UM SC1 - EN - REV 0.1 - User Manual 932-933

User Manual
User Manual for model
932-933 Series
900 Series 932-933
Date 25-03-08 UM - Code SC1 - Rev. 0.1
User Manual
Contents
1. General Information
1.1.
1.2.
1.3.
1.4.
1.5.
1.6.
1.7.
3
Notes regarding the operating instructions
Notes regarding warranty
Notes regarding security
General plan of the machine
Dimensions of the machine and technical data
Description of the machine
Usage
2. Installation and initial operation
2.1.
2.2.
2.3.
2.4.
7
Checking the contents of the carton
Installation
Electrical installation
Checking the direction of blade rotation
3. Operation
3.1.
3.2.
3.3.
3.4.
3.5.
3.6.
3.7.
3.8.
8
Important notes before switching on the machine
Switch functions (main switch with signal lamp)
Thickness of slices
Automatic or manual movement of the carriage
Electronic Control
Operation
Slicing of end pieces
Slicing end pieces
4. Cleaning
4.1.
4.2.
4.3.
4.4.
11
How to proceed with cleaning
Cleaning the single parts
Cleaning the blade
Reassembling the parts
5. Sharpening the blade
5.1.
5.2.
5.3.
5.4.
13
Sharpening device
How to proceed for sharpening
Sharpening the blade
Removing the sharpening device
6. Maintenance and cleaning
15
7. Trouble Shooting
17
8. Waste disposal
17
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User Manual
1. General Information
1.1. Notes regarding the operating instructions
Read the following hints before installing and operating this machine!
Make yourself familiar with this machine by reading this operating instructions carefully.
Within these operating instructions there are indicated the following safety notes and hints:
means Attention. Notes for probable danger and for avoiding mistakes.
means notes and hints regarding certain operation procedures.
1.2. Notes regarding warranty
The installation and initial operation has to be done by an authorised supplier or service technician.
Only trained persons are allowed to operate this machine. When required, the training has to be repeated.
Supervisory and operating staff have to read the operating instructions carefully before initial
operation of this machine. Starting, operating and cleaning have to be done according the
operating instructions and are only allowed after having been trained in the correct way of working.
In case of:
-
Unauthorised installation
Unauthorised electrical installation
Wrong operation
Misuse
Constructional alteration
Detaching security or protecting equipment
In case of using non-original Berkel spare parts
-
In the case of any of the above Berkel will not take responsibility
In above cases the operator acts at his own risk and is responsible for any damage or injury which might
occur.
Therefore, only use original Berkel spare parts!
If high pressure or steam cleaning devices or large amounts of water are used for cleaning,
any claims regarding warranty will be void
This is valid also for faults and damages which are caused by natural wear and tear.
The pictorial representation might differ from the machine supplied because of regional specific
requirements or as a result of technical improvement.
The contents of these operating instructions is not affected by that.
1.3. Notes regarding security
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User Manual
This machine corresponds to legal security and hygienic requirements. Nevertheless there is a risk of
getting hurt in case of incorrect or inattentive operation or maintenance. Especially for hands or fingers
there is a risk of injury. The operating staff have to be trained carefully how to operate, clean and maintain
this machine according to these operating instructions.
Pay attention to the following notes regarding security:
See to it that unauthorised, untrained persons and in particular children cannot start,
operate or clean the machine.
It is not allowed to detach, to modify or to disregard safety protection or security
equipment. Otherwise there is a high risk of injury.
Always work with concentration, do not let yourself be distracted from your work.
Only cut food products as indicated in these operating instructions.
Never carry out experiments on or with the machine .
Never try to cut foreign material.
Never cut deep frozen products.
Never check the sharpness of the blade with your fingers.
Never detach the blade without the supplied knife remover.
Never use the machine as a place to put something on or to do other work on.
Take care that the floor space is clean, dry and non-slip.
In case the electrical power supply cable or the plug are defective, these parts have to be exchanged or
repaired only by authorised after sales service or a trained electrician.
Before cleaning always disconnect the plug from the electrical supply
If an unfamiliar noise is heard coming from the machine, switch off the machine immediately.
If a fault cannot be rectified using this instruction manual, then after sales service should be notified
1.4. General plan of the machine
1 thickness plate
2 table handle
3 adjustable product fence (bar)
4 end piece holder
5 table tilt release star knob
6 lever automatic / manual
7 carriage slide bar
8 blade guard (centre plate)
9 fixed knife ring
900 Series 932-933
10 name / data plate
11 star knob of fixing screw for retaining blade guard
12 keyboard with main switch on/off
13 pusher and end piece holder slide bar
14 carriage
15 thickness knob
16 end piece holder handle
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User Manual
1.5. Dimensions of the machine and technical data
Model
Overall dimensions
Foot print
Max. cutting size
Slice thickness
Diameter of blade
Sound level
Electrical
Power
Weight
Dimensions
A mm
B mm
C mm
D mm
E mm
F mm
932
720x790x620h mm
420x460 mm
ca. 320 x 220 (H) mm
0-25 mm (infinitely variable)
330 mm
< 70 db(A)
230V 50 Hz 1 phase
0,6 kW
66 kg
932
420 mm
700 mm
950 mm
460 mm
790 mm
590 mm
933
720x790x620h mm
420x550 mm
ca. 320 x 235 (H) mm
0-25 mm (infinitely variable)
350 mm
< 70 db(A)
230V 50 Hz 1 phase
0,6 kW
66 kg
933
420 mm
700 mm
950 mm
550 mm
790 mm
590 mm
1.6 Description of the machine
This gravity feed slicer is a semi-automatic food slicer. The carriage is either moved backward and forward
automatically or the automatic drive of the carriage can be disengaged for manual operation.
The blade is driven electrically with a 1-phase or 3-phase motor. This motor is maintenance-free and aircooled. By means of a special air circulation the warming up of the motor is very low, especially around the
blade.
The automatic carriage is moved by a strong D.C. motor.
The food product is pushed against the blade by its own weight (gravity).
The material used in the food zone corresponds to all requirements of food hygiene.
The complete machine body, the thickness plate, the blade guard and the carriage are made of stainless
steel.
The blade is hard chromed.
All visible bearings as well as open sliding surfaces should be only lubricated with lubricant suitable for food
zones.
For switching the machine on and off a double red / blue push button with integrated signal lamp on the key
board is used . When the machine is switched on the signal lamps are illuminated.
The red main button fulfils the requirements as emergency stop switch.
The other push buttons on the key board are used for different functions for the automatic operation
(carriage speed control etc).
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User Manual
Self-starting of the machine after a voltage drop is avoided by the electric control (NVR)
The meat table / carriage can only be tilted aside when the automatic drive is disengaged and the thickness
plate is closed completely. When the carriage is tilted aside, the thickness plate is locked in this position
and cannot be opened. The thickness plate then covers the knife edge during cleaning
The protecting and security equipment as well as electrical and mechanical components correspond to
regulations in force.
The machine is equipped with the following security equipment:
• no self-starting of the machine after a voltage drop
• double push-button
• fixed knife ring, covering the circumference of the blade edge, non-removable
• central blade protection, (centre plate), (removable for cleaning)
• locked thickness plate when the meat table / carriage is tilted
1.7. Usage
The following food products can be sliced by taking into account the maximum cutting capacity:
•
•
•
•
•
•
all kinds of sausages
ham / bacon
roast meat / cooked ham
meat
cheese
bread
The following products are not allowed to be sliced because of danger of causing damage to the
machine or injury to the operator:
- NON FOOD articles
- food products with bones
- deep frozen food products
For slicing cheese we recommend the Teflon coated parts option. The meat table, thickness
plate, blade guard (centre plate) and blade are Teflon coated
For slicing bread we recommend to use a toothed blade on the machine.
The machine is suitable for use in a retail or food service environment, providing steam or high pressure
water is NOT used for cleaning. The machine is drip-proof only, and is NOT waterproof. High air humidity
and condensation water may damage the machine. The machine is not splash or water proof.
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User Manual
2. Installation and initial operation
First read the operating instructions very carefully!
Pay attention to all notes.
Operating procedures should be carried out as described.
Always concentrate when working with this machine, this way damage to the machine and injuries can be
avoided. The installation, introduction and initial operation should bedone by an authorised supplier or
service technician.
2.1. Checking the contents of the carton
The supplied carton has to have the following contents:
• BERKEL food slicer model 932 or 933
• sharpening device
• these operating instructions
2.2. Installation
The food slicer model 932 or 933 has to be installed on a plain, horizontal, non-slip and
stable surface. If necessary the machine should be fixed to the surface where it is being
installed
Recommended height of the working surface about 800 mm. Pay attention to the required counter space
and the working space around the machine
2.3. Electrical installation
Before the machine is connected to the electrical supply, the electrical supply should be checked against
the data on the rating plate, to ensure that it is the same specification. In case there are discrepancies
inform the supplier or technical service.
Under no circumstances plug in the machine!
The electrical supply socket-outlet should be equipped with an earth contact. It has to be connected
according to customary regulations.
A defective socket-outlet may damage the machine or endanger the operator.
The socket has to be installed at a place which can be reached easily by the operator, so that in case of
emergency the plug can be pulled out quickly. The socket must never be located under the counter or
at a place which cannot be reached easily.
In case it is necessary to exchange the plug, this should be done by an electrician or authorised after sales
service.
2.4. Checking the direction of blade rotation (for 3 phase operation only)
Switch on the machine. Push the green push button.
Signal lamp is illuminated
Check the blade rotation, it should rotate in direction of arrow
(counter clockwise) shown in the picture
If the blade rotates in wrong direction, the
positions of the poles in the plug have to be
changed by an electrician or service technician.
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User Manual
3. Operation
3.1. Important notes before switching on the machine
Because of security reasons pay attention to the following notes:
- first read these operating instructions carefully
- take care that the machine is placed on a stable and secure surface
- work with concentration
- never touch the blade
3.2. Switch functions (main switch with signal lamp)
• green push button
=
main switch on
• red push button
=
main switch off
3.3. Thickness of slices
The thickness of slices is infinitely variable from 0 to 25 mm. In order to adjust the thickness of the slices
turn the thickness knob anti-clockwise, this opens the thickness plate. Turning the thickness clockwise
closes the thickness plate. The scale on the thickness knob serves as adjusting aid, this is an indication
only, and is not a true dimensional measurement. In order to adjust a slice thickness of more than 15 mm
you have to turn the thickness knob over 15 mm. For the maximum slice thickness you have to turn the
thickness knob nearly two complete rotations.
3.4. Automatic or manual movement of the carriage
The machine is equipped with an automatic carriage movement which can be disengaged. The carriage
can then be moved by hand.
automatic movement = lever turned to the front (left side)
movement by hand = lever turned to the back (right side)
Setting the automatic operation
Switch off the machine at the red main switch.
Turn lever to the front.
Move the carriage by hand until it is engaged.
(Carriage can now no longer be moved by hand).
Setting the manual operation
Switch off the machine at the red main switch
Turn lever to the back.
Carriage can be moved by hand now.
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User Manual
3.5. Electronic Control
automatic off
(for manual mode push the
key more than 1 second)
manual
0 /I
0
Automatic
I
automatic on
> 1 sec
decrease speed of carriage
main switch off
increase speed of carriage
O
I
main switch on
How to use the different functions:
Switch on the machine at the main switch by pushing the green key "main switch on". Both lower LED's are
illuminated now.
In order to start the blade only, keep pushing the key "automatic off" button until the blade starts rotating.
Now the upper left LED is illuminated. As long as the carriage is moved backward and forward manually the
blade will run continuously. Push the key "automatic off" button shortly in order to stop the blade rotation.
If the carriage is not moved the blade stops turning automatically after about 15
seconds. In order to restart the rotation of the blade, keep pushing the key "automatic
off" button until the blade starts rotating again. Use the “automatic stop” button to run
the blade when sharpening the blade.
Automatic movement of the carriage:
Pull lever at the bottom of the carriage arm to the front. Move the carriage backward and forward until the
automatic carriage drive is felt to engage. Start the blade rotation as above. By pushing the key "automatic
on" the automatic (carriage drive) mode will be started. Now the upper right LED is illuminated.
The speed of the carriage can be changed by pushing the keys "decrease speed of carriage" or "increase
speed of carriage". After having switched on the machine at the main switch the speed default is always 35
strokes per minute. When choosing another speed, this will be maintained until the machine is switched off.
There are 8 speed levels:
20 strokes per minute
25 strokes per minute
30 strokes per minute
35 strokes per minute (starting speed)
40 strokes per minute
45 strokes per minute
50 strokes per minute
> 50 strokes per minute
When a higher speed level (> 35 strokes per minute) is selected, the first movement is with a speed of 35
strokes per minute when the automatic movement is started. After this first stroke the higher chosen speed
takes effect
The speed of the machine can also be adjusted when the machine is not in operation.
In order to stop the automatic carriage movement push the key "automatic off" shortly. The speed of the
carriage changes to a slower speed and the carriage stops in it’s starting position.
To restart the automatic carriage movement, push the key "automatic on" again.
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When the carriage is disengaged during operation and it is not moved backward and forward, the blade and
the automatic drive will stop automatically after 15 seconds.
To switch the machine off completely push the red key "main switch off".
3.6. Operation
• Pull the carriage backwards (to the front of the machine) for loading the carriage when the machine is
adjusted for manual operation.
• Lift up the end piece holder.
• Lay the food product against the front of the meat table (upstand).
• Adjust the adjustable fence (bar) according to the size of the food product.
• Push the end piece holder with the spikes down upon the food product,
or place behind the food product
• Adjust the slice thickness with the thickness knob.
• Choose automatic or manual operation (see point 3.4.).
Manual operation
After setting up the operation (3.6) above:
• Switch on the machine by pushing the green button.
• In order to start the blade keep pushing the key "automatic off" button until the blade starts rotating and
the upper left LED is illuminated.
• The food product is pushed against the blade by its own weight (gravity).
• Move the carriage forward and backward by hand (always use the handle)
• After having finished the slicing procedure turn thickness knob to zero.
• By pushing the key "automatic off" shortly the blade stops
• Switch off the machine at the red main switch.
Automatic operation
After setting up the operation (3.6) above:
• Switch on the machine by pushing the green button.
• Choose electronic functions as described in chapter 3.5
• Push blue key "automatic on" in order to start the automatic operation.
• The food product is pushed against the blade by its own weight (gravity).
• The carriage is moved automatically
• In order to stop the slicing procedure push the key "automatic off"
• After having finished the slicing procedure turn thickness knob to zero.
• Switch off the machine at the red main switch.
Attention! Never try to load the carriage while it is moving automatically. Always switch off
the machine first, and close the thickness plate otherwise there is a risk of injury !!
3.7. Slicing of end pieces
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User Manual
Special notes regarding slicing of end pieces of food products:
Before placing the remaining piece of the food product in the carriage you have to cut off the pointed end.
Otherwise the food product cannot be held correctly by the end piece holder. It is even better to turn the
original cutting side of the food product to the end piece holder.
Attention! Risk of getting hurt!
Never try to hold the food product by hand, there is a risk of serious injury!
Always use the end piece holder.
If a product has been sliced using the end piece holding as a clamp on top of the meat, and the meat piece
is reduced the clamping procedure can no longer be used. The end piece holder should now be placed
behind the meat product to hold the meat as follows:
• Switch off the machine.
• Check if the adjusting bar is fixed.
• Lift up the end piece holder
• Place the end piece into the carriage as described below
3.8. Slicing end pieces
• Pull the carriage backwards for loading the carriage when the machine is
adjusted for manual operation.
• Lift up end piece holder
• Lay the food product against the back of the carriage.
• Adjust the adjusting fence (bar) according to the size of the food product.
• Place the end piece holder behind the food product.
• Adjust the thickness of the slices with the thickness knob.
• Choose automatic or manual operation (see 3.4)
• The machine can now be used in automatic or manual mode (as in 3.6 above)
Attention! Never try to load the carriage while it is moving automatically. Always switch off
the machine first, otherwise there is a risk to get injured!!
4. Cleaning
Before initial operation and after if the machine has not been used for a long period the machine should be
cleaned carefully and thoroughly
When the machine is used regularly it should be cleaned at least once a day or if necessary a few times a
day. For cleaning proceed as follows:
Risk of getting hurt!
Be careful when cleaning the machine. Especially in the area of the knife there is a risk of injury.
Always work with concentration, do not let distract yourself from your work.
4.1. How to proceed with cleaning
• Switch off the machine at the red main switch.
• Adjust machine to manual operation
• Pull off the plug.
• Close the thickness plate completely by turning the thickness knob
clockwise
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User Manual
Remove end piece holder plate
• Pull the carriage to the front.
• Loosen the star knob of the end piece holder plate
• Take off end piece holder (pin) plate
Tilt carriage aside
• Loosen the star knob of the carriage.
• Pull the carriage to the utmost front position.
• Tilt the carriage aside.
The carriage cannot be tilted aside if the thickness plate is still
opened or the machine has not been adjusted to manual
operation
Always tilt the carriage with care, do not use force!
Remove blade guard
• Loosen the star knob and hold the blade guard with the other hand.
• By pushing against the star knob the blade guard is tipped against the
hand and can then be take off.
For cleaning only use usual washing-up liquids. Do not use
abrasive or scouring cleansing agents or devices.
The machine is only drip-proof. Therefore do not use steam,
high pressure cleaning devices, water hoses or similar
devices. Furthermore you must not pour water over the
machine. Danger of short circuit or machine defect. In such
cases any claims regarding warranty will be void
4.2. Cleaning the single parts
Clean all removed parts separately with warm water. Wash them up with
clear water and dry them. See also chapter 6. Cleaning.
4.3. Cleaning the blade
Attention! Risk of getting hurt!
• Move the titled meat table to the back of the machine. Clean the front face
of the blade with a wet cloth from the centre towards the edge.
4.3.1 Removing and cleaning the knife
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User Manual
Fit the remover to the front of the knife by engaging to two fixing star knob screws. Ensure that the two star
screws are fully tightened. Unlock and remover the knife fixing screws in the centre of the knife. Lift the
remover and attached knife away from the machine, using the star knobs as handles.
Carefully by eye inspect around the edge of the knife to ensure that the knife is fully covered
by the remover before proceeding. If it is not covered then refit onto machine and call the
authorised dealer
Put the remover with the knife attached onto a stable flat surface, with the remover closest to the surface.
Clean the rear of the knife, using a cloth. Dry the rear face of the knife. Lightly oil the flat surface of the rear
of the knife that fits to the slicers knife drive.
4.3.2 Clean the inside of the knife ring guard
Whilst the knife is removed, using a cloth clean around (inside and out) the knife ring guard
4.3.3 Refit the knife
Refit the knife in the reverse sequence of removal. Dry the front face of the knife.
4.4 Reassembling the parts
Reassemble the parts in reverse order. (4.3. -> 4.1).
Attention! Risk of getting hurt!
Check again the complete machine. Only after having checked the machine plug it in for operation.
5. Sharpening the blade
In case the cutting result should no longer be satisfactory or the food products are getting "beards", the
blade has to be sharpened.
There cannot be indicated certain intervals for sharpening as it depends on how frequently the machine is
used. However this operation should be completed after cleaning, at least once a day
Pay attention to the fact that the blade has to be exchanged if the gap between blade edge
and the fixed protecting ring is more than 5 mm.
According to security regulations further sharpening of the blade it is not allowed when
the gap is more than 5 mm.
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5.1 Sharpening device
Every sharpening device is marked with the serial number of the machine.
Only this sharpening device may be used for sharpening.
Usage of other sharpening devices can cause serious injuries or damage the machine. Never use
another sharpening device.
The sharpening device is equipped with 1 stone for sharpening and 1 stone for taking off the burr
(deburring)
Always clean the machine before sharpening, as the stones will then loose their efficiency if they become
contaminated by meat waste and fats. In case this should happen, clean the stones carefully with washing
liquid and a wire brush.
5.2 Mounting the sharpening
device
• Open the thickness plate
completely.
• Position the carriage in the centre
of the machine
• Lift up end piece holder
• Mount the sharpening device to
the thickness plate so that the
cone of the sharpening device fits
into the slit on the bottom of the
thickness plate (direction of arrow)
• Pull out the pin on top of the
sharpening device in direction of
arrow and move the sharpening
device over the edge of the
thickness plate.
• Move the sharpening device with
the pulled out pin to the front in
direction of the blade (direction of
arrow), so that the pin is engaged in the hole of the thickness plate.
• The sharpening stones are now in the correct position, i.e. the blade edge is positioned between the two
sharpening stones.
< 2 sec.
5.3 Sharpening the blade
• Switch on the machine
• Turn the yellow handwheel of the sharpening device in direction 1. The
sharpening stone is sharpening the blade by being in contact with the blade.
2
• Approximately 15 seconds are enough to sharpen correctly
• Switch off the machine
0
• Check if there is a visible burr at the edge of the blade
• If not: Sharpen again
• Switch on the machine again
• To take off the burr turn the yellow handwheel in direction 2. Now both stones are
touching the blade.
1
• Approximately 2 seconds is enough to take off the burr.
15 sec.
• Switch off the machine
• When the sharpening procedure is completed turn the yellow handwheel to 0.
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5.4 Remove sharpening device
• Switch off the machine.
• Pull the pin of the sharpening device upright in direction of arrow.
• Tilt the sharpening device to the right.
• Remove the sharpening device.
Now clean the machine entirely of the stone swarf, (see chapter 4. Cleaning). First wipe clean the machine
with a dry cloth, then completely as normal cleaning.
Attention! Risk of getting hurt!
Always work with concentration! Do not become distracted from your work!
Never check the sharpness of the blade with your fingers.
6. Maintenance and cleaning
machine
machine with
Teflon parts
detached parts
warm water,
detergent, (acid free
from chlorine)
warm water,
detergent, (acid free
from chlorine)
warm water,
detergent, (acid free
from chlorine)
blade
warm water,
detergent, (acid free
from chlorine)
sharpening stones Very small amount of
warm water if fats or
meat waste are
present, detergent,
(acid free from
chlorine)
900 Series 932-933
manually
cleaning rag, cleaning
brush
wash up with clear water,
and dry
manually
cleaning rag, cleaning
brush
manually
cleaning rag, cleaning
brush
wash up with clear water,
and dry
dry Teflon parts very
carefully
wash up with clear water,
and dry
manually
cleaning rag or sponge wash up with clear water,
and dry
manually
cleaning brush
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degrease with degreasing
agent (spirit or similar)
Date 25-03-08 UM - Code SC1 - Rev. 0.1
User Manual
• Clean the machine at least once a day.
• If necessary sharpen the blade, at least once a day
• Always clean the machine before sharpening the blade
• The blade has to be exchanged if the gap between blade edge and
the fixed protecting ring is more than 5 mm.
• If necessary clean or exchange the sharpening stones.
• For lubricating only use acid free oil.
Oiling points:
Slide bar of end piece holder (once a week)
Slide of carriage (as required)
Blade bearing (once a week)
Take off the blade guard and lubricate the threaded bushing, the
adapter, and the fixing screw of the blade guard (we recommend Autol
Top 2000, which is used in our factory)
Lubricate the thread of the star knob at the bottom of the
carriage arm (we recommend Autol Top 2000, which is used
in our factory), once a week
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7. Trouble Shooting
Trouble
Solution
grinding noise
- blade guard has not been mounted correctly
loose blade guard, mount it again and secure
- blade guard is dirty
clean as described in chapter 4.
machine stops automatically
LED is not illuminated
machine is getting warm
- short-term voltage drop, switch on the machine again
- fuse for electronic control is defective, install new fuse
wall socket and plug have to be checked by an electrician
8. Waste (WEE regulations) disposal
The symbol of bins crossed reported to the equipment or its packaging indicates that the product at the end
of its useful life should be collected separately from other waste.
The collection of this equipment arrived at the end of life is organized and managed by the manufacturer. If
you want to get rid of this equipment will then contact the manufacturer and follow the system that this has
adopted to allow the separate collection of the junta at the end of life.
The improper disposal of the product by the keeper includes the application of administrative sanctions
provided for by current legislation
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