manual egg cooker/steamer model mec

MANUAL EGG COOKER/STEAMER
MODEL MEC-600 MANUAL
& MEC-1200
EGG COOKER/STEAMER
Manufacturing Numbers 9300550, 9300552, 9300554, 9300560, 9300562, & 9300564
Place this manual in the Small Equipment/Miscellaneous
section of your Equipment Manual.
Manufactured exclusively for
McDONALD’S®
BY
A.J. ANTUNES & CO.
180 KEHOE BLVD.
CAROL STREAM, ILLINOIS 60188, U.S.A.
PHONE: 1-630-784-1000
TOLL FREE: 1-877-392-7854
FAX: 1-630-784-1650
www.ajantunes.com
®
C
MEC-600
US
MEC-1200
TABLE OF CONTENTS
Owner Information .....................................................2
General......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................2
Important Safety Information ....................................3
Shipping Weight ........................................................4
Net Weight.................................................................4
Electrical Ratings.......................................................4
Specifications .............................................................4
Dimensions................................................................4
Model Designation.....................................................4
Electrical Cord & Plug Configurations .......................4
Installation...................................................................5
Unpacking..................................................................5
Equipment Setup .......................................................5
Egg Cooking Procedure ............................................6
Operation.....................................................................6
Preparing Unit............................................................6
Bacon Timer* .............................................................7
Maintenance................................................................8
Daily Cleaning ...........................................................8
Checking Cycle Times (Monthly)...............................8
Checking Grill Platen Temperature............................9
Troubleshooting .......................................................10
Control Board LEDs ................................................11
Green LED Blink Codes ..........................................11
Wiring Diagram.........................................................12
Replacement Parts ...................................................13
NOTES .......................................................................15
LIMITED WARRANTY
The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment
manufactured and purchased after January 1, 2003.
All components are warranted against defects in the material and workmanship for a period of two (2) years from date of original installation, not to exceed 30 months
from date of shipment from our factory.
If any part becomes Inoperable during the first two (2) years after the original installation date, Antunes Food Service will pay negotiated straight time labor costs to
an Authorized Service Agent to replace the part, plus travel expenses up to 50 miles/80 km, 1 hour each way (100 miles/160 km, 2 hours round trip).
WARRANTY EXCLUSIONS
• The cost of Installation.
• Equipment that has been damaged due to shipment. Purchaser should
make damage claim directly upon carrier.
• Alteration, misuse, abuse.
• Improper storage or handling.
• Improper maintenance.
• Failure to follow proper Installation instructions, including electrical connection.
• Improper or unauthorized repairs.
• Scheduled Maintenance procedures as outlined in your MRC Card.
• Consumables such as Grill Covers (Release Sheets), gaskets, Conveyor Belt
Wraps, O-Rings, and light bulbs.
• Overtime or Holiday charges.
• Mileage over 50 miles/80 km (100 miles/160 km round-trip), or travel time
over two (2) hours.
• Freight, foreign, excise, municipal or other sales or use taxes.
• Consequential damages such as loss of profit, loss of time, the cost of repairing or replacing other property which is damaged, or any other incidental
damage of any kind.
Antunes Food Service reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment
because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge.
This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular purpose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable
for special consequential or incidental damages for the breach or delay in the performance of this warranty.
This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc.. © McDonald’s Corporation All Rights Reserved
P/N 1010841 Rev. F 12/04
McDonald’s
1
MANUAL EGG COOKER/STEAMER
OWNER INFORMATION
• Damage from moisture getting into electrical
components.
General
This product cooks/steams a maximum of six or
twelve eggs (refrigerated) in approximately 150 seconds. Eggs, within the Egg Rings, are cooked with a
combination of heat and steam. With the cover closed,
water is poured into a trough on the cover and drips
onto a hot Platen producing steam, cooking the eggs
and heating the Canadian Bacon for the “Egg McMuffin
Sandwich.”
• Damage from tampering with, removal of, or
changing any preset control or safety device.
• Damage caused by parts or components not
provided by A.J. Antunes & Co.
Service/Technical Assistance
The unit is equipped with audio/visual signals for operation.
If you experience any problems with the installation or
operation of your unit, contact your local A.J. Antunes
Authorized Service Agency. They can be found in the
service agency directory packaged with the equipment.
This manual provides the safety, installation and operating procedures. We recommend that all information
contained in this manual be read prior to installing and
operating the unit.
Fill in the information below and have it handy when
calling your authorized service agency for assistance.
The serial number is on the specification plate located
on the side of the unit.
Your MEC-600/1200 is manufactured from the finest
materials available, assembled to Roundup’s strict
quality standards, and tested at the factory to ensure
dependable trouble-free operation.
Purchased From:
Warranty Information
Date of Purchase:
Please read the full text of the Limited Warranty
printed on the front cover of this manual.
Model No.:
Serial No.:
If the unit arrives damaged, contact the carrier
immediately and file a damage claim with them.
Save all packing materials when filing a claim.
Freight damage claims are the responsibility of the
purchaser and not covered under warranty.
Mfg. No.:
Refer to the service agency directory and fill in the
closest Authorized Service Agency information below:
Authorized Service Agency
The warranty does not extend to:
Name:
• Damages caused in shipment or damage as
result of improper use.
Phone No:
• Installation of electrical service.
Address:
• Installation, calibration, or adjustment.
Use only genuine A.J. Antunes replacement parts in
this unit. Use of replacement parts other than those
supplied by the manufacturer will void the warranty.
Your Authorized Service Agency has been factory
trained and has a complete supply of parts for this unit.
• Normal maintenance outlined in this manual.
• Consumable parts such as Egg Rings, gaskets, rubber feet, labels, O-rings, light bulbs,
etc.
You may contact the factory at 1-877-392-7854, (toll
free in the U.S.A.) or 630-784-1000 if you have
trouble locating your local authorized service agency or
need technical assistance.
• Malfunction resulting from improper service
or maintenance.
• Damage caused by improper installation,
abuse, or careless handling.
IMPORTANT! Keep these instructions for future reference. If the unit changes ownership, be sure this manual accompanies the equipment.
2
P/N 1010841 Rev. F 12/04
McDonald’s
MANUAL EGG COOKER/STEAMER
IMPORTANT SAFETY INFORMATION
Throughout this manual, you will find the following safety words and symbols that signify important safety issues with
regards to operating or maintaining the equipment.
WARNING
WARNING
GENERAL WARNING. Indicates information important to the proper operation of
the equipment. Failure to observe may
result in damage to the equipment and/or
severe bodily injury or death.
ELECTRICAL WARNING. Indicates information relating to possible shock hazard.
Failure to observe may result in damage
to the equipment and/or severe bodily
injury or death.
CAUTION
WARNING
GENERAL CAUTION. Indicates information important to the proper operation of
the equipment. Failure to observe may
result in damage to the equipment.
HOT SURFACE WARNING. Indicates
information important to the handling of
equipment and parts. Failure to observe
caution could result in personal injury.
In addition to the warnings and cautions in this manual,
use the following guidelines for safe operation of the
unit.
• Turn the unit off, disconnect the power source
and allow unit to cool down before performing
any service or maintenance on the unit.
• Read all instructions before using equipment.
• The procedures in this chapter may include
the use of chemical products. These chemical products will be highlighted with bold
face letters followed by the abbreviated HCS
(Hazard Communication Standard). See your
Hazard Communication Standard manual for
the appropriate Material Safety Data Sheets
(MSDS).
• Install or locate the equipment only for its intended use as described in this manual.
• Do not use corrosive chemicals in this equipment.
• Do not operate this equipment if it has a damaged cord or plug; if it is not working properly, or
if it has been damaged or dropped.
• The equipment should be grounded according to local electrical codes to prevent the
possibility of electrical shock. This requires
a grounded receptacle with separate electrical lines to be protected by fuse(s) or circuit
breaker(s) of the proper rating.
• This equipment should be serviced by qualified
personnel only. Contact the nearest Roundup
authorized service facility for adjustment or repair.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• All electrical service connections must be in
accordance with local and/or other applicable
electrical codes.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or
counter.
• Do not clean this appliance with a water jet.
The following warnings and cautions appear
throughout this manual and should be carefully
observed.
P/N 1010841 Rev. F 12/04
McDonald’s
• Do not use a sanitizing solution or abrasive
materials. The use of these may cause damage to the stainless steel finish.
3
MANUAL EGG COOKER/STEAMER
SPECIFICATIONS
Model Designation
CAUTION
All electrical connections must be in accordance
with local electrical codes and any other applicable codes.
MEC-600XX or
MEC-1200XX
TYPE OF POWER CORD
H - Harmonized
TYPE OF PLUG
A = Marechal Pin & Sleeve
C = CEE 7/7
I = International Pin & Sleeve
• Chlorides or phosphates in cleansing agents
(e.g. bleach, sanitizers, degreasers or detergents) could cause permanent damage to
stainless steel equipment. The damage is
usually in the form of discoloration, dulling
of metal surface finish, pits, voids, holes or
cracks. This damage is permanent and not
covered by warranty:
Electrical Cord & Plug Configurations
Finger marks and smears should be
rubbed off using soap and water.
-
Hard water spots should be sponged using
a vinegar solution.
Electrical Ratings
(H)C
CEE 7/7, 16
Amp., 250 VAC
(Assembly Only).
(H)I
IEC-309, 16 Amp.,
250 VAC., Pin &
Sleeve (Assembly
Only).
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Marechal, Pin
& Sleeve, 16
Amp, 250 VAC
(Australia)
(Assembly Only)
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Always use soft, damp cloth for cleaning,
rinse with clear water and wipe dry. When
required, always rub in direction of metal
polish lines.
Configuration
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Description
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The following tips are recommended for maintenance of your stainless steel equipment,
Letter
Code*
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* Used in Model Designation
Model
Number
Mfg.
Number
Volts
Watts
Amp
Hertz
MEC-600HI
9300550
230
2900
12.6
50/60
MEC-600HC
9300552
230
2900
12.6
50/60
MEC-600HA
9300554
230
2900
12.6
50/60
MEC-1200HI
9300560
230
2900
12.6
50/60
MEC-1200HC
9300562
230
2900
12.6
50/60
MEC-1200HA
9300564
230
2900
12.6
50/60
Dimensions
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Shipping Weight
• MEC-600: 48 lbs (21.7 kg)
• MEC-1200: 50 lbs (22.6 kg)
Net Weight
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• MEC-600: 41 lbs (18.6 kg)
• MEC-1200: 43 lbs (19.5 kg)
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IMPORTANT! A.J. Antunes & Co. reserves the right to change specifications and product design without notice. Such
revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously
purchased equipment.
4
P/N 1010841 Rev. F 12/04
McDonald’s
MANUAL EGG COOKER/STEAMER
INSTALLATION
Equipment Setup
Unpacking
1. Remove unit and all packing materials from shipping carton.
When placing the unit into service, pay attention to the
following guidelines:
NOTE: If any parts are missing or damaged, contact Antunes Technical Service IMMEDIATELY at
1-877-392-7854 (Toll free in the U.S. and Canada) or
630-784-1000.)
• Make sure power to the unit is off and the unit is
at room temperature.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
2. Remove information packet.
• Keep cord away from heated surfaces.
3. Remove all packing materials and protective coverings from the unit.
• Do not allow cord to hang over edge of table or
counter.
4. Wipe all surfaces of the unit with a hot damp
cloth.
• Place the unit on a sturdy, level table or other
work surface. Turn off the Rocker Switch (power
On/Off) before proceeding.
NOTE: Do not use a dripping wet cloth. Wring it
out before use.
5. Clean the Egg Rings, Egg Rack, cover and service pans in hot, soapy water. Rinse in clear
water and allow to air dry.
• Ensure that the line voltage corresponds to
the stated voltage on the unit’s specification
label. If unsure, have an electrician confirm
correct line voltage before connecting unit.
6. Reassemble all parts to unit.
CAUTION
All electrical service connections must be in
accordance with local electrical codes and any
other applicable codes.
IMPORTANT
When installing the unit, use a leveler to ensure
that the table/cart is level and that the unit is
level when placed. If necessary, adjust the two
front bottom legs of the unit to level it. Failure to
level the table and/or unit may result in unevenly
cooked product.
WARNING
ELECTRICAL SHOCK HAZARD.
FAILURE TO FOLLOW THE INSTRUCTIONS IN
THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH.
•
Electrical ground is required on this appliance.
•
Do not modify the power supply cord plug. If
it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
•
Do not use an extension cord with this appliance.
•
The unit should be grounded according to
local electrical codes to prevent the possibility of electrical shock. It requires a grounded
receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper
rating.
•
Check with a qualified electrician if you are in
doubt as to whether the appliance is properly
grounded.
P/N 1010841 Rev. F 12/04
McDonald’s
5
MANUAL EGG COOKER/STEAMER
OPERATION
3. Make sure the grill is clean and free of all extra
butter, oils, or egg product.
Preparing Unit
1. Turn the Rocker Switch (power On/Off) to ON
(Figure 2).
4. Raise the Top Cover and brush the Egg Rings
and Grill surface with melted butter or equivalent.
2. Place Egg Ring into Egg Rack (Figure 3).
5. Crack the eggs into the Egg Rings from right to
left as shown in Figure 1 below, starting at the row
closest to the front of the unit.
3. Vertically place the pins of the Egg Rack into the
slots that are attached to the cover.
4. Check to see that all Egg Rings are seated flat on
the Platen surface.
To ensure proper cooking, place eggs into rings in numerical
order from 1 to 12 as shown below.
5. Ensure that the Egg Rack and cover are in the
down position while the cooker warms up.
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6. Put melted butter (or equivalent) in one Service
Pan (if desired) and slide Service Pan into tray on
right side of unit.
FIFO (First in,
first out) The
first egg in
should always
be the first egg
out
7. Slide second Service Pan into tray for use as
Platen scrapings collector (if desired).
8. Allow the unit to preheat for approximately 20-30
minutes.
NOTE: The Ready Indicator Light will flash while
the unit is heating up and will stay on after the unit
reaches operating temperature.
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LILO (Last in,
last out) The
last egg in
should always
be the last egg
out
Front of Unit
Egg Cooking Procedure
Figure 1. Egg Cooking Procedure
Read these instructions prior to cooking eggs.
1. Ensure that the unit is set on a level surface.
2. Verify that the unit itself is level so that water does
not run from one side to the other. Adjust the legs
as needed to level the unit.
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Figure 2. Operating Controls
Trough
Trough
Cover
Assembly
(6 Egg)
Cover
Assembly
(12 Egg)
Egg Ring
Egg
Cracker
Egg
Cracker
Egg Ring
Egg Rack
(6 Egg)
Egg Rack
(12 Egg)
Figure 3. Cover Assembly (12 and 6 Egg)
6
P/N 1010841 Rev. F 12/04
McDonald’s
MANUAL EGG COOKER/STEAMER
OPERATION (continued)
6. Continue to crack the eggs, placing them in order,
until all six Egg Rings (or 12 shown above) contain an egg.
Bacon Timer*
If, during the standby mode, the blue Bacon LED light
is not lit, it means that the Bacon Timer is disabled. To
enable the Bacon timer, with the unit turned on, press
the Time 1 and Time 2 buttons simultaneously for 3 or
more seconds. The blue Bacon LED light will light up.
The Bacon Timer is now enabled.
7. Break the egg yolks with the yellow Hutzler flat
spatula.
8.
Close the Top Cover.
9. Fill the two troughs on the Top Cover with warm
water until they are completely full. This is very
important to get a completely cooked egg with
a jelled yolk. Using less water results in undercooked eggs.
To disable the Bacon Timer, press the Time 1 and Time
2 buttons simultaneously for 3 or more seconds. The
blue Bacon LED light will turn off. The Bacon Timer is
now disabled.
If the Bacon Timer is enabled, an audio signal will
sound for a few seconds and the blue Bacon LED light
will begin to flash 30 seconds before the end of the
Cooking cycle. During this time, the product should be
placed on the front part of the grill so that it will heat for
30 seconds. The Bacon LED light will continue to flash
until the end of the cooking cycle.
10. Select the 2 (two) minute cycle for room temperature eggs or the 2.5 (two and a half) minute cycle
for refrigerated eggs.
11. Press the Start/Stop button to initiate the cooking
cycle.
NOTE: The cooking indicator light will light when
the Start/Stop switch is pressed and released.
*MEC-600 units are designed to operate with the Bacon
Timer enabled.
12. MEC-600 units only: If desired, place sliced
meat (Canadian bacon, ham, etc.) on front part of
Platen when “Bacon” indicator light begins to flash
and the audio signal sounds (see Bacon Timer in
the Operation section of this manual).
MEC-1200 units are designed to operate with the Bacon
Timer disabled.
13. At the end of the cycle, when the “Cooking” indicator light turns off and the audio signal sounds,
press the “Start/Stop” switch to turn off the audio
signal.
14. All MEC units: Open the cover and raise the Egg
Rack about 1 inch (26 mm), then drop the rack to
loosen the eggs.
15. Raise the Egg Rack completely off the eggs and
remove the eggs starting with the FIRST egg
added (far right of the first row of rings closest to
the front of the unit) (Figure 1). Continue removing the eggs in the order they were added until all
eggs have been removed.
16. Use the scraper provided to clean the Grill surface
and move waste into the Service Pan.
17. Lower the Egg Rack and Top Cover. The unit is
ready for further cooking.
P/N 1010841 Rev. F 12/04
McDonald’s
7
MANUAL EGG COOKER/STEAMER
MAINTENANCE
Daily Cleaning
WARNING
Turn the unit off, disconnect the power source
and allow the unit to cool down before performing
any service or maintenance on the unit.
1. Turn the Rocker Switch (Power On/Off) to OFF,
unplug the power cord, and allow the unit to cool
down.
2. Remove the Top Cover, Egg Rings, and Service
Pans.
CAUTION
Chlorides or phosphates in cleansing agents
(e.g. bleach, sanitizers, degreasers or detergents)
could cause permanent damage to stainless steel
equipment. The damage is usually in the form of
discoloration, dulling of metal surface finish, pits,
voids, holes or cracks. This damage is permanent
and not covered by warranty. The following tips
are recommended for maintenance of your stainless steel equipment:
3. Clean the Top Cover, Egg Rings, and Service
Pans in hot detergent water. Rinse in sanitized
water and allow to air dry.
4. If needed, apply McD® Grill Cleaner (HCS)
according to the instructions on the container.
Using the grill cloth, wipe the unit in a back to
front motion. Use a fresh grill cloth and rinse the
grill surface with water to remove all traces of the
grill cleaner.
• Always use soft, damp cloth for cleaning, rinse
with clear water and wipe dry. When required,
always rub in direction of metal polish lines.
5. Spray McD® All-Purpose Super Concentrate
(APSC) (HCS) onto a clean, dry towel and clean
the entire unit. Use a clean, dry towel to wipe the
unit dry.
• Stains and spots should be sponged using a
vinegar solution.
• Finger marks and smears should be rubbed off
using soap and water.
6. Reinstall the Top Cover, Egg Rings, and Service
Pans. Plug the power cord into the appropriate
outlet.
• Hard water spots should be sponged using a
vinegar solution.
Checking Cycle Times (Monthly)
CAUTION
Do not use a sanitizing solution or abrasive materials. The use of these may cause damage to the
stainless steel finish.
CAUTION: Grill surfaces will be hot. Care should
be taken when operating this piece of equipment.
NOTE: A stopwatch is required for this procedure.
1. Turn the Rocker Switch (power On/Off) to ON.
Allow the unit to preheat for 30 minutes.
CAUTION
If a chemical cleaner is used, be sure it is safe to
use on cast aluminum. Observe all precautions
and warnings on product label.
2. Ensure that the #1 Time Selector Button (2’-00”)
is lit. If not, press and release the #1 button. This
button should now be lit.
3. With the stopwatch in hand, press and release the
Start/Stop cycle switch and start the stopwatch.
4. Record the time when the Bacon light begins
to flash (if the Bacon Timer is enabled). Then,
record the time when the Cooking light turns off.
8
P/N 1010841 Rev. F 12/04
McDonald’s
MANUAL EGG COOKER/STEAMER
MAINTENANCE (continued)
5. Repeat this test with the Time Selector button set
at 2’-30”.
When set at 2’-00”, the Bacon light should flash
at 1 minute and 30 seconds (90 seconds), and
the Cooking light should turn off at 2 minutes (120
seconds).
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NOTE: The following are factory pre-set cooking times.
When set at 2’-30”, the Bacon light should flash
at 2 minutes (120 seconds), and the Cooking light
should turn off at 2 minutes and 30 seconds (150
seconds).
Time Button 1: 2 minute cooking time.
Time Button 2: 2 minute and 30 second cooking time.
Figure 4. Time Selector Switch
All times are to be within +/- five (5) seconds.
Checking Grill Platen Temperature
6. Turn the Rocker Switch (Power On/Off) to OFF.
NOTE: A pyrometer is required for this procedure.
WARNING
This procedure exposes you to hot surfaces. Use
extreme care when performing procedure to avoid
personal injury.
Grill
Platen
1. Move the cover and the Egg Rack by lifting the
whole assembly until clear of the base.
2. Turn the Rocker Switch (power On/Off) to the ON
position. Allow 30 minutes for the unit temperature to stabilize.
3. Using a pyrometer, measure the temperature at
the middle of the Platen surface (Figure 5). The
temperature should be 250° F (121° C) to 300° F
(149° C)
Figure 5. MEC-600 Shown
If temperature is within range, proceed to Step 4.
If temperature is above or below the range, call
your Authorized Service Agency.
4. Turn the Rocker Switch (power On/Off) to the
OFF position.
5. Reinstall cover and Egg Rack and cover.
P/N 1010841 Rev. F 12/04
McDonald’s
9
MANUAL EGG COOKER/STEAMER
TROUBLESHOOTING
WARNING
To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equipment should be performed by qualified service personnel. The unit should be unplugged when servicing.
Problem
Unit fails to operate and
control panel lights fail
to signal on.
Possible Cause
Corrective Action
No power/low power.
Make sure Rocker Switch (power On/Off) is ON
and power cord is locked into place. Check main
circuit breakers.
Inoperable electrical outlet.
Plug into different outlet of same amperage rating.
Inoperable rocker (power On/Off)
switch.
Contact your maintenance person or an
Authorized Service Agency.
Inoperable power cord.
Loose Connections.
Unit fails to heat.
Loose connections.
Contact your maintenance person or an
Authorized Service Agency.
Inoperable Platen.
Low voltage.
Inoperable hi-limit thermostat.
Inoperable thermocouple.
Inoperable solid state relay.
Eggs do not cook properly.
Eggs sticking to Platen.
Eggs sticking to Egg
Rings.
Using refrigerated eggs and time
selector switch set for 2’ 00”.
Set time selector switch to 2’ 30” when using
refrigerated eggs.
Time selector switch is set for 2’ 30”
(eggs overcooked).
Set time selector switch to 2’ 00” when using
room temperature eggs.
Incorrect amount of water added to
trough in cover.
Fill trough in cover with water before starting time
cycle.
Platen Temperature is too low or too
high.
Check temperature according to the Maintenance
section of this manual.
Loose connections.
Unit/table is not level.
Contact your Authorized Service Agency.
Level the table and unit as necessary.
Dirty Platen.
Clean Platen.
Insufficient butter being used.
See the Operating section of this manual.
Insufficient butter being used.
See the Operating section of this manual.
Dirty Egg Rings.
Do not use an abrasive scrubbing pad to clean
Egg Rings.
Inoperable Egg Ring.
Replace Egg Ring.
Not signaling on “Bacon” Inoperable indicator light or audio
or “Ready”.
signal.
Contact your maintenance person or an
Authorized Service Agency.
Inoperable control board.
Loose connection.
Bacon Timer is disabled.
Enable Bacon Timer according to the Operating
Section of this manual.
If the troubleshooting steps listed do not solve your problem, contact an A.J. Antunes Authorized Service
Agency for further assistance.
10
P/N 1010841 Rev. F 12/04
McDonald’s
MANUAL EGG COOKER/STEAMER
TROUBLESHOOTING (continued)
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Green (Diagnostic): This LED should be off in normal
operation, however if any of the 5 potential faults are
detected by the Control Board, this LED will repeatedly blink 1 through 5 times with a 2 second pause in
between. See Green LED Blink Codes below.
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The Control Board has three on board LEDs (Figure
6) to determine the status of the unit and to assist in
troubleshooting.
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Control Board LEDs
Solid State
Relay
LED
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Figure 6. Control Board
LEDs
Figure 7. Solid State
Relay
NOTE: During heat mode, this Red LED is very dim,
so it may be difficult to verify if the Control Board
is, or is not, calling for heat. It is recommended
that you observe the small round green LED on the
Solid State Relay (Figure 7) for mode and diagnostic purposes. When the green LED on the Solid
State Relay is on, it means that the Control Board is
calling for heat. When off, it means that the Control
Board is NOT calling for heat.
Yellow (Audio): When lit, this LED indicates that the
Control Board is supplying approximately 10-15 VDC to
the audio signal. The audio signal should sound when
this LED is lit.
Red (Heat): When lit, this LED indicates that the
Control Board is calling for heat by supplying VDC to
terminals 3(+) and 4(-) of the Solid State Relay. When
off, it means that the grill platen is up to operating temperature and satisfied.
Green LED Blink Codes
Number of Blinks
Cause(s)
Unit’s State
The Green LED blinks
on and off 1 time, pauses for 2 seconds, and
repeats.
The EEPROM memory on the Control
Board is corrupted.
In this state, the unit turns off the control signal to the
Solid State Relay and disables all front buttons and
lights. The unit will not heat up. This continues until
the defaults are reloaded into memory. To reload the
defaults, turn the unit off, press and hold the Time 2 button, turn the unit back on, and release the button.
The Green LED blinks
on and off 2 times,
pauses for 2 seconds,
and repeats.
The ambient temperature within the control
compartment has exceeded 155º F (68 C).
Verify that there is proper air ventilation
around the unit and that it is not near a
significant heat source.
In this state, the unit turns off the control signal to the
Solid State Relay and disables all front buttons and
lights. The unit will not heat up. This continues until the
ambient temperature drops below 140º F (60º C) and
the unit is turned off and back on.
The Green LED blinks
on and off 3 times,
pauses for 2 seconds,
and repeats.
Open or disconnected Thermocouple.
In this state, the unit turns off the control signal to the
Solid State Relay and disables all front buttons and
lights. The unit will not heat up. This continues until the
Thermocouple is reconnected or replaced and the unit is
turned off and back on.
The Green LED blinks
on and off 4 times,
pauses for 2 seconds,
and repeats.
The supply voltage to the unit is below 160 In this state, the unit turns off the control signal to the
VAC or above 265 VAC.
Solid State Relay and disables all front buttons and
lights. The unit will not heat up. This continues until the
supply voltage is within the limit and the unit is turned off
and back on.
The Green LED blinks
on and off 5 times,
pauses for 2 seconds,
and repeats.
The 50/60 Hz signal has been lost due
In this state, the unit turns off the control signal to the
to a loose, disconnected, or an open
Solid State Relay and disables all front buttons and
wire harnness/wiring on the AC Isolator
lights. The unit will not heat up. This continues until the
Board, or from the AC Isolator Board to the 50/60 Hz signal is reapplied and the unit is turned off
Control Board.
and back on.
P/N 1010841 Rev. F 12/04
McDonald’s
11
MANUAL EGG COOKER/STEAMER
WIRING DIAGRAM
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P/N 1010841 Rev. F 12/04
McDonald’s
MANUAL EGG COOKER/STEAMER
REPLACEMENT PARTS
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P/N 1010841 Rev. F 12/04
McDonald’s
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13
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MANUAL EGG COOKER/STEAMER
REPLACEMENT PARTS (continued)
Item
1
2
Part
No.
0021327
210K230
3
4
5
7
11
12
12a
13
7000379
040P138*
0400315
0010192
0502900
7000363
7000261
7000451
13a 7000453
14
7000452
14a
15
16
18
19
21
24
7000454
0021324
0021325
0504075
0021326
0504078
0700437
0700453
0700645
25
26
27
28
29
31
33
37
1001100
210K122
2100137
2100138
210K108
2130111
213K101
300P102*
306P113*
38
306P123*
39
40
306P130*
308P102*
Description
Item
Qty.
Nose Piece Weldment
1
Bumper, Recess Leg 1”
1
(Set of 4 including 4 screws)
Grill Platen
1
Lock-nut, Conduit - 1/2” NPT
1
Strain Relief - Cord Connector 1
Service Pan
2
Bracket , Sensor
1
Cover, Rack, & Ring Assembly 1
Cover, Rack, & Ring Assembly 1
Cover, 12 Egg
1
(Includes 28, 48, 65)
Cover, 6 Egg
1
(Includes 28, 48, & 65)
Rack, 12 Egg Ring
1
(Includes 27 & 45)
Rack, 6 Egg Ring (Incl. 27 & 45) 1
Panel, Base
1
Housing, Main
1
Cover, Insulation
2
Rear Panel Weldment
1
Bracket, Hi-Limit
1
Power Cord, Harmonized
1
16 Amp, IEC 309
Power Cord, Harmonized
1
16 Amp, CEE 7/7
Power Cord, Harmonized w/
1
Marechal 16 Amp. Pin & Sleeve
(Australia only) Mfg. #s 9300554
and 9300564
Label, Control
1
Adj. Leg Kit (4 pack)
1
Knob Ball
1
Knob-Ball
1
Rubber Tip Kit (4 Pack)
1
Egg Ring (single)
12/6
Egg Ring (Pkg. of 6)
1/2
Nut, Speed #8-32 “U”
1
Screw, Mach.
2
#6-32 x 5/8” Sltrshd
Screw, Mach.
4
#6-32 x 7/8” Sltrshd
2
Nut, Hex KEPS #6-32
6
Washer, Int. Tooth #8
1
41
Part
No.
308P104*
42
43
44
45
308P143*
308P157*
310P102*
310P109*
46
310P136*
47
310P149*
48
49
50
51
52
325P103*
325P104*
325P109*
4010137
4010187
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
4010190
4010193
7000272
4050229
7000370
7000136
4060362
4060363
4060385
7000390
7000391
0400337
2120111
4050214
2180111
68
213K115
69
70
71
0011251
0700648
0700655
72
0700656
73
0700657
Description
Qty.
Scr, Mach
#8-32 x 3/8” Sltrshd
Nut, Hex KEPS #8-32
Screw, Tap #8-32 x 3/8”
Washer, Int Tooth-lock #10
Scr, Mach
#10-32 x 3/8” Sltrshd
Scr, Mach.
#10-32 x 1 and 1/4” Slpanhd
Scr, Mach.
#10-32 x 7/8” Slpanhd
Scr, HXCAP 1/4-20 x 3/4”
Washer, Flat 1/4” S/S
Scr, Hxcap 1/4-20 x 3/4”
Switch, Rocker (25A-250V)
Transformer, Stepdown
(240V/12)
Switch, Momentary
PC-Board, Switch-Two Button
Thermostat, Hi-Limit
Line Filter
Solid State Relay
Terminal Block, 3-Pole
LED, Snap-in (Green - Ready)
LED, Snap-in (Yellow - Cooking)
LED, Snap-in (Blue - Bacon)
Control Board
A/C Line Isolator Board
Insulation
Spacer
Thermocouple
Plastic Dispensing Bottle
(not shown)
Spatula, Scraper and Brush Kit
(not shown)
Heat Sink Assembly
Wire Set, Main (not shown)
Wire Harness/PCB-LEDs
(not shown)
Wire Harness/PCB-Isoloator BD
(not shown)
Wire Harness/PCB-2 Button Bd
(not shown)
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
* Available only packages of 10.
14
P/N 1010841 Rev. F 12/04
McDonald’s
MANUAL EGG COOKER/STEAMER
NOTES
P/N 1010841 Rev. F 12/04
McDonald’s
15
MANUAL EGG COOKER/STEAMER
NOTES
16
P/N 1010841 Rev. F 12/04
McDonald’s
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