Service Manual
WarmTouch
TM
Model WT-5900 Patient Warming System
To obtain information about a warranty, if any, contact Covidien Technical Services at
1.800.635.5267 or your local representative.
Purchase of this instrument confers no express or implied license under any Covidien patent
to use the instrument with any patient warming system that is not manufactured or licensed
by Covidien.
SECTION
Table of Contents
1
Safety Information
1- 1
1.1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3
Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2
Introduction
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2- 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Manual Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Background Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safety Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.5.1 Customized Warming Therapy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.5.2 Automatic Temperature Stepdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.5.3 Automatic Over Temperature Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.5.4 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.5.5 HEPA Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.5.6 Wheel Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Description of the Warming System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–5
3
Routine Maintenance
3- 1
3.1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2
HEPA Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3
Power Cord Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.4
Nozzle Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.5
Cleaning the Warming System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
4
Performance Verification
4- 1
4.1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2
Power Fail / Start Alarm Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.3
Thermostat Protection Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.4
Output Temperature Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.5
Safety Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
5
Repair
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
5- 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Filter Cover Assembly Replacement
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Separating the Front and Rear Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Rejoining the Front and Rear Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Front Cover Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Control PCBA Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Heater Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Hose Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Duct Adapter Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Rear Cover Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
6
Spare Parts & Accessories
6- 1
6.1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.3
Replacement Parts and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.4
Manual Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
7
Packing for Shipment
7- 1
7.1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.2
Returning the Warming System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
i
Table of Contents
7.3
7.4
8
Specifications
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
Repacking in Original Carton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
Repacking in a Different Carton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3
8- 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
Warming System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
Transport and Shipping in Shipping Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
Manufacturer’s Declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3
8.6.1 Electromagnetic Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3
8.6.2 Electromagnetic Immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3
Ground Integrity Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5
Earth Leakage Current Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6
Enclosure Leakage Current Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6
9
Principles of Operation
9- 1
9.1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
9.2
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
9.3
Main Circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-2
9.3.1 DC Power Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-2
9.3.2 Control Logic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-2
9.3.3 Automatic Temperature Stepdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-3
9.3.4 Alarm Drive Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-3
9.3.5 Temperature Control Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-3
9.3.6 LCD Hour Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-3
9.3.7 Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-4
9.3.8 Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-4
9.3.9 Thermostat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-4
9.3.10 Over-Temperature Test Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-4
A
Appendix
ii
A- 1
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
SECTION
Figures
Figure 2-1.
Figure 2-2.
Figure 2-3.
Figure 3-1.
Figure 3-2.
Figure 3-3.
Figure 3-4.
Figure 4-1.
Figure 4-2.
Figure 4-3.
Figure 4-4.
Figure 4-5.
Figure 4-6.
Figure 5-1.
Figure 5-2.
Figure 5-3.
Figure 5-4.
Figure 5-5.
Figure 5-6.
Figure 5-7.
Figure 5-8.
Figure 5-9.
Figure 5-10.
Figure 5-11.
Figure 5-12.
Figure 5-13.
Figure 5-14.
Figure 5-15.
Figure 5-16.
Figure 5-17.
Figure 5-18.
Figure 5-19.
Figure 5-20.
Figure 5-21.
Figure 5-22.
Figure 5-23.
Figure 5-24.
Figure 5-25.
Figure 5-26.
Figure 5-27.
Figure 5-28.
Figure 5-29.
Figure 5-30.
Figure 5-31.
Figure 5-32.
Figure 5-33.
Cart Wheel Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Back View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Operating Hours Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Filter Cover Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
HEPA Filter and Power Cord Strain Relief. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Power Cord Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Over-Temperature Test Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
WarmTouch Boost Temperature Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Warning Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Output Temperature Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Temperature Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Ground Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Power Cord. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Filter Cover Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Power Cord. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Cover Screw Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Separated Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Cover Screw Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Cable Harness Bundle Ties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Front Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Power Switch Clips and Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Cable Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Control PCB Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Control PCB Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Control PCB Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Power Switch Clips and Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Front Cover Assembly Component Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Equipotential Ground Stud Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Cable Harness Bundle Ties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Control PCB Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Control PCB Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Control PCB Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Cable Harness Ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Filter Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Blower Assembly Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Cable Harness Bundle Ties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Front Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Duct Adapter Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Blower Motor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Blower Assembly Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Rubber Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Heater Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Heater Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
iii
Figures
Figure 5-34.
Figure 5-35.
Figure 5-36.
Figure 5-37.
Figure 5-38.
Figure 5-39.
Figure 5-40.
Figure 5-41.
Figure 5-42.
Figure 5-43.
Figure 5-44.
Figure 5-45.
Figure 5-46.
Figure 5-47.
Figure 5-48.
Figure 5-49.
Figure 5-50.
Figure 5-51.
Figure 5-52.
Figure 5-53.
Figure 5-54.
Figure 5-55.
Figure 5-56.
Figure 5-57.
Figure 5-58.
Figure 5-59.
Figure 5-60.
Figure 5-61.
Figure 5-62.
Figure 5-63.
Figure 5-64.
Figure 5-65.
Figure 5-66.
Figure 5-67.
Figure 5-68.
Figure 5-69.
Figure 6-1.
Figure 6-2.
Figure 7-1.
Figure 9-1.
Figure 9-2.
Figure A-1.
Figure A-2.
iv
Rubber Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-25
Blower Assembly Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-26
Duct Adapter Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-27
Blower Assembly Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-28
Cable Harness Bundle Ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-28
Filter Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-29
Filter Cover Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-29
Thermistor Silicone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-32
Thermistor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-32
Duct Adapter Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-33
Duct Adapter Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-34
Thermistor Position Within Duct Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-34
Filter Cover Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-36
Filter Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-36
Separated Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-37
Front Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-38
Cable Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-39
Thermistor Cable Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-39
Blower Assembly Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-40
Blower Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-40
Blower Motor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-41
Blower Assembly Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-42
Rubber Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-42
Heater Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-43
Heater Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-43
Rubber Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-44
Blower Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-44
Blower Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-45
Thermistor Cable Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-45
Capacitor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-46
Cable Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-46
Front Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-47
Equipotential Ground Stud Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-48
Cable Harness Bundle Ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-48
Filter Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-49
Filter Cover Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-49
Spare Parts (Sheet 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
Spare Parts (Sheet 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4
Packing the Warming System in Original Carton. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
Hour MeterAC Power Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-4
Warming System Schematic (Sheet 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Warming System Schematic (Sheet 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
SECTION
Tables
Table 2-1:
Table 3-1:
Table 4-1:
Table 4-1:
Table 5-1:
Table 5-2:
Table 5-3:
Table 5-4:
Table 5-5:
Table 5-6:
Table 5-7:
Table 5-8:
Table 5-9:
Table 5-10:
Table 5-11:
Table 5-12:
Table 5-13:
Table 5-14:
Table 6-1:
Table 8-1:
Table 8-2:
Table 8-3:
Table 8-4:
Table 8-5:
Table 8-6:
Table 8-7:
Table 8-8:
Symbols on the Warming System . . . . . . . . . . . . . . .
Equipment Required for HEPA Filter Replacement . . . .
Equipment Required for Thermostat Protection Check .
Equipment Required for Output Temperature Check . .
Filter Cover Assembly Components . . . . . . . . . . . . . .
Tools Required for Replacing FIlter Cover Assembly . . .
Tools Required for Separating Front and Rear Covers .
Filter Cover Assembly Components . . . . . . . . . . . . . .
Tools Required for Replacing Front Cover Assembly . .
Tools Required for Replacing Control PCB . . . . . . . . .
Heater Assembly Components . . . . . . . . . . . . . . . . .
............................
............................
............................
............................
............................
............................
............................
............................
............................
...........................
...........................
Tools Required for Replacing Heater Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hose Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tools Required for Replacing Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Duct Adapter Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tools Required for Replacing Duct Adapter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Cover Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tools Required for Replacing Rear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spare Parts and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shipping Container Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compliance Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electromagnetic Emissions Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electromagnetic Immunity Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Separation Distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Earth Leakage Current Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enclosure Leakage Current Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
2–4
3–1
4–2
4–4
5–2
5–2
5–3
5–7
5–7
5–14
5–18
5–18
5–30
5–30
5–31
5–31
5–35
5–35
6–2
8–1
8–2
8–2
8–3
8–3
8–5
8–6
8–6
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WarmTouch™ Model WT-5900 Patient Warming System Service Manual
SECTION
Safety Information
1.1
Overview
This chapter contains safety information requiring users to exercise appropriate
caution when servicing the WarmTouch™ Model WT-5900 patient warming
system.
Warning
The WARNING symbol identifies warnings.
Warnings alert the user to potential serious outcomes, such as
death, injury, or adverse events to the patient or user.
Caution
The CAUTION symbol identifies cautions.
Cautions alert the user to exercise care necessary for the safe and effective
use of the warming system.
NOTE:
The NOTE symbol identifies notes.
Notes contain important information that may otherwise be overlooked or
missed.
Safety Information
1.2
Warnings
Warning
Possible explosion hazard. Do not use the WarmTouch™ Model WT-5900
patient warming system in the presence of flammable anesthetic agents.
Warning
Possible electrical shock hazard. Do not open or disassemble the warming
system. If a malfunction occurs, please notify your sales/service center.
Warning
Possible electric shock hazard. Grounding reliability can be achieved only
when the warming system is connected to a suitable mains outlet.
Warning
Possible fire hazard. Prevent the blanket material from coming into contact
with a laser or an electrosurgical active electrode; rapid combustion could
result.
Warning
Possible burn hazard. Do not apply heat directly to open wounds. All patient’s
wounds should be covered while using the warming system.
Warning
Possible patient burns. Use caution and consider discontinuing use on
patients during vascular surgery when an artery to an extremity is clamped.
Do not apply the warming system to ischemic limbs. This could possibly cause
the patient to be burned.
Warning
Possible patient burns. Use caution and monitor closely if used on patients
with severe peripheral vascular disease. This could possibly cause the patient
to be burned.
Warning
No free-hosing. Keep hose nozzle connected to a WarmTouch™ blanket at all
times or thermal injury may occur.
Warning
WarmTouch™ blankets are for single patient use only.
Warning
The warming system should not be operated in the presence of
electromagnetic fields that are greater than three Volts per meter. This could
1-2
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Safety Information
cause shutdown of the warming system by the fail-safe function within the
equipment.
Warning
The warming system is not suitable for use during magnetic resonance
imaging (MRI) scanning. The warming system may affect the MRI image.
Warning
Continuously monitor the patient's temperature. Reduce the air temperature
or discontinue therapy when normothermia is reached.
Warning
Before attempting to open or disassemble the warming system, disconnect
the power cord from the AC power source.
1.3
Cautions
Caution
The warming system is fitted with an air filter; however, airborne contamination
should be considered when using the warming system.
*
Caution
If the warming system is mounted on the intravenous (IV) pole, it should be installed
with the top of the unit’s handle less than 76 cm (30 inches) above the floor to prevent
the IV pole from tipping over.
Caution
If a malfunction occurs in the warming system, discontinue use. Notify your sales/
service center of the malfunction. The unit must be serviced by an authorized service
technician.
Caution
The institution should follow local governing ordinances and recycling instructions
regarding disposal or recycling of filter and device components or end of life of the
product.
Caution
The HEPA filter must be changed every 2,000 hours of operation. Refer to the Routine
Maintenance section for replacement procedures requiring a qualified technician.
Caution
Do not spray, pour, or spill any liquid on the warming system, its accessories,
connectors, switches, or openings in the case.
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
1-3
Safety Information
Caution
Ensure the patient is dry or the warming system may be ineffective.
Caution
Observe ESD (electrostatic discharge) precautions when working within the warming
system.
Caution
Repairs to the warming system should only be accomplished by trained service
technicians.
1-4
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
SECTION
Introduction
2.1
Overview
This chapter provides an introduction to the WarmTouch™ Model WT-5900
patient warming system.
2.2
Intended Use
The WarmTouch™ Model WT-5900 patient warming system (warming unit and
blanket) is intended for prevention and treatment of hypothermia. For example,
with the surgical patient, the patient in the preoperative holding area, the
pregnant woman who shivers during epidural anesthesia due to hypothermia, or
any patient who is uncomfortable in the cold critical care environment.
2.3
Manual Availability
The most recent revision of this manual is available on the Internet at:
http://www.respiratorysolutions.covidien.com
2.4
Background Information
There are numerous ways of warming your patient, from cotton blankets to
water mattresses. Research has shown that low temperatures surrounding the
patient are a major factor contributing to hypothermia.1,2 The warming system
covers the patient with warm air and actively transfers heat across the skin. The
result is to achieve normothermia.
In creating this warm customized pocket of air around the hypothermic patient, it
is important to note that stagnant air, even if it is warm, does not work as an
effective heat transfer medium. Stagnant air acts as an insulator, preventing the
boundary layer of molecules next to the skin surface from transferring heat.
Forced air warming causes warmed air molecules to flow over cooler skin surface.
It is this active flow of warmed molecules that acts as a heat transfer medium.
1. Morris RH, Wilkey BR. “The Effects of the Ambient Temperature on Patient Temperature During
Surgery Not Involving Body Cavities.” Anesthesiology 32:102-107, 1970.
2. Morris RH. “Influence of Ambient Temperature on Patient Temperature During Intra-abdominal
Surgery.” Annals of Surgery 173:230-233, 1971.
Introduction
With the warming system, air is warmed and delivered into a lightweight blanket that rests
over or under the patient. The blankets have many small perforations on the underside that
allow air to exit the blanket and surround the patient.
2.5
Safety Features
The warming system is designed to give healthcare professionals more control over the
patient’s core body temperature. There are several safety features of the warming system
which make it safe and appropriate for such use.
2.5.1 Customized Warming Therapy
Clinicians select a temperature range setting at the onset of warming therapy to help ensure
the appropriate setting is selected for every patient.
2.5.2 Automatic Temperature Stepdown
The warming system provides a 45-minute temperature stepdown feature. When in Boost
Mode, blower temperature will automatically drop to the high temperature setting after
each 45 minutes of use. The temperature may be reset to Boost Mode by selecting the boost
temperature setting on the control panel to start another 45-minute cycle.
2.5.3 Automatic Over Temperature Shutdown
The automatic temperature controller and two back-up systems help ensure the temperature
will not reach excessive levels. If necessary, the control system automatically turns off the
heater element when the blower outlet temperature rises to between 47ºC and 50ºC,
illuminates the flashing warning light, and sounds an audible alarm. The warming system
heater will start producing heat when the warming system temperature drops to between
approximately 34ºC and 37ºC. A yellow warning light illuminates whenever the control
system identifies an over-temperature condition.
2.5.4 Alarms
The WarmTouch control circuit manages and monitors operation of the patient warming
system. Should the control circuit encounter a failure condition, it reports failures using both
visual and audible alarms. The visual alarm is a yellow warning indicator on the control panel
that lights at power on, upon power restoration following power failure, and whenever the
control system identifies an alarm condition. The audible alarm sounds intermittently or
continuously, depending on the alarm condition. Investigate immediately.
The WarmTouch™ control circuit recognizes two failure conditions.
1. Power On/Power Fail Alarm — This condition causes an intermittent audible alarm and
continuous visual alarm. It appears at power on and after power failure, indicating the
operator must select the desired temperature. Upon selection of a temperature key, the
system cancels the alarm and the blower operates at the desired temperature.
2. Over-temperature Alarm — This condition causes a continuous audible alarm and a
flashing visual alarm. It appears when reaching the temperature safety limit, and the
control system turns off the heater. Once the system air temperature returns to a safe
operating temperature of between 34ºC and 37ºC, the heater will turn back on.
If the control system determines the heater again exceeds the safety limit, the warming
system alarms once more. Take the warming system out of service for repair by a qualified
service technician.
If a power failure occurs while the warming system is in the over-temperature fault
condition, and the warming system is still in the over-temperature fault condition when
power is restored, continuous audible and visual alarms will activate. In this instance, the
2-2
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Introduction
over-temperature fault cannot be cleared. Take the warming system out of service for
repair by a qualified service technician.
2.5.5 HEPA Filter
Caution
The HEPA filter must be changed every 2,000 hours of operation. Refer to the Routine
Maintenance section for replacement procedures requiring a qualified technician.
The system's High Efficiency Particulate Air Filter is 99.97% efficient at 0.3-micron particle
size.
2.5.6 Wheel Locks
The cart is equipped with two wheel locks. The wheel locks prevent the cart from moving
while in use. The wheel locks must be released when moving the cart. Press the wheel lock
arm down to lock the wheel. Lift the wheel lock arm to release the wheel lock. See Figure 2-1.
k
Figure 2-1. Cart Wheel Lock
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
2-3
Introduction
2.6
Symbols
The symbols identified in Table 2-1 are the symbols used on the WT-5900 and all WT-5900
labeling.
Table 2-1: Symbols on the Warming System
Attention symbol, consult accompanying documentation.
Do not direct air from the hose to the patient (free-hosing); use hose only with
warming blankets.
Dangerous voltage
Protection Class I
Protection Type BF
Date of manufacture
Visual and audible alert
2-4
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Introduction
2.7
Description of the Warming System
The warming system (Figure 2-2 and Figure 2-3) and blankets are intended for prevention
and treatment of hypothermia. For example, use the warming system with the surgical
patient, the patient in the preoperative holding area, the pregnant woman who shivers
during epidural anesthesia due to hypothermia, or any patient who is uncomfortable in the
cold critical care environment.
1
Hose
4
Power Cord
2
Main Power Switch
5
Hour meter
3
Nozel
6
Control Panel
Figure 2-2. Front View
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
2-5
Introduction
1
Over-Temperature Test Port
5
Filter Cover
2
Instruction Label
6
Bed Hook Bracket
3
Blower Cart Clamp
7
Nozzle Strap with Clip
4
Warning Label
Figure 2-3. Back View
2-6
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
SECTION
Routine Maintenance
3.1
Overview
This chapter provides routine maintenance procedures for the WarmTouch™
Model WT-5900 patient warming system.
Caution
The institution should follow local governing ordinances and recycling
instructions regarding disposal or recycling of filter and device components
or end of life of the product.
3.2
HEPA Filter Replacement
The warming system filter must be replaced after every 2,000 hours of use.
Contact Covidien’s Customer Service Department (1.800.635.5267, press 3 in the
U.S.A.) or your local Covidien representative to purchase new filters. The correct
filter will be sent to your hospital for installation.
Caution
Only qualified hospital personnel should replace the air filter.
Table 3-1: Equipment Required for HEPA Filter Replacement
Equipment
Description / Use
Phillips screwdriver
#2 / Removing screws
Replacement filter
P/N 505-2200
Flat blade screwdriver
Detaching power cord from filter cover
Warning
Do not operate the warming system with the back cover removed.
Routine Maintenance
NOTE:
To read the operating hours meter, the warming system must be running.
To replace the HEPA filter:
1. Write the date and total hours of operation of the warming system on the new filter
label and warming system label. The operating hours meter is on the front of the
warming system (see Figure 3-1).
r
Figure 3-1. Operating Hours Meter
2. Unplug the warming system.
3. Lay the warming system on its front side so that the bottom of the warming system is
visible.
4. Unwrap the power cord from the filter cover.
5. Remove the filter cover screws. See Figure 3-2.
Figure 3-2. Filter Cover Screws
3-2
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Routine Maintenance
Unseat the power cord from the power cord routing bracket on the filter cover. If necessary,
use the head of the flat blade screwdriver to separate the halves of the bracket sufficiently to
allow unseating of the cord.
6. Remove the filter cover.
7. Remove the filter. See Figure 3-3.
1
HEPA Filter
2
Power Cord Strain Relief
Figure 3-3. HEPA Filter and Power Cord Strain Relief
8. Place the new filter into the warming system.
9. Ensure that the power cord’s female connector is still fully inserted into the socket in the
warming system housing.
10. Place the filter cover on the case and reseat the power cable into the power cable routing
bracket on the bottom of the cover.
11. Align the filter cover with the three screw holes in the filter and install the three screws
holding the filter cover to the warming system.
12. Attach the completed replacement filter label to the rear surface of the filter cover. If a
replacement filter label is already present, cover it with the new label.
3.3
Power Cord Replacement
The warming system is equipped with a detachable power cord. If the power cord is
damaged, contact your local Covidien representative.
Caution
Only qualified hospital personnel should replace the power cord.
The only equipment required for this procedure is a flat blade screwdriver.
To replace the power cord:
1. Unplug the warming system power cord from the AC outlet.
2. Lay the warming system on its rear side so that the bottom of the warming system is
visible.
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
3-3
Routine Maintenance
3. Unwind the power cord from the filter cover.
4. Unseat the power cord from the power cord routing bracket (Figure 3-4, item 4) on the
filter cover. If necessary, use the head of the flat blade screwdriver to separate the halves
of the bracket sufficiently to allow unseating of the cord.
5. Disconnect the power cord connector (Figure 3-4, item 2) from its socket in the blower
housing.
1
Equipotential Ground
3
Strain Relief
2
Power Cord Female
Connector
4
Power Cord Routing Bracket
Figure 3-4. Power Cord Routing
6. Connect the replacement power cord connector to the warming system, making sure the
connector is fully inserted into the socket in the warming system housing.
7. Reseat the power cord into the power cord routing bracket. If necessary, use the head of
the flat blade screwdriver to separate the halves of the bracket sufficiently to allow
reseating of the cord.
3.4
Nozzle Replacement
If the nozzle is damaged, contact your Covidien representative.
The only equipment required for this procedure is a flat blade screwdriver. The nozzle is held
in place at its base by four clips on the hose assembly; make sure the screwdriver is long
enough to reach inside the nozzle to the clips.
To replace the nozzle:
1. Insert the screwdriver blade into the nozzle, positioning it between one of the clips and
the inner surface of the nozzle.
2. Use the screwdriver blade to push the clip in toward the center of the nozzle, while
simultaneously pulling the nozzle away from the hose until the clip is disengaged from
the base of the nozzle.
3. Repeat steps 1 and 2 to disengage the other three clips.
4. Remove the nozzle from the hose.
5. Put the replacement nozzle over the end of the hose.
6. Push the replacement nozzle down onto the hose until all four clips engage with the
nozzle.
3-4
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Routine Maintenance
3.5
Cleaning the Warming System
Caution
Do not spray, pour, or spill any liquid on the warming system, its accessories,
connectors, switches, or openings in the case.
For surface cleaning and disinfection of the warming system, follow your institution's
procedures or the recommended actions below.
•
Surface cleaning — Use a soft cloth dampened with either a commercial, nonabrasive
cleaner or a solution of 70% alcohol in water, lightly wiping the surfaces of the warming
system.
•
Disinfection — Use a soft cloth saturated with a solution of 10% chlorine bleach in tap
water, lightly wiping the surfaces of the warming system.
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
3-5
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3-6
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
SECTION
Performance Verification
4.1
Overview
This chapter provides performance verification procedures to be used when
servicing the WarmTouch™ Model WT-5900 patient warming system
4.2
Power Fail / Start Alarm Check
This procedure ensures the Power Fail / Start Alarm functions correctly and can be
canceled properly. Perform this procedure before returning the warming system
into service
NOTE:
The Power Fail / Start Alarm is only found on warming systems containing a
PCBA with part number GR100306. Warming systems with earlier versions
of the Control PCBA (referred to as the Universal PCBA in earlier versions of
this manual) do not have this alarm, and do not need this test.
At power up, both audible and visual alarms activate, regardless of the reason for
power loss. Selecting any blower temperature cancels both types of alarms.
No equipment is required for this check.
To check the Power Fail / Start Alarm:
1. Plug in the warming system.
2. Turn on the warming system using the power switch. The audible alarm
should sound intermittently, and the warning light should be on steady. The
Low temperature indicator light on the control panel should also be on
steady.
3. Select any temperature setting. The audible alarm should stop, and the
warning light should turn off. The indicator light for the selected
temperature should be on steady.
4. Turn off the warming system and unplug it.
Performance Verification
4.3
Thermostat Protection Check
This procedure checks to ensure that the thermostat protection controls are working
properly. This procedure should be performed before returning the warming system into
service.
Calibration of the thermostat protection is neither required nor possible. If the test time or
temperatures are outside the allowable range, factory service is required. Contact your local
Covidien representative.
Table 4-1: Equipment Required for Thermostat Protection Check
Equipment
Description / Use
Temperature probe
Mon-a-Therm™ subcutaneous temperature probe, or equivalent, and
monitor with an accuracy of ±0.2ºC.
Tape
To hold the temperature probe in place.
Stopwatch
Manual or electronic
Jumper wire with
alligator clips
3 to 12 in (8 to 30 cm) long, alligator clip at each end, 12 gauge minimum.
Phillips screwdriver
#2 / Loosening and tightening test port screw.
WarmTouch lower
body blanket
To complete patient warming system.
To check thermostat protection:
1. Lay the temperature probe beside the warming system nozzle at the end of the hose and
bend approximately 1.5 inches (4 cm) of the temperature probe into the nozzle opening.
2. Position the tip of the temperature probe approximately 1 to 2 in (2.5 to 5 cm) inside the
nozzle, centered in the nozzle opening.
3. Tape the probe in place.
4. Connect the probe to the temperature monitor.
5. Connect the nozzle to the blanket.
6. Unplug the warming system.
7. Loosen the over-temperature test port screw. See Figure .
8. Slide the over-temperature test port cover to the side.
4-2
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Performance Verification
Figure 4-1. Over-Temperature Test Port
Warning
Possible patient injury. Connecting the jumper wire disables (shorts out) the
thermistor that is part of the temperature control system.
9. Connect the jumper wire across the two terminals in the over-temperature test port.
10. Plug in the warming system and turn it on.
11. Select the Boost temperature setting. See Figure 4-2.
Figure 4-2. WarmTouch Boost Temperature Setting
12. When the monitored temperature exceeds 46ºC, start the stopwatch.
13. When the alarm starts to sound and the warning light indicator lights, stop the
stopwatch. See Figure 4-3.
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
4-3
Performance Verification
Figure 4-3. Warning Light
14. Time elapsed on the stopwatch should be 5 minutes or less, and the temperature monitor
should not exceed 58ºC.
15. Turn off the warming system and unplug it.
Warning
Possible patient injury. Connection of the jumper wire disables (shorts out)
the thermistor that is part of the temperature control system. The jumper
wire must be removed.
16. Remove the jumper wire from the over-temperature test port. See Figure .
17. Close the over-temperature test port and tighten the screw.
18. Disconnect the warming system from the blanket.
19. Allow the warming system to cool for 30 minutes before using the warming system on a
patient.
4.4
Output Temperature Check
This procedure measures the warming system output air temperature at the input to the
blanket. This procedure should be accomplished before returning the warming system into
service.
Calibration of the temperature control circuit is neither required nor possible. If the test
temperatures are outside the allowable range, factory service is required. Contact your local
Covidien representative.
Table 4-1: Equipment Required for Output Temperature Check
Equipment
4-4
Description/Use
Temperature Probe
Mon-a-Therm™ subcutaneous temperature probe, or equivalent, and
monitor with an accuracy of ±0.2ºC.
Tape
To hold the temperature probe in place.
WarmTouch lower
body blanket
To complete patient warming system.
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Performance Verification
To check output temperature:
1. Lay the temperature probe alongside the warming system nozzle at the end of the hose
and bend approximately 1.5 in (4 cm) of the temperature probe into the nozzle opening.
2. Position the tip of the temperature probe so that it is approximately 1 to 2 in (2.5 to 5cm)
inside the nozzle, centered in the nozzle opening.
3. Tape the probe in place.
4. Connect the probe to the temperature monitor.
5. Connect the nozzle to the blanket.
6. Extend the warming system hose to match the configuration shown in Figure 4-4.
1
14 to 16 in (35.6 to 40.6 cm)
2
28 to 30 in (71.1 to 76.2 cm)
Figure 4-4. Output Temperature Test Setup
7. Turn on the warming system.
8. Select the Low temperature setting (Figure 4-5, item 1).
1
Low Temperature Select
3
High Temperature Select
2
Medium Temperature Select
4
Boost Temperature Select
Figure 4-5. Temperature Selection
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
4-5
Performance Verification
9. Allow 8 to 10 minutes for the temperature to stabilize at the Low setting.
The temperature monitor should indicate 30ºC to 34ºC.
10. Select the Medium temperature setting (Figure 4-5, item 2).
11. Allow 8 to 10 minutes for the temperature to stabilize at the Medium setting.
The temperature monitor should indicate 36ºC to 40ºC.
12. Select the High temperature setting (Figure 4-5, item 3).
13. Allow 8 to 10 minutes for the temperature to stabilize at the High setting.
The temperature monitor should indicate 41ºC to 45ºC.
14. Select the Boost temperature setting (Figure 4-5, item 4).
15. Allow 8 to 10 minutes for the temperature to stabilize at the Boost setting.
The temperature monitor should indicate 44ºC to 46ºC.
16. Turn off the warming system and unplug it.
17. Disconnect the warming system nozzle from the blanket.
18. Remove the temperature probe from the warming system nozzle.
4.5
Safety Tests
The warming system is provided with a ground stud to allow safety testing without opening
the case. See Figure 4-6.
Figure 4-6. Ground Stud
NOTE:
Use applicable standards for institution and country. Test equipment and its
application must comply with the applicable standard.
To perform safety tests:
4-6
•
Test ground integrity. See page 99 for test values.
•
Test earth leakage current. See page 100 for test values.
•
Test enclosure leakage current. See page 100 for test values.
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
SECTION
Repair
5.1
Overview
This chapter provides procedures for servicing the WarmTouch™ Model WT-5900
patient warming system.
Warning
Before attempting to open or disassemble the warming system,
disconnect the power cord from the AC power source.
Caution
Observe ESD (electrostatic discharge) precautions when working within the
warming system.
Caution
Repairs to the warming system should only be accomplished by trained
service technicians.
Follow local government ordinances and recycling instructions regarding
the disposal of the warming system and/or parts.
Follow local government ordinances and recycling instructions regarding the disposal of the warming system and/or parts.
Repair
5.2
Filter Cover Assembly Replacement
Table 5-1: Filter Cover Assembly Components
Qty
Component
1
Filter cover
1
Bed hook
1
Foot, filter cover, short
4
Truss HD screws (8-32)
1
Gasket, WarmTouch
1
Operating instructions label
1
Grounding reliability label
Table 5-2: Tools Required for Replacing FIlter Cover Assembly
Tool
Parameter / Use
Phillips screwdriver
#2 / Removing screws.
Torque driver
8 to 12 in/lbs (20 to 30 cm/kg)
Flat blade screwdriver
Detaching filter cover from power cord.
To replace the filter cover assembly:
1. Unplug the warming system power cord from the AC outlet.
2. Lay the warming system on its front side, so that the bottom of the warming system is
visible.
3. Unwind the power cord from the filter cover. See Figure 5-1.
Figure 5-1. Power Cord
5-2
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Repair
4. Unseat the power cord from the power cord routing bracket on the filter cover. If
necessary, use the head of the flat blade screwdriver to separate the halves of the bracket
sufficiently to allow unseating of the cord.
5. Disconnect the power cord connector from the warming system.
6. Remove the filter cover screws. See Figure 5-2.
Figure 5-2. Filter Cover Screws
7. Remove the filter cover assembly from the warming system.
8. Place the replacement filter cover assembly on the warming system and install the screws.
Tighten the screws to 8 to 12 in/lbs (20 to 30 cm/kg). See Figure 5-2.
9. Reconnect the power cord to the warming system. Ensure the connector is fully inserted
into the socket on the blower housing.
5.3
Separating the Front and Rear Covers
Table 5-3: Tools Required for Separating Front and Rear Covers
Tool
Parameter / Use
Phillips screwdriver
#2 / Removing screws.
Flat blade screwdriver
Detaching power cord from filter cover.
To separate the warming system covers:
1. Unplug the warming system power cord from the AC outlet.
2. Lay the warming system on its front side, so that the bottom of the warming system is
visible.
3. Unwind the power cord from the filter cover. See Figure 5-3.
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
5-3
Repair
4. Unseat the power cord from the power cord routing bracket on the filter cover. If
necessary, use the head of the flat blade screwdriver to separate the halves of the bracket
sufficiently to allow unseating of the cord.
Figure 5-3. Power Cord
5. Disconnect the power cord connector from the warming system.
6. Remove the screws holding the front and rear covers together. See Figure 5-4.
Figure 5-4. Cover Screw Locations
5-4
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Repair
Caution
Separate the front and rear covers very carefully. Do not apply too much pressure to
the wires connecting the covers. They are short and easily damaged.
7. Carefully separate the front and rear covers. See Figure 5-5.
Figure 5-5. Separated Covers
5.4
Rejoining the Front and Rear Covers
Caution
Ensure that the cable harness between the two covers is not pinched by the covers
when joining them back together.
To rejoin the warming system covers:
1. Carefully align the covers and put them back together, placing the rear cover atop the
front cover so that the covers nest.
2. Install the screws through the holes in the rear cover to attach it to the front cover.
Tighten the screws to 7 to 10 in/lbs (18 cm/kg to 25 cm/kg). See Figure 5-6.
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
5-5
Repair
Figure 5-6. Cover Screw Locations
3. Connect the power cord connector to the warming system, making sure the connector is
fully inserted into the socket in the warming system housing.
4. Reseat the power cord into the power cord routing bracket. If necessary, use the head of
the flat blade screwdriver to separate the halves of the bracket sufficiently to allow
reseating of the cord.
5-6
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Repair
5.5
Front Cover Assembly Replacement
Table 5-4: Filter Cover Assembly Components
Qty
Component
1
Front enclosure
1
Key pad
1
Lens
1
Ground symbol label
1
Cable tie mount
1
Cable tie mount
1
Ground equipotential label
1
0.25 in (6.5 mm) hole for equipotential ground pin
Table 5-5: Tools Required for Replacing Front Cover Assembly
Tool
Parameters / Uses
Phillips screwdriver
#2
Torque driver/wrench
4 to 12 in/lbs (10 to 30 cm/kg)
36 to 40 in/lbs (91 to 112 cm/kg)
Wire cutter
Cutting cable ties.
Socket wrench
10 mm
Flat blade screwdriver
Detaching power cord from filter cover.
Contact removal tool
AMP 305183 or equivalent
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
5-7
Repair
To replace the front cover assembly:
1. Separate the front and rear covers. See page 5-3, Separating the Front and Rear Covers.
2. Cut the cable harness bundle ties. See Figure 5-7
Figure 5-7. Cable Harness Bundle Ties
3. Disconnect the 9-pin connector from the Control PCB (Figure 5-8, item 1).
1
9-Pin Connector
4
Cable Clamp
2
Equipotential Ground
Terminal
5
Power Switch
3
AC Power Connector
Figure 5-8. Front Cover Assembly
5-8
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Repair
4. Disconnect the equipotential ground stud and remove it from the front cover assembly
(Figure 5-8, item 2).
5. Remove the AC power connector from the front cover assembly (Figure 5-8, item 3).
6. Remove the cable clamp from the front cover assembly (Figure 5-8, item 4).
Caution
Write down the color code of each wire connected to the power switch. This will
ensure that the wires will be reconnected properly.
7. Disconnect the four wires from the power switch. See Figure 5-9.
8. Depress the four clips on the power switch and push the power switch through its hole in
the front cover assembly. See Figure 5-9.
Figure 5-9. Power Switch Clips and Wires
9. Cut the cable tie (Figure 5-10, item 1).
Figure 5-10. Cable Disconnect
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
5-9
Repair
10. Remove the ground screw (Figure 5-10, item 2).
11. Cut the cable tie holding the thermistor cable to the connector (Figure 5-10, item 3).
12. Disconnect the thermistor cable connector (Figure 5-10, item 3).
13. Disconnect the ribbon cable connector (Figure 5-10, item 4).
14. Remove the screws holding the Control PCB onto the front cover assembly
Figure 5-11. Control PCB Screws
15. Carefully lift the Control PCB out of the front cover assembly.
16. Discard the old front cover assembly.
Caution
Carefully align the lights on the Control PCB with the control panel key pad push
buttons. Failure to do so could damage the key pad or the Control PCB lights. See
Figure 5-10, items 1-5.
5-10
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Repair
Figure 5-12. Control PCB Lights
17. Carefully place the Control PCB into the replacement front cover assembly and install the
mounting screws. Tighten the screws to 4 to 6 in/lbs (10 to15 cm/kg). See Figure 5-13.
Figure 5-13. Control PCB Screws
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
5-11
Repair
18. Connect the ribbon cable connector (Figure 5-14, item 4).
Figure 5-14. Cable Connections
19. Connect the thermistor cable connector (Figure 5-14, item 3).
20. Install the cable tie around the thermistor cable connector and Control PCB connector
(Figure 5-14, item 2).
21. Connect the key pad grounding strap and blower ground wire. See Figure 5-14, item 2.
Tighten the screw to 4 to 6 in/lbs (10 to 15 cm/kg).
22. Install the cable tie around the thermistor cable and the cable tie mount (Figure 5-14,
item 1).
23. Slide the power switch through its hole in the front of the front cover assembly until the
four clips on the power switch click into place. Ensure that the “0”, marked on the front
of the power switch, is towards the bottom of the front cover assembly. See Figure 5-15.
Figure 5-15. Power Switch Clips and Wires
5-12
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Repair
24. Connect the four wires to the power switch. Make sure to reconnect the wires in the same
way they were connected before; refer to the list of wire colors and where they were
connected to the switch, as recorded in Step 7. See Figure 5-16, item 5.
Figure 5-16. Front Cover Assembly Component Locations
25. Install the cable clamp around the power switch cables. Tighten the screw to 4 to 6 in/lbs
(10 to 15 cm/kg. See Figure 5-16, item 4.
26. Install the AC power connector into the front cover assembly. Tighten the screws to 4 to 6
in/lbs (10 to 15 cm/kg). See Figure 5-16, item 3.
27. Install the equipotential ground (Figure 5-16, item 2) and attach ground wires as shown
in Figure 5-17. Tighten nuts to 36 to 44 in/lbs (91 to 112 cm/kg).
1
Blower Housing Ground
2
Blower Motor Ground
3
Blower Motor Ground
Figure 5-17. Equipotential Ground Stud Wiring
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
5-13
Repair
28. Connect the 9-pin connector to the Control PCB. See Figure 5-16, item 1.
29. Install the cable harness bundle ties. See Figure 5-18.
Figure 5-18. Cable Harness Bundle Ties
30. Rejoin the front and rear covers. See page 5-5, Rejoining the Front and Rear Covers.
31. Perform the following checks/tests to verify proper operation of the warming system
prior to returning it into service:
a. Power Fail / Start Alarm Check on page 4-1
b. Thermostat Protection Check on page 4-2
c.
Output Temperature Check on page 4-4
d. Safety Tests on page 4-6
5.6
Control PCBA Replacement
The replacement Control PCB (P/N GR100306) comes fully assembled.
Table 5-6: Tools Required for Replacing Control PCB
Tool
5-14
Parameter / Use
Phillips screwdriver
#2 / Removing screws.
Torque driver
4 to 20 in/lbs (10 to 51 cm/kg)
Wire cutter
Cutting cable ties and jumpers.
Flat blade screwdriver
Detaching power cord from filter cover.
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Repair
To replace the Control PCB assembly:
1. Separate the front and rear covers. Seepage 5-3, Separating the Front and Rear Covers.
2. Disconnect the 9-pin connector from the Control PCB (Figure 5-19, item 1).
1
9-pin Connector
3
Keypad Ribbon Cable
Connector
2
Keypad and Blower Ground
4
Thermistor Cable Connector
Figure 5-19. Control PCB Connections
3. Remove the thermistor cable connector cable tie.
4. Disconnect the thermistor cable connector (Figure 5-19, item 4).
5. Disconnect the ribbon cable connector (Figure 5-19, item 3).
6. Remove the screws holding the Control PCB onto the front cover assembly.
7. Carefully lift the Control PCB out of the front cover assembly.
Caution
Carefully align the lights on the Control PCB with the control panel key pad push
buttons. Failure to do so could damage the key pad or the Control PCB lights. See
Figure 5-20, items 1-5.
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
5-15
Repair
Figure 5-20. Control PCB Lights
8. Carefully place the replacement Control PCB into the front cover assembly and install the
mounting screws. Tighten the screws to 4 to 6 in/lbs (10 to 15 cm/kg. See Figure 5-21.
Figure 5-21. Control PCB Screws
5-16
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Repair
9. Connect the ribbon cable connector (Figure 5-22, item 3).
Figure 5-22. Cable Connections
10. Connect the thermistor cable connector (Figure 5-22, item 4)
11. Attach a cable tie around the thermistor cable connector and the Control PCB connector.
12. Connect the 9-pin connector to the Control PCB (Figure 5-22, item 1).
13. Install the cable harness bundle ties. See Figure 5-23, item 1.
Figure 5-23. Cable Harness Ties
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
5-17
Repair
14. Rejoin the front and rear covers. See page 5-5, Rejoining the Front and Rear Covers.
15. Perform the following checks/tests to verify proper operation of the warming system
prior to returning it into service:
a. Power Fail / Start Alarm Check on page 4-1
b. Thermostat Protection Check on page 4-2
c.
Output Temperature Check on page 4-4
d. Safety Tests on page 4-6
5.7
Heater Assembly Replacement
Table 5-7: Heater Assembly Components
Qty
Component
1
Heater, 230V
2
Pins, 16-18 GA, 13 A
Table 5-8: Tools Required for Replacing Heater Assembly
Tool
Parameter / Use
Phillips screwdriver
#2 / Removing screws
Wire cutter
Cutting cable ties
Socket
10 mm
Contact removal tool
AMP 305783 or equivalent
Torque driver/wrench
4 to 12 in/lbs (10 to 30 cm/kg)
36 to 44 in/lbs (91 to 112 cm/kg)
Flat blade screwdriver
Detaching power cord from filter cover
To replace the heater assembly:
1. Remove the filter cover assembly from the rear cover assembly. See page 5-2, Filter Cover
Assembly Replacement.
2. Remove the filter assembly from the rear cover assembly. See Figure 5-24, item 1.
5-18
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Repair
Figure 5-24. Filter Removal
NOTE:
The blower assembly is attached to the rear cover assembly by four screws and four
clips. It is easier for two people to release the clips and lift the blower assembly from
the rear cover assembly.
3. Remove the four screws holding the blower assembly to the rear cover assembly.
See Figure 5-25.
Figure 5-25. Blower Assembly Screws
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
5-19
Repair
4. Separate the front and rear covers. See page 5-3, Separating the Front and Rear Covers.
5. Cut the cable harness bundle ties. See Figure 5-26, items 1 and 2.
Figure 5-26. Cable Harness Bundle Ties
6. Disconnect the 9-pin connector from the Control PCB. See Figure 5-27, item 1.
NOTE:
During the remainder of this procedure, make sure not to apply excessive pressure to
the wires still connected between the separated halves of the warming system.
5-20
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Repair
1
9-Pin Connector
4
Cable Clamp
2
Equipotential Ground
Terminal
5
Power Switch
3
AC Power Connector
Figure 5-27. Front Cover Assembly
Caution
Care must be taken when moving the duct adapter. The thermistor connection to the
duct adaptor is fragile and will become disconnected if too much pressure is applied to
it.
7. Carefully lift the duct adapter and lay the duct adapter on the rear cover handle.
See Figure 5-28.
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
5-21
Repair
1
Duct Adapter
2
Thermistor Connection
Figure 5-28. Duct Adapter Placement
8. Rotate the blower motor assembly clockwise to disengage two of the four clips.
See Figure 5-29 and Figure 5-30.
Figure 5-29. Blower Motor Removal
5-22
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Repair
Figure 5-30. Blower Assembly Clips
9. Slide the blower motor assembly away from the engaged clips to disengage them.
10. Lay the blower motor assembly beside the rear cover assembly. Do not overstress the
connecting wires.
11. Remove the rubber gasket from the rear cover assembly.
Figure 5-31. Rubber Gasket
Caution
Do not touch the heater coil. Body oil can damage the heater coil when it is in use.
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
5-23
Repair
12. Lift the heater assembly (Figure 5-32, item 1) out of the rear cover assembly.
Figure 5-32. Heater Assembly
NOTE:
For the next four steps, use an AMP 305183 contact removal tool or equivalent.
13. Remove the black wire and pin (Figure 5-32, item 3) from pin 2 of the 9-pin connector
(Figure 5-32, item 5).
14. Remove the red wire (may be white in some assemblies) and pin (Figure 46, item 2) from
pin 8 of the 9-pin connector (Figure 5-32, item 4).
15. Install the red wire and pin from the new heater into pin 8 of the 9-pin connector.
16. Install the black wire and pin from the new heater into pin 2 of the 9-pin connector.
NOTE:
Ensure that the heater thermostat (Figure 5-33, item 3) is oriented upward when
reinstalling the heater in the rear cover assembly.
5-24
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Repair
17. Slide the new heater into the rear cover assembly. See Figure 5-33.
1
Heater Assembly (removed)
3
Heater Assembly (in place)
2
Rear Panel Assembly
4
Heater Wire Cutouts
Figure 5-33. Heater Assembly Installation
18. Orient the heater so that the heater thermostat (Figure 5-33, item 3) is nearest the rear
cover assembly handle (Figure 5-33, item 2).
19. Route the black and red wires from the heater through the cut-outs in the rear cover
assembly (Figure 5-33, item 4).
20. Place the rubber gasket into the rear cover assembly, with the wire indentations over the
heater wires. See Figure 5-34, item 1.
Figure 5-34. Rubber Gasket
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
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Repair
21. Place the blower assembly into the rear cover assembly and ensure that the blower
assembly clips (shown in Figure 5-35) attach over the edges of the blower assembly.
Figure 5-35. Blower Assembly Clips
Caution
Exercise caution when moving the duct adapter. Do not apply excessive pressure, as the
thermistor connection to the duct adaptor is fragile and can easily become
disconnected.
22. Carefully reinsert the duct adapter into the blower assembly. See Figure 5-36.
5-26
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Repair
1
Duct Adapter
2
Thermistor Connection
Figure 5-36. Duct Adapter Placement
NOTE:
If the rivet holding the thermistor in place in the duct is loose or pulled out entirely,
follow the instructions in the Duct Adapter Assembly Replacement section (page 5-31)
to reseat the thermistor.
23. Install the blower assembly mounting screws into the rear cover assembly. Tighten the
screws to 4 to 6 in/lbs (10 to 15 cm/kg).
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Repair
Figure 5-37. Blower Assembly Screws
24. Connect the 9-pin connector to the Control PCB. See Figure 5-27, item 1.
25. Install the cable harness bundle ties. See Figure 5-38, items 1 and 2.
Figure 5-38. Cable Harness Bundle Ties
26. Rejoin the front and rear covers. See page 5-5, Rejoining the Front and Rear Covers, steps
1 and 2.
27. Place the filter assembly into the rear cover assembly.
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Repair
Figure 5-39. Filter Installation
28. Install the filter cover assembly on the rear cover assembly. Tighten the screws to 8 to
12 in/lbs (20 to 30 cm/kg). See Figure 5-40.
Figure 5-40. Filter Cover Installation
29. Install the power cord on the warming system, inserting the female connector into its
socket on the warming system housing, and seating the cord in the routing bracket on
the filter cover. If necessary, use the head of a flat blade screwdriver to separate the
halves of the routing bracket sufficiently to allow seating of the cord.
30. Perform the following checks/tests to verify proper operation of the warming system
prior to returning it into service:
a. Power Fail / Start Alarm Check on page 4-1
b. Thermostat Protection Check on page 4-2
c.
Output Temperature Check on page 4-4
d. Safety Tests on page 4-6
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Repair
5.8
Hose Replacement
Table 5-9: Hose Assembly Components
Qty
Component
1
Hose
1
Nozzle Strap with Clip
Table 5-10: Tools Required for Replacing Hose Assembly
Tool
Parameter / Use
Wire cutter
Cutting reinforcing wire
Pliers
Bending reinforcing wire
NOTE:
If the warming system hose is damaged, contact your local Covidien representative to
obtain a replacement hose. The hose for the warming system is made of plastic
reinforced with wire.
Caution
Only qualified service technicians should replace the hose.
To replace the hose:
1. Separate the front and rear covers. See page 5-3, Separating the Front and Rear Covers.
2. Locate the end of the hose on the duct adapter
3. Find the end of the hose’s reinforcing wire that is inserted into the locking hole in the
duct adapter. Pull the end of the wire out of the locking hole.
4. Turn the hose counterclockwise to unscrew it from the duct adapter.
5. On the replacement hose, find the end of the reinforcing wire that is free of the hose
material and trim the wire so that approximately 5/8” remains free.
6. At a point 1/2” from its free end, bend the wire 90 degrees inward (perpendicular to the
hose).
7. Put the end of the replacement hose onto the duct adapter
8. Turn the hose clockwise to screw it onto the duct adapter, until the bent end of the
reinforcing wire is aligned with the locking hole.
9. Push the end of the wire into the locking hole to secure the hose in place.
10. Remove the nozzle from the end of the old hose and install it onto the free end of the
replacement hose. Refer to page 25, Nozzle Replacement.
11. Remove the blanket clip from the old hose and slide it over the nozzle onto the
replacement hose.
12. Rejoin the front and rear covers. See page 5-5, Rejoining the Front and Rear Covers.
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Repair
13. Perform the following checks/tests to verify proper operation of the warming system
prior to returning it into service:
• Power Fail / Start Alarm Check on page 4-1
• Thermostat Protection Check on page 4-2
• Output Temperature Check on page 4-4
• Safety Tests on page 4-6
5.9
Duct Adapter Assembly Replacement
Table 5-11: Duct Adapter Assembly Components
Qty
Component
1
Duct Adapter
2
Screen
Table 5-12: Tools Required for Replacing Duct Adapter Assembly
Tool
Parameter / Use
Phillips screwdriver
#2 / Removing screws
Wire cutter
Cutting cable ties
Knife
Removal of silicone RTV
Silicone RTV
Thermistor connection
Torque driver/wrench
7 to 12 in/lbs (18 to 30 cm/kg)
Flat blade screwdriver
Detaching power cord from filter cover
Removing thermostat rivets
Needlenose pliers
Removing thermostat rivets
To replace the duct adapter assembly:
1. Separate the front and rear covers. See page 5-3, Separating the Front and Rear Covers.
Caution
The thermistor is very delicate and easily damaged. Use extreme care when handling,
removing, or replacing the thermistor.
2. Remove the silicone RTV from the thermistor connection on the duct adapter assembly.
See Figure 5-41, item 1.
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Repair
Figure 5-41. Thermistor Silicone
3. Carefully slide the thermistor out of the duct adapter assembly. See Figure 5-42, item 2.
Figure 5-42. Thermistor Removal
4. Detach the wires from the two thermostats on the side of the duct transition. Leave the
jumper wire connecting the two thermostats in place.
5. Lift the duct adapter assembly out of the rear cover assembly. See Figure 5-43, item 1.
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Repair
Figure 5-43. Duct Adapter Removal
6. Using the flat blade screwdriver, reach inside the duct and push the locking pin on each
of the plastic rivets holding the thermostats in place downward, so that the pins are flush
with the surface of the rivet.
7. Outside the duct, use the needlenose pliers to pull each locking pin upward (out from the
duct) until the rivet is loose and pulls free from the duct. Save the rivets and their locking
pins.
8. Line up the holes in the thermostat mounting flanges with the holes in the replacement
duct.
9. Reinstall the plastic rivets, pushing them through the holes in the thermostat mounting
flanges into the holes in the replacement duct. Outside the duct, use the flat blade
screwdriver to push the locking pins on the rivets inward so that they are flush with the
tops of the rivets.
10. Connect the two wires previously attached to the old duct adapter onto the replacement
duct adapter, connecting them to the same connection points.
11. Slide the new duct adapter assembly into the blower housing.
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Repair
Figure 5-44. Duct Adapter Placement
Caution
The thermistor is very delicate and easily damaged. Use extreme care when handling,
removing or replacing the thermistor.
12. Carefully reinsert the thermistor into the duct adapter assembly. See Figure , item 1.
NOTE:
Position the thermistor as shown.
Figure 5-45. Thermistor Position Within Duct Adapter
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Repair
13. Apply a small amount of silicone RTV to the thermistor rivet cap and the adapter housing.
See Figure 5-41.
14. Rejoin the front and rear covers. See page 5-5, Rejoining the Front and Rear Covers.
15. Perform the following checks/tests to verify proper operation of the warming system
prior to returning it into service:
a. Power Fail / Start Alarm Check on page 4-1
b. Thermostat Protection Check on page 4-2
c.
Output Temperature Check on page 4-4
d. Safety Tests on page 4-6
5.10 Rear Cover Assembly Replacement
Table 5-13: Rear Cover Assembly Components
Qty
Component
1
Rear Enclosure
1
Cable Clamp
1
Cable Tie
3
Lag Bolts, 3¼
1
Test Cover
1
Screw
1
Heater Cone Insert
1
Heater Screen
1
Attention Label
Table 5-14: Tools Required for Replacing Rear Cover Assembly
Tool
Parameter / Use
Phillips screwdriver
#2 / Removing screws
Wire cutter
Cutting cable ties
Socket
10 mm
Torque driver/wrench
4 to 12 in/lbs (10 to 30 cm/kg)
36 to 44 in/lbs (91 to 112 cm/kg)
Flat blade screwdriver
Detaching power cord from filter cover
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Repair
To replace the rear cover assembly:
1. Unplug the warming system power cord from the AC outlet.
2. Lay the warming system on its front side so that the bottom of the unit is visible.
3. Remove the filter cover screws from the warming system. See Figure 5-46.
Figure 5-46. Filter Cover Screws
4. Unseat the power cord from the power cord routing bracket on the filter cover. If
necessary, use the head of the flat blade screwdriver to separate the halves of the bracket
sufficiently to allow unseating of the cord.
5. Disconnect the power cord connector from the warming system.
6. Remove the filter cover assembly from the warming system.
7. Remove the filter assembly from the rear cover assembly. See Figure 5-57, item 1.
Figure 5-47. Filter Removal
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Repair
8. Separate the front and rear covers. See page 5-3, Separating the Front and Rear Covers.
Caution
Separate the front and rear covers very carefully. Do not apply too much pressure to
the wires connecting the covers. They are short and easily damaged.
NOTE:
Perform steps 9 through 18 if complete separation of the front and rear halves of the
unit is desired or necessary. Otherwise, skip to step 19.
9. Cut the two cable bundle ties. See Figure 5-48, items 1 and 2.
Figure 5-48. Separated Covers
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Repair
10. Disconnect the 9-pin connector from the Control PCB (Figure 5-49, item 1).
1
9-Pin Connector
4
Cable Clamp
2
Equipotential Ground
Terminal
5
Boost Temperature Select
3
AC Power Connector
Figure 5-49. Front Cover Assembly
11. Disconnect the wires from the equipotential ground stud (Figure 5-49, item 2).
12. Remove the AC power connector from the front cover assembly (Figure 5-49, item 3).
13. Remove the cable clamp from the front cover assembly (Figure 5-49, item 4).
Caution
Write down the color code of each wire connected to the power switch. This will
ensure that the wires will be reconnected properly.
14. Disconnect the four wires from the power switch (Figure 5-49, item 5).
15. Cut the cable tie. See Figure 5-50, item 1.
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Repair
Figure 5-50. Cable Disconnect
16. Remove the ground screw. See Figure 5-50, item 2.
17. Disconnect the thermistor cable connector. See Figure 5-50, item 3.
18. Place the front cover assembly in a safe place.
Caution
The thermistor is very delicate and easily damaged. Use extreme care when handling,
removing or replacing the thermistor.
19. Remove the thermistor cable terminal board. See Figure 5-51, item 2.
Figure 5-51. Thermistor Cable Removal
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Repair
20. Cut the cable tie on the thermistor cable. See Figure 5-51, item 1.
NOTE:
The blower assembly is held onto the rear cover assembly by four screws and four clips.
It is easier for two people to release the clips and lift the blower assembly from the rear
cover assembly.
21. Remove the screws holding the blower assembly to the rear cover assembly.
See Figure 5-52.
Figure 5-52. Blower Assembly Screws
22. Loosen the nut holding the capacitor to the rear cover assembly. See Figure 5-53.
Figure 5-53. Blower Capacitor
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Repair
23. Lift the capacitor free of the rear cover assembly.
NOTE:
The thermistor cable is fragile. When handling the adapter duct, apply as little tension
as possible to the thermistor cable to avoid damaging wires or its mechanical
connection to the duct.
24. Carefully pull the adapter duct up to remove it from the blower outlet. Take care not to
pull the thermistor cable out of the adapter duct when removing the duct from the
outlet.
25. Rotate the blower motor assembly clockwise to disengage two of the four clips.
See Figure 5-54 and Figure 5-55.
Figure 5-54. Blower Motor Removal
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Repair
Figure 5-55. Blower Assembly Clips
26. Slide the blower motor assembly away from the engaged clips to disengage them.
27. Remove the rubber gasket from the rear cover assembly.
Figure 5-56. Rubber Gasket
Caution
Do not touch the heater coil. Oil from your fingers may cause damage to the heater
coil when it is in use.
28. Lift the heater assembly (Figure 5-57, item 1) out of the rear cover assembly.
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Repair
Figure 5-57. Heater Assembly
29. Discard the old rear cover assembly.
NOTE:
Ensure that the heater temperature sensor (Figure 5-58, item 1) is oriented upward
when reinstalling the heater in the rear cover assembly.
30. Slide the heater into the replacement rear cover assembly, as shown in Figure 5-58.
Figure 5-58. Heater Assembly Installation
31. Route the wires from the heater through the cut-outs in the rear cover assembly.
See Figure 5-58, item 3.
32. Place the rubber gasket into the rear cover assembly, with the wire indentations over the
heater wires. See Figure 5-59, item 1.
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Repair
Figure 5-59. Rubber Gasket
33. Place the blower assembly into the rear cover assembly and ensure that the blower
assembly clips (shown in Figure 5-60) attach over the edges of the blower assembly.
Figure 5-60. Blower Installation
NOTE:
The thermistor cable is fragile. When handling the adapter duct, apply as little tension
as possible to the thermistor cable to avoid damaging wires or its mechanical
connection to the duct.
34. Carefully place the square end of the adapter duct into the blower outlet and snap the
duct into place, taking care not to damage the thermistor cable.
35. Install the blower assembly mounting screws into the rear cover assembly. Tighten the
screws to 4 to 6 in/lbs (10 to 15 cm/kg). See Figure 5-61.
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Repair
Figure 5-61. Blower Screws
36. Attach the cable tie around the thermistor cable. See Figure 5-62, item 1.
Figure 5-62. Thermistor Cable Installation
37. Install the thermistor cable terminal board. Tighten the screw to 4 to 6 in/lbs (10 to
15 cm/kg). See Figure 5-62, item 2.
Caution
Do not over tighten the capacitor nut. Over tightening the capacitor nut will cause the
plastic rib to crack.
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Repair
38. Install the capacitor in the rear cover assembly and tighten the nut to 7 to 10 in/lbs (18 to
25 cm/kg). See Figure 5-63, item 1.
Figure 5-63. Capacitor Installation
39. Install the cable tie around the capacitor. See Figure 5-63.
NOTE:
Perform steps 40 through 49 only if steps 9 through 18 were performed earlier, and the
front and rear halves of the warming system have been completely detached from
each other. If steps 9 through 18 were not performed, skip to step 50.
40. Connect the thermistor cable to the Control PCB. See Figure 5-64, item 3.
Figure 5-64. Cable Connections
5-46
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Repair
41. Fasten a cable tie around the thermistor cable connector. See Figure 5-64, item 3.
42. Connect the key pad ground strap and the blower ground wire. Tighten the screw to 4 to
6 in/lbs (10 to 15 cm/kg). See Figure 5-64, item 2.
43. Install the cable tie around the thermistor cable. See Figure 5-64, item 1.
44. Connect the four wires to the power switch. Make sure to reconnect the wires in the same
way they were connected before; refer to the list of wire colors and where they were
connected to the switch, as recorded in Step 14. See Figure 5-65, item 5.
Figure 5-65. Front Cover Assembly
45. Install the cable clamp around the power switch wires (Figure 5-65, item 4).
46. Install the AC power connector into the front cover assembly. Tighten the screws to 4 to 6
in/lbs (10 to 15 cm/kg). See Figure 5-65, item 3.
47. Connect the 9-pin connector to the Control PCB (Figure 5-65, item 1).
48. Connect the ground wires to the equipotential ground stud (Figure 5-65, item 2) in the
order shown in Figure 5-66. Tighten the nuts to 36 to 44 in/lbs (91 to 112 cm/kg).
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
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Repair
1
Blower Housing Ground
2
Blower Motor Ground
3
AC Power Connector Ground
Figure 5-66. Equipotential Ground Stud Wiring
49. Install the cable harness bundle ties. See Figure 5-67, items 1 and 2.
Figure 5-67. Cable Harness Bundle Ties
50. Rejoin the front and rear covers. See page 5-5, Rejoining the Front and Rear Covers.
51. Place the filter assembly into the rear cover assembly.
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Repair
Figure 5-68. Filter Installation
52. Install the filter cover assembly on the rear cover assembly. Tighten the screws to 8 to
12 in/lbs (20 to 30 cm/kg). See page 5-49.
Figure 5-69. Filter Cover Installation
53. Install the power cord on the warming system, inserting the female connector into its
socket on the warming system housing, and seating the cord in the routing bracket on
the filter cover. If necessary, use the head of a flat blade screwdriver to separate the
halves of the routing bracket sufficiently to allow seating of the cord.
54. Perform the following checks/tests to verify proper operation of the warming system
prior to returning it into service:
• Power Fail / Start Alarm Check on page 4-1
• Thermostat Protection Check on page 4-2
• Output Temperature Check on page 4-4
• Safety Tests on page 4-6
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
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5-50
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
SECTION
Spare Parts & Accessories
6.1
Overview
This chapter provides information on spare parts and accessories for the
WarmTouch™ Model WT-5900 patient warming system, as well as how to
order them.
6.2
Ordering Information
The warming system and blankets may be ordered from Covidien Technical
Services (1.800.635.5267) or your local representative.
Spare Parts & Accessories
Table 6-1: Spare Parts and Accessories
Item Number
Figure 6-1
Description
Item Number
Figure 6-2
AC Inlet / EMI Filter
20
SP10001335
AC Power Switch / Breaker
23
SP169-1801
Blower Assembly, 230V
18
SP10034565
Cart
3
5022900
Connector Assembly
15
168-1202SP
Control Panel
13
SP169-1202
Duct Adapter Assembly
17
168-0205SP
Filter Cover Assembly
8
Front Cover Assembly
2
168-0202SP23
2
168-0201SP2
Fuse, 0.32 amps
21
169-5800
Heater Assembly
19
168-5803SP
HEPA Filter (5900)
9
502-2200
Hose
1
502-2000
I.V. Clamp and Foot
4
168-0203SP
I.V. Clamp Knob
5
168-2005SP
Nozzle
11
502-2100
Nozzle Strap with Clip
12
SP312-0070
PCB, 5900 WT, Service
Power Cord (EU)
22
7
SPGR100306
502-2500
Power Cord (UK)
6-2
Part Number
901518CI
Rear Cover Assembly
6
Strap, Hook and Loop
10
6
168-0200SP23
168-2023
Thermostat, Disc 50° ZEA
16
SP169-0220
Thermistor Assembly
14
SP169-0211
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Spare Parts & Accessories
Figure 6-1. Spare Parts (Sheet 1)
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
6-3
Spare Parts & Accessories
Figure 6-2. Spare Parts (Sheet 2)
6.3
Replacement Parts and Accessories
Warming system replacement parts and accessories are listed on the Internet at:
http://www.respiratorysolutions.covidien.com
6.4
Manual Availability
The most recent revision of this manual is available on the Internet at:
http://www.respiratorysolutions.covidien.com
6-4
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
SECTION
Packing for Shipment
7.1
Overview
To ship the WarmTouch™ Model WT-5900 patient warming system for any
reason, follow the instructions in this chapter.
7.2
Returning the Warming System
Prior to shipping the warming system, contact Covidien Technical Services or your
local Covidien representative for shipping instructions, including a Returned
Goods Authorization (RGA) number. Mark the shipping carton and any shipping
documents with the RGA number.
Return the warming system by any shipping method that provides proof of
delivery.
If possible, ship the warming system in its original shipping carton. If the original
carton is not available, use a suitable carton with appropriate packing material to
protect the warming system during shipping. North American customers may also
contact the Covidien Technical Services Department to obtain a replacement
shipping carton.
Pack the warming system carefully. Failure to follow the packing instructions in
this section may result in loss or damage not covered by any applicable Nellcor
warranty.
7.3
Repacking in Original Carton
If available, use the original carton and packing materials. See Figure 7-1.
NOTE:
Use tape or staples on the packing inserts to ensure they retain their form.
Packing for Shipment
Figure 7-1. Packing the Warming System in Original Carton
7-2
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Packing for Shipment
To pack the warming system (refer to Figure 7-1):
1. Place the full length insert (item 3) into the box (item 4), with the wide side gap on the
right.
2. Slide the base support insert (item 6) into the bottom of the box, with the ribs facing up.
3. Make sure the warming system (item 2) is mounted onto the cart (item 5). Refer to the
WT-5900 Patient Warming System Operator’s Manual for details.
4. Slide the warming system and cart into the box, with the handle to the rear and the
bottom of the cart frame resting on the base support insert.
5. Place the hose insert (item 1) over the warming system, with the wide flange on the right
side and the shallow cutout resting against the hose outlet.
6. Route the collapsed hose from the blower and set the nozzle end (item 7) into the two
deep cutouts in the hose insert. The nozzle should be in the lower of the two cutouts,
above the cart base.
7. Seal carton with packing tape.
8. Label carton with shipping address, return address, and RGA number.
7.4
Repacking in a Different Carton
If the original carton is not available, use the following procedure to pack the warming
system:
1. Locate a corrugated cardboard shipping carton with a bursting strength of at least
200 pounds per square inch (psi).
2. Fill the bottom of the carton with at least 2 inches of packing material.
3. Place the warming system on the layer of packing material and fill the box completely
with packing material.
4. Seal carton with packing tape.
5. Label carton with the shipping address, return address, and RGA number.
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7-4
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
SECTION
Specifications
8.1
Overview
This chapter contains physical and operating specifications for the WarmTouch™
Model WT-5900 patient warming system.
8.2
Warming System Specifications
No special transport or storage methods are required for the WarmTouch™
Model WT-5900 patient warming system.
Table 8-1: System Specifications
Warming Blanket Specifications
Maximum blanket surface temperature
44°C
Blower Specifications
Dimensions
38 cm x 41 cm x 28 cm
(15 inches x 16 inches x 11 inches)
Weight
6.8 kgs (15 lbs.)
Power Requirements
220 - 230 VAC, 50 - 60 Hz, 6 A
Automatic Temperature Stepdown (Boost
to High Temperature)
After 45-minutes of continuous use
blower will step down from Boost to
High setting.
Power Supply Cord
4.26 m (14 feet)
Thermal Protection
Thermostat (internal): 47°C - 50 °C
(117°F - 122°F)
Ambient Blower Operating Temperature
Range
18°C - 28°C (64.4°F - 82.4°F)
Over Temperature Alarm Level
65 dB at 3 meters
Protection Against Ingress of Fluids
Ordinary
Specifications
Table 8-1: System Specifications (continued)
Warming Blanket Specifications
Cart Specifications
8.3
Weight
3.1 kg (6.8 pounds)
Height
67.1 cm (26.4 inches)
Width
32.3 cm (12.7 inches)
Depth
38.6 cm (15.2 inches)
Transport and Shipping in Shipping Container
Table 8-2: Shipping Container Specifications
8.4
Temperature
-40ºC to 70ºC (-40ºF to 158ºF)
Altitude
-390 m to 6,096 m (-1,280 ft. to 20,000 ft.)
Barometric Pressure
500 hPa to 1,060 hPa (375 mmHg to 795 mmHg)
Relative Humidity
15% to 95% (non-condensing)
Compliance
Table 8-3: Compliance Standards
Item
8.5
Compliant With
Equipment
classification
IEC/EN 60601-1 2nd edition
CSA C22.2 No. 601.1 M90
UL 60601-1 1st edition
IEC 60601-2-35: 1996
EN 60601-2-35: 1997
Type of protection
Class I
Degree of protection
Type BF - Applied part
Mode of operation
Continuous
Electromagnetic
Compatibility
IEC/EN 60601-1-2 3rd edition
Manufacturer’s Declaration
Warning
The use of accessories and cables other than those specified may result in
increased emission and/or decreased immunity of the WT-5900.
The warming system is suitable for use in the specified electromagnetic environment. The
customer and/or user of the warming system should ensure it is used in the prescribed
electromagnetic environment.
8-2
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Specifications
8.6
Electromagnetic Compatibility (EMC)
8.6.1 Electromagnetic Emissions
Table 8-4: Electromagnetic Emissions Guidelines
Emissions Test
RF emission
Compliance
Electromagnetic Environment Guidance
CISPR 11
Group 1,
Class A
This is a class A product per IEC CISPR 11 and is not intended to be
used in a residential environment. If used in a domestic
environment, this equipment may not offer adequate protection to
radio-frequency communication services. The user may be required
to take mitigation measures, such as relocating or re-orienting the
equipment.
Harmonic emissions
N/A
The warming system is suitable for use in all establishments other
than domestic and those directly connected to the public lowvoltage power supply network that supplies buildings used for
domestic purposes.
IEC/EN 61000-3-2
Voltage fluctuation/
flicker emissions
N/A
IEC/EN 61000-3-3
8.6.2 Electromagnetic Immunity
These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption and reflection from structures, objects, and people.
Table 8-5: Electromagnetic Immunity Guidelines
Immunity Test
EN 60601-1-2
Test Level
Compliance Level
Electromagnetic Environment
Guidance
Electrostatic
discharge (ESD)
IEC/EN 61000-4-2
±6 kV contact
±8 kV air
±6 kV contact
±8 kV air
Floor should be wood, concrete, or
ceramic tile. If floors are covered
with synthetic material, the relative
humidity should be at least 30%.
Electric fast
transient/burst
IEC/EN 61000-4-4
±2 kV for power
supply lines
±1 kV for input/
output lines
±2 kV for power
supply lines
±1 kV for input/
output lines
Mains power quality should be that
of a typical commercial and/or
hospital environment.
Surge
EN 61000-4-5
±1 kV differential
mode
±1 kV differential
mode
±2 kV common
mode
Mains power quality should be that
of a typical commercial and/or
hospital environment.
±2 kV common
mode
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
8-3
Specifications
Table 8-5: Electromagnetic Immunity Guidelines (continued)
Immunity Test
Voltage dips,
short
interruptions and
voltage variations
on power supply
IEC/EN 61000-4-11
Power frequency
(50/60 Hz)
magnetic field
IEC/EN 61000-4-8
EN 60601-1-2
Test Level
Compliance Level
<5% UT
(>95% dip in UT)
for 0.5 cycle
<5% UT
(>95% dip in UT)
for 0.5 cycle
40% UT
(60% dip in UT)
for 5 cycles
40% UT
(60% dip in UT)
for 5 cycles
70% UT
(30% dip in UT)
for 25 cycles
70% UT
(30% dip in UT)
for 25 cycles
<5% UT
(95% dip in UT)
for 5 sec.
<5% UT
(95% dip in UT)
for 5 sec.
3 A/m
3 A/m
Electromagnetic Environment
Guidance
Mains power quality should be that
of a typical commercial and/or
hospital environment.
If the user of the warming system
requires continued operation
during power mains interruption, it
is recommended that the warming
system be powered from an
uninterruptible power supply or
battery.
Note: UT is the AC mains voltage
prior to application of the test
level.
It may be necessary to position the
warming system further from the
sources of power frequency
magnetic fields or to install
magnetic shielding. The power
frequency magnetic field should be
measured in the intended
installation location to assure that
it is sufficiently low.
For transmitters rated at a maximum output power not listed, estimate the separation
distance using the equation in the corresponding column, where P is the maximum output
(power rating of the transmitter in watts [W]) according to the transmitter manufacturer.
NOTE:
Portable and mobile RF communications equipment should be used no closer to any
part of the warming system, including cables, than the recommended separation
distance calculated from the equation appropriate for the frequency of the
transmitter.
8-4
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Specifications
Table 8-6: Recommended Separation Distances
Frequency of
Transmitter
Radiated RF
EN 61000-4-3
Conducted RF
EN 61000-4-6
Rated Maximum
Output Power of
Transmitter in Watts
8.7
Equation for
Separation Distance
3 V/m
80 MHz
800 MHz
3 V/m
Distance = 0.35 P
80 MHz to 800 MHz
3 V/m
800 MHz
2.5 GHz
3 V/m
Distance = 0.7 P
800 MHz to 2.5 GHz
3 Vrms
150 kHz
80 MHz
3 Vrms
Distance = 1.2 P
150 kHz to 80 MHz
Separation Distance in Meters
According to Transmitter Frequency
150 kHz to 80 MHz
80 MHz to 800 MHz
800 MHz to 2.5 GHz
0.010
0.120
0.035
0.070
0.100
0.380
0.110
0.220
1.000
1.200
0.350
0.700
10.000
3.800
1.120
2.210
100.000
12.000
3.500
7.000
Ground Integrity Test
Without power cord: ≤ 100 m Ω
With power cord: ≤ 200 m Ω
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
8-5
Specifications
8.8
Earth Leakage Current Test
Table 8-7: Earth Leakage Current Test
8.9
AC Polarity
Line Cord
Neutral Cord
Leakage Current
Normal
Closed
Closed
500 µA
Reversed
Closed
Closed
500 µA
Normal
Open
Closed
1000 µA
Normal
Closed
Open
1000 µA
Enclosure Leakage Current Test
Table 8-8: Enclosure Leakage Current Test
8-6
AC Line Cord
Neutral Line Cord
Power Line
Ground Cable
AAMI / ANSI
Standard ES1
Normal
Closed
Closed
100 µA
Normal
Closed
Open
500 µA
Normal
Open
Closed
500 µA
Reversed
Closed
Closed
100 µA
Reversed
Open
Closed
500 µA
Reversed
Closed
Open
500 µA
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
SECTION
Principles of Operation
9.1
Overview
This chapter provides information on various circuits and other components of
the WarmTouch™ Model WT-5900 patient warming system.
9.2
Control Panel
The control panel features four manually switched temperature settings, as well
as a warning light (see Figure 9-1). The selected temperature is indicated by an
LED indicator.
Figure 9-1. Control Panel
Each temperature setting represents the average temperature of air at the duct
inlet. The four temperature settings are:
• Low: 32 °C (89.6 °F)
• Medium: 38 °C (100.4 °F)
• High: 43 °C (109.4 °F)
• Boost: 45 °C (113 °F) for 45 minutes
The warning light on the control panel indicates that the warming system has
detected a fault. When the warning light is lit, the warming system will also
sound an alarm. See page 2-2, Alarms for a detailed description of the alarm
system.
Principles of Operation
9.3
Main Circuit Board
See Figure A-1 and Figure A-2 (in the Appendix) for the schematic diagram of the warming
system main circuit board. The main circuit board consists of:
• DC power supply circuit
• Control logic circuit
• Automatic temperature stepdown
• Alarm driver circuits
• Temperature control circuit
• Liquid crystal display (LCD) hour meter
There are three connectors on the main circuit board:
• J1 – connects the main circuit board to the control panel
• J2 – connects the main circuit board to the AC power line circuit, the heater, and the
blower
• J3 – connects the temperature control circuit of the main circuit board to:
− YS1 400 series thermostat
− Over-temperature test port
9.3.1 DC Power Supply Circuit
The 220 - 230 VAC enters the main circuit board through J2, pins 3 and 4. The power supply
circuit consists of:
• F1 fuse, located in the primary of the transformer
• D7 bridge rectifier
• VR1 12 VDC voltage regulator
Warning
Dangerous voltages (220 - 230 VAC) are exposed during this procedure.
Exercise extreme care not to come in contact with the 220 - 230 VAC.
In case of warming system failure (no lights), the presence of 12 VDC should be verified. This
can be done by opening the warming system. Refer to page 5-3, Separating the Front and
Rear Covers.
Connect a voltmeter to test points TP2 and TP3 (TP2 is 12 VDC; TP3 is ground). Both test points
are located on the circuit board assembly directly below the transformer (T1).
9.3.2 Control Logic Circuit
The control logic circuit for temperature settings consists of:
• U1 and U2 logic gates
• U4 inverter
• U3 dual R-S latch
• U5 quad switch, bilateral
9-2
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Principles of Operation
9.3.3 Automatic Temperature Stepdown
The temperature setting automatically lowers from boost to high after 45-minutes of
continuous use. See Figure A-1 and Figure A-2 in the Appendix. This circuit consists of:
• U6 24-stage digital logic frequency divider
• Two gates of U4 inverter
• R14 timing setup potentiometer
9.3.4 Alarm Drive Circuits
The over-temperature alarm drive circuit consists of:
• U9B comparator
• U8 optocoupler (senses the status of the temperature limit thermostats)
• Q1 FET
• SPKR1 speaker
• U12 dual timer
• Q6 FET
• D8 warning LED
The power fail alarm drive circuit consists of:
• U14 logical AND gate
• U13 dual timer power start indicator
• Q7 FET
• D8 warning LED
• U12 dual timer
• Q5 FET
• SPKR1 speaker
9.3.5 Temperature Control Circuit
The temperature control circuit consists of:
• U7 comparator
• U9 comparator
• Q2 triac (controls the heater)
• U10 optocoupler (switches Q2)
See Output Temperature Check procedure on page 4-4.
9.3.6 LCD Hour Meter
The warming system is equipped with an hour meter that is located on the front cover. The
meter displays the number of hours the warming system has been in use. See Figure 9-2.
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
9-3
Principles of Operation
Figure 9-2. Hour MeterAC Power Section
The warming system operates from a 220 - 230 VAC power source. Input power selection
consists of a circuit breaker/rocker switch located on the front of the warming system and a
line filter/power cord receptacle located at the bottom of the warming system. Power enters
the main circuit board at J2, pins 3 and 4. The input voltage drives three major sections of the
warming system:
• DC power supply
• heater
• blower
9.3.7 Blower
The blower is connected to the main circuit board through connector J2, pins 6, 7 and 9.
9.3.8 Heater
The heater section consists of a heater element (1,000 Watts) and an over-temperature
thermostat that will open if the blower fails to operate.
9.3.9 Thermostat Protection
There are two thermostats (A and B) located at the exit of the blower. Thermostats A and B
are redundant systems and, if necessary, will automatically turn the heater off when the
output temperature exceeds a set level. This condition lights the Warning light on the control
panel, and turns on an audible alarm. Refer to Thermostat Protection Check on page 4-2.
9.3.10 Over-Temperature Test Port
The over-temperature test port is located on the back panel of the warming system. The test
port is used to verify the thermostat protection circuitry. Refer to Thermostat Protection
Check on page 4-2.
9-4
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
SECTION
Appendix
Replace this page and the next page with 11x17 foldout page:
Page A-1 - Figure A-1. Warming System Schematic (Sheet 1)
Page A-2 - Figure A-2. Warming System Schematic (Sheet 2)
Figure A-1. Warming System Schematic (Sheet 1)
Appendix
Figure A-2. Warming System Schematic (Sheet 2)
A-2
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Index
A
AC power section . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Accessories web address . . . . . . . . . . . . . . . . . . . . . 6-4
Automatic shutdown . . . . . . . . . . . . . . . . . . . . . . . 2-2
HEPA filter replacement . . . . . . . . . . . . . . . . . . . . . 3-1
Hose replacement . . . . . . . . . . . . . . . . . . . . . . . . 5-30
I
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
B
Background information . . . . . . . . . . . . . . . . . . . . . 2-1
Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Burn hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
L
LCD hour meter . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
M
C
Cleaning . . . . . . . . . . . . . .
Control logic circuit . . . . . .
Control PCBA replacement .
Customized warming therapy
. . . . . . . . . . . . . . . . . . 3-5
. . . . . . . . . . . . . . . . . . 9-2
. . . . . . . . . . . . . . . . . 5-14
. . . . . . . . . . . . . . . . . 2-2
Main circuit board . . . . .
Manual availability . . . . .
Manufacturer’s declaration
MRI Warning . . . . . . . . .
....................
....................
...................
....................
9-2
2-1
8-2
1-3
N
D
Nozzle replacement . . . . . . . . . . . . . . . . . . . . . . . . 3-4
DC power supply circuit . . . . . . . . . . . . . . . . . . . . . 9-2
Disinfection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Duct adapter assembly replacement . . . . . . . . . . . . 5-31
O
E
Earth leakage current test . . . . . . .
Electric shock . . . . . . . . . . . . . . .
Electric shock hazard . . . . . . . . . .
Electromagnetic compatibility (EMC)
Electromagnetic emissions . . . . . . .
Electromagnetic immunity . . . . . . .
Enclosure leakage current test . . . .
Explosion hazard . . . . . . . . . . . . .
.............
.............
.............
.............
.............
.............
.............
.............
4-6
1-2
1-2
8-3
8-3
8-3
4-6
1-2
...............
...............
...............
...............
..............
5-2
1-2
5-5
5-3
5-7
Operating hours meter . .
Ordering information . . .
Output temperature check
Over-temperature test port
. . . . . . . . . . . . . . . . . . . . 3-2
. . . . . . . . . . . . . . . . . 6-1, 8-1
. . . . . . . . . . . . . . . . . . . 4-4
. . . . . . . . . . . . . . . . . . . 9-4
P
Patient burns . . . . . . . . . . .
Possible explosion hazard . .
Possible patient injury . . . . .
Power cord replacement . . .
Power cord routing . . . . . .
Power fail / start alarm check
..................
..................
..................
..................
..................
..................
1-2
1-2
4-3
3-3
3-4
4-1
F
Filter cover assembly replacement
Fire hazard . . . . . . . . . . . . . . .
Front and rear covers, rejoining .
Front and rear covers, seperating
Front cover assembly replacement
R
G
Rear cover assembly replacement . . . . . . . .
Repacking, different carton . . . . . . . . . . . .
Repacking, original carton . . . . . . . . . . . . .
Replacement parts web address . . . . . . . . .
Returning goods authorization (RGA) number
Returning the WT-5900 . . . . . . . . . . . . . .
Ground integrity test . . . . . . . . . . . . . . . . . . . . . . . 4-6
Ground stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
S
H
Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Heater assembly replacement . . . . . . . . . . . . . . . . . 5-18
HEPA filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Safety Features . .
Safety information
Safety tests . . . . .
Schematic . . . . . .
Single patient use .
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
. . . . . . 5-35
. . . . . . . 7-3
. . . . . . . 7-1
. . . . . . . 6-4
. . . . . . 7-1
. . . . . . . 7-1
. . . . . . . . . . . . . . . . . . . . . . . . . 2-2
. . . . . . . . 1-1, 2-2, 3-1, 4-1, 8-1, 9-1
. . . . . . . . . . . . . . . . . . . . . . . . . 4-6
. . . . . . . . . . . . . . . . . . . . . A-1, A-2
. . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Index-1
Specifications
earth leakage current . . .
enclosure leakage current
general . . . . . . . . . . . .
ground integrity . . . . . .
Surface cleaning . . . . . . . .
. . . . . . . . . . . . . . . . . . . 8-6
. . . . . . . . . . . . . . . . . . . 8-6
. . . . . . . . . . . . . . . . . . . 8-1
. . . . . . . . . . . . . . . . . . . 8-5
. . . . . . . . . . . . . . . . . . . 3-5
T
Temperature control circuit . . . . . . . . . . . . . . . . . . . . 9-3
Thermostat protection . . . . . . . . . . . . . . . . . . . . . . . 9-4
Thermostat protection check . . . . . . . . . . . . . . . . . . 4-2
W
Warning light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Warnings . . . . . . . . . . . . . . 1-2, 2-2, 4-3, 5-1, 8-2, 9-2
Index-2
WarmTouch™ Model WT-5900 Patient Warming System Service Manual
Part No. 10076216 Rev. A
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and/or internationally registered trademarks of Covidien AG.
™* Trademark of its respective owner.
Other brands are trademarks of a Covidien company.
©2011 Covidien.
Covidien llc,
15 Hampshire Street, Mansfield, MA 02048 USA.
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