
Order Information
4X1 gal.
5 gal.
15 gal. 8523925
8523926
8523927
Chlorinated Alkaline
Powdered CIP Detergents
Excel Plus™
For Difficult Conditions Requiring Higher Alkalinity
•
•
•
•
se to maintain hard-to-clean CIP equipment free from fat or grease buildups
U
Use to remove fat or grease buildups quickly
Use when conditions dictate very high alkalinity levels
Can be used at high concentration levels without overdosing chlorine levels
Score II ™
For Typical and Hard-to-Clean Applications
•
•
•
•
trong, alkaline/chlorine balanced, CIP detergent
S
Works extremely well in most systems and water conditions
Recommended for use in a wide range of water hardness
Recommended for use in extreme water conditions over
35 grains of hardness
• Recommended for use in water where silica is present
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Order Information
20 lb.
100 lb.
400 lb.
8522174
8522175
8522176
Order Information
20 lb.
100 lb.
400 lb.
8523763
8523764
8523765
(Clean in Place)
D a i r y
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CIP
E d i t i o n
CIP Acid Cleaners
Acid 60™
Non-Foaming, Heavy Duty Acid Cleaner
for Highly Buffered Water
•
•
•
•
•
•
•
Buffers
hinder acids from reducing the pH of wash solutions
Acid 60 is effective and economical in over 600+ buffered water
Recommended for use in barium water
Recommended for use in iron water
Brightens stainless steel
Helps pasivate stainless steel to prevent rusting
Phosphoric/nitric blend
Acid 40™
Non-Foaming, Acid Cleaner for Mid-Range Buffered Water
• P
erfect balance between performance and economy
• Low in phosphates
• Phosphoric/sulfuric blend
Tru-Blu LCA™
Non-Foaming, Acid Cleaner for Slightly Buffered Water
• F
ormulated for low buffered water
• Provides savings without sacrificing performance in quality water
• Phosphoric/sulfuric blend
Acid-Guard™ S
Concentrated Acid Cleaner
• U
se with the Guardian, Guardian II, Glacier
Guard, and Dari-Chem CIP systems
• Highly concentrated, low foaming CIP
acid cleaner
• Can be used in highly buffered water
• Tackles hard to clean mineral deposits on CIP
equipment surfaces
Order Information
5 gal.
15 gal.
30 gal. 55 gal. 275 gal.
8523164
8523165
8523674
8523166
8523167
1 1
Order Information
4X1 gal.
5 gal.
15 gal. 30 gal. 55 gal.
275 gal. 8523928
8521148
8521150
8521151
8523172
8522223
Order Information
5 gal.
15 gal.
30 gal. 55 gal.
275 gal. 8523456
8523458
8523709
8523459
8523553
Order Information
5 gal.
15 gal.
30 gal. 55 gal. 275 gal.
8523984
8523985
8523986
8523987
8523988
w w w . b o u m a t i c . c o m
CIP (Clean in Place)
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E d i t i o n
D a i r y
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Acid Sanitizers
Acid sanitizers combine the acid rinse cycle and the
sanitizing cyle into a single, fast step. They play a dual
role as an acidifier AND sanitizer, saving time and labor.
Acid sanitizers also reduce chlorine damage to rubber,
and conserve water by eliminating the final chlorine
sanitizing cycle. Acid sanitizers are formulated to safely
remain in the CIP or bulk tank equipment between milkings
where they maintain a low pH environment to help reduce
1 2
bacterial growth until the next milking.
Protocol ™
Acid Sanitizer
• P
owerful commercial grade cleaner
• High level of surfactants that penetrate, soften and remove milkstone
• Low-foaming at recommended usage levels in water over 10 grains
of hardness
• Higher-foaming in soft water
• Pleasant smell
• No iodine staining
• EPA registered
Tru-Blu One Step Ahead™
Fatty Acid Sanitizer
•
•
•
•
ffective against a broad range of micro-organisms
E
Very concentrated
No iodine staining
EPA registered fatty acid sanitizer
SanAcid™
Acid System Conditioner
• M
ore concentrated
• Low foaming
• High surfactant
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Order Information
15 gal.
55 gal.
8523727
8523728
Order Information
4X1 gal.
5 gal.
15 gal.
55 gal.
8522636
8523464
8523466
8523468
Order Information
15 gal.
55 gal.
8524228
8524229