installation and operation manual

INSTALLATION AND
OPERATION MANUAL
HIGH EFFICIENCY
RADIANT CHAR-BROILER
HEEGM24CE HEEGM48CE
HEEGM36CE HEEGM60CE
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
PLEASE READ ALL SECTIONS OF THIS MANUAL
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS
COMMERCIAL COOKING EQUIPMENT AND
MUST BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
For Your Safety:
In a clear and observable location, post
instructions to be followed if a user smells
gas. This information shall be obtained by
consulting your local gas supplier.
KEEP APPLIANCE AREA FREE AND CLEAR OF
COMBUSTIBLES.
Users are cautioned that installation, maintenance and repairs must be performed by a Garland authorized service agent
using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been
improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation
instructions provided with the product, or any product that has its serial number defaced, obliterated or removed, or
which has been modified or repaired using unauthorized parts or by unauthorized service agents.
For a list of authorized service agents in your region, please refer to the Manitowoc Foodservice web site at:
http://www.ManitowocFoodservice.com.
The information contained herein, including design and parts specifications, may be superseded and is subject to
change without notice.
GARLAND COMMERCIAL RANGES, LTD.
MANITOWOC FOODSERVICE
1177 Kamato Rd., Mississauga, ON L4W 1X4 Canada
www.Garland-Group.com
Sales and Service: www.ManitowocFoodservice.com
Part # 4532435 Rev 02 (Sep 9/14)
© 2013 Garland Commercial Ranges Ltd.
TABLE OF CONTENTS
DIMENSIONS AND SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Shipping Dimensions, Weight and Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Input Rates, Gas Pressures, Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
CE Approved Gas Categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
PRE-INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Damage Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Rating Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Australia Specific Regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Positioning and Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Optional Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Air Supply and Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
USE AND CARE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
CLEANING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cleaning During Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Weekly/Periodic Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Service and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Page 2
Part # 4532435 Rev 02 (Sep 9/14)
DIMENSIONS AND SPECIFICATIONS
Shipping Dimensions, Weight and Size
Model
Width
Shipping Dimensions: inch(mm)
Depth
Height
Shipping
Weight
Lbs/Kg
Shipping
Size
CuFT/CuM
HEEGM24CE
40(1016)
45(1143)
25.5(648)
280/127
34.9/0.988
HEEGM36CE
52(1321)
45(1143)
25.5(648)
420/191
45.4/1.285
HEEGM48CE
64(1626)
45(1143)
25.5(648)
560/254
55.8/1.581
HEEGM60CE
72(1829)
45(1143)
25.5(648)
700/318
66.3/1.877
Input Rates, Gas Pressures, Clearances
Total kW/mJ*
Model
No. Of
Burners
Natural
Propane
HEEGM24CE
4
17.0/61.2
15.2/54.9
HEEGM36CE
6
25.5/91.8
22.9/82.3
* Total kW/mJ based on manifold operating pressure specified in table above
HEEGM48CE
9
38.2/137.7
34.3/123.4
and apply to installations up to 2000 ft (610m).
HEEGM60CE
11
46.7/168.3
41.9/150.9
Manifold Operating
Pressure** W.C./mbar
Models
Natural Gas
Propane
4.5/11.2
10.0/25.0
All Models
Clearance to noncombustible material
Rear(in/mm) Sides(in/mm)
0/0
0/0
** Gas inlet pipe is 3/4" NPT on all models. NPT to ISO adapter & gas pressure
regulator supplied with all models.
CE Approved Gas Categories
Country
Gas Category
Gas Type
Pressure (mbar)
AT, CH, CZ, DK, ES, FI, GB, GR, IE, IT, NO, PT, SE, LU
I2H
G20
20
DE
I2E
G20
20
BE, FR
I2E+
G20
20/25
NL
I2L
G25
25
CZ, GR, IT, NL
I3P
G31
30
BE, CH, CZ, ES, FR, GB, GR, IE, IT, PT
I3P
G31
37
AT, CH, CZ, DE, ES, FR, GB, NL
I3P
G31
50
II2H3P
G20
20
CH, CZ, ES, GB, GR, IE, IT, PT
G31
37
II2H3P
G20
20
AT, CH, CZ, ES, GB
G31
50
Electrical Requirements
Model
Voltage
Frequency
Current
HEEGM24CE
220-240
50-60 Hz
0.31 A
HEEGM36CE
220-240
50-60 Hz
0.33 A
HEEGM48CE
220-240
50-60 Hz
0.46 A
HEEGM60CE
220-240
50-60 Hz
0.47 A
Cord & Plug Options
Cord
Plug
none
10 ft (3m) Long, 250 VAC, 6
Amp, 90oC Cord (CE Standard)
CEE 7/7
BS 1363/A
Note: Wiring Diagrams provided with each unit.
Part # 4532435 Rev 02 (Sep 9/14)
Page 3
DIMENSIONS AND SPECIFICATIONS continued
Dimensions
Width Measurements
Model
Cook Width "C"
Leg Pitch "D"
Overall Width "E"
Grease Tray
HEEGM24CE
19.906in (506mm)
14.124in (359mm)
23.500in (597mm)
SINGLE
HEEGM36CE
29.906in (760mm)
24.124in (613mm)
33.500in (851mm)
SINGLE
HEEGM48CE
43.906in (1115mm)
38.124in (968mm)
47.500in (1207mm)
DUAL
HEEGM60CE
53.906in (1369mm)
48.124in (1222mm)
57.500in (1461mm)
DUAL
Rail Option
Rail Depth
Overall Depth "F"
Stub Rail
2.125in (54 mm)
32.119in (816 mm)
1/3 Pan Rail
8.812in (224mm)
38.806in (986mm)
2.677in
68mm
3/4" NPT
GAS INLET
4.750in
121mm
STANDARD
GRATE WIDTH**
3.827in
97mm
ELECTRICAL
23.416in
595mm
COOK DEPTH
3.654in
93mm
TROUGH
DEPTH
3.500in
89mm
8.812in
224mm
RAIL DEPTH
1.188in
30mm
RAIL FITS 1/3 PANS
COOK WIDTH
"C"
**OPTIONAL FAJITA RACK REQUIRES THE REMOVAL OF 2 STANDARD GRATES
1/3 RAIL
DEPTH
17.743in
451mm
OVERALL
HEIGHT
4.688in
119mm
LEG WIDTH
TYP
Page 4
STUB RAIL
DEPTH
2.495in
63mm
3/4" NPT GAS INLET
NPT TO ISO ADAPTER
SUPPLIED
7.850in
199mm
VALVE HEIGHT
28.925in
735mm
LEG DEPTH
1.333in
34mm
ELECTRICAL
Part # 4532435 Rev 02 (Sep 9/14)
Standard and Optional Features
Standard Features
•
All stainless steel construction.
•
Front rail with cut outs to hold 1/3 size food pans (pans not included).
•
Heavy duty reversible cast iron grates with wide edge on one side and fine edge on the other. Included: brush and
scraper combination tool for cleaning grates.
•
Two grate positions to choose from: the standard position, with a slight 2° slope to the front or the second position, with
a 10° slope to the front and more distance between the product and the burner.
•
Large capacity, removable grease tray(s). HEEGM24CE & 36CE models have one tray and HEEGM48CE & 60CE have two
trays.
•
Energy efficient cast iron burners.
•
Complete system ON/OFF power switch(es), which ignites burners and shuts them down. HEEGM24CE & 36CE models
have one switch and HEEGM48CE & 60CE have two switches.
•
Complete flame failure protection.
•
Each burner outputs 14,500 BTU for natural gas & 13,000 BTU for propane gas, and is individually controlled by a manual
high-low valve. Reference the "CE Approved Gas Category" table for applicable gas category, gas type and supply
pressure.
•
24" and 36" units are direct spark to the main burner. 48" and 60" units are direct spark to a pilot which then lights a pair
of main burners.
•
10-foot (3 meters) power cord with no plug head.
•
¾” (19.1mm) gas regulator for applicable gas type, and NPT to ISO adapter supplied with all units.
Optional Features
•
2-1/8" solid stub front rail, in lieu of standard 1/3 pan rail N/C
•
Fajita pan grate designed specifically for holding/warming fajita pans, in lieu of two reversible or single sided grates N/C.
•
Equipment Stands are available, see HEMST specification sheet.
•
10-foot (3 meters) power cord with CEE7/7 plug head or BS1363/A plug head.
PRE-INSTALLATION
INSTALLATION, MAINTENANCE AND REPAIRS SHOULD BE
DONE BY AN AUTHORIZED SERVICE AGENCY. FOR A LIST OF
AUTHORIZED SERVICE AGENTS, REFER TO THE MANITOWOC
WEBSITE AT www.ManitowocFoodservice.com
immediately to your carrier to file the appropriate freight
claims.
Introduction
The rating plate can be found on the inside face of the left
leg. If necessary, remove the grease drawer to read the
information. If service or replacement parts are needed,
refer to the FULL model number (prefix, suffix, letters and
numbers) AND serial number on the rating plate when
contacting the factory or authorized service agency. These
numbers ensure proper unit identification and aid in
providing faster and accurate service.
Garland manufactures the HEEGM series broilers in several
sizes. While service and customer operation may vary
from size to size, installation is similar for each. All units are
shipped fully assembled, except for the radiants and top
grates, which are packaged in separate boxes. Each unit
is tested, adjusted and inspected at the factory prior to
shipment.
Damage Check
After unpacking the unit, carefully inspect the unit for
visible and concealed damage. Report any damage
Part # 4532435 Rev 02 (Sep 9/14)
Rating Plate
The rating plate contains other important information
critical to the proper installation of the unit. It specifies the
gas type; gas pressure; voltage and clearance requirements
for the appliance.
Page 5
INSTALLATION
THIS PRODUCT IS NOT AUTHORIZED FOR HOME OR
RESIDENTIAL USE. GARLAND WILL NOT PROVIDE SERVICE,
WARRANTY, MAINTENANCE OR SUPPORT OF ANY KIND
OTHER THAN IN COMMERCIAL APPLICATIONS.
3. For cleanliness, the unit can be sealed to the mounting
surface with silicone. If sealing the unit to the surface,
avoid sealing lower stainless steel panels to the surface,
as these may need to be removed for service.
General
4. Position the appliance in an area that is free and clear of
all combustibles. This unit is for use in non-combustible
locations only.
Installation must be carried out by a competent person, in
accordance with the relevant regulations; codes of practice
and the related publications of the country of destination.
If you have any questions regarding the installation of this
unit, contact your Factory Authorized Service Agent. To
locate a service agent in your area, visit our website at
http://www.ManitowocFoodservice.com
5. For service, this unit may need to be accessed from the
side. An adequate service clearance should be provided
in front of the unit to enable the unit to be brought
forward for access to serviceable components. Keep this
in mind when determining the installation location.
Optional Stand
Australia Specific Regulation
This appliance must be installed in accordance with the
manufacturer's instructions, local gas fitting regulations
and requirements of AS 5601/AG 601 installation code.
All burner adjustments and setting should be made by a
qualified gas technician.
HEEGM Equipment Stands are available for purchase. Use
the appropriate stand for the size of unit. For your safety, be
sure to secure the unit to the stand with 4 screws, as shown
below.
Stand assembly instructions are provided with each stand.
Positioning and Setup
1. Carefully remove the unit from the crate base. Some
form of mechanical assistance may be required to lift and
position the broiler. With the grease drawers removed,
the unit is designed to be lifted with a pallet or lift jack as
shown in the image below.
DRIVE SCREWS UP
THROUGH STAND AND
INTO UNIT LEG CHANNELS
(ONE PER CORNER)
Air Supply and Ventilation
FORKS
TRAY SLIDES
DO NOT LIFT BY GREASE DRAWER SLIDES. CARE SHOULD BE
TAKEN TO AVOID THE LEFT, RIGHT AND/OR CENTER GREASE
DRAWER SLIDES WHEN POSITIONING LIFTING EQUIPMENT.
2. The unit is designed to sit flush on a counter, stand or
refrigerated base. Leveling of the unit is done through
adjustment of the stand casters/legs, refrigerated base
legs/casters or using shims for countertop installation.
IT IS IMPERATIVE THAT THE UNIT IS PROPERLY
LEVELED DURING INSTALLATION TO ENSURE OPTIMAL
PERFORMANCE OF THE PRODUCT.
Page 6
VENTILATION REQUIREMENTS MAY BE SUBJECT TO LOCAL
BUILDING AND FIRE CODES. CONSULT LOCAL AUTHORITIES
HAVING JURISDICTION.
1. For any commercial cooking appliance, means must
be provided to exhaust combustion waste products to
the outside of the building. This is especially important
for broilers, since they generate substantial amounts of
smoke when in operation.
2. A properly designed ventilating canopy should be used
for this appliance, which extends at least 6” (152mm)
beyond each side of the appliance (except against the
wall if the canopy is a wall installation) and is equipped
with filters and drip troughs.
Part # 4532435 Rev 02 (Sep 9/14)
INSTALLATION continued
3. Air movement should be checked during installation.
There must be adequate air intake into the building
to compensate for the amount of air removed by the
ventilation system. Without a proper balance, abnormal
atmospheric pressure will occur, affecting burner and
appliance performance. If air movement is a concern,
adjustments should be made to correct the problem by a
qualified technician.
HAVING DIFFICULTY OPENING DOORS THAT EXIT THE
BUILDING, IS AN INDICATION THAT THE BUILDING HAS A
PROBLEM WITH AIR MOVEMENT.
4. Do not permit fans to blow directly at the appliance and
avoid opening windows behind or beside the appliance.
This can create air cross-currents and/or excessive drafts
that interfere with the operation of the unit.
Electrical Connection
DISCONNECT THE POWER SUPPLY BEFORE SERVICING.
Standard units are supplied with a 10 feet (3 meter) power
cord with appropriate strain relief and either a CEE7/7,
BS1363/A or no plug. If no plug is supplied, have a certified
technician install the appropriate plug in accordance with
local regulations. A suitable outlet is required in close
proximity to the appliance. Consult a certified technician if
you have concerns about the suitability of the outlet.
DO NOT USE AN EXTENSION CORD TO CONNECT THIS UNIT
TO A POWER SUPPLY. DO NOT USE THIS APPLIANCE IF THE
POWER CORD IS DAMAGED. DO NOT ATTEMPT TO REPAIR A
DAMAGED POWER CORD. TAKE CARE NOT TO EXPOSE THE
POWER CORD TO HEAT OR SHARP EDGES.
Gas Connection
ENSURE THE GAS METER AND GAS PIPING ARE SIZED
CORRECTLY FOR THE AMOUNT OF GAS FLOW AND
PRESSURE THAT WILL BE NEEDED TO RUN ALL APPLIANCES
IN THE KITCHEN. UNDERSIZED GAS PIPING INTO THE
KITCHEN MAY AFFECT THE PERFORMANCE OF THIS AND/OR
OTHER EQUIPMENT. IF IN DOUBT, CONSULT YOUR LOCAL
GAS AUTHORITY.
A MANUAL OR AUTOMATIC ISOLATION VALVE MUST BE
INSTALLED ON THE GAS SUPPLY TO THE KITCHEN FOR
ACCESS IN THE EVENT OF AN EMERGENCY. THE MANUAL
VALVE OR AUTOMATIC VALVE ACCESS POINT SHOULD BE
READILY ACCESSIBLE AND LOCATED EITHER OUTSIDE THE
KITCHEN OR CLOSE TO AN EXIT. POST THE FOLLOWING
NOTICE AT THE MANUAL VALVE OR AUTOMATIC VALVE
ACCESS POINT:
Part # 4532435 Rev 02 (Sep 9/14)
“ALL DOWNSTREAM BURNER AND PILOT VALVES
MUST BE TURNED OFF PRIOR TO RESTORING THE
GAS SUPPLY. AFTER AN EXTENDED SHUT OFF, PURGE
BEFORE RESTORING GAS.”
1. A manual gas shut-off valve must be installed in the gas
supply line ahead of the appliance for safety and ease
of future service. The shut-off valve should be located
such that it can be reached quickly in the event of an
emergency. The shut-off valve is normally supplied by
the installer.
2. This unit is shipped with a gas pressure regulator. It must
be installed at the appliance prior to connecting the
equipment to the gas line. Each appliance must have its
own pressure regulator. Be sure to install the regulator
according to the gas flow direction and verify that the
pressure marking corresponds with the gas type. Failure
to install a regulator will void the equipment warranty.
PRIOR TO CONNECTING THE REGULATOR, CHECK THE GAS
SUPPLY LINE PRESSURE. THE REGULATOR SUPPLIED WITH
THE UNIT IS RATED FOR A MAXIMUM OF ½ PSI (14” WC,
34.9mbar). IF THE GAS SUPPLY LINE PRESSURE EXCEEDS
THIS MAXIMUM, A STEP DOWN REGULATOR WILL BE
REQUIRED AND MUST BE INSTALLED IN ACCORDANCE WITH
LOCAL CODES.
THE RED AIR-VENT CAP IS PART OF THE REGULATOR AND
SHOULD NOT BE REMOVED, UNLESS LOCAL CODES REQUIRE
EXTERNAL VENTING. IF EXTERNAL VENTING IS REQUIRED,
INSTALL IN ACCORDANCE WITH LOCAL CODES.
3. A certified flexible gas hose and quick disconnect
assembly with suitable strain relief is recommended for
connection from the gas supply line to the unit. This will
allow the unit to be moved for future service.
FLEXIBLE HOSES & QUICK DISCONNECT DEVICES MUST
COMPLY WITH ALL LOCAL AUTHORITIES AND CODES.
Adequate means must be provided to limit the movement
of the appliance without depending on the connector and
the quick-disconnect device or its associated piping.
4. Only connect this unit to the type of gas shown on the
rating plate. Operating this unit with the wrong gas type
can result in abnormal performance, property damage,
injury or death.
5. Ensure that any new piping, joints and connections have
been made in a clean manner, so that dirt, threading
chips and/or other foreign matter will not clog pilots,
valves and/or controls. If necessary, purge new piping
prior to connecting the appliance. Use pipe sealant that
is certified for use with liquefied petroleum, for new
joints and/or connections, where sealant is required.
Page 7
INSTALLATION Continued
6. When pressure testing the gas supply piping to a
maximum of ½ psi (14” WC, 34.9mbar), the appliance
must be isolated from the supply line by closing the
manual shut-off valve.
7. To ensure optimal operation of this unit, it is
recommended that the dynamic gas supply pressure into
the appliance regulator is a minimum of 1” WC(2.5mbar)
higher than the pressure stated on the rating plate.
Start Up
FOR HEEGM24 & 36 SIZE UNITS
• Connect a manometer to the test spigot on the
manifold.
• Turn on the unit and adjust the burners so that they are
all set to high.
• If necessary, adjust the pressure so that the reading
on the manometer matches the pressure value stated
on the rating plate. To adjust the pressure, access and
rotate the pressure adjustment screw on the regulator
installed at the appliance.
1. Inside the unit, ensure the burners are in the correct
position and the shields hanging under the burners have
not rotated out of position during transit.
FOR HEEGM48 & 60 SIZE UNITS
2. Install cast radiants over each burner and place the
cooking grates in position on the unit.
• Turn on the LEFT side of the unit only (by activating
the left switch) and adjust the burners so that they are
all set to high.
3. Ensure the gas supply to the appliance is open and the
unit is connected to the power supply. Activating the
one or two power switches on the right leg operates the
unit.
4. Check all gas connections for leaks using a soap solution.
Do not use an open flame to check for leaks. Be sure
to inspect connections outside and inside the unit (ie:
valves, manifold fittings and connections in the left leg
channel) to make certain all connections are gas tight
after shipping.
5. Verify the unit is running at the pressure stated on the
rating plate as follows:
Page 8
• Connect a manometer to the test spigot on the LEFT
manifold.
• If necessary, adjust the pressure so that the reading
on the manometer matches the pressure value stated
on the rating plate. To adjust the pressure, access and
rotate the pressure adjustment screw on the regulator
installed at the appliance.
6. Inspect the flame of each burner to determine whether
adjustments to the burner air shutter are necessary.
Adjustments are made by loosening the air shutter screw;
rotating the shutter and re-tightening the screw. If the
tips of the flame appear too yellow, the shutter should
be turned to allow MORE air to enter the burner cavity. If
the flames appear to be lifting off the burner ports, the
shutter should be turned to allow LESS air to enter the
burner cavity.
Part # 4532435 Rev 02 (Sep 9/14)
USE AND CARE
Operation
IF FOR ANY REASON YOU SMELL GAS, BEFORE, DURING OR
AFTER OPERATION, TURN THE POWER OFF AND CLOSE THE
MANUAL SHUT-OFF VALVE TO THE APPLIANCE. CONTACT
AN AUTHORIZED SERVICE AGENT FOR SERVICE BEFORE
ATTEMPTING TO RESTORE GAS SUPPLY. FOR A LIST OF
AUTHORIZED SERVICE AGENTS, PLEASE REFER TO THE
MANITOWOC FOODSERVICE WEB SITE AT http://www.
ManitowocFoodservice.com
1. To turn on and use this appliance, the operator simply
needs to turn on the power switch(es).
2. Models HEEGM24CE and HEEGM36CE have one power
switch on the lower right side of the unit. Once pushed
to the “ON” position, gas is supplied to all the burners. At
the same time a spark is supplied to each burner to ignite
the gas. Sparking occurs for a pre-determined amount of
time (approx. 4 seconds) and then stops.
SINGLE SWITCH
BURNERS
ON/OFF
Ignition can be attempted again by turning the power
switch to the "ON" position and restoring power to the
unit. IMPORTANT: Wait 5 minutes between ignition
attempts. If ignition fails again and the unit goes back
into lockout, turn the power off and have a qualified
service technician inspect the unit.
3. Models HEEGM48CE and HEEGM60CE have two power
switches on the lower right side of the unit. Once
pushed to the “ON” position, they operate in the same
manner as the single switch, except they allow the
operator to run the left and right side of the broiler
independently as shown below:
• HEEGM48CE: The left switch operates burners 1 to 4
on the left side of the unit. The right switch operates
burners 5 to 9 on the right side of the unit. The entire
unit runs when both switches are used.
• HEEGM60CE: The left switch operates burners 1 to 6
on the left side of the unit. The right switch operates
burners 7 to 11 on the right side of the unit. The
entire unit runs when both switches are used.
DOUBLE SWITCH
LEFT SIDE
BURNERS
ON/OFF
At this time all burners should be lit. To verify, each
burner flame can be inspected visually through view
holes in the valve panel. Also, the indicator light above
the switch will be illuminated if ignition of all burners
is successful. If ignition of all burners is unsuccessful,
the indicator light will shut off and gas valve will
automatically close. The unit will wait a set amount of
time (approx. 15 seconds) and then attempt ignition
again. If ignition is unsuccessful a second time the unit
will go into lockout. To take the unit out of the lockout
mode, turn the power switch to the "OFF" position and
remove power to the unit.
Part # 4532435 Rev 02 (Sep 9/14)
RIGHT SIDE
BURNERS
ON/OFF
4. It is recommended that the unit run for approximately 30
minutes on start up to reach the desired temperature.
5. For temperature adjustment, each burner has a control
knob which will adjust the height of the flame from a
high to a low position.
6. To shut off the unit, the operator simply needs to turn off
the power switch(es). When shutting down for longer
periods of time, it is best to also close the manual shutoff valve to the unit.
Page 9
USE AND CARE continued
FOR 2nd GRATE POSITION,
GRATE FEET SIT ON EDGE
OF REAR WALL
FOR STANDARD GRATE
POSITION, GRATE FEET SIT
IN CUTOUTS OF REAR WALL
• Do not operate the broiler without the side shields in
place as it may adversely affect the performance of
the unit and/or allow heat to migrate to neighboring
equipment/property causing damage. The shields also
prevent the cooking grates from sliding off the side of
the unit when they are placed in the elevated position.
• Use of foil in the grease tray is not recommended.
However, if foil is being used, it must be kept tight to the
tray so that it does not obstruct the flow of air into and
around the unit, particularly between the grease tray and
the valve panel.
7. The cooking grates can be installed in 2 positions, to
provide flexibility when preparing different types of food.
To install the cooking grates in the standard position,
the rear feet on the grates should be placed through the
square cutouts on the rear wall of the broiler. To install
the cooking grates in the elevated position, the groove in
the feet of the grates should be placed on the top edge
of the rear wall of the broiler. Grates must be manually
moved from one position to another; and therefore,
should be moved when the grates are cool.
THE SIDE SHIELDS MUST ALWAYS BE IN PLACE WHEN
OPERATING THIS UNIT. THE SIDE SHIELDS PREVENT THE
COOKING GRATES FROM SLIDING OFF THE SIDE OF THE
UNIT, WHEN THEY ARE PLACED IN THE ELEVATED POSITION.
Warnings
To ensure consistent and dependable performance of this
appliance, the following are recommended:
• Do not use an extension cord to connect this unit to a
power supply. Do not use this appliance if the power
cord is damaged. Do not attempt to repair a damaged
power cord. Take care not to expose the power cord to
heat (ie: under grease tray, near flue or grate support
etc) and be careful not to damage the cord by pinching
under unit or rubbing on sharp edges.
• Do not lift unit by the front rail or apply excessive force to
the rail to move the unit. Under no circumstances should
the front rail be used as a step or standing platform (ie: to
access light bulbs or grease bucket in ventilation hood).
Doing so may result in serious injury and/or death; and
may cause damage to your broiler and/or property.
• Do not operate the unit with water in the grease trays.
Evaporating water in the tray has the potential to
damage electrical components in the unit.
• It is important that the grease trays are emptied on a
regular basis. Flare ups in the grease tray are possible
with this type of appliance and excessive amounts of
grease in the tray can lead to a sustained flare up or fire,
which can be dangerous and result in personal injury
and/or property damage.
• Do not operate the broiler without the grease drawers in
place and ensure they are always fully pushed in. Failing
to do so may result in grease and/or debris spilling onto
the counter, stand and/or refrigerated base top.
• Do not attempt to service this appliance unless you are a
qualified service technician. This appliance is connected
to live electrical power. Disconnect power before
attempting to clean/remove accessible metal panels.
• Without proper cleaning & maintenance, this appliance
will accumulate oil and grease. This may result in
reduced performance, excessive flare ups and/or fire. It is
the user’s responsibility to prevent the hazards of grease
accumulation by cleaning & maintaining their appliance
on a regular basis. Garland will not be responsible for
performance reductions and/or fires resulting from
misuse and/or poor cleaning & maintenance habits.
• If this appliance experiences abnormal flare ups and/
or sustained fire in any area other than the combustion
chamber (ie: the grease tray, behind the valve panel
or in the leg channel), the unit must be shut down
• This appliance generates significant amounts of heat
and the operator should take caution when touching
accessible surfaces that are likely to get hot. Surfaces
close to the cooking surface including the side panels,
side shields, front rail, grease tray handle and valve panel
may get hot enough to burn skin.
Page 10
Part # 4532435 Rev 02 (Sep 9/14)
USE AND CARE continued
immediately and should not be used until it has been
serviced by a qualified technician and deemed safe to
operate.
Optional Equipment
As an option, your appliance may have been supplied with
a special top grate designed to hold and heat fajita pans.
This appliance is certified to use only one of these fajita pan
grates at a time. Installing multiple fajita pan grates on one
appliance is prohibited and could void your warranty.
The fajita pan grate has been designed to accommodate
only one fajita pan per slot, in either the vertical or
horizontal position, as shown in the image below. Placing
multiple fajita pans in one slot and/or placing fajita pans flat
on this grate or the standard grate may cause damage to
the broiler and could void your warranty.
THE FAJITA PAN GRATE IS INSTALLED ON THE UNIT IN
THE SAME MANNER AS THE STANDARD GRATE IN THE
STANDARD POSITION. FEET ON THE REAR OF THE FAJITA
GRATE SIT IN THE SQUARE CUTOUTS ON THE REAR WALL.
Part # 4532435 Rev 02 (Sep 9/14)
Page 11
CLEANING AND MAINTENANCE
THIS APPLIANCE WILL PERFORM OPTIMALLY AND LAST
LONGER IF IT IS PROPERLY MAINTAINED. FOLLOWING A
CLEANING SCHEDULE AND HAVING THE UNIT CHECKED
PERIODICALLY BY AN AUTHORIZED SERVICE AGENT ARE
STRONGLY RECOMMENDED. FOR A LIST OF AUTHORIZED
SERVICE AGENTS, REFER TO THE MANITOWOC FOODSERVICE
WEB SITE AT http://www.ManitowocFoodservice.com
•
Do not attempt to clean the grates by burning off
grease/debris. The cooking grates on this unit are
shielded from open flame by the radiants. Attempting
to burn off grease/debris will likely have the opposite
effect and cause the grease/debris to stick even more.
•
When cleaning cast iron components such as the
cooking grates; radiants; and burners, do not handle
these components roughly. Dropping them on the floor
or in the sink may cause them to crack and/or break.
•
Cast iron components are susceptible to cracking/
breaking if they are thermally shocked. Do not expose
hot cooking grates, radiants; and/or burners to cold
water. These components must be allowed to properly
cool before they are washed with water.
•
Do not use steel wool, abrasive cloths, cleaners or
powders to clean stainless steel. Do not use a metal
scraper, knife or other tool to scrape stainless steel.
Doing so may cause permanent damage to the stainless
steel material.
General
This appliance has been supplied with a combination
brush/scraper tool for cleaning your cooking grates. The
scraper side of the tool has stainless steel teeth, designed
specifically to fit the contours of the cooking grate and will
clean hard to remove debris. The brush side of the tool has
stainless steel wire bristles which can be used to remove
finer debris and for general cleaning.
BRUSH SIDE - FOR
GENERAL CLEANING
Cleaning During Operations
SCRAPER SIDE - FITS
CONTOURS OF GRATES
Warnings
HOT SURFACE
Char-Broiler
Temperatures Will
Cause Severe Burns
•
PPE
Approved Personal
Protective Equipment
Must be worn
Never place a sheet pan or other large obstruction over
the grates when the broiler is hot. Covering the grates
and running the broiler as a method of cleaning is
prohibited. Doing so, may cause damage to your broiler
and/or property; endanger the safety of others; and void
your warranty.
•
This appliance is connected to live electrical power.
Disconnect power before attempting to clean/remove
accessible metal panels.
•
Do not spray or pour water on the unit to clean. This
appliance has several electronic components behind
access panels that can be damaged or become unsafe if
exposed to water. This unit should only be cleaned by
wiping down with a damp cloth.
Page 12
1. It is important to clean the grates periodically during
daily operations, using the tool provided or any other
cleaning tool of preference. Cleaning the grates as
needed throughout the day will limit the effects of
grease accumulation, which include excess smoke; flare
ups; fires and sub-par product.
2. The grease trough and chute should be kept clean
during daily operations to prevent grease from
accumulating near the cook surface. If necessary,
stagnant grease and/or food particles should be
directed to the grease chute using a standard 3” wide
turner. If necessary, this turner can also be used to push
items/grease in the grease chute down into the grease
drawer.
3. The grease drawer(s) should be emptied periodically
during daily operations. Every environment differs,
so the frequency of this action will vary depending on
amount and type of product being cooked. Keeping the
amount of grease in the drawer to a minimum greatly
reduces the chance of flare ups and sustained fire.
Part # 4532435 Rev 02 (Sep 9/14)
CLEANING AND MAINTENANCE continued
Daily Cleaning
1. Scrape and/or brush the cooking grates using the
tool provided or any other cleaning tool of preference
while the grates are still warm. Once the grates have
cooled, remove them from the unit and wash them in
a hot soapy solution. Dry the grates immediately after
washing and lightly season with non-toxic oil (liquid
vegetable oil or spray) before re-installing on the unit.
Properly drying and seasoning the grates will prevent
them from rusting.
DO NOT SEASON GRATES WHILE THEY ARE ON THE
APPLIANCE. SEASONING GRATES OVER AN OPEN FLAME
MAY RESULT IN DANGEROUS FLARE UPS AND/OR A FLASH
FIRE.
2. Wire brush the radiants clean using the tool provided or
any other cleaning tool of preference. Once the radiants
have cooled, remove them from the unit and wash them
in a hot soapy solution.
3. Scrape the grease trough and chute, directing any
grease/debris into the grease drawer (s). Empty the
grease drawer(s), scraping out stubborn grease/debris.
Wash the grease drawer(s) in a hot soapy solution.
4. Once the unit has cooled, accessible stainless steel
panels should be cleaned with a hot soapy solution and/
or a food safe liquid cleaner designed to clean stainless
steel. Never spray or pour water on the unit to clean.
Always disconnect electrical power before cleaning
accessible panels.
Weekly/Periodic Cleaning
In addition to the daily cleaning tasks outlined above, the
following should be done weekly/periodically:
1. Once the unit has cooled, remove the side shields from
the unit by sliding them up and then off the shoulder
bolts. Clean the side shields with a hot soapy solution
and/or a food safe liquid cleaner designed to clean
stainless steel.
Part # 4532435 Rev 02 (Sep 9/14)
2. Remove the burners and hanging shields from the unit
as follows:
• Remove the pins at the rear of the burner
• Lift the burner peg up and out of the bracket at the rear
• Slide the burner back and off the orifice
• Angle the front of the burner down and then remove
from unit
The burners on the far left and right of the unit should
be removed last
WHEN REMOVING BURNERS FROM THE UNIT, TAKE CARE
NOT TO MOVE AND/OR BEND THE IGNITION PROBES.
MOVING OR BENDING THE PROBES CAN CRACK THE
CERAMIC INSULATING MATERIAL, ALTER THE SPARK GAP
OR MISALIGN WITH BURNER LIGHTING PORTS WHICH MAY
RENDER THE UNIT INOPERABLE.
Clean the burners and their hanging shields in a hot
soapy solution, paying attention to ensure that all burner
ports are free and clear of debris. Pay particular attention
to the small lighting holes at the front of the burner.
These holes must remain clear to ensure the appliance
ignites and functions properly.
ENSURE THE POWER SUPPLY IS DISCONNECTED BEFORE
PROCEEDING.
3. With all the components removed from the cooking
chamber, wipe down the interior with a hot soapy
solution taking care to avoid the ignition probes. With
the cooking chamber cleaned, components can be put
back in.
WHEN PUTTING THE BURNERS BACK IN THE UNIT, TAKE
CARE NOT TO MOVE AND/OR BEND THE IGNITION PROBES.
BURNERS ON THE FAR LEFT & RIGHT SIDE OF THE UNIT MUST
BE PUT IN FIRST. ENSURE THE PINS AT THE REAR ARE REINSTALLED TO SECURE THE BURNERS IN PLACE.
4. Once the unit has been returned to its original state,
verify that the burners ignite correctly. Slight front to
back adjustments may be required to ensure quick and
accurate lighting after cleaning.
Page 13
CLEANING AND MAINTENANCE continued
Maintenance
Any maintenance involving the disassembly of components
should be performed by a qualified service technician as
part of a regular kitchen maintenance program. Periodic
inspections should be done to check temperatures, verify
performance and make any adjustments as necessary. In
addition, cleaning behind non-accessible panels; such as
the front panel and/or leg panels, should also be done
during regular maintenance.
Service and Parts
If for any reason this appliance requires service, contact
your local authorized Manitowoc service agency. All
repairs must be performed by a qualified technician,
using genuine Garland replacement parts or risk negating
the warranty. For a list of Authorized Service Agents
or to view a Genuine Parts list for your appliance, visit
the Manitowoc Foodservice website at: http://www.
ManitowocFoodservice.com
Refer to the rating plate when calling for service. It contains
the model number and serial number for your appliance.
Properly identifying the appliance will help the factory or
your local service agent provide faster and more accurate
service. The rating plate can be found on the inside face of
the left leg. The grease drawer may need to be removed in
order to read the information
Page 14
Part # 4532435 Rev 02 (Sep 9/14)
NOTES
Part # 4532435 Rev 02 (Sep 9/14)
Page 15
Installation and Operation Manual
High Efficiency Radiant Char-Broiler — HEEGMxxCE
GARLAND COMMERCIAL RANGES, LTD.
MANITOWOC FOODSERVICE
1177 Kamato Rd., Mississauga, ON L4W 1X4 Canada
www.Garland-Group.com
Sales and Service: www.ManitowocFoodservice.com
Part # 4532435 Rev 02 (09/09/14)
© 2013 Garland Commercial Ranges Ltd.