rack conveyor dishwashers
More dishes
– less energy
Contents
WEXIÖDISK
QUALITY, GREEN THINKING & ERGONOMICS.....................4
RACK CONVEYOR DISHWASHER
LOTS OF DISHES IN A SHORT TIME.....................................6
ICS+
A MACHINE THAT INCLUDES EVERYTHING.........................8
SMART FUNCTIONS
FACILITATE AND SIMPLIFY.................................................. 10
PRM PRE-RINSE MACHINE
SAVE TIME, WATER AND CHEMICALS................................ 11
CASE STUDY
RACV, MELBOURNE............................................................12
DISHWASHING ROOM LAYOUT
MAKE THE MOST OF YOUR SPACE.....................................13
FLEXIBLE ACCESSORIES
OPTIMISE YOUR DISHWASHER AND SPACE......................14
SAVE MORE
SAVINGS FOR BOTH YOU AND THE ENVIRONMENT.........16
OVERVIEW
WHAT’S THE BEST SOLUTION FOR YOUR KITCHEN?........18
Wexiödisk is a certified company and complies
with the following rules, regulations and standards:
• ISO 9001
• ISO 14001
• DIN 10512
• EN 1717
• The Machinery Directive, CE marking
Every installation
should be a
good reference.
4
WD-4S
WEXIÖDISK
At Wexiödisk our answer to this question is yes! We
call it eco-design and since we started back in 1972
our philosophy has been to focus on quality and sustainability with the environment as a starting point.
Without, of course, forgoing ergonomics and a good
working environment.
Our vision is a circular economy, with a focus on sustainable development and a cycle that is circular rather than linear. Wexiödisk develops
high-quality products and carefully selects each component. All to help
extend the life cycle of our machines and to conserve natural resources.
Our ethos has always been that every dishwasher we develop should
be more resource-efficient than the previous model.
For us, a circular economy is:
A functional stainless steel design that delivers sustainability
and a long service life.
Servicing is normally carried out from the front of the machine.
Components can be accessed more easily, making servicing
quicker.
The PRM pre-rinse machine that we invented helps you reduce
environmental impact in the kitchen with reduced water consumption and improved working conditions (see page 11).
Can you combine
quality, green thinking
and ergonomics?
ECO-FLOW heat recovery effectively saves energy and improves
the climate in the dishwashing room (see page 7).
ESE, Empty Space Elimination, ensures that no empty spaces are
washed and rinsed (see page 8).
CRT, Constant Rinse Time, rinses dishes only as much as necessary so as not to waste water (see page 8).
DTS, Double Transport System, with its unique double feed
ensures evenly distributed rinsing water (see page 8).
> pursuing
of our
a circular economy has been an element
Swedish brand since we started in 1972.
05
6
RACK CONVEYOR DISHWASHER
RACK CONVEYOR DISHWASHER
Lots of dishes
spotlessly clean
prm pre-rinse machine
replaces the manual
overhead sprayer
FLEXIBLE SOLUTION
When you have a lot of dishes, a rack conveyor dishwasher from Wexiödisk is the best option. Our rack conveyor dishwashers are modular, which makes it easy to
adapt a machine to your dishwashing needs.
ADAPTED FEEDING
Rack conveyor dishwashers from Wexiödisk are developed to have as little environmental impact as possible.
They are user friendly, and by that we mean designed
for you so as to improve ergonomics and working conditions. Our rack conveyor dishwashers feature adapted feeding, which means the operator decides how
much contact time each basket gets. Contact time
refers to the time it takes for the basket to move from the
pre-wash zone to the fresh water rinse.
easy to clean
with removable
doors
clear display
07
7
INSULATION - BETTER WORKING ENVIRONMENT
Wexiödisk’s rack conveyor dishwashers are made from
stainless steel with heat and sound insulation. The designs feature double panelling. Moreover, they are fitted
with soundproofing to further reduce noise levels. All
servicing is carried out from the front of the machine.
Components can be accessed more easily, making servicing quicker.
SMART HEAT RECOVERY
Wexiödisk’s rack conveyor dishwashers are equipped
with the ECO-FLOW heat recovery system. A smart solution where the energy from the dishwashing process is
reused to heat the rinsing water. During operation only
cold water is used, heated by the ECO-FLOW system.
What’s more, the working environment is improved as
the energy in the humid steam that forms in the dishwasher is recovered and the machine doesn’t need a
direct connection to the ventilation system.
effective eco-flow heat
recovery that doesn’t need
a direct connection to
the ventilation system
effective drying zone
for extra dry dishes
stainless steel wash arms
and nozzles
central drainage to
empty all tanks
with our accessories such as the
sorting bench, chaindriven conveyor and
conveyor corners you can adapt your
dishwasher solution to the available space
deep, easily accessed
strainers
keep the washing water
clean longer for improved
washing result
self-emptying
pumps in wash and
rinse zones
good clearance under
the dishwasher. waste
pipe integrated with machine,
for easier
floor cleaning
8
ICS+
ICS+
ICS+
– four functions
AR
EN
JÄMN
HASTIGHET
FULL KONTROLL SMART SMARTSPARAR
SMART
STYRNING
VATTEN
STYRNING
STYRNING
SPARAR SPARAR JÄMN
HASTIGHET
VATTEN VATTEN
A rack conveyor dishwasher with the ingenious Intelligent Control System (ICS+) results in exceptionally low operating costs and significantly
reduced environmental impact. This is a dishwasher that doesn’t compromise on your working environment or energy consumption and even
offers optimised rinsing water use.
JÄMN
JÄMN FULL KONTROLL
HASTIGHET
HASTIGHET
FULL KONTROLL
FULL KONTROLL
that make a difference
JÄMN
HASTIGHET
FULL
KONTROLL
FULL CONTROL
WITH ICS+, Intelligent
Control System
Contact time is one of the
most important factors for
successful washing
results. Contact time
refers to the time it takes
for the basket to be transported from the pre-wash
zone to the fresh water
rinse. Wexiödisk’s rack
conveyor dishwashers
with ICS+ feature 6 different programme options
with different contact
times, which are shown in
the display. This simplifies
contact time adjustment.
The control panel is easy
to use.
SMART
SMARTSPARAR
SMART
SPARARJÄMN
SPARAR
STYRNING
HASTIGHET
SAVE WATER
WITH
CRT,
SMART
CONTROLSTYRNING
WITH VATTEN
STYRNING
VATTEN
VATTEN
Constant Rinse Time
ESE, Empty
With the CRT function, the
Space Elimination
rinsing time and amount
Normally, feeding basof rinsing water per basket
kets into the dishwasher
remain the same regardresults in gaps between
less of programme choice
the baskets. These gaps
and the number of bascan sometimes equate to
kets washed per hour. This
an entire basket length,
means that every washing
which increases water
basket receives the same
consumption by up to
amount of water without
100%. ESE controls basusing too much, ensuring
ket feeding with the aid of
perfect washing result.
a photocell and so doesn’t
wash and rinse any empty
spaces. While the machine
is waiting for the next
basket, feeding and final
rinsing are put on hold,
which reduces both water
consumption and noise
levels in the dishwashing
room.
JÄMN FULL
JÄMN
FULL
FULL
KONTROLL
EVEN
SPEED WITH
DTS, KONTROLL
HASTIGHET
HASTIGHET
KONTROLL
Double Transport System
When you choose a rack
conveyor dishwasher with
DTS it includes double
feeding, which means
that the baskets are fed
at an even speed through
the machine. This makes
optimal use of the rinsing
water. All the dishes in the
basket are rinsed with the
same amount of water.
> when
you choose a rack conveyor
dishwasher with ics+ functions you get
a machine that includes everything.
9
10
FUNCTIONS
PRM
Easy
with unique features
It’s the details that make the difference. Thanks to our
smart solutions, daily work can be simplified conside-
The doors can be removed with one
simple movement, which makes cleaning
easier.
rably. By regular cleaning of the machine, the service
life can be extended and good hygiene maintained.
The most efficient heat recovery system
on the market, which is also easy to clean.
Regular cleaning will ensure high levels of
heat recovery now and in the future.
Self cleaning as an option.
Easy central draining of wash tanks with a
lever. The bottom seals and level pipes are
closed automatically when the machine is
about to fill.
Better working
environment with prm
Our unique PRM pre-rinse machine rinses dishes
efficiently and replaces manual rinsing with an overhead sprayer. You save time and water, avoid wet floors
and splashes, and reduce repetitive strain injuries due
to monotonous movements. Even bowls placed face
down are rinsed effectively. This enables the washing
time to be reduced and requires less detergent. The
effective rinsing of the pre-rinse machine means that
the washing water in the dishwasher is kept cleaner,
which reduces the consumption of water, energy and
chemicals.
The water used in the PRM pre-rinse machine is
recycled water from the dishwasher. The savings in wa-
>a
NEW, SMART FUNCTION
Less soiled dishware, such as glasses and trays,
doesn’t usually need pre-rinsing. By placing such items
in a special washing basket, the machine can sense
this and the basket is transported through the machine
without activating pre-rinsing. This avoids using water
and energy unnecessarily.
prm pre-rinse machine can even be added to an
existing rack conveyor dishwasher from wexiödisk.
removable doors for easy
cleaning
The water is sprayed from above and below, effectively covering the whole basket. The large washing compartment is easy
to clean.
ter and energy increase and, what’s more, the working
environment is improved, which is an important aspect.
automatic self cleaning
as option
Self cleaning of wash chamber and heat recovery make the daily
work easier. Self cleaning as an option.
removable strainer from
outside the machine
the machine requires
fewer water changes
Corner installation with WD-PRM90
Straight insallation with WD-PRM60
11
12
CASE STUDY
CASE STUDY
A smarter dishwashing room
Top class
Regardless of your dishwashing needs or dishwashing room
layout, we can help you find a solution that makes the most of
the space you have. Our dishwashing room solutions can be
installed in a number of different ways, straight or angled. By
adding different zones and accessories, the logistics can be optimised based on the available space. Below we present two
examples. Naturally, the installations can be mirrored and altered
in length to suit your dishwashing room.
at the RACV Club in
Melbourne
For over a century the Royal Automobile Club of Victoria has
provided its members with excellent facilities and exemplary
service for their leisure and business time away from the
road. These high standards are clearly apparent within the
kitchens of the RACV Club in Melbourne, where everything
from fast snacks to fine dining is steered to the plate with
speed and precision.
In the heart of the Melbourne CBD the RACV Club offers
a huge variety of exclusive offers, the 501 Bourke Street
address containing accommodation, dining, lifestyle and
entertainment facilities. There’s a lot on offer here – and the
series of function rooms and recreational spaces require the
support from multiple kitchens spread over four floors.
SUB-HEADING
On a daily basis a favourite destination for club members is the renowned patisserie, Le Petit Gâteau, where
award-winning pastry chef Pierrick Boyer and his team
create mouth-watering treats. So too is the club’s signature
restaurant, the Members’ Dining Room, a busy and bustling setting. There’s also a bistro and coffee lounge,gallery
lounge, wine bars, a wine cellar and courtyard café. Overseeing quality control across this entire operation is Executive Chef Mark Normoyle.
IN THE KITCHEN
Having been at the club for 15 years
Mark knows all the big demands and
small details within the RACV operation.
He oversees up to 2,000 covers a day
and up to 45 functions a week. Helping
him deliver a seamless service is a team of
80 kitchen staff.
Mark’s also reliant on quality technological support within
the kitchen. A close working relationship with Moffat and
Wexiödisk over the years meant he was comfortable with
the decision to purchase new dishwashing equipment from
the company.
– I’ve always had a great relationship with Moffat. Not
only is the product first class, but their service, after sales
service and staff training is too, says Mark.
The addition of a state-of-the-art Wexiodisk dishwasher
and a potwashing unit has also helped the
club meet important efficiency goals.
THINKING OF THE ENVIRONMENT
– One of the reasons we chose the Wexiodisk
dishwasher is that we want to be as sustainable as possible, says Mark. The fact that the
machine uses recycled water from the wash
tank to do the first rinse of the dishes is a big
plus; saving us around 10–15 litres of water
per wash.
– It also helps us reduce labour, as there’s
no plate stacking involved for the operator. The
waiters can now clear the plates and stack
them straight into the rack, which takes out
one step of the process.
– Our philosophy is very simple. If it’s a $2
bowl of chips or if it’s a $60 steak, it’s got to
be the best it can be, says Mark.
EXAMPLE WITH WD-PRM90
•
Sorting table
•
Chain driven conveyor
•
WD-PRM90
EXAMPLE WITH WD-PRM60
•
Sorting table
•
Chain driven conveyor
•
WD-PRM60
13
14
ACCESSORIES
ACCESSORIES
Accessories with added
flexibility
WD-BF90
Stångmatad kurva 90˚
Dishwashing rooms vary, with different needs and layouts. Wexiödisk’s rack
conveyor dishwashers are designed to be flexible and offer efficient logistics
in the dishwashing room. The various options of feeders, conveyors and other
accessories make for a more ergonomic and effective working environment in
the dishwashing room.
ROLLER/DRYING CONVEYOR FOR OUTFEED
Roller conveyor for direct connection to the machine or a corner solution. The conveyor is made of stainless steel with
a frame of robust square tubing. It has a sloped bottom
and is fitted with a waste outlet for the drain. The baskets
travel on durable plastic rollers with sturdy bearings. The conveyor is available fixed or mobile, with lockable swivel wheels. It
can also be fitted with different types of shelves and, if required,
an end limit switch.
MOTORISED CONVEYOR CORNER
The motorised conveyor corner is available in 90° and 180°. It is made of
stainless steel. The frame uses square tubing and has adjustable feet.
The basket is fed by a chain drive and it’s compatible with all 50x50
cm washing baskets. The conveyor corner can be connected to the machine’s outfeed side, to a straight section between the machine and the
corner, or to the infeed side.
Kurvan är tillverkad helt i rostfritt stål och försedd med stopphakar i non-fric. Drivningen av kurvan ombesörjes av maskinens
matning, via en matarstång, varför någon extra motor ej erfordras. Kurvans öppna konstruktion förenklar rengöringen.
Stativet är tillverkat i rostfritt fyrkantrör och försett med ställbara
fötter.
CORNER FEEDER
A corner feeder is an effective solution to facilitate feeding in confined
spaces. The length of the corner
feed can be adapted to the dishwashing room layout. It connects to
the machine and no additional motor is required. The frame is made
of stainless steel and the feet are
adjustable.
Art nr
Benämning
Mått LxBxH
3-4546H
3-4546V
90° stångmatad kurva, H-V
90° stångmatad kurva, V-H
780x780x905
780x780x905
Motorised conveyor corner 180°
Motorised conveyor corner 90°
WD-BF180
WD-BF90
Stångmatad kurva180˚ Stångmatad kurva 90˚
Bar-fed conveyor
corner 90°
Kurvan är tillverkad helt i rostfritt stål och försedd med stopphakar i non-fric. Drivningen av kurvan ombesörjes av maskinens
matning, via en matarstång, varför någon extra motor ej erfordras. Kurvans öppna konstruktion förenklar rengöringen.
Kurvan
är tillverkad
helt i rostfritt stål
och försedd med stoppBAR-FED
CONVEYOR
CORNER
hakar i non-fric. Drivningen av kurvan ombesörjes av maskinens
In this via
case
transport
around
themotor
cor-ej erformatning,
en matarstång,
varför
någon extra
dras.
Kurvans
öppna
konstruktion
förenklar
rengöringen.
ner is driven by a bar-feed. No addi-
Stativet är tillverkat i rostfritt fyrkantrör och försett med ställbara
fötter.
Stativet är tillverkat i rostfritt fyrkantrör och försett med ställbara
tional motor is required. The conveyor
fötter.
Art nr
Benämning
Mått LxBxH
3-4547H
3-4547V
180° stångmatad kurva, H-V
180° stångmatad kurva, V-H
780x1340x905
780x1340x905
Bar-fed conveyor
corner180°
corners are made of stainless steel
while the frames are made of square
tubing and have adjustable feet. The
Art nr
Benämning
LxBxH
conveyor
corner
are connected toMåttthe
3-4546H
90° stångmatad kurva, H-V
780x780x905
machine’s
outfeed
side or to a bar-fed
3-4546V
90° stångmatad kurva, V-H
780x780x905
straight section placed between the
machine and the conveyor corner.
DRYING ZONE FOR EXTRA DRY DISHES
Wexiödisk’s rack conveyor dishwashers can
be equipped with a drying zone. A powerful
fan blows hot air over the dishware. Drying
zones are most useful for items with limited ability to accumulate and store heat,
such as plastic trays. The drying zones are
available in different versions and with different power outputs.
Drying zone WD-T60
Drying zone WD-T90
Drying zone WD-T80 for conveyor
or bar feeded turn track
Drying zone WD-T60F,
free-standing
15
16
SAVE MORE
SAVE MORE
We care
about you
and our
environment
Savings with prm
If you choose to complement your rack conveyor
dishwasher with a PRM
pre-rinse machine you’ll
make several savings compared with manual rinsing.
425,000 15,000
litres of water
kWh of energy
GIVEN CONDITIONS
• 400 baskets per day
• 75% of baskets require rinsing
• 360 days per year
• 4 litres of water consumed per basket
• 12°C incoming water
108,000
monotonous
movements
Of all the machines in the kitchen, the dishwasher has the greatest environmental impact. That’s why it’s a given for us to manufacture the most resourceefficient dishwashers we can. With our prm and ics+ solutions you can rest assured you’ll get an ergonomic dishwasher that spares the environment and your
budget. Compare for yourself!
Other
Other
Other
Dishwashing
30-45%
ELECTRICITY CONSUMPTION
A standard rack conveyor
dishwasher represents 30-45%
of the kitchen’s total electricity
consumption.
Dishwashing 80%
Dishwashing 80%
WATER CONSUMPTION
A standard rack conveyor dishwasher represents about 80%
of the kitchen’s total water
consumption.
CHEMICAL CONSUMPTION
Almost all chemicals are
dissolved in water. Since a
dishwasher represents about
80% of water consumption,
it also represents about 80%
of the kitchen’s total chemical
consumption.
250
working
hours
Savings with ics+
If you choose ICS+ you can be sure
you’ll save both money and the environment compared to traditional technology.
240,000
litres of water
18,500
kWh of energy
GIVEN CONDITIONS
• 400 baskets per day
• 360 days per year
500
kg of chemicals
17
18
OVERVIEW
OVERVIEW
The right solution for
your kitchen
Wexiödisk’s rack conveyor dishwashers are available in five different
sizes, with or without ICS+. These flexible solutions are based on different zones, which enables you to easily find the best alternative for
your dishwashing needs and dishwashing room.
1
600 mm
2
900 mm
3
PRE-WASH
In the pre-wash, the dishes are sprayed with a weak solution of detergent and 40°C water. Surplus water from the
final rinse and the chemical wash is used to continuously
refresh the water in this zone.
Zone length: 600 mm
PRE-WASH WITH INTERMEDIATE RINSE
The pre-wash intermediate rinse uses 40°C water to rinse
the soiled washing water from the dishes before the basket
leaves the zone. This helps reduce soiling of the chemical
wash water. The machine can then be used for alonger time
without changing the water in the chemical wash tank. This
saves water and detergent.
Zone length: 900 mm
CHEMICAL WASH
During the chemical wash, the dishes are sprayed with 60°C
washing water. You need at least 50°C water to properly dissolve grease and the detergent works best at around 60°C.
Zone length: 900 mm
19
Infeed hood
WD-151E
> Max. capacity 240 baskets/hour
> 80 baskets/hour (acc. to DIN)
> From 200 meals/day
> Total length 1655 mm*
WD-153 ICS+
> Max. capacity
260 baskets/hour
3
4
Chemical wash
Double
final rinse
>80 baskets/hour (acc. to DIN)
> From 200 meals/day
> Total length 1655 mm*
Infeed hood
WD-211E
> Max. capacity
WD-213 ICS+
> Max. capacity
240 baskets/hour
260 baskets/hour
> 120 baskets/hour (acc. to DIN)
> From 400 meals/day
> Total length 2255 mm*
1
3
4
Pre-wash
without intermediate
rinse
Chemical wash
Double
final rinse
> 120 baskets/hour (acc. to DIN)
> From 400 meals/day
> Total length 2255 mm*
Infeed hood
WD-241E
> Max. capacity
WD-243 ICS+
> Max. capacity
240 baskets/hour
260 baskets/hour
> 140 baskets/hour (acc. to DIN)
> From 500 meals/day
> Total length 2555 mm*
2
2
Pre-wash with
intermediate
rinse
3
4
Chemical wash
Double
final rinse
> 140 baskets/hour (acc. to DIN)
> From 500 meals/day
> Total length 2555 mm*
Infeed hood
WD-331E
> Max. capacity
WD-333 ICS+
> Max. capacity
240 baskets/hour
260 baskets/hour
> 190 baskets/hour (acc. to DIN)
> From 600 meals/day
> Total length 3455 mm*
2
2
3
Pre-wash with
intermediate
rinse
3
Chemical wash
> 190 baskets/hour (acc. to DIN)
> From 600 meals/day
> Total length 3455 mm*
4
Double
final rinse
900 mm
4
585 mm
DOUBLE FINAL RINSE
A double final rinse delivers the best possible rinsing results while also reducing the amount of water used in the
final rinse. The dishes are first rinsed with reused water and
then with 85°C fresh water. About 25% of the surplus water from this zone is reused in the chemical wash tank. The
remaining 75% is piped to the pre-wash (WD-213) and the
intermediate rinse (WD-243 to WD-423).
Zone length: 585 mm
Infeed hood
WD-423 ICS+
> Max. capacity
WD-421E
> Max. capacity
260 baskets/hour
240 baskets/hour
> 245 baskets/hour (acc. to DIN)
> From 800 meals/day
> Total length 4355 mm*
2
2
Pre-wash with
intermediate
rinse
3
3
Chemical wash
* Refers to installed length at bench height. A steam hood on the outfeed adds another 280 mm.
3
4
Double
final rinse
> 245 baskets/hour (acc. to DIN)
> From 800 meals/day
> Total length 4355 mm*
RACK CONVEYORS
Wexiödisk AB, Mårdvägen 4, SE-352 45 Växjö, SWEDEN
Tel +46 470 77 12 00, fax +46 470 237 52, e-mail wexiodisk@wexiodisk.com
wexiodisk.com
an Ali Group company
The Spirit of Excellence
2017-12
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