Order No.: MAC1412002CE
Vacuum Cleaner
Model No. MC-CG902-02
Bagless Canister
Red
North America
TABLE OF CONTENTS
PAGE
1 Specifications ----------------------------------------------------- 2
2 Disassembly and Assembly Instructions ---------------- 3
2.1. BELT ---------------------------------------------------------- 3
2.2. BULB --------------------------------------------------------- 4
2.3. POWER NOZZLE MOTOR ----------------------------- 4
2.4. AGITATOR ASSEMBLY---------------------------------- 5
2.5. HOOD -------------------------------------------------------- 5
2.6. CANOPY COVER ----------------------------------------- 5
2.7. CORD REEL------------------------------------------------ 6
2.8. CANISTER MOTOR -------------------------------------- 6
3 Wiring Diagrams -------------------------------------------------- 7
PAGE
3.1. Schematic----------------------------------------------------7
3.2. Wire Management - Canister ---------------------------7
4 Exploded View and Replacement Parts List -------------8
4.1. Power Nozzle -----------------------------------------------8
4.2. Canister----------------------------------------------------- 10
4.3. Hose & Attachments ------------------------------------ 12
4.4. Cord Reel -------------------------------------------------- 13
4.5. Packing Materials ---------------------------------------- 14
© Panasonic Corporation 2014 Unauthorized copying and distribution is a violation of law.
1 Specifications
Model
Power Source
Input Power
Cord Length
Headlight
Tools-On-Board
Weight
MC-CG902-02
AC 120V (60 Hz)
12.0 Amps
7.3 m (24 ft.)
Yes
Yes
13.6 kg (30.0 lbs)
2
2 Disassembly and Assembly Instructions
2.1.
2.1.1.
BELT
6. Lift agitator assembly out and remove worn belt.
Belt Removal
1. Turn Power Nozzle upside down.
2. Unscrew the two (2) Power Nozzle cover screws.
2.1.2.
Belt Replacement
1. Install new belt over motor drive, then over belt path.
3. Turn Power Nozzle right side up. Press handle release
pedal and lower the swivel. Lift rear latches up.
2. Place agitator assembly back into Power Nozzle.
4. To remove cover, grasp the sides and pull out.
3. Reinstall agitator cover by lining up the front tabs and
slots and rotating downward until the latches snap into
place.
5. Depress tabs on rear of agitator cover and rotate forward
to release from the Power Nozzle base.
4. Line up front of cover and base. Rest cover on front edge.
3
3. Watts 225/298 (max.) at 18,000/14,550 R.P.M.
4. Torque 55/100 Nm at 18,000/14,550 R.P.M.
2.3.2.
Motor Replacement
1. Remove Power Nozzle cover, nozzle cover and agitator
assembly (see BELT REMOVAL).
2. Remove two (2) motor bridge screws. Lift out bridge and
motor.
NOTE: Observe routing of motor wires and all other wiring
before removing motor.
3. Hook a finger under the center of the overload protector
and lift to free it from the retaining tabs. Remove the
overload protector wire terminals. Check continuity by
depressing the button completely. When the button is
released there should be continuity between the two
poles when checked. If all components and items in the
troubleshooting guide have been checked and the
overload protector continues to trip, it should be replaced.
5. Rotate cover back. Press cover firmly until side and rear
tabs snap into place. Turn Power Nozzle upside down
and replace two (2) cover screws.
4. Insert a flat screwdriver blade between the indicator block
assembly and the plastic retainer for the four (4) wires.
Pry up and out to free the indicator block assembly from
the retaining tabs.
2.2.
2.2.1.
BULB
Bulb Removal
1. Remove Power Nozzle cover (see Belt Removal).
2. Remove bulb by pulling straight out.
2.2.2.
5. Remove wire connectors to free motor lead wires.
Bulb Replacement
1. To replace bulb cafeully push fully into slot. Use bulbs
only rated 13V AC (9W).
6. Install new motor. Assure motor is fully seated on all four
(4) front and rear base supports. Rear motor housing
flange should be in slot of base support.
CAUTION: Do not pinch wire.
7. Install motor bridge and secure with two (2) screws.
2. Reinstall Power Nozzle cover (see Belt Replacement).
.
2.3.
2.3.1.
POWER NOZZLE MOTOR
Specifications
1. 120V., 60Hz.
2. Amps 2.0/2.7 (max.) at 18,000/14,550 R.P.M.
4
bars, replace the agitator.
2.4.2.
Agitator Assembly Replacement
1. Remove Power Nozzle cover, agitator cover, belt and agitator assembly (see BELT REMOVAL).
2. Reassemble belt, agitator assembly, Power Nozzle cover,
light bulb and light cover (see BELT REPLACEMENT).
8. Reroute all wiring per original layout utilizing wire
retainers provided, and proper placement of wires to
prevent pinching of wires and interference when
reinstalling the indicator block assembly. Connect wires
and apply wire nuts, (reference WIRING DIAGRAM &
DRAWING).
9. Install indicator block assembly. Holding the assembly at
a slight angle, insert the edge of the part behind the
retaining tabs (use T-shaped tab on assembly to align in
slot of retaining tab). With fingers lifting base off the floor
(to free front axle) use both thumbs to push the indicator
block assembly down until it snaps in place.
2.5.
2.5.1.
HOOD
Removal
1. Lift up on the hood release as the hood is raised.
2. With the hood all the way up, force it until the two ends
pop out of place.
2.5.2.
1. Place each end of the hood into the slot while holding
upright in the position it was removed.
2. Work both ends into the openings and close.
10. Install the overload protector by snapping into position
between the two retaining tabs and with one end pushed
up against the indicator block assembly.
2.6.
11. Replace remaining parts (see BELT REMOVAL).
2.4.
2.4.1.
Replacement
2.6.1.
CANOPY COVER
Removal
1. Remove the cord rewind bar by snapping it off from rear
AGITATOR ASSEMBLY
Agitator Checking
1. When brushes are worn to the level of the base support
5
2.7.2.
to front.
Replacement
1. Connect both wire cord reel wires to the new cord reel
assembly.
2. Route the plug through the hole in the canister base and
snap the cord cover cap in place.
3. Position the slots in the cord reel brackets into place over
the retainers in the base.
4. Route the cord reel wire into the provided slot to prevent
pinching
5. Replace canopy cover and brake pedal (see Canopy
Cover Replacement.
6. Replace hood (see Hood Replacement).
2. The canopy cover has a screw on each of the four (4) corners securing it in place. Use a screwdriver to remove
each screw.
2.8.
2.8.1.
CANISTER MOTOR
Removal
1. Remove hood (see HOOD REMOVAL).
2. Remove canopy cover (see CANOPY COVER
REMOVAL).
3. Remove the motor enclosure from the motor.
4. Remove white wire and black wire terminal from the
motor.
2.8.2.
3. Lift the canopy cover off of the canister base.
4. Secure the power cord to prevent retracting as you are
servicing the motor.
2.6.2.
Replacement
1. Set the canopy cover in position and secure the canopy
with (4) screw holes.
2. Snap the cord rewind bar into place on the canopy cover.
2.7.
2.7.1.
1.
2.
3.
4.
5.
Replacement
1. Attach white wire and black wire terminals to the new
motor.
2. Replace the enclosure on the motor.
3. Place new motor in canister base
4. Replace canopy cover and brake pedal (see Canopy
Cover Replacement.
5. Replace hood (see Hood Replacement).
CORD REEL
Removal
Remove hood (see HOOD Removal).
Remove canopy cover (see CANOPY COVER Removal).
Disconnect both cord reel wires.
Remove the cord cover cap from the base.
Lift the cord reel straight up to remove. Do this by prying it
out of the retainers.
6
3 Wiring Diagrams
3.1.
Schematic
3.2.
Wire Management - Canister
NOTE: For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After servicing any electrical component or electrical enclosure, the unit should be reassembled and checked for dielectric breakdown or current leakage.
7
4 Exploded View and
Replacement Parts List
4.1.
Power Nozzle
4.1.1.
Exploded View
8
4.1.2.
Ref. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Parts List (Power Nozzle)
Part No.
AC50XDXMZR03
AC02RDGBZRU3
AC21HAKTZ000
AC10AAKTZV06
AC13DAUJZVU6
AC21HGJZ00
AC37KAKSZ000
AC01QAKTZW03
AMC681-550
AC62VAKTZV06
AC28GBKHZ000
AC93HDGUZ000
AC47AATYZV06
AC64EDTEZV06
AC13DATYZV06
AMC415-3196
AMC742-019
AC83MAKSZV06
AMC722-909
AMC722-955
AMC725-635
AMC742-016
AMC747-287
AC48AMGZV06
AMC742-015
AMC725-775
AMC747-291
AC84RBZMZ000
AMC681-297
AMC705-093
AC747156
AC90FDMAZ000
AC28SAXAZ000
AMC742-002
AMC-1CTCE23
AC97KAXEZV04
AC47AGJZV06
AMC742-013
AC03RAKTZU01
AC64CAKTZ000
AC01CAKSZV06
AMC744-029
AC85GDTKZ000
Part Name & Description
POWER NOZZLE ASSEMBLY
NOZZLE TOP
WINDOW COVER
FURNITURE GUARD
BUTTON EXTENSION
LENS HEIGHT ADJUST
FILTER-INTAKE/EXHAUST
AGITATOR COVER
SCREW
SWIVEL CAP
LIGHT BULB
BULB SOCKET
FOOT PEDAL
CORD & PLUG
COVER PLUG HOUSING
SWIVEL
SWIVEL SEAL
INDICATOR BLOCK ASSEMBLY
WASHER THRUST
CATCH-INDEXING
WASHER
RATCHET-CATCH
INDICATOR LEVER
PAD FOOT PEDAL
INDICATOR BLOCK
SPRING ASSIST
CAM INDICATOR
AGITATOR
SCREW
MOTOR BRIDGE
MOTOR GASKET
MOTOR
BELT MICRO GROOVE
MOTOR ADJUST SPRING
WIRE CONNECTOR
OVERLOAD PROTECTOR
HANDLE RELEASE
LIFTER
FLOOR NOZZLE
BUSHING
WHEEL
FRONT AXLE
LEAD WIRE
Remarks
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
2
1
1
1
1
2
2
1
1
9
SHIPPED 10 PER PACKAGE
SHIPPED 10 PER PACKAGE
SHIPPED 10 PER PACKAGE
INCLUDES ITEM 40 BUSHING
4.2.
4.2.1.
Canister
Exploded View
10
4.2.2.
Parts List
Ref. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part No.
AC41KBAKZRU3
AC46NAKTZV06
AC38KBRMZ000
AC93FAUXZ000
AC03FAKTZ000
AC16KGFZ00
AMC414-8999
AMC744-258
AC90QCZSZR03
AC4154460
AC99GAMMZ00
AC38GDGBZ000
AC85WDJKZ000
AC03FCTXZ000
AC85VDTEZ000
Part Name & Description
FILTER COVER
CORD REWIND BUTTON
HEPA FILTER
MOTOR ENCLOSURE
MOTOR RUBBER SUPPORT
DUST BAG
SCREW
SPRING
CANOPY COVER
WIRE CONNECTOR
NOISE SUPPRESSOR
LEAD WIRE - BLACK
LEAD WIRE - WHITE
MOTOR REAR SUPPORT
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
16
17
18
20
21
22
22
AC02FCPSZ000
AC92FEAYZ000
AC98FDXMZ000
AC99CAKTZV07
AC03ACZS6V07
AC37KAKTZ000
AC37KAXAZ000
MOTOR FRONT SUPPORT
MOTOR
FAN MOTOR ASSEMBLY
WHEEL
LOWER BODY
SECONDARY FILTER
SECONDARY FILTER
1
1
1
1
1
1
1
23
24
25
26
27
28
29
30
31
32
33
AC74PDMKZRU3
AC60KCRXZRU3
AC01DAKTZV07
AC31AAXAZV06
AC11KAKTZR0K
AC64HAKTZ000
AMC706-024
AC03LAKTZ000
AC90EBZTZV06
AC93CAKTZV07
AC95CAKTZV06
TOOL COVER
HOOD
BUCKLE
FURNITURE GUARD
BAG SUPPORTER ASSEMBLY
INLET (BAG) PACKING
SPRING, BAG MOUNT ASSEMBLY
BAG MOUNT GASKET
RECEPTACLE
CASTER ROLLER UNIT
CASTER WHEEL
1
1
1
1
1
1
1
1
1
1
1
PCB B UNIT
11
Remarks
SHIPPED 10 PER PACKAGE
SHIPPED 10 PER PACKAGE
INCLUDES ITEMS 14, 16, & 17
ELECTROSTATIC
FOAM - WASHABLE
4.3.
Hose & Attachments
4.3.1.
Exploded View
4.3.2.
Parts List
Ref. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Part No.
AC94PCHKZV06
AC96RAKZZV06
AC60RAKZZV06
AC86RAKZZV06
AC88RAKZZV06
AC05PSUZV06
AC92PCAZZV06
AC22PAFZZV06
AC98PSTZV06
AXTN4+12BFY
AC31TBMVZ0U0
AC93BSTZV06
AC09ESTZ000
AC99EAVKZVU7
AC54PAPAZV06
AMC415-2093
AC37GSTZV06
Part Name & Description
HOSE ASSEMBLY
FLOOR BRUSH
CREVICE TOOL
FABRIC BRUSH
DUSTING BRUSH
HOSE ONLY
SWIVEL ASSY
HOSE ADAPTER
CURVED PIPE INIT
SCREW
ORNAMENTAL PLATE
HANDLE ASSEMBLY
SLIDE SWITCH
SLIDE KNOB
CONTROL SUCTION
SPRING WAND LOCK
WIRE HARNESS
18
19
20
AC97PAENZV06
AC99PAKSZV06
AMC725-419
UPPER WAND
LOWER WAND
SPRING WAND LOCK
Quantity
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
1
12
Remarks
SHIPPED 10 PER PACKAGE
SHIPPED 10 PER PACKAGE
4.4.
Cord Reel
4.4.1.
Exploded View
4.4.2.
Parts List
Ref. No.
1
2
3
4
5
6
7
Part No.
AC99NCVAZV06
AC94NAKTZV06
AXTN4+16BFY
AC19NAVAZ000
AC98NCVAZ000
AC01NCUHZ000
AC04ACUHZV07
Part Name & Description
CORD REEL
BRAKE LEVER
SCREW
CONTACT BASE
CONTACT DISC ASSY
CORD REEL HUB ASSY
CORD REEL BRACKET
Quantity
1
1
2
1
1
1
1
13
Remarks
SHIPPED 10 PER PACKAGE
4.5.
Packing Materials
4.5.1.
Exploded View
4.5.2.
Parts List
Ref. No.
1
2
Part No.
AC61ZDMKZ000
AC01ZDMKZ000
Part Name & Description
PACKAGING ASSEMBLY
OPERATING INSTRUCTIONS
Quantity
1
1
14
Remarks
INCLUDES ITEMS A - H
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