BAJA # 2104 - Waterless Co.

BA JA # 2104
Vitreous China Model
SPECIFICATION,INSTALLATION,
AND MAINTENANCE MANUAL
For First Time Installation:
iPack #6009
1x1114 BlueSeal
1x4001 X-Traptor Tool
1x4002 PortionAid
BlueSeal® #1114
MORE...
from Waterless Co.
X-Traptor Tool #4001
EcoTrap® #3001
Sealing Liquid
Quart Size Bottle
Stainless Steel EcoTrap® Tool
Drain Insert
NviroClean™ #1614
The Simple Cleaner...
Just Spray and Walk Away!
Quart Size Bottle
Portion Aid #4002
3 oz. Measuring Device for BlueSeal
IMPORTANT!
DO NOT INSTALL NO-FLUSH™ URINALS: 1. ON CLOGGED OR UNCLEANED SEWER LINES or 2. TO UNVENTED DRAIN LINES
TO MAINTAIN WARRANTY, SEWER LINES NEED TO BE PROFESSIONALLY CLEANED (SNAKED) AND WORK DOCUMENTED PRIOR
TO INSTALLATION. NO WARRANTIES, EITHER ASSUMED OR IMPLIED, ARE GIVEN FOR PROPER FUNCTIONING OF NO-FLUSH™
URINALS WITHOUT DOCUMENTATION. CHECK ROUGH-IN HEIGHT BEFORE INSTALLATION FOR CORRECT URINAL HEIGHT.
Waterless Co. Inc. • Vista CA 92081 USA
Toll Free: (800) 244-6364 • Tel: (760) 727-7723 • sales@waterless.com • www.waterless.com
In keeping with our policy of product improvement, Waterless Co. reserves the right to change product specifications at any time without notice. It is the
responsibility of the specifier, installer and wholesale seller to confirm specification at time of sale or installation. No responsibility is assumed, claimed
or accepted by Waterless Co. Inc. Please observe 10 day merchandise return policy.
© Waterless Co. Inc. 0118
Revised 122017
INSTALLATION INSTRUCTIONS
BAJA #2104
V ITREOUS CHINA
NOTE:
No flushometer needed for fixture, provide suitable reinforcements for all wall supports and carriers. ADA: Requires urinal rim to
be mounted 17” above finished floor. Dimensions for fixtures are nominal and may vary within the range of tolerances established
by ANSI Standard A112.19.19 and ANSI Z124.9. Measurements are subject to change or cancellation. No responsibility is assumed.
UPC®; others. For copper DWV drain lines ascertain and document that the installed lines are not corroded or show “channeling”.
Please leave this Installation/Care sheet with the owner/user as it contains important information.
BOX CONTENTS2:
2-EcoTrap® Inserts; 1- Wall Hanger; 2-Plastic Anchors; 2-Screws;
1-Rubber Gasket
FOR NEW CONSTRUCTION ONLY
(Needs to be ordered separately):
#5001 Brass Flange and Hardware.
TOOLS NEEDED:
Screwdriver; 5/16” (7.9mm) Masonry Drill Bit and Drill; Putty
Knife; Water Supply Cap (for retrofit only); Wrench; Caulk
BEFORE YOU BEGIN:
• Do not install No-Flush™ urinals without prior
waste line clean out. Do not double trap (remove any
other trap in drain line).
• Please assure that the new urinal has the
correct rough-in dimensions.
• When working with highly polished plastic or ceramic
products, please use care in handling the unit
during installation to avoid scratches or
chip marks.
• Over-tightening bolts and screws may result
in damage to the urinal.
• Measure drain line height for correct urinal height.
TO REMOVE EXISTING URINAL:
Turn off the water supply. Flush the urinal to drain valve and
scoop or sponge out remaining water in urinal. Disconnect the
flushometer valve completely and cap water supply line at tile.
Remove urinal shell from wall and clean off any residues from
wall and flange.
BEFORE YOU INSTALL URINAL:
Do not install No-Flush™ urinal without prior waste line clean
out. Existing scaling and debris in the waste line will inhibit the
flow of waste from Waterless™ urinal and its proper functioning
can not be guaranteed. No-Flush™ urinals are engineered, however, to reduce waste line scaling.
TO INSTALL NO-FLUSH™ URINAL:
• Thread flange onto drain line
• Assure that flange holes are lined up horizontally. Insert
5/16” All-Thread studs into existing flange holds.
• Set supplied rubber gasket on existing flange. Do not use
wax gasket. If using wax gasket, assure that no wax materials
protrude into interior drain line openings.
• Install wall hanger(s) with provided anchors and screws.
Pretest and measure distance needed with urinal.
• Carefully align/set urinal onto wall hanger(s) and lower
urinal onto flange studs through AllFlange™ recess in urinal.
Urinal should be flush on wall.
If alignment is needed, remove urinal, reset hanger(s) and
hang urinal again as described above.
• Use washers and nuts and hand tighten on flange studs to hold
urinal in place. Then tighten nuts evenly.
Avoid over-tightening.
• Caution: Do not rock or lift urinal after placement. Seal
gasket may slip and not be water tight. Do not double
ring for leak repair.
• Using a bucket of water, at least 5 gallons, pour water down
urinal drain hole to test seal tightness. Check for leaks on
bottom of urinal and wall.
• Caulk urinal, leaving approximately 8” (203mm) on bottom
of urinal uncaulked (in case of leakage). Attach tile label
above urinal on wall (where available).
INITIAL START-UP:
Wipe urinal clean with soft moist cloth. Take enclosed plastic EcoTrap® insert. Fill it with water under faucet in sink. Set
EcoTrap® insert into trapway. Push down below rim of trapway.
Add 3 0z. of BlueSeal® trap liquid. Done! (Note: Plumber’s grease can
be used around edges of EcoTrap® insert to ease insertion into trapway.)
CLEANING AND CARE:
Do not use any harsh abrasive cleaners as those can harm
the surface effectiveness and thereby void the product’s
warranty. NviroClean™ (#1614) is a very effective and efficient cleaner. Simply spray and walk away!
NOTE2:
FOR NEW CONSTRUCTION: #5001 Brass Flange is needed to install no-flush urinal. www.waterless.com
© Waterless Co. Inc. 0118
BAJA
™
MODEL # 2104
WATERLESS NO-FLUSH URINAL
DESCRIPTION
Waterless Co. Inc. No-Flush™ urinal Model #2104 Baja™, wall hung, made of Vitreous China
material (VC) for commercial and residential use. Urinal to have elongated rim, a full 2”
ceramic interior drain and 2” flanged waste outlet; suitable for direct connection to a 2”
waste at the wall . Supplied EcoTrap® insert required. Trap insert to be of a vertical flow
type with 360 degree perimeter openings and installed by press fit. Trap must be replaceable and refillable. Trap inserts are to be removed with a two pronged heavy duty stainless
steel tool. Urinal to be fastened at the bottom front using standard bolts from brass urinal
flange. The bottom of the urinal is to be fully enclosed.
DIMENSIONS ( WxH xD)
14.0 x 21.5 x 14.5 inches (356 x 546 x 368 mm)
APPROX. WEIGHT
29 lbs ( 13.18 kg )
Baja Model #2104
356 MM
(14.0")
368 MM
(14.5")
115 MM
(9.0")
APPLICATION
• Commercial and Residential Use
NOTE:
• Adequate BlueSeal® trap liquid to
be provided for EcoTrap® of urinal,
not furnished.
• Item #5001 Brass Flange to be
purchased separately, if needed,
for new construction.
483 MM
(19.0")
410 MM
(16.14")
546 MM
(21.5")
203 MM
(8.0")
ADA
405 MM
230 MM
(16.0")
(9.0")
TO FLOOR TO FLOOR
25MM
(1.0")
ADA
610 MM
430 MM
(24.0")
(17.0")
TO FLOOR TO FLOOR
178 MM
(7.0")
MIN. 102 MM
MAX. 191 MM
(MIN. 4.0")
(MAX. 7.5")
COLORS
Standard white; other colors available
WARRANTY
3 Year Limited Warranty.
CODES/STANDARDS APPLICABLE: Complies with A117, ASME A112.19.19, others.
FOR STANDARD INSTALLATION: mount at 24” above finished floor to lip of urinal or as
required by architect. Center drain line to be at 16.0” off finished floor.
FOR ADA REQUIREMENTS: mount at 17“ above finished floor to lip of urinal.
ADA center drain line to be at 9.0” off finished floor.
Supply suitable wall support, i.e. carrier. Install and maintain as per manufacturer’s instructions. Urinal 2” drain outlet installs and drains to 2” flanged waste. Retrofit or new construction. Use standard sanitation practices to maintain fixture.
WATERLESS CO. INC. 800.244.6364
In keeping with our policy of product improvement, Waterless
Co. reserves the right to change product specifications at any
time without notice. It is the responsibility of the specifier,
installer and wholesale seller to confirm specification at time
of sale or installation. No responsibility is assumed, claimed or
accepted by Waterless Co. Inc.
NOTE:
Urinal is predrilled to accept most 2” brass flanges from other manufacturer’s urinals in a
retrofit scenario. For new construction, specify #5001 brass urinal flange for 2” waste.
© WATERLESS CO. INC. 0118
updated 02.05.16
FURNISHED WITH
• Two unit integrated wall hangers
• AllFlange™ slots for flange bolts
• Fastening hardware
• Gasket
• Two EcoTraps®, vertical trap design
URINAL INITIAL SET-UP
EcoTrap®
Insert
below rim.
1. After urinal is installed, test
for water tightness by pouring
a bucket of water into the open
drain hole of urinal. If no water
leak is detected, caulk around the
urinal, leaving approx. 8” on the
bottom of the urinal uncaulked.
Wipe urinal clean.
2. Take supplied EcoTrap® and fill
with water under faucet in sink.
Fill until full or water overflows
on bottom.
3. Insert the water filled EcoTrap®
into the urinal drain opening .
IMPORTANT: then press EcoTrap®
by hand below rim.
How it Works!
EcoTrap® Principle
4. Insert and tighten Portion-Aid
measuring device onto BlueSeal®
quart bottle. Hold bottle upright.
Squeeze bottle to fill Portion-Aid
to 3oz. Then simply pour BlueSeal®
from Portion-Aid into EcoTrap®.
Done!
a.
b.
c.
Urine flows down into the
patented Vertical EcoTrap®
drain insert.
In the EcoTrap® the urine
passes through a floating
layer of BlueSeal® liquid, which
forms a barrier that prevents
sewer vapors from escaping
into the restroom atmosphere.
Urine under the barrier layer
overflows into the central
tube and runs down into the
conventional drain line.
Troubleshooting
PROBLEMCAUSE
REMEDY
There is an odor coming
1. ) BlueSeal® is depleted.
from the urinal.
2. ) EcoTrap® is not seated below rim.
3. ) Urinal is not connected properly to the drain.
If odor comes from urinal trap, add BlueSeal®.
Push EcoTrap® down below rim.
If odor comes from below urinal, remove and reset
urinal to wall and drain line.
Also check floor drain if odor comes from here; if so, add 1 gal of water to floor drain and add 3 oz. of
EverPrime™, our great floor drain sealer.
Trap does not flush/flow.
1. ) The EcoTrap® is full.
Replace the EcoTrap® per Maintenance Instructions.
2. ) The drain line is plugged.
Remove the EcoTrap® and snake the drainline.
3. ) The system is double trapped.
Remove the drain line trap so that only the EcoTrap® is the trap for the system.
© Waterless Co. Inc. 0118
MAINTENANCE INSTRUCTIONS: BLUESEAL REFILL
DO NOT REMOVE TRAP FOR REFILL
One 3 oz. refill will last for approx. 1,500 uses.
No need to refill daily!! See interval chart to the right.
BlueSeal® Trap Liquid
Estimated Intervals
Approximate users
per day per urinal
Monthly 3 oz.
BlueSeal® refills
1 - 75*
Monthly
76 - 150*
Twice a Month
151 - 225*
Three Times a Month
226 - 300*
Weekly
* Based on a 5 day work week.
1. Screw the PortionAid onto
a BlueSeal® quart bottle.
2. Squeeze bottle to measure
out 3 oz. of BlueSeal® into
the PortionAid.
3. Pour BlueSeal® directly
into EcoTrap® towards
back of urinal.
Task Time: 20 Seconds
Incorrect Seating (above rim)
Cleaning Instructions (Traditional):
1. Remove any foreign objects and other debris from base of
urinal bowl.
2. Use only non-abrasive cleaners and a soft sponge/mop on
urinal surfaces for cleaning.
3. Use cleaner on wet sponge, cloth, or mop. Then wipe clean
all surfaces of urinal, especially the lower front.
4. Dry all surfaces with a soft cloth or soft rag.
Correct Seating (below rim)
Cleaning Instructions (NviroClean™):
1. Remove any foreign objects and other debris from base of
urinal bowl.
2. Spray NviroClean™ liberally on urinal surface starting at the
top and working your way down to the plastic trap insert.
Cleaning should take place once or twice a day or as washroom traffic dictates. DO NOT WIPE OFF OR SCRUB.
3. Do not use any other cleaners while using NviroClean™.
MAINTENANCE INSTRUCTIONS
ECOTRAP® EXCHANGE
REMOVE OR EXCHANGE EcoTrap® ONLY WHEN NEEDED, i.e.
slow urine flow or pooling. The table below shows approximate intervals.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Have the X-Traptor® tool, new EcoTrap®, a plastic bag,
and a deodorizer ready and on hand.
Insert X-Traptor® into trap slots and engage on knobs.
While slowly pulling up, wiggle tool side to side to loosen EcoTrap®.
DO NOT PULL STRAIGHT UP! Once the EcoTrap® is removed,
spray some deodorizer into the drain.
With EcoTrap® still on X-Traptor®, pour liquid contents into the
open drain hole of urinal.
Deposit used EcoTrap® in plastic bag. Disengage and remove X-Traptor®.
Seal the plastic bag and discard in locally appropriate manner.
Loosen any sediment accumulation in drain hole with any long object.
Pour a full bucket, approx. 5 gallons, of preferably hot water into
drain hole of urinal to flush sediments from waste line before
inserting new EcoTrap®.
Take new EcoTrap® and fill with water under faucet in sink. Then set EcoTrap®
insert into trapway. Push EcoTrap® down, below rim of trapway.
Add 3 oz. of BlueSeal®. Done!
TASK TIME: 3-4 Minutes
EcoTrap® Replacement Estimated Intervals
Approximate users
per day per urinal
EcoTrap® Exchange
1 - 30*
31 - 60*
61 - 90*
91 - 120*
Once a Year
Twice a Year
Three Times a Year
Four Times a Year
* Based on 7,000 uses per urinal and 240 days usage.
© Waterless Co. Inc. 0118
Manufacturer’s Limited Three Year Warranty
Subject to the conditions and discussions set forth herein, Waterless Co. Inc. warrants its No-Flush™
urinals against defects in material or workmanship for a period of three (3) years from date of purchase. Waterless
Co. Inc.’s sole obligation under this warranty shall be to repair or replace any part of the product which proves,
upon our inspections, to be defective in materials and/or workmanship.
Warranty Specific Conditions:
Failure to comply with any of the following conditions shall void this warranty in its entirety.
1. The attached Warranty Registration Sheet must be fully completed, contain all required signatures
and be mailed by the user/purchaser to Waterless Co. Inc. within 30 days of the date of purchase.
2. The urinal must be properly installed and operational instructions must be followed
as outlined in the enclosed instructions of each urinal shipment, including the use of only authorized
liquids and trap inserts, specifically BlueSeal® and EcoTrap®. Use of any other liquids or trap inserts
specifically voids this warranty. Reinstatement fee may apply.
3. Repairs or replacements to the urinals or its component parts must be performed only by authorized
representatives of Waterless Co. Inc., or its authorized service technicians.
Warranty Exclusions:
This warranty does not cover damage resulting from transit, accidents, acts of God, misuse, unauthorized repairs,
negligence, modifications, tampering, disconnection, improper adjustments, improper care or maintenance, improper installation, and out-of-warranty service.
Any implied warranty of merchantability or fitness for a particular purpose applicable to this product is limited to
the duration of this written warranty.
Waterless Co. Inc. shall not be liable for incidental or consequential damages resulting from breach of this written
warranty or any implied warranty.
The performance of repairs or needed adjustments shall be the exclusive remedy to the user/purchaser under this
written warranty or any implied warranty.
This warranty gives you specific rights. You may have additional rights which vary from state to state. No person
shall be authorized to change, add to, or create any warranty or obligation other than set forth herein.
RETURN POLICY:
ALL RETURNS MUST RECEIVE PRIOR APPROVAL BY WATERLESS CO. INC.
Upon receipt of product, note any damages or discrepancies. Please call Waterless Co. Inc. within 10 days of receipt
of product to obtain a Return Merchandise Authorization (RMA) form. Complete and return RMA within 48 hours.
Return product based upon RMA needs, to be received within 10 days of issuance of RMA. Any delays may cause a
reduced or denial of damage or discrepancy. Unless damaged or incorrectly delivered, a re-stocking fee will apply.
Return shipping to be paid by customer, unless stated otherwise by Waterless Co. Inc.
To obtain RMA authorization, please call (800) 244-6364 or (760) 727-7723.
© Waterless Co. Inc. 2017
WARRANTY REGISTRATION CARD
FOR WATERLESS NO-FLUSH™ URINALS
To register a valid Warranty for No-Flush™ urinals, please complete all sections and required signatures below
and return it to Waterless Co. Inc. within 30 days of your purchase.
Company:_________________________ Name:_______________________Title:________________________
Address:___________________________________________________________________________________
City:___________________State:__________Zip Code:_______________Tel: (____)_____________________
Fax: (____)______________E-Mail:______________________Purchased From:__________________________
Model# 2003__2004___2005___2104___2902___2903___Other_____________Purchase Date:_________
Installed By Company:____________________________Name:_________________Tel: (____)_____________
Waste Line Cleaned before Installation: ___Yes___No
Rough-In needed to be changed: ___Yes___No__
Replaces Existing Fixtures: ___Yes___No___ New Installation: ____Yes___No
Type of Facility: ______Commercial_____Institutional_____Military______Other_____________________
THANK YOU for purchasing WATERLESS NO-FLUSH™ urinals.
FOLD HERE AND TAPE ON OPEN END.
FROM:
PLACE
STAMP
HERE
1050 JOSHUA WAY
VISTA, CA 92081
1.800.244.6364