This manual is for models that have rounded elements and float switches.

Frymaster/Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.

24-Hour Service Hotline 1-800-551-8633

*8196049*

AUG 13

Please read all sections of this manual and retain for future reference.

NOTICE

This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster/Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for definitions of qualified personnel.

NOTICE

This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in which the appliance is installed.

NOTICE TO U.S. CUSTOMERS

This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in which the appliance is installed.

NOTICE

Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to onsite management operational procedures.

NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS

U.S.

This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet Class B limits.

CANADA

This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard of the Canadian Department of Communications.

Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communications du Canada.

DANGER

Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating and service instructions thoroughly before installing or servicing this equipment.

DANGER

This fryer must not be modified to serve as a water-bath unit. This is especially dangerous if

adjoining frypots are used for conventional frying. Water splashing or falling into hot oil causes dangerous eruptions in the oil. Personnel near the fryer can be seriously injured.

DANGER

The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.

DANGER

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

DANGER

The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material. Additional information can be obtained in the filtration manual included with the system.

WARNING

No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633.

WARNING

Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for cleaning.

NOTICE

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS

EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED

DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS,

AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS

WARRANTY WILL BE VOID. FURTHER, FRYMASTER/DEAN AND ITS AFFILIATES WILL NOT BE

LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH

ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF

ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

1.1 General

1.3

1.6

2836 Series Electric Fryers

Service & Parts Manual

TABLE OF CONTENTS

1. SERVICE PROCEDURES

Replace Interface Board

Replace Heating Element

1.9 Replace Contactor (Latching or Heating)

1.10 Built-in Filter System Service Procedures

1.11 Basket Lift Service Procedures

1.12 Electric Interface Board Diagnostic Chart

1.13 Probe Resistance Chart

1.14 Element Wattage/Amperage Calculation Charts

1.15 Wiring Diagrams, Main – 480V (120V Controls)

1.16 Wiring Diagrams, Modular Basket Lifts

1.17 Wiring Diagrams, 480V Systems With Built-in Filtration

Page #

1-1

1-1

1-1

1-2

1-3

1-3

1-6

1-8

1-9

1-10

1-10

1-12

1-15

1-16

1-16

1-17

1-18

1-19

2836 Series Electric Fryers

Service & Parts Manual

TABLE OF CONTENTS (CONT.)

2. PARTS LIST

2.1 Accessories

2.2 Basket Lift Assembly (Modular) and Related Components

2.3 Cabinetry and Related Components

Page #

2-1

2-1

2-2

2-5

2.3.1

Cabinetry 2-5

2.3.2

Door Components 2-7

2.3.3

Dump Station Components 2-8

2.4 Computer and Related Components

2.5 Contactor and Power Cord Box Assembly

2.6 Component Box Assembly

2-9

2-10

2-12

2.7 Filter Pan and Related Components

2.8 Frypot and Related Components

2-13

2-14

2.8.1

Frypot and Drain Valve Components

2.8.2

Oil Disposal Wand

2.8.3

Elements and Related Components

2.9 Oil Return Assembly

2.10 Filter Pump Assembly

2-18

2-19

2836 SERIES ELECTRIC FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.1 General

Before performing any maintenance on your Frymaster/Dean Ultimate Electric fryer, you must disconnect the electrical power supply.

When electrical wires are disconnected, it is recommended that they be marked in such a way as to facilitate reassembly.

DANGER

Hot cooking oil or shortening will cause severe burns. Never attempt to move this appliance when filled with hot cooking oil or shortening, or to transfer hot cooking oil or shortening from one container to another.

DANGER

This equipment should be unplugged when servicing, except when electrical circuit tests are required. Use extreme care when performing such tests.

This appliance may have more than one electrical power supply connection point.

Disconnect all power cords before servicing.

Inspection, testing and repair of electrical components should be performed by an authorized service agent only.

1.2 Replace Computer/Controller

1. Unscrew and remove two control panel screws on control panel front. Swing the panel open from the top.

2. Unplug wiring harness at plug on back of controller (arrow). Unplug controller ground wire from controller (circle).

3. Remove the control panel/controller by lifting the assembly from the hinged slots in the control-panel frame.

4. Reverse procedures to install new controller.

Wire harness/connector and ground wire on controller back.

1-1

1.3 Replace Interface Board

1. Unplug all power cords. Perform Procedure 1.2, Steps 1-4, Replace Computer/Controller.

2. Unplug wire harness from the interface board

(arrow). Remove all wiring from the terminals of the interface board, ensuring that each wire is marked for reattachment.

3. Remove the nuts from each corner of the interface board and slide the board from the studs. Unplug connectors J1 and J2, mark and unplug all other wiring on rear of the interface board. Ensure that standoffs remain in place on studs, prior to installing new interface board. Install the new interface board by reversing the previous procedures.

Ensure that wire harnesses are connected to back of interface board prior to securing interface board. Also, ensure that wiring and wire harnesses are connected to the proper terminals.

Wire harness/connector.

Nuts securing interface board (circles).

1-2

1.4 Replace Transformer

1. Unplug all power cords. Perform Procedure 1.2, Steps 1-4, Replace Computer/Controller.

2. Hold new transformer up to old transformer to be replaced and disconnect one wire at a time from old and connect to new.

3. Remove the screws that secure the transformer to the component box.

4. Install the new transformer by reversing the preceding procedures. Make sure you reconnect the wiring to the proper terminals and the harnesses to the correct connectors.

Disconnect wiring from the transformer being replaced and connect to new transformer.

1.5 Replace Temperature Probe

1. Unplug fryer from the electrical source.

2. Drain the cooking oil from the frypot.

3. Remove the fryer from the exhaust hood to gain access to the rear of the fryer.

4. If unit is equipped with modular basket lift, remove basket lift assembly and set aside.

5. Remove the screws from the top cap and back cover(s). Set the cover(s), top cap and screws aside. lift assembly.

Screws securing back covers, top cap and basket

1-3

6. Disconnect the wire harness containing the probe wiring (arrows). It may be necessary to remove the wire ties.

7. Use a pin-pusher (P/N 806-4855 or P/N 807-

0928—see Section 1.7) to remove the red and white probe wires from the connector. Note probe pin location in plug. Pull the probe wires out of the insulation.

8. Remove the screw(s) securing the probe bracket to the element. Remove the metal wraps securing the probe to the element.

9. Remove the probe bracket and the securing components from the probe bulb and element.

Thread the probe wire through the hole

(arrow) in the tilt plate assembly and remove the probe.

Use a pin-pusher to remove probe wires from connector (arrows).

Probe Bulb

Probe Bracket

Bracket Screw

Remove probe bracket screw and bracket to remove probe.

Pull old probe wire through grommet to remove probe.

1-4

10. Thread the new probe wire through the hole in tilt plate. Place the new temperature probe assembly onto the element and secure with the bracket and screws removed earlier. Clip the probe onto the rear of the element (arrow) in two places. The temperature probe assembly should be oriented in the same manner as the probe being replaced.

11. Thread the probe wires into the harness insulation. Note the pin positions and insert pins in the connector. Reconnect the harness and secure with a wire-tie.

12. Lower the element into the frypot with the lift handle.

13. Install the back covers, basket lift assembly, and top cap and secure with screws.

Secure probe bulb to the element back in two places with metal wire wrap (arrow).

Install the cabinet backs, basket lift assembly, and top cap after probe installation is complete.

1-5

1.6 Replace Heating Element

1. Perform Procedure 1.5, Replace Temperature Probe, Steps 1-7.

2. Unplug the element connectors for the element being removed (right element- 6-pin harness connector; left element- 9-pin harness connector). Remove the element wires from the connector. Press down on either side of the connector while pulling up on the top portion. The connector will open from the top. Note wiring configuration in connector before removing element wire pins. Pull all wires from the connector.

3. Loosen conduit connector and pull element wires through conduit.

4. Remove the screws securing the temperature probe bracket from the element. Remove the probe clamp (metal wire-wrap). Set the temperature probe and probe-securing components aside.

NOTE: Temperature probe removal is not required if the left element is being replaced.

5. Disconnect the element springs from the tilt brackets.

6. Remove the element clamps and hardware before removing mounting-screws and nuts on the defective element. Remove all wireties securing element wiring, and then remove element from frypot.

7. Install the replacement element in the frypot and secure with the mounting hardware.

8. Reinstall the temperature probe and probebracket components onto the replacement element.

9. Route the element leads (terminals) to the rear of the fryer

Harness

Connector

Closed

Push in on tabs to release top portion

Top Portion

Loosen conduit connector here.

Harness

Connector

Open

Element mounting screws on tilt-plate front.

1-6

10. Secure element wiring with wire-ties.

11. Route the element wires through the conduit and tighten conduit connector.

11. When replacing the left element (as viewed from the rear of the fryer), use the 9-pin connector, inserting the leads from the replacement element. Ensure the pin numbers match the numbers of the defective element wires. When all pin terminals have been fully inserted, close the connector by sliding the halves together until the tabs snap back into place (reverse procedure in this section, Step 2). Check wire numbers to ensure correct wiring of the replacement element.

When replacing the right element (as viewed from the rear of the fryer), follow the above procedure, inserting pin terminals into the corresponding holes in the 6-pin connector.

12. Connect the connectors, ensuring the latches lock in place (arrow).

13. Install the temperature probe wires (marked for re-assembly) in the corresponding pin locations.

14. Reconnect the element springs to the tilt brackets

15. Install the back covers, basket lift assembly, and top cap and secure with screws.

16. Position fryer under exhaust hood.

Ensure that the wires are properly routed and secured.

Left Element—

9-Pin Connector

Right Element—

6-Pin Connector

Ensure the connection is complete and the latches (arrow) are locked in place.

1-7

1.7 Replace High-Limit

1. Perform Procedure 1.5, Replace Temperature

Probe, Steps 1-4.

2. Disconnect the wire harness containing the high-limit wires.

3. Use a pin-pusher (P/N 806-4855 or P/N 807-

0928) to remove the two high-limit wires from the wire harness connector (arrows).

Note pin location in connector before removing wires.

4. Remove the high-limit from the frypot using an open-end wrench or other suitable tool.

5. Apply Loc-Tite PST 567 sealant to the replacement high-limit threads.

6. Screw the replacement high-limit into the frypot and tighten to 170-180 inch-pounds torque. DO NOT OVERTIGHTEN.

7. Insert the replacement high-limit wires into the connector, ensuring each wire is in the correct hole..

8. Reconnect the high-limit wire-harness connector.

9. Install and secure the back cover(s).

10. Return fryer to operation.

Using a pin-pusher, remove two high-limit wires

(arrows) from connector.

Place wrench here when removing and installing high-limit.

1-8

1.8 Replace Frypot

1. Perform Procedure 1.5, Replace Temperature Probe, Steps 1-7.

2. Perform Procedure 1.2, Replace Computer/Controller, Steps 1-3.

3. Perform Procedure 1.7, Replace High-Limit, Steps 1-4.

4. Disconnect the element wire harnesses.

5. If the fryer has a built-in filtration system, remove all the plumbing from the frypot, including oil-return and drain plumbing.

6. Remove the screws securing the frypot to the front frame of the fryer.

7. Carefully lift the frypot from the cabinet.

8. Remove the drain valve from the old frypot and install on the new frypot.

9. Apply Loc-Tite Sealant PST 567 to the high-limit threads. Install high-limit into the new frypot.

10. Disconnect the tilt plate springs from the old frypot.

11. Remove the securing screws from the tilt plate. Lift the tilt plate/heating element assembly from the old frypot and install on the new frypot.

12. Follow the preceding steps in reverse to install the new frypot into the fryer.

13. NOTE: Apply Loc-Tite Sealant PST 567 to all pipefittings prior to installation.

1-9

1.9 Replace Contactor (Latching or Heating)

1. Remove filter pan.

2. Remove cover to contactor box.

3. Identify faulty contactor. Remove all wiring connected to the contactor terminals (circles) inside the component box. Tape wire-pairs together and mark each wire-set or wire for reassembly.

4. Remove contactor-mounting screws (arrow) and remove the contactor.

5. Install the new contactor and connect the wiring removed in Step 3.

Remove contactor-mounting screws after removing all wiring from the contactor (circles).

1.10 Built-in Filter System Service Procedures

Troubleshooting Built-In Filtration Systems

One of the most common errors is placing the filter paper on the bottom of the filter pan rather than over the filter screen.

CAUTION

Ensure that the paper support screen is in place prior to filter paper placement and filter pump operation. Improper screen placement is the major cause of filter system

malfunction.

Whenever the complaint is "the pump is running, but no oil is being filtered", check the installation of the filter paper, and ensure that the correct size is being used. While you are checking the filter paper, verify that the O-rings on the supply line connection are present and in good condition.

Missing or worn O-rings allow the pump to take in air, decreasing its efficiency. In addition, oil leaks into the fryer and on the floor each time a frypot is filtered.

1-10

If the pump motor overheats, a circuit breaker will trip and the motor will not start until the breaker is reset. If the pump motor does not start, press the white reset button located under the component box, inside the cabinet.

If the pump starts after resetting the breaker, then something is causing the motor to overheat. A major cause of overheating is when several frypots are filtered sequentially, thus overheating the pump and motor. Allow the pump motor to cool at least 30 minutes before resuming operation, and allow time for the motor to cool between sequential frypot filtering.

Pump overheating can be caused by:

• Solidified shortening in the pan or filter lines, or

• Attempting to filter unheated oil or shortening.

Cold oil and shortening are more viscous, causing the pump motor to load up and overheat. Always filter with the oil or shortening at operating temperature [~350°F (177°C)].

If the motor runs but the pump does not, there is a blockage in the pump. Incorrectly sized or installed paper/pads will allow food particles and sediment to pass through the filter pan and into the pump. When sediment enters the pump, the gears bind, causing the motor to overload, again tripping the thermal overload. Shortening that has solidified in the pump will also cause it to seize, with the same result.

A pump seized by debris or hard shortening must be disassembled, cleaned, and then reassembled before continuing use. Use the following procedure:

1. Disconnect power to the filter system.

2. Remove the front cover of the pump to access the gears inside (see illustration below- 8-GPM pump shown), if the pump is accessible while still inside the cabinet.

Remove bolts to remove pump cover.

Remove debris or hardened shortening to free gears.

1-11

3. If the front cover is not accessible, the pump must be removed from the pump motor (remove input/output plumbing from the pump prior to removing pump). Remove three setscrews from the pump-shaft housing to disengage the pump from the motor. Remove the gears and thoroughly clean all internal components. Ensure the inside of the pump housing is free of any debris or hardened shortening before reassembling. Failure to completely clean the inside

housing and ring gear will cause gear binding after reassembly.

Filter paper/pads that are the wrong size or installed incorrectly will also allow food particles and sediment to pass through and clog the suction tube in the bottom of the filter pan. Particles large enough to block the suction tube may indicate that the crumb tray is not being used.

1.11 Basket Lift Service Procedures

Ultimate Electric Series fryers may optionally be equipped with automatic basket lifts to ensure uniform cooking times. Electric fryers can be equipped with "modular" or "bell-crank" basket lifts.

A modular basket lift (illustrated) consists of a toothed rod to which the basket lift arm is attached, a reversible-drive gear motor and a pair of roller-activated microswitches.

The gear motor engages the teeth in the rod, moving it up or down, depending upon the direction of rotation of the motor.

Microswitches at the upper and lower limits of movement stop the motor when the basket is in the full up or full down position.

Timing circuitry in the controller initiates and stops basket lift operation depending upon the variables programmed by the operator. When the product button is pressed, or the manual control is activated, the timing circuitry activates a coil in the basket lift relay to supply power to the lower microswitch. The microswitches stop the motor at the lift’s upper and lower travel limits and reverse the direction of current flow thus reversing the motor direction.

Modular Basket Lift Assembly (Typical).

1-12

Simplified Schematic

H N

Normally Open Upper-limit

Microswitch

5

M

6

1 or 4

Basket Lift

Relay

3 Normally Closed Lower-limit

Microswitch

To computer/controller via interface board

When the product button is pushed on the computer/controller, current flows through a coil in the basket lift relay, causing the lower circuit to be activated. The basket lift lowers, closing the normally open upper-microswitch. When the lower normally closed microswitch is opened by the downward moving lift rod, power to the motor ceases to flow. When the computer/controller timesout, the current to the relay coil is interrupted, allowing the upper circuit to be activated. The basket lift then raises and closes the lower microswitch. When the basket lift rod clears the upper microswitch, the microswitch opens, and power to the circuit is interrupted, stopping the motor.

Pushing the product button or activating the manual control (if equipped) restarts the cycle.

Problems with the modular basket lift design can be grouped into three categories:

● Motor and gear problems

1-13

BINDING/JAMMING PROBLEMS

Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their bushings. Apply a light coat of Lubriplate or similar lightweight white grease to the rod and bushings to correct the problem.

With the modular basket lift, another possible cause of binding is improper positioning of the motor, which prevents the gear from correctly engaging the teeth in the rod. To correct the problem, loosen the screws that hold the motor in place and move it forward or backward until the rod has just enough slack to be rotated slightly.

MOTOR AND GEAR PROBLEMS

With the modular basket lift, the most likely problem to be encountered in this category is erratic motion of the lift due to a worn drive gear. Failure to keep the lift rod and bushings properly lubricated will cause unnecessary wear of the gear. The problem is corrected by replacing the worn gear.

If the lift cycles correctly but fails to remain in the up position (i.e., goes up, but then slowly settles back down into the frypot), the problem is a failed motor brake. The motor must be replaced.

If power is reaching the motor but the motor fails to run, the motor is burned out and must be replaced.

ELECTRONICS PROBLEMS

Within this category are problems associated with the relays, microswitches, capacitors, resistors, interface board, wiring, and controls. The most common problem in this category is a lift that continuously travels up and down. This is usually caused by a microswitch that is out of adjustment.

Troubleshooting the electronics of a modular-type basket lift is simply a process of verifying current flow through the individual components up to and including the motor. Using a multimeter set to the

250 VAC range, check the connections on both sides of the component for the presence of the applied line voltage. The accompanying simplified wiring diagrams identify the components and wiring connection points.

1-14

1.12 Electric Interface Board Diagnostic Chart

The following diagram and charts provide ten quick system checks that can be performed using only a multimeter.

K1

K2

3

6

9

2

5

8

12 11

15 14

10

13

1

4

7

K3 K4

Note: The sealed relays are not replaceable. If a relay fails, the interface board must be replaced.

Diagnostic LED Legend

CMP indicates power from 12V transformer

24 indicates power from 24V transformer

HI (RH) indicates output (closed) from right latch relay

HI (LH) not applicable to Ultimate Electric fryers

HT (RH) indicates output from right heat relay

HT (LH) not applicable to Ultimate Electric fryers

AL (RH) indicates output (open) from right latch relay

AL (LH) not applicable to Ultimate Electric fryers

10

11

12

7

8

9

4

5

6

1

2

3

10

7

11

12

8

9

4

5

6

1

2

3

Meter Setting

12 VAC Power

24 VAC Power

*Probe Resistance

Hi-Limit Continuity

Latch Contactor Coil

Heat Contactor Coil

Test

50 VAC Scale

50 VAC Scale

R X 1000 OHMS

R X 1 OHMS

R X 1 OHMS

R X 1 OHMS

Pin

1 of J2

Pin Results

3 of J2 12-16 VAC

2 of J2 Chassis 24-30

11 of J2 12 of J2 See Chart

7 of J2 4 of J2 0 - OHMS

8 of J2 Chassis 3-10

9 of J2 Chassis 18-25

*Disconnect 15-Pin harness from the computer/controller before testing the probe circuit.

1-15

1.13 Probe Resistance Chart

Use the chart below when testing temperature probes and probe circuits for proper operation.

Probe Resistance Chart

F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C

1.14 Element Wattage/Amperage Calculation Charts

Use the charts below when changing voltages or determining amperage for a given element configuration.

L1

Three Phase

Amperage

L1

Three Phase

Wattage

L2

L3

To determine Three Phase Amperage, solve for

Single Phase first:

Wattage

Voltage

= Single Phase Amps

Then divide the Single Phase Amperage by 1.73 to determine Three Phase Amperage.

L2

L3

To compute the New Wattage Rating of an element if a different voltage is applied, use the following formula:

[

New Voltage

Old Voltage

]

2

X kW Listed

= New Wattage Rating

Example:

17,000W

240V

=

70.833 Amps

1.73

= 40.944 Amps per Phase

Example:

If 208V supply is applied to a 17 kW element rated for 240V, the calculation is as follows:

[

208V

240V

]

2

= 12.77 kW

X

17,000 Watts

1-16

1.15 Wiring Diagrams, Main - 480V (120 V Controls)

1-17

1.16 Wiring Diagrams, Modular Basket Lifts

1-18

1.17 Wiring Diagrams: 480V Systems With Built-in Filtration

1-19

2.1 Accessories

2836 SERIES ELECTRIC FRYERS

CHAPTER 2: PARTS LIST

1 2 3

4 5

5

6

1

2

3

803-0306

826-1118

826-1117

803-0348

803-0349

803-0350

Description

Fry Basket, Twin Basket

Caster, 5"- With Brake (Mounting Hardware Included)

Caster, 5"- W/O Brake (Mounting Hardware Included)

Rack, FP36 Basket Support

Rack, FP28 Basket Support

Screen Assembly, FP28/36 Basket

6

2-1

7

8

9

10

11

12

13

14

15

16

17

2

3

4

5

6

2.2 Basket Lift Assembly (Modular) and Related Components

4

2

20

10

17

9

21

23

16

11

6

15

5

18

24

3

22

8

13

19

7

14

12

1

200-6455

806-5964

806-8530

807-2661

807-1683

807-2133

807-2572

809-0082

809-0111

809-0127

809-0186

809-0237

809-0247

809-0354

809-0361

809-0412

809-0503

Description

Mount, Modular Basket Lift

Motor Assembly, Modular 120V Basket Lift

Resistor Assembly, 120V

Resistor, 13 Ohm -120V, 10W (Part of 806-8530 Assembly)

Relay, 12 Vdc

Capacitor, Motor Run 12.5 mfd 250 VAC

Microswitch, Formed End

Ring, 3 /4 Truarc ZP

Screw, 8-32x1 Tr Sl HD ZP

Screw, 1/4-20x1/2 Rd Sl HD NP

Washer, #8 Lock External Tooth

Nut, 4-40 KEPS Hex w/Ext Tooth

Nut, 8-32 Hex ZP KEPS

Screw, 4-40x3/4 Pn Sl Hd Zp

Screw, Drill #8x1/2 Hx Hd Zp

Screw, #10-1/2 Hx Washer Hd NP

Screw, 8-32x1/2 Hx Zp

2-2

18

19

20

810-1012

812-0442

813-0035

21

22

23

816-0033

900-5529

902-8499

24

*

* Not Illustrated

901-8499

WIR0597

Description

Rod, Modular Basket Lift

Insulation, Safety Drain Box

Bushing, Bronze Bunting .641/.640 ID

Ty Wrap Screw Mount #8 Screw

Gusset, Motor - Modular B.L.

Chassis, Right-hand Basket Lift

Chassis, Left-hand Basket Lift

Wire Assembly, FP28/36S Mod Bb 120V

2-3

2.2 Basket Lift Assembly (Modular) and Related Components (cont.)

1

7

4

5

6

2

3

9

8

4

5

6

7

8

9

1

2

3

106-4312

809-0508

809-0190

810-0374

810-0194

809-0047

809-0402

823-4645

823-4646

Description

Roller Assembly, Bracket

Bolt, ¼-20 x 1-¼" Hex Head S/S

Washer, Flat- ¼" S/S

Spacer, Tubular Basket Lift Roller

Roller, Basket Lift

Nut, Cap- ¼-20 S/S

Screw, ¼-20 x 1/2" Round Slotted S/S

Basket Lift Arm- Left

Basket Lift Arm- Right

2-4

2.3 Cabinetry and Related Components

2.3.1 Cabinetry

1

2

41

40

39

38

6

8

9

10

37

36

35

31

34

33

32

30

29

28

27

26

25

24

7

4

11 12

13

16

14

15

17

5

18

19

20

21

22

23

3

2-5

1

2

3

4

5

6

*

7

8

9

10

11

106-3811

106-3815

200-6528

200-6529

200-6494

106-3752

106-3753

202-6337

200-6493

106-3698

200-6037

210-6102

Description

Topcap Assembly, FP128/236S

Housing Assembly, FP128/236S Tilt

Back, FP128/236S Upper Cabinet

Back, FP128/236S Lower Cabinet

Brace, Rear Horizontal Cabinet

Upright Assembly, LH Rear Enclosure

Upright Assembly, RH Rear Enclosure

Upright, Rear Enclosure

Brace, Cabinet Front Horizontal

Brace Assembly, Computer

Bracket, Center Control Panel

Spacer, Computer Panel

23

30

31

32

33

34

35

25

26

27

28

29

37

38

14

15

16

17

18

19

20

200-6152

200-6011

106-3923

201-6292

202-6292

200-6726

200-6017

212-6020

200-6376

202-6335

200-6257

106-3648

200-6500

202-6593

210-6597

106-3794

200-6094

200-6090

200-6109

106-3647

201-6593

Bracket, Topcap Tie-Down

Bracket, Rear Support

Channel, Rear Cabinet Base

Brace, LH Rear Base Channel

Brace, RH Rear Base Channel

Plate, Filter Pump Mounting

Channel, Cabinet Base

Side, RH Cabinet

Plate, Door Hinge Mounting

Gusset, RH Cabinet Channel

Support, Front Cabinet Cross

Frame Assembly, Single Control Panel

Support, Front Cabinet Cross

Bracket, Filter Pan Cover Mounting

Lid, Filter Pan

Frame Assembly, Control Panel

Gusset, Lower Cab Middle

Post, Vertical Cabinet

Support, Front Cabinet Cross

Frame Assembly, FP28/36S Control Panel

Bracket, Filter Pan Cover Mounting

* 810-1508

40

41

* Not Illustrated

201-6335

211-6020

Hinge, Door Universal

Gusset, LH Cabinet Channel

Side, LH Cabinet

2-6

2.3.2 Door Components

1

4

3

5

2

7

6

5

6

7

1

2

3

4

106-0554

200-6176

809-0266

810-0275

810-1422

824-1255

809-0413

Description

Pin Assembly, Door Slotted W/Keeper

Liner, FP28 Cabinet Door (FP36 Liner is P/N 200-6282)

Screw, #10-1/2 Phil TR HD ZP

Spring, JCF Door Hinge Lock

Handle, Wireform Door

Door Weldment, FP28 Cabinet (FP28 Weldment is P/N 824-1270)

Spacer, ¼ X .160 8 Gauge Nylon

2-7

2.3.3 Dump Station Components

1

2

3

4

1

2

3

4

813-0396

813-0873

813-0874

823-4620

* Not Illustrated

Description

Drain, Sink 1 ½ NPS

Reducer, 1 ½ NPS To 1NPT Blk Bell

Fitting, 1"NPT X 1" ID X 1” BarbHose

Holder W/A, Dump Station Pan

2-8

2.4 Computer and Related Components

5

1

2

6

7

5

6

7

1

2

3

3

4

106-0619

823-4549

823-4590

106-3647

106-3648

106-3794

Description

Computer, Standard CM3.5

Bezel W/A, FP28 Control Panel Frame

Bezel W/A, FP36S Control Panel Frame

Frame Assembly, FP128S Control Panel

Frame Assembly, FP136 Control Panel

Frame Assembly, FP128/236S Control Panel

2-9

2.5 Contactor and Power Cord Box Assembly

17

16

2

12

14 11

18

9

4

3

8

7

1

10

15

13

6

5

23

22

26

24

19

25

27

21 20

2-10

2.5 Contactor and Power Cord Box Assembly (cont.)

Description

13

14

15

16

17

18

19

20

21

22

8

9

10

11

*

12

3

4

5

6

7

*

1

2

*

23

24

25

26

27

809-0237

809-0360

809-0656

810-1164

816-0217

900-8016

*

* Not Illustrated

WIR0598

106-3672

106-3673

106-3786

106-3791

106-3793

106-4089

200-6156

200-6172

200-6809

802-0742

807-0070

807-0884

807-1947

807-3610

809-0103

809-0237

809-0247

809-0250

809-0412

810-1164

810-1202

816-0217

106-3964

200-6808

802-0742

802-2239

807-1947

Box Assembly, FP28/36S 480V LT Contactor

Box Assembly, FP28/36S 480V RT Contactor

Harness, FP28/36S Contactor Box W/TB

Cable Assembly, RH Contactor Box To Component box

Harness, FP28/36S Element

Box Stud Assembly, FP28/36 LT Contact (For RT Contact Use P/N 106-4090)

Cover, 480V Contactor Box

Bracket, Contactor Box Mounting

Bracket, Ground Lug Holder

Label, (Inside Cabinet) Ground

Terminal, Ground Lug

Contactor Mercury 240V 50A

Plug, .875 Diameter (On LT Only)

Block, Dean Terminal 1501-AL-9CU

Screw, 8-32x1/2 TR SL HD NP

Nut, 4-40 KEPS Hex W/External Tooth

Nut, 8-32 Hex ZP KEPS

Nut, 6-32 Hex ZP KEPS Ea

Screw, #10 – ½ Hex Washer HD NP

Block, 1 PLC Screwless Terminal

Contactor, 40 Amp 3 Pole

Paper, Insulating Terminal Block CE

Box Assembly, 120V Power Cord

Box, FP28/36 120V Power Cord

Label, (Inside Cabinet) Ground

Label, Terminal Block (N & L1)

Plug, .875 Diameter Dome

Nut, 4-40 KEPS Hex W/External Tooth

Screw, #8 X

⅜

Type B HX Washer HD ZP

Screw, 4-40 X

⅜

Rd HD SL NP

Block, 1 Plc Screwless Terminal

Paper, CE Single Terminal Black Insulating

Cover, Electrical Handy Box

Wire Assembly, FP28/36S Contactor Box

2-11

2.6 Component Box Assembly

17

14

20

10

12

8

19

3

4

5

1

9

13

2

7

6

16

15

18

10

11

12

13

6

7

8

9

2

3

4

5

1

18

19

20

*

14

15

16

17

*

* Not Illustrated

106-3691

106-3692

106-3795

106-3798

200-6506

806-3660

806-7965

807-0012

807-0670

807-0800

807-0855

807-0922

807-2278

807-3545

809-0037

809-0095

809-0237

809-0250

809-0361

809-0656

809-0963

810-1164

816-0217

106-3800

WIR0599

Description

Box Assembly, FP28/36S 480V LT Component

Box Assembly, FP28/36S 480V RT Component

Box Assembly, FP128/236S 480V MDL Component

Harness Assembly, FP28/36S Component Box

Plate, Component Box Fuse Cover

Sound Device, High Output

PCB Assembly, Interface (FV) Common Elect

Relay 18 Amp 1/3 Hp 24V Coil (On LT Only)

Relay, Midtex DPDT 24V

Transformer 120 50/60-24V 50VA

Transformer 120 50/60-12V 20VA

Holder, Buss Fuse HPS

Fuse, 20 Amp

Bushing, Heyco, SB-875-11 (7/8")

Clamp, Heyco #3327 Nylon Wire

Screw, 6-32 X

⅜

TR SL HD NP

Nut, 4-40 KEPS Hex W/Ext Tooth

Nut, 6-32 Hex ZP KEPS

Screw, Drill #8 X ½ Hex HD ZP

Screw, 4-40x3/8 Rd HD SL NP

Standoff, 6-32, ¼ X 2.00 NP

Block, 1 Plc Screwless Terminal

Paper, Insulating Terminal Block CE

Harness Assembly, FP28/36S Component Box Jumper (On LT Only)

Wires, FP28/36 480V LT Component Box

11

2-12

2.7 Filter Pan and Related Components - Built-in Filtration

4

3

5

6

7

1

2

3

4

5

2

1

6

7

8

106-3600

810-0487

823-4619

823-4622

900-8819

809-0059

810-0444

Pan Assembly, Filter

Quick Disconnect, ½” Male

Ring, Hold Down

Tray, Filter Pan Crumb

Screen, FP3 Sana Grid

Nut, Grip ¼” - 20 HX NP

Caster, Swivel W/Brake

Description

2-13

2.8 Frypot and Related Components

2.8.1 Frypot and Drain Valve Components

2

3

4

5

*

6

7

8

11

12

13

14

15

16

17

18

2

4

3

7

6

5

11

14

17

19

12

18

15

9

16

10

8

13

1

106-3763

106-3764

210-6578

210-6765

806-8035

809-0412

810-0297

810-1668

813-0165

823-4469

Frypot Assembly, FP28 110 lbs

Frypot Assembly, FP36S 160 lbs

Description

Bracket, FP28/36 Lower Spring

Bracket, FP28/36 Lower Spring

Thermostat Assembly, 435° Hi-Limit

Screw, #10-1/2 Hex Washer HD NP

Spring Element Lift B Blue 110# (Green 160# is P/N 810-1546)

Adapter, Male 5/8"O.D. X ½ "

EL, ST ½ NPT 90deg BM

Frypot W/A, Walmart 110# (160 # is P/N 823-4473)

200-5694

200-6345

200-6367

807-2103

809-0237

810-2783

816-0220

816-0445

Cover, Switch Drain FPP

Bracket, Drain Valve Mounting

Handle, Drain Valve

Switch, CE Micro Straight Lever

Nut, 4-40 KEPS HEX w/external Tooth

Valve, 1 ½ Full Port Drain

Insulation, RF Switch

Sleeve, Drain Handle Red Plastic

2-14

*

*

*

*

*

*

*

KIT6078SP

809-0760

807-0705

812-1581

813-0619

823-4783

823-4785

Float Switch Kit FP28 (Use KIT6079SP for FP36) Both kits include covers.

Nut, 8-32 HX SS Acorn

Terminal Push On

Sleeving, 22” x .263 PVC/Fiberglass

Compression Fitting, ¼” NPT x

5

/

16

FP28 Float Switch Cover

FP38 Float Switch Cover

Drain Associated Parts

*

*

*

823-4670

823-4672

816-0625

* Not illustrated

2.8.2 Oil Return Wand

1

3” Drain Tube, right side

3” Drain Tube, left side

3” Connecting Sleeve

2

3

1

* Not Illustrated

106-4395

810-0490

Oil Discard Wand assembly

Quick Disconnect, ½ inch female

Description

2-15

2.8.3 Elements and Related Components

7

8 9

1

12

11

5

4

3

2

6

14

10

22

19

20

21

18

17

15

16

13

2-16

2.83 Elements and Related Components (cont)

Description

1

8

9

10

11

12

106-3689 Element Assembly, FP28 480V 36.6 kW

106-3867 Element Assembly, FP36 480V 11.9 kW

106-3690 Tilt Plate Assembly, FP28/36S (Includes Items 2-9)

2

3

4

5

823-4669

807-2071

816-0214

810-2751

Bracket, Tilt Plate Spring

Connector, 90 Degree ¾ Hub/Conduit

Bar, Spring Slot Bracket

Hinge, Stainless Steel

6 210-6186 Plate, Single Tilt

7 809-0117 Screw,

⅜

TR SL HD SS

809-0256 Nut, KEPS 10-32 Hex ZP

807-0121 Bushing, Heyco Plastic

807-4009 Element, FP28/36S 480V 9.533 kW (For 11.9 kW Use P/N 807-4011)

809-0567 Tie Wrap, Metal

807-1025 Bushing, .375 X .188 Id

13

14

15

16

17

18

106-3772 Bar Assembly, 28 kW Element (Includes Items 14-19) (For 36 kW Use P/N 106-3765)

810-2792 Handle, 28 kW Element Lift (For 36 kW Use P/N 810-2768)

210-6425 Guard, 28 kW Temperature Probe (For 36 kW Use P/N 210-6401)

210-6424 Bracket, 28 kW Element Mounting (For 36 kW Use P/N 210-6225)

823-4621 Bar, 28 kW Element Clip Mounting (For 36 kW Use P/N 823-4614)

809-0518 Screw, #8-32 X

⅜

Hex Head Slotted SS

19 810-1212 .125 X .50 Slotted Pin

20 806-6849SP Switch, Tilt Safety

21

22

807-1570

807-1397

Clip, Tilt Switch

Terminal, Push-On- Fully Insulated

*

*

807-4026 Probe, 28 kW Temperature (For 36 kW Use P/N 807-4027)

816-0480 Plug .375 OD Dome

*

*

*

*

809-0874

809-0250

809-0096

826-1374

Ty Wrap, Plastic- 4" (Operating Temperature 265°F)

Nut, Keps- 6-32 Hex

Screw, 6-32 x 5/8"- Binding, Slotted-Head

Screw, #10 - ½ - Hex Washer Head (Qty: 25)

* 809-0766 Nut, SS- 10-32

* Not Illustrated

2-17

2.9 Oil Return Assembly

16 3

5

1

15

4

2

12

10

14

6

11

7

13

9

8

1

2

3

4

5

6

106-3925

200-4545

200-6799

807-2103

809-0237

809-0843

7

8

9

10

11

12

810-0278

810-1057

810-1668

810-1669

810-2766

810-2779

13

14

15

16

* Not Illustrated

813-0022

813-0165

813-0469

816-0220

Description

Bracket, FP28/36 ½ " Valve Microswitch

Handle, ½ " Valve

Cover, Safety Switch

Switch, Micro 3vl104d9

Nut, 4-40 KEPS Hex W/Ext Tooth

Cotter Pin Plated

Valve, ½ " Ball

Flexline, 5/8" X 13.00" Long

Adapter, Male 5/8"O.D. X ½ "

Adapter, 5/8 "O.D. X 1/2"Female

Rod Assembly, Oil Return

Manifold, Oil Return

Nipple, ½ X Close NPT B.M.

El, St ½ NPT 90 Degree B.M.

Cap, ½ NPT BM

Insulation, RF Switch

2-18

2.10 Filter Pump Assembly

12 6

8

1

7

5

4

9

10 11 13

1

2

3

4

807-1969

809-0194

809-0514

810-2716

6

7

8

9

10

810-0490

810-1057

810-1471

810-1668

813-0062

11

12

813-0087

813-0165

13

* Not Illustrated

813-0298

Motor, 115 V 60 Hz

Washer, Flat 5/16

Cap Screw, 5/16 – 18 HX HD

Pump, Viking 4 GPM 2-Piece

Quick Disconnect ½ " Female

Flexline, 5/8" X 13" Long

Hose W/Wand, FPH50 24"

Adapter, Male 5/8"O.D. X ½ "

Elbow, ½ 90deg BM

Nipple, ½ NPT X 1 ½ BM

El, ST ½ NPT 90 degree BM

Nipple, ½ NPT X 2.0 BM

Description

2-19

3

2

Frymaster L.L.C./Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000

Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106

TEL 1-318-865-1711

PRINTED IN THE UNITED STATES

FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135

SERVICE HOTLINE

1-800-551-8633

8196049

AUG 13