Mobile Refrigerated Cart
1000-MR2-1
1000-MR2-2
1000-MR2-1
• Installation
• Operation
• Maintenance
1000-MR2-2
W164 N9221 Water Street • P.O. Box 450
Menomonee Falls, Wisconsin 53052-0450 U.S.A.
PHONE: 262.251.3800 • 800.558.8744 U.S.A. / CANADA
FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY
www.alto-shaam.com
Printed In U.S.A.
Consult instructions
for operation and use.
MN-36246 (Rev. 4) • 03/17
Table of Contents
Delivery.............................................................................................3
Transportation Damage and Claims.....................................................4
Unpacking.........................................................................................5
Safety Procedures...............................................................................6
Installation........................................................................................8
Dimensions........................................................................................9
Electrical Connections...................................................................... 11
Operation........................................................................................ 12
Food Safety...................................................................................... 17
Cleaning and Preventative Maintenance............................................ 18
Troubleshooting............................................................................... 20
Service............................................................................................. 21
Limited Warranty............................................................................. 28
2
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts
Delivery
This Alto-Shaam appliance has been thoroughly
tested and inspected to ensure only the highest quality
appliance is provided. Upon receipt, check for any
possible shipping damage and report it at once to the
delivering carrier. See Transportation Damage and
Claims section located in this manual.
This appliance, including unattached items and
accessories, may be delivered in one or more packages.
Ensure all standard items and options have been
received with each appliance as ordered. Save all the
information packed with the appliance. Register the
appliance online at www.alto-shaam.com/en/support/
warranty-registration to ensure prompt service in the
event of a warranty parts and labor claim.
The serial number is required for all inquiries.
Always include both model and serial number(s) in any
correspondence regarding the appliance.
Model: ______________________________________________
Serial number: ______________________________________________
Purchased from: ______________________________________________
Date installed: ____________________
Voltage: _____________
This manual must be read and understood by all
people using or installing the appliance. Contact the
Alto-Shaam Tech Team Service Department if you
have any questions concerning installation, operation,
or maintenance.
1-800-558-8744; servicedept@alto-shaam.com
CAUTION
Appliance and accessories may be
heavy. To prevent serious injury, always
use a sufficient number of trained and
experienced workers when moving or
leveling appliance and handling accessories.
Environmental Conditions
Operational Environmental Conditions
• Before use, appliance must acclimate to room
temperature in the environment it is placed — 24 hours
is recommended.
• Ambient temperature range of 60°F to 110°F (16°C to 43°C).
• Relative humidity of less than 95% non-condensation.
• Atmospheric pressure range of 50kPa to 106kPa.
Climate 4: Tests in accordance with Clauses 10,
11 and 13 are performed at an ambient
temperature of 32 °C ± 2 °C
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts3
Transportation Damage and Claims
All Alto-Shaam equipment
is sold Free on Board
(F.O.B.) shipping point,
and when accepted by the
carrier, such shipments
become the property of the
consignee.
Should damage occur in shipment, do not put the
appliance into service until the damage has been
inspected by an authorized Alto-Shaam service provider.
Shipping damages are a matter between the carrier and
the consignee. In such cases, the carrier is assumed to
be responsible for the safe delivery of the merchandise,
unless negligence can be established on the part of
the shipper.
1. Make an immediate inspection while the appliance is
still in the truck or immediately after it is moved to the
receiving area. Do not wait until after the appliance is
moved to a storage area.
2. Do not sign a delivery receipt or a freight bill until
a proper count has been made and inspection of all
appliances are received.
3. Note all damage to packages directly on the carrier’s
delivery receipt.
4. Make certain the driver signs the delivery receipt. If the
driver refuses to sign, make a notation of this refusal
on the receipt.
5. If the driver refuses to allow inspection, write the
following on the delivery receipt: Driver refuses to
allow inspection of containers for visible damage.
6. Contact the carrier’s office immediately upon finding
damage, and request an inspection. Mail a written
confirmation to the carrier’s office with the time, date,
and the person called.
7. Save any packages and packing material for further
inspection by the carrier.
8. Promptly file a written claim with the carrier and
attach copies of all supporting paperwork.
Alto-Shaam will continue our policy of assisting our
customers in collecting claims which have been properly
filed and actively pursued. Alto-Shaam cannot, however,
file any damage claims, assume the responsibility of any
claims, or accept deductions in payment for such claims.
Record the model and serial number of the appliance for easy
reference. Always refer to both model and serial number in
any contact with Alto-Shaam regarding this appliance.
Model: ______________________________________________
Serial Number: ______________________________________________
Date Installed: ______________________________________________
Voltage: ______________________________________________
Purchased From: ______________________________________________
______________________________________________
______________________________________________
4
Alto-Shaam has established a twenty-four
hour emergency service call center to offer immediate
customer access to a local authorized service agency
outside of standard business hours. The emergency
service access is provided exclusively for Alto-Shaam
equipment and is available throughout the United
States through the use of Alto-Shaam’s toll-free
number. Emergency service access is available seven
days a week including holidays.
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts
Unpacking
• Carefully remove the appliance from the carton or crate.
NOTE: Do not discard the carton and other packaging material until you
have inspected the appliance for hidden damage and tested it for
proper operation.
Do not discard this manual. This manual is considered to be part
of the appliance and is to be provided to the owner or manager of
the business or to the person responsible for training operators.
Additional manuals are available from the manufacturer.
• Read all instructions in this manual carefully before installing this
appliance, using the appliance or performing routine maintenance.
Following procedures other than those indicated in this guide to use and
clean the appliance is considered inappropriate and may cause damage,
injury or fatal accidents, in addition to voiding the warranty and relieving
Alto-Shaam of all liability.
• Remove all protective plastic film, packaging materials, and accessories
from the appliance before connecting electrical power. Store any
accessories in a convenient place for future use.
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts5
Safety Procedures
• The appliance is intended to cook, hold or process foods
for the purpose of human consumption. No other use for
this appliance is authorized and is therefore considered
dangerous. The appliance must not be used to cook
food containing flammable materials (such as food with
alcohol). Substances with a low flash point can ignite
spontaneously and cause a fire.
Knowledge of proper procedures is essential to the
safe operation of electrically and/or gas energized
equipment. The following signal words and symbols
may be used throughout this manual.
• The appliance is intended for use in commercial
establishments where all operators are familiar with
the purpose, limitations, and associated hazards of this
appliance. Operating instructions and warnings must
be read and understood by all operators and users.
Alto-Shaam recommends regular staff training to avoid
the risk of accident or damage to the appliance. Operators
must also receive regular safety instructions.
Indicates a hazardous situation that, if not avoided, will
result in death or serious injury.
• Any troubleshooting guides, component views, and
parts lists included in this manual are for general
reference only and are intended for use by qualified and
trained technicians.
• This manual should be considered a permanent part of
this appliance. This manual and all supplied instructions,
diagrams, schematics, parts lists, notices, and labels must
remain with the appliance if the item is sold or moved to
another location.
NOTICE: For equipment delivered for use in any
location regulated by the following
directive: 2012/95/EC WEEE
Do not dispose of electrical or electronic
equipment with other municipal waste.
6
DANGER
WARNING
Indicates a hazardous situation that, if not avoided, could
result in death or serious injury.
CAUTION
Indicates a hazardous situation that, if not avoided, could
result in minor or moderate injury.
NOTICE: Indicates information considered important,
but not hazard-related (e.g., messages relating
to property damage).
Indicates that referral to operating
instructions is a mandatory action. If
not followed the operator could suffer
personal injury.
Indicates that referral to operating
instructions is recommended to understand
operation of equipment.
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts
Safety Procedures
• To prevent serious injury, death or property damage,
the appliance should be inspected and serviced at
least every twelve (12) months by an authorized
service partner or trained technician.
• Only allow an authorized service partner or trained
technician to service or to repair the appliance.
Installation or repairs that are not performed by an
authorized service partner or trained technician, or
the use of non-factory authorized parts will void the
warranty and relieve Alto-Shaam of all liability.
• When working on this appliance, observe precautions
in the literature, on tags, on labels attached to
or shipped with the appliance and other safety
precautions that may apply.
• If the appliance is installed on casters, freedom of
movement of the appliance must be restricted so
that utility connections (including gas, water, and
electricity) cannot be damaged when the appliance
is moved. If the appliance is moved, ensure that all
utility connections are properly disconnected. If the
appliance is returned to its original position, ensure
that retention devices and utility connections are
properly connected.
• Only use the appliance when it is stationary. Mobile
appliance racks, mobile plate racks, transport trolleys,
and appliances on casters can tip over when being
moved over an uneven floor or threshold and cause
serious injury.
WARNING
• If the gas appliance is installed under an exhaust
hood, the hood must be switched On when the
appliance is in use to avoid the build up of combustion
This appliance is not intended for use by persons
gases. Failure to do so may result in serious injury,
(including children) with reduced physical, sensory or
death or property damage.
mental capabilities, or lack of experience and knowledge,
• unless
Accumulations
on the
main
burners of
gas appliances
they have been
given
supervision
concerning
use
can
result
in
fi
ring
out
of
normal
sequence.
of the appliance by person responsible for their This
safety.
delayed ignition creates an alarmingly loud sound.
If your appliance
an especially
loudthey
noise
Children
should be makes
supervised
to ensure that
do not
when
starting
up, shut down the appliance and call a
play
with
the appliance.
qualified and trained service technician.
• Never place objects near the appliance exhaust vents.
This area is hot and could be a potential ignition
source for a fire.
• Do not allow objects to block or obstruct the area
below the appliance base. This may result in fire,
damage to the equipment or serious injury.
• Do not use the attached hand-held hose to
spray anything other than the interior of the
appliance compartment.
• Do not use the attached hand-held hose on the
surface of a hot cooking compartment. The sudden
temperature change can damage the appliance
interior. Allow the appliance to cool to a minimum of
150°F (66°C). Failure to observe this precaution can
void the warranty.
• Always apply caster brakes on mobile appliances or
accessories when these are not being moved. These
items could move or roll on uneven floors and cause
property damage or serious injury.
• Be extremely careful when moving appliances
because the food trays may contain hot fluids that may
spill, causing serious injury.
• Always open the appliance door very slowly. Escaping
hot vapors or steam can cause serious injury or death.
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts7
Installation
WARNING
Improper installation, alteration, adjustment, service,
cleaning, or maintenance could result in property
damage, severe injury, or death.
Read and understand the installation, operating and
maintenance instructions thoroughly before installing,
servicing, or operating this equipment.
Position the refrigerated cart to allow sufficient air
ventilation through the condensing unit(s).
Avoid installing the chiller immediately adjacent to fryers,
charbroilers, or any other equipment producing grease
laden air; heat producing equipment such as ovens and
ranges; and steam discharging equipment such as steamer
ovens and kettles. Do not locate the refrigerated cart in
direct sunlight.
Installation
Prior to moving the refrigerated cart to the installation site,
check the dimensions of doors, passageways, and ceiling
heights in the areas through which the cabinet must be
moved. Also check the turning radius if the cabinet must be
moved around an existing structure. The use of a fork lift
or pallet lift truck is required for moving and leveling most
refrigerated cart models.
NOTE: In certain instances, it may be necessary to remove
doors and door hardware to negotiate tight spaces.
CAUTION
Appliance and accessories may be
heavy. To prevent serious injury, always
use a sufficient number of trained and
experienced workers when moving or
leveling appliance and handling accessories.
Clearance Requirements
Full perimeter bumper accommodates all
clearance requirements.
Appliance should not be tipped on its side.
If tipped, unit must stand in the upright
position for a minimum of 12 hours
before operating. Tipping will damage
the appliance and void the warranty if not
allowed to "rest".
If unit must be tipped, use extreme care.
Block casters to prevent unit from rolling
while lowering or lifting.
This unit must be placed on a level floor to ensure the
automatic door closing and correct draining of condensate.
WARNING – Do not store explosive substances such as aerosol cans with a flammable propellant inside the appliance.
WARNING – Keep clear of obstruction all ventilation openings in the appliance enclosure or in the structure for
building-in.
WARNING – Do not use mechanical devices or other means to accelerate the defrosting process, other than those
recommended by the manufacturer.
WARNING – Do not damage the refrigerant circuit.
WARNING – Do not use electrical appliances inside the food storage compartments of the appliance, unless they are of
the type recommended by the manufacturer.
8
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts
Dimensions
1000-MR2-1
1450 mm
915 mm
720 mm
805 mm
1740 mm
1740 mm
840 mm
Product/Pan Capacity
Weight
Net
130kg
131 kg maximum
Ship
Standard pallet: 155kg
Wood crate: 191kg
Shipping dimensions: (L x W x H)
970mm x 890mm x 1920mm
Refrigeration
Volume maximum: 228 liters
Gastronorm 1/1:
Twenty-four (24) 530 mm x 325 mm x 65 mm
Drainage
270g R134a refrigerant
Refrigeration duty of 1584 Btu/h
Evaporator pan — No installation required
Heat of rejection 2060btu/h
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts9
Dimensions
1000-MR2-2
825 mm
>
Alto-Shaam
189 mm
1760 mm
1571 mm
F
e
e
)
1700 mm
to electrical connection
(&2
SC
>
1440 mm
1513 mm
909 mm
1552 mm
Weight
Product/Pan Capacity
Net: 180 kg
Ship: 230 kg
Carton dimensions: (L x W x H)
1605 mm x 975 mm x 1895 mm
Refrigeration
370g R134a refrigerant
Refrigeration duty of 2170 Btu/h
Heat of rejection 3380 Btu/h
10
181 kg maximum
Volume maximum: 456 liters
Gastronorm 1/1:
Fourty-eight (48) 530 mm x 325 mm x 65 mm
Drainage
Evaporator pan — No installation required
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts
Electrical Connections
This product is supplied with a moulded 13 Amp plug
which needs a suitable socket. This cabinet should
not be used outside and should be used in a dry
environment. The plug needs to be accessible once the
equipment is placed in its final position. Should the plug
need changing, this must be done by a qualified person.
Electrical - 1000-MR2-1
V
Ph Hz
AkW
220 1 50/60 2.5.3
SASO-2203
13A Plug
CEE 7/7
Plug rated 250v
Electrical - 1000-MR2-2
V
Ph Hz
AkW
220 150/60
4.65
SASO-2203
13A Plug
CEE 7/7
Plug rated 250v
If the supply cord is damaged, it must be replaced by the
manufacturer or its service agent or a similarly qualified
person in order to avoid a hazard.
After connecting electric power to the appliance, no
other adjustments are needed for operation.
CAUTION
Power source must match voltage identified
on appliance rating tag. The rating tag
provides essential technical information
required for any appliance installation,
maintenance or repairs. Do not remove,
damage or modify the rating tag.
WARNING
To prevent serious injury, death, or
property damage:
All electrical connections must be
made by a qualified and trained service
technician in accordance with applicable
electrical codes.
This appliance must be adequately
grounded in accordance with local
electrical codes or, in the absence of local
codes, with the current edition of the
National Electrical Code ANSI/NFPA No.
70. In Canada, all electrical connections
are to be made in accordance with CSA
C22.1, Canadian Electrical Code Part 1 or
local codes.
CE-approved appliances include an
equipotential-bonding terminal marked
with the symbol shown on the left.
Provisions for earthing are to be made in
accordance with IEC:2010 60335-1 section
27 or local codes.
WARNING
To prevent SERIOUS INJURY, DEATH or
PROPERTY DAMAGE:
All electrical connections must be made
by a qualified and trained service
technician in accordance with applicable
electrical codes.
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts11
Operation
TU5S
INSTRUCTIONS FOR NAVIGATION
1. Display
2. Display Legend
LED
BUTTONS
Thermostat output
Enter / Confirm
Fan output
Decrease / Lights
Defrost output
Increase / Eco mode
Eco mode activated
Exit / Standby
Keyboard unlocked (*)
Manual defrost
(*) LED off = locked, LED on = unlocked.
LED will blink to notify the key detection.
3. Operation
Unlock
Standby
Eco mode
2 sec
2 sec
x2
Manual defrost
Manual lights
2 sec
4. Menu
NAVIGATION and VALUE DISPLAY
Menu
item
ITEM MODIFICATION
Increase
Decrease
Display value or
enter in submenu
Next item
Previous item
Exit
Menu
item
Item
value
MAIN MENU
Save and go to
following item
To exit without saving, press the key
or wait 10 sec
INFO SUBMENU ITEMS
SP
Display and modify main setpoint
T1
Temperature measured by probe T1
IISP1)
Display and modify alternative setpoint
T2
Temperature measured by probe T2
T3
Temperature measured by probe T3
THI
Maximum temperature measured
TLO
Minimum temperature measured
TIM
TAC2)
INF
Display and modify system minutes/hours
(MIN, HRS)
Display and modify start and end time for function
activation (Eco mode or light)
Info submenu
1) only if IISM different from NON
2) only if IISM=RTC or LSM=RTC
CND* Compressor working weeks
PSD
Enter Password for parameters submenu
access
* Only if ACC different from 0
5. Parameters Submenu
To enter in parameters submenu, enter PSD = 12 on info submenu.
<parameters table: SPL, SPH, etc...>
12
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts
Operation
MENU STRUCTURE
Main setpoint
Second setpoint
System time (minutes / hours)
Start and end time for function activation
(ECO, Lights)
Info submenu
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts13
Operation
Time and Temperature Guidelines
To assure quality and safety in chilled processed food
handling, it is important to observe the following
guidelines.
1.Prechill refrigerated cart for 30 minutes before
adding food.
2.All foods must be covered prior to chill or freeze
processing.
3.Food temperature will reduce from 140°F to 40°F
(60°C to 4°C) within 4 hours.
4.Do not remove food from chiller until it reachs a
temperature of 40°F (4°C) or lower.
5.Chilled foods must be stored under refrigeration
designed to hold products at 34° to 38°F (1° to 3°C)
for a maximum of 5 days. A 5-day shelf life includes
the day of production and the day of consumption.
CAUTION
To maintain sanitation control, all foods
for quick-chill or quick-freeze processing
must be at a temperature above 140°F
(60°C) and must be tightly covered.
NOTE
Adequate spacing must be allowed between pans for
proper air circulation for both processing and subsequent
holding. Stacked pans will restrict air flow and increase
chill processing time.
6.Cooked food that has been chilled must be reheated
to a minimum core temperature of 165°F (74°C)
before serving. Refer to local food codes for possible
exceptions.
7.Always reference and adhere to local food codes
and HACCP guidelines with regard to time and
temperature for chilling or frozen food processing.
14
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts
Operation
Product Covering
Portioning and Packaging
To maintain sanitation control when loading the
refrigerated cart, foods must be above 140°F (60°C) and
should be tightly covered. A tight cover is an important
part of proper chilling methods and must be used to
prevent the possibility of accidental contamination by
airborne bacteria.
1.During portioning and packaging operations, all
foods should be maintained at or above 140°F (60°C),
or below 40°F (4°C).
Stainless steel pan covers may be used. Stainless steel
covered pans must include a label indicating pan
contents and use-by date. A cover of clear plastic wrap
is also acceptable.
When using plastic wrap as a food covering, make
certain the wrap comes in direct contact with the
surface of the product and extends around and down
each side of the pan. This is an important step to ensure
proper chilling times. Spacing left between the plastic
wrap and the surface of the food creates an insulating
air gap resulting in more product heat retention and a
slower chilling rate.
Meat roasts and other larger, dense products should be
no larger than a weight of 8 to 10 pounds (4 to 5 kg) per
item. Because of the density of these products, chilling
could take up to 4 hours. Due to longer chilling time
required, it is also suggested these items be chilled at
the end of the day with the chiller set in the automatic
chill/hold mode. This method provides the operator
with fully chilled product holding at a refrigerated
temperature on the following day.
Prior to chilling, roasts must be wrapped in clear plastic
and placed in the chiller. Do not slice roasted meats
until the day of service.
Portioned meat products such as pork chops or meat
patties should be chilled directly on the sheet pans
on which they were cooked. Cover the sheet pans
with clear plastic wrap for chilling. After chilling, this
type of product can be placed in steam table pans for
refrigerated storage.
2.If cooked foods exceed the processing capacity
of the refrigerated cart, place hot product in an
appropriate back-up hot holding device. Hold hot
foods at a temperature above 140°F (60°C).
If a hot food holding cabinet is not available, place
hot foods in short-term refrigerated storage until
these products can be loaded into the refrigerated
cart for the next available processing cycle.
Production of cooked foods should not exceed the
processing capabilities of the chiller, therefore,
do not adopt short-term refrigeration as a routine
practice but use only in an emergency situation.
3.Fill containers to a 12 pound (5 kg) limit or
maximum depth of 2" (51 mm) of product. Do not
use plastic or Lexan® containers.
4.For faster cooling, place lids and over-wrap
materials directly on the surface of foods. As
previously indicated, air trapped between the lid and
food surface acts as an insulator and will increase
chill time.
5.For faster chilling times, place low profile foods such
as chicken quarters, fish fillets, or ribs in low depth
containers such as 1-1/2" (38mm) deep sheet pans.
6.Large cuts of meat and poultry that weigh a
maximum of 8 to 10 pounds (4 to 5 kg) should be
individually wrapped with tight fitting film and
placed on sheet pans in the chill cabinet.
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts15
Operation
The following chart of portion sizes and serving capacity
per pan is provided as a general reference only.
Portion Sizes and Pan Capacities
Pan size › 325 mm x 530 mm x 65 mm
Serving size
Servings
per pan
113 gm
48
57 to 113 gm
96 to 48
Breakfast meats
57 gm
96
Cooked cereals or grains
113 gm
48
Fruit compote
113 gm
48
Meat, poultry, fish, seafood
113 gm
48
170 to 227 gm
32 to 24
113 gm
48
Potato, rice, pasta, stuffings, beans
113 gm
48
Gravies and au jus
57 gm
96
Sauces
113 gm
48
113 to 170 gm
48 to 32
113 gm
48
Food category
Breakfast items:
Griddle cakes, waffles, french toast (2 to 3 each)
Eggs
Casseroles and extended dishes
Vegetables
Starches:
Protein and starch-based salads
Desserts:
Pudding, custard, mousse, jello
16
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts
Food Safety
Food flavor and aroma are usually so closely related that it
is difficult, if not impossible, to separate them. There is also
an important, inseparable relationship between cleanliness
and food flavor. Cleanliness, operating efficiency, and
appearance of equipment contribute considerably to savory,
appetizing foods.
Most food imparts its own particular aroma and many
foods also absorb existing odors. Unfortunately, during
this absorption there is not a distinction between good and
bad odors. The majority of objectionable flavors and odors
troubling food service operations are caused by bacteria
growth. Sourness, rancidity, mustiness, stale or other
undesireable flavors are usually the result of germ activity.
The easiest way to ensure full, natural food flavor is through
comprehensive cleanliness. This means good control of
both visible soil (dirt) and invisible soil (germs). A thorough
approach to sanitation will provide essential cleanliness. It
will ensure an attractive appearance of equipment, along
with maximum efficiency and utility. More importantly, a
good sanitation program provides one of the key elements
in the prevention of food-borne illnesses.
A comprehensive sanitation program should focus on the
training of staff in basic sanitation procedures. This includes
personal hygiene, proper handling of raw foods, cooking
to a safe internal product temperature, and the routine
monitoring of internal food temperatures from the time the
food is received through the time the food is served.
Internal Food Product Temperatures
Hot Foods
Danger Zone
40°F to 140°F
4°C to 60°C
Critical Zone
70°F to 120°F
21°C to 49°C
Safe Zone
140°F to 165°F
60°C to 74°C
Cold Foods
Danger Zone
Above 40°F
Above 4°C
Safe Zone
36°F to 40°F
2°C to 4°C
Frozen Foods
Danger Zone
Above 32°F
Above 0°C
Critical Zone
0°F to 32°F
-18°C to 0°C
Safe Zone
0°F or Below
-18°C or Below
Hazard Analysis (at) Critical Control Points (HACCP),
is a quality control program of operating procedures to
assure food integrity, quality, and safety. Taking steps
necessary to augment food safety practices is both
cost effective and relatively simple. Additional HACCP
information is available by contacting:
Center for Food Safety and Applied Nutrition
Food and Drug Administration
Phone: 1-888-SAFEFOOD
www.foodsafety.gov
A controlled holding environment for prepared foods is just
one of the important factors involved in the prevention of
food-borne illnesses. Temperature monitoring and control
during receiving, storage, preparation, and the service of
foods are of equal importance.
The most accurate method of measuring safe temperatures
of both hot and cold foods is by internal product
temperature. A thermometer is an effective tool for this
purpose, and should be routinely used on all products that
require holding at a specific temperature.
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts17
Cleaning and Preventative Maintenance
Protecting Stainless Steel Surfaces
Cleaning Agents
It is important to guard against corrosion
in the care of stainless steel
surfaces. Harsh, corrosive,
or inappropriate chemicals
can completely destroy the
protective surface layer of
stainless steel. Abrasive pads,
steel wool, or metal implements
will abrade surfaces causing damage to this protective
coating and will eventually result in areas of corrosion.
Even water, particularly hard water that contains high
to moderate concentrations of chloride, will cause
oxidation and pitting that result in rust and corrosion.
In addition, many acidic foods spilled and left to
remain on metal surfaces are contributing factors that
will corrode surfaces.
Use non-abrasive cleaning products designed for
use on stainless steel surfaces. Cleaning agents must
be chloride-free compounds and must not contain
quaternary salts. Never use hydrochloric acid (muriatic
acid) on stainless steel surfaces. Failure to observe
this precaution will void the warranty. Always use
the proper cleaning agent at the manufacturer's
recommended strength. Contact your local cleaning
supplier for product recommendations.
Proper cleaning agents, materials, and methods are
vital to maintaining the appearance and life of this
appliance. Spilled foods should be removed and the
area wiped as soon as possible but at the very least,
a minimum of once per day. Always thoroughly
rinse surfaces after using a cleaning agent and wipe
standing water as quickly as possible after rinsing.
N
e b r us
s
h
os
t e el p ad
s
18
w ir
NOTICE
es
No
No
s c r a p er
To protect stainless steel surfaces,
completely avoid the use of abrasive
cleaning compounds, chloride based
cleaners, or cleaners containing
quaternary salts. Never use hydrochloric
acid (muriatic acid) on stainless steel.
Never use wire brushes, metal scouring
pads or scrapers.
Cleaning Materials
Cleaning can usually be accomplished with the
proper cleaning agent and a soft, clean cloth. When
more aggressive methods are needed, use a nonabrasive scouring pad on difficult areas and make
certain to scrub with the visible grain of surface metal
to avoid surface scratches. Never use wire brushes,
metal scouring pads, or scrapers to remove food
residue. Failure to observe this precaution will void
the warranty.
WARNING
To prevent serious personal injury, death,
or property damage:
The appliance must be cleaned thoroughly
to avoid deposits of grease and or food
residue inside the appliance that may
catch fire. If fat deposits and/or food waste
inside the appliance ignite, shut down
the appliance immediately and keep the
appliance door closed to extinguish the
fire. If further extinguishing is required,
disconnect the appliance from the main
power and use a fire extinguisher (do not
use water to extinguish a grease fire!).
Failure to clean the appliance properly
invalidates the warranty and relieves
Alto-Shaam of all liability.
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts
Cleaning and Preventative Maintenance
WARNING
To prevent serious injury, death, or property
damage, always disconnect the appliance
from the power source before cleaning
or servicing.
How to Clean the Interior
1.Disconnect appliance from power source.
2.Wipe the interior cavity with a clean cloth to remove
loose food debris.
3.Clean the interior with a damp clean cloth or sponge
and any good commercial detergent.
Wipe the interior door panel and clean the vinyl
gaskets. Make certain to clean under the gaskets to
remove any mildew accumulation or food residue.
4.Rinse all interior surfaces by wiping with a sponge
and clean warm water.
5.Remove excess water with a sponge and wipe dry
with a clean cloth.
6.Wipe interior surfaces with a clean cloth and
sanitizing solution for use on metal and vinyl food
contact surfaces. This is an important step to control
the build-up of unwanted mildew and mold in the
refrigeration system.
7.Allow interior to air dry with door open.
How to Clean the Exterior
WARNING
To prevent serious personal injury, death, or
property damage:
Do not steam clean, hose down or flood the
interior or exterior with water or liquid solution
of any kind. Do not use water jet to clean. Failure
to observe this precaution will void the warranty.
How to Clean the Condenser
All the heat removed from the cabinet is discharged
into the room via the condenser which is similar to a car
radiator. This must be kept clean so that the air can pass
through it to remove the heat, if it becomes choked with
dust the unit will over heat and this can lead to a burnt
out compressor. The condenser should be brushed with
a soft brush to remove any dust deposited on the alloy
fins. The frequency of this cleaning is determined by
the amount of dust in the surrounding area but should
be cleaned at least 4 times a year.
How to Replace the Door Gasket
Damaged gaskets can easily be replaced. Remove the
old gasket by gently pulling it out of the gasket retainer
and simply push in the new gasket leaving the corners
to last.
1. W
ipe all exterior surfaces
including the control panel,
door frame, latches, and hinges
with a damp cloth containing a
mild, non-abrasive, non-chloride
detergent solution.
2. R
inse detergent solution with a cloth and warm
water. Allow exterior to air dry.
3.Polish with any standard stainless steel polish
designed for use on food service equipment.
When cleaning the exterior of the cabinet, always
wipe with the grain of the stainless steel to avoid
scratching or marring the finish.
NOTE: Do not use abrasive cleaning compounds or
implements.
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts19
Troubleshooting
Before looking any further, please check the power supply to the unit and controller temperature setting.
Alarms
The controller is equipped with internal visual and audio alarms:
Press any button on the controller to silence an alarm. Verify that the
indicator is lit. If lit, verify that the door
is closed and the gasket is sealing correctly. Also, check that the condenser is not choked and that the condenser and
evaporator fans are running. If the evaporator is iced up, press and hold the
If this doesn’t solve the problem, please call a qualified technician.
Alarm Displayed
ALR
Description
button to start a manual defrost cycle.
Action Required
Door open alarm
Close door
Condenser high temperature alarm
Check for blockage / clean
High temperature safety stat
Repair / replace relay
High temperature alarm
Press a button to cancel / check
Low temperature alarm
Press a button to cancel / check
Probe T1 failure
Replace probe
Probe T2 failure
Replace probe
Probe T3 failure
Replace probe
*
*
**
20
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts
Service
1000-MR2-1
Front View with Cover Removed
Unit cover support
Door switch with magnet
CN: SW-36296
DE: SW-36297
Hinge pin
CN: PI-36264
DE: PI-36265
Door lock
Probe
CN: PR-36260
DE: PR-36261
Interior View with Fan Guard Removed
Evaporator
CN: RE-36309
DE: RE-36310
Evaporator fan
CN: FA-36291
DE: FA-36290
Vaporizer tray
and discharge
CN: TY-36313
DE: TY-36314
Fan guard
CN: GD-36305
DE: GD-36304
Copper vaporizer
CN: RE-36311
DE: RE-36312
Duct
Ladder racking
Front View with Cover Removed
Electrical connections
Cover support
Bumper
CN: BM-36282
DE: BM-36283
Condenser
CN: RE-36733
DE: RE-36308
Caster with brake, front
CN: CS-36274
DE: CS-36275
Caster without brake, rear
CN: CS-36272
DE: CS-36273
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts21
Service
1000-MR2-1 Back View with Panel Removed
Fan blade
CN: WN-36286
DE: WN-36287
Fan motor
CN: MO-36288
DE: MO-36289
Drain hose
Compressor
CN: PR-36284
DE: PR-36285
Capilliary
CN: TU-36306
DE: TU-36307
Vaporizer tray
and discharge
CN: TY-36313
DE: TY-36314
Controller assembly/
Electrical connections
CN: CC-37608
DE: CC-37609
Controller Display
CN: BA-37610
DE: BA-37611
Copper vaporizer
CN: RE-36311
DE: RE-36312
Solenoid coil
CN: Not needed
DE: VA-36302
22
Drier
CN: RE-36293
DE: RE-36292
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts
Service
1000-MR2-2 - Spare parts
Part number
Description
RE-37622
Compressor SC15G
WH-36287
Fan Blade 10 inch
22 Deg Aluminium
GD-36304
Fan Guard
(Grid Metal Chrome)
10" (240mm)
CN: MO-36288
DE: MO-36289
Motor Condenser Fan
10 Watt EBM PAPST
CC-37616
Control Panel Assembly
with BD1-28 Controller
CN: BA-37610
DE: BA-37611
Controller Display
Unit TU5S-B for
LAE-BD1-28
CC-37617
Controller LAE-BD1
Flat connecting cable
2.0m
CN: PR-36260
DE: PR-36261
Probe, Air LAE -2
Wire NTC 10K SN4B20P1
2m Long
CN: RE-36293
DE: RE-36292
Drier Trowser 1/4"
Spun Copper
EL-37618
Rod Heater Defrost
650 Deep Counters
500 Watt
SW-37619
Door Switch, electric
with round magnet
CN: GS-36262
DE: GS-36263
Gasket
PU1013 x 649mm
Picture for reference
Continued on next page
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts23
Service
1000-MR2-2 - Spare parts, continued
Part number
24
Description
CN: PI-36264
DE: PI-36265
Hinge Pin 601/1401
Cabinets 7.3 mm Shank
10mm Shoulder
CN: CB-36270
DE: CB-36271
Helicoil Cable/Curly
2-3 Mtr
FT-36681
Schraeder Valve
Access fitting 1/4 x
50mm Tail
CB-37620
Heater Cable 5.8 Mtr
76 Watt tails 500mm
BM-36282
Fender Rubber Black
CN: CS-36272
DE: CS-36273
Caster 156mm High
(125mm Wheel)
Unbraked- Mobile
Units
CN: CS-36274
DE: CS-36275
Caster 156mm High
(125mm Wheel) BrakedMobile Units
CN: HG-36266
DE: HG-36267
Hinge Spring Loaded
Cabinet Red + Square
Pin Holder
FA-37621
Fan AC220-240V.6.20W
120×120×38mm
RA-36277
Nylon coated wire
Shelf 2/1 GN
SH-36816
Stainless Steel Wire
Shelf 2/1 GN
CL-36934
Slides 2/1 601
Cabinet Series 579mm
Picture for reference
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts
Continued on next page
Service
1000-MR2-2 - Spare parts, continued
Part number
Description
PTT26203
Condenser Cabinets
3x11x264 7.2mm
06.009.01.003
Evaporator 3x5x500
3/8" Tubing
PTT26216
Coil Vap Serpentine
Copper 5/16" for
Cabinets/Counters
PTT26217
Vaporisor Tray
Plastic 1.9L
258x136x60.5mm
Picture for reference
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts25
Service
1000-MR2-1
26
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts
Service
1000-MR2-2
M1: Compressor
M2: Condenser fan
M3: Evaporator fan
R1: Defrost heating tube
R2: Heating wire
D1: Gate controlled switch
F1: Thermostat
T1: Cabinet probe
T2: Defrost probe
T3: Condenser probe
LAE: Electronic thermostat
V1: Magnetic valve
Power supply: 1Kw/220V/50Hz
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts27
Limited Warranty
Alto-Shaam, Inc. warrants to the original purchaser only that any original part that is found to be defective in material
or workmanship will, at Alto-Shaam's option, subject to provisions hereinafter stated, be replaced with a new or
rebuilt part.
The original parts warranty period is as follows:
For the refrigeration compressor on Alto-Shaam Quickchillers™, five (5) years from the date of installation
of appliance.
For the heating element on Halo Heat® cooking and holding ovens, as long as the original purchaser owns the oven.
This excludes holding only equipment.
For all other original parts, one (1) year from the date of installation of appliance or fifteen (15) months from the
shipping date, whichever occurs first.
The labor warranty period is one (1) year from the date of installation or fifteen (15) months from the shipping date,
whichever occurs first.
Alto-Shaam will bear normal labor charges performed during standard business hours, excluding overtime, holiday
rates or any additional fees.
To be valid, a warranty claim must be asserted during the applicable warranty period. This warranty is
not transferable.
This warranty does not apply to:
1. Calibration.
2. Replacement of light bulbs, door gaskets, and/or the replacement of glass due to damage of any kind.
3. Equipment damage caused by accident, shipping, improper installation or alteration.
4. Equipment used under conditions of abuse, misuse, carelessness or abnormal conditions, including but not
limited to, equipment subjected to harsh or inappropriate chemicals, including but not limited to, compounds
containing chloride or quaternary salts, poor water quality, or equipment with missing or altered serial numbers.
5. Damage incurred as a direct result of poor water quality, inadequate maintenance of steam generators and/or
surfaces affected by water quality. Water quality and required maintenance of steam generating equipment is the
responsibility of the owner/operator.
6. Damage caused by use of any cleaning agent other than Alto-Shaam's Combitherm® Cleaner, including but not
limited to damage due to chlorine or other harmful chemicals. Use of Alto-Shaam's Combitherm® Cleaner on
Combitherm® ovens is highly recommended.
7. Any losses or damage resulting from malfunction, including loss of product, food product, revenue, or
consequential or incidental damages of any kind.
8. Equipment modified in any manner from original model, substitution of parts other than factory authorized
parts, removal of any parts including legs, or addition of any parts.
This warranty is exclusive and is in lieu of all other warranties, express or implied, including the implied warranties
of merchantability and fitness for a particular purpose. In no event shall Alto-Shaam be liable for loss of use, loss of
revenue or profit, or loss of product, or for any indirect, special, incidental, or consequential damages. No person
except an officer of Alto-Shaam, Inc. is authorized to modify this warranty or to incur on behalf of Alto-Shaam any other
obligation or liability in connection with Alto-Shaam equipment.
E f f e c ti v e N o v e mber 1 , 2 0 1 2
W164 N9221 Water Street • P.O. Box 450
Menomonee Falls, Wisconsin 53052-0450 U.S.A.
PHONE:
FAX:
262.251.3800 • 800.558.8744 U.S.A. / CANADA
262.251.7067 • 800.329.8744 U.S.A. ONLY
www.alto-shaam.com
Printed in the U.S.A
28
MN-36246 • Rev 3 • 03/17 • 1000-MR2 Refrigerated Carts