1 Hour - AMP Research

A S S E M B LY & I N S TA L L AT I O N G U I D E
APPLICATION
PART #
GM Truck (Full-size Trucks)
74815-00A (Silver)
74815-01A(Black)
INSTALLATION TIME
1 Hour
SKILL LEVEL
1
2 3
4
1= Easy
TOOLS REQUIRED
Phillips screw driver
Torx T-25 driver
Power drill
9/64” drill bit
Center punch
BEDXTENDER HD™ shown assembled and installed on truck.
Remove contents from box and check for damage.
Verify all parts against parts list.
Read and understand instructions completely before attempting assembly
and installation.
Supplied templates
Soapy Water
WARRANTY
3-Year Limited Warranty
Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one of the
following patents:
5,700,047; 6,113,173; 6,402,215; 6,805,392; 7,063,366; 7,393,035; 7,654,598; 7,681,935; 7,841,638
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rev 03.18.13
AMP RESEARCH BEDXTENDER HD™
PARTS LIST AND HARDWARE IDENTIFICATION
1
x2
74608-01A
Quick Mount
Bracket Set
6
2
x6
74606-01A
Mounting Bracket
kit
x2
Silver: 20-74811-00A (Small)
Black: 20-74811-01A (Small)
Silver: 20-74813-00A (Deep)
Black: 20-74813-01A (Deep)
Silver: 20-74814-00A (Large)
Black: 20-74814-01A (Large)
3
x12
11-03639-90
PT-Screw
7
4
5
x4
80-01671-93
Strap Buckle Assembly
20-03654-90
Bumper
x2
20-3664B-90 (Small/Narrow)
20-3640B-90 (Large/Deep)
Bumper Upright Outer
x2
8
x2
20-3664A-90 (Small/Narrow)
20-3640A-90 (Large/Deep)
Bumper Upright Inner
Pivot Upright Assembly
9
x3
12-03791-24S (Small Silver)
12-03791-24SP (Small Silver with LOGO)
12-03791-24B (Small Black)
12-03791-24BP (Small Black with LOGO)
12-03791-28B (Large/Deep Black)
12-03791-28BP (Large/Deep Black with LOGO)
12-03791-28S (Large/Deep Silver)
12-03791-28SP (Large/Deep Silver with LOGO)
Center Tube
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rev 03.18.13
A MAPM R
P ERSEESAERACRHC B
H EBDEXDTXETNEDNEDRE H
R DH™D ™
MOUNTING BRACKET INSTALLATION - CHEVROLET SILVERADO / GMC SIERRA 2007+
PLEASE READ ENTIRE INSTRUCTIONS BEFORE PROCEEDING WITH INSTALLATION
Use the M5 bolts and nuts to
fasten the Quick Mount Bracket to
the mounting bracket. Apply
thread locker to the tip of the M5
bolt. Torque to 8 ft. lbs. Allow 10
minutes to dry before handling.
(Passenger side shown)
NOTE: Angle brackets may
alread be installed onto brackets.
2X
Quick Mount Bracket
.
Remove the 2 Phillips screws that are holding
the tail lights in place. Carefully pull back to
remove tail lights.
Tape template to vehicle to locate upper hole
of Mounting Bracket. Mark (Center Punch) &
drill hole with 1/8” drill bit. Remove template
and drill out hole with 21/64” drill bit. Use file
to remove burrs. Apply primer to edge of hole.
Repeat for other side.
1
Place Mounting Bracket aligned with top hole. Allow
bracket to hang vertically. Mark (Center Punch) location of lower hole using the bracket slot as a template.
Remove bracket. Drill hole with 1/8” drill bit then drill
out hole with 21/64” drill bit. Use file to remove burrs.
Apply primer to edge of hole. Allow primer to dry.
Assemble Mounting Bracket using the M8 bolts & nuts
as shown. Tighten & torque to 22ft. lbs. Replace the
tail light assembly. Repeat for other side.
2
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/8
rev 03.18.13
AMP RESEARCH BEDXTENDER HD™
bed x-tender assembly
Measure 7” from each end of the three center tubes
and mark with tape. Tape is to be used as a reference point
Slide 3 center tubes into the open ends of the bent
tubes as shown. Insert center tube with logo into the
center tube.
6
9
9
Note: Template
located on inside
of box.
1
2
Connect the two halves. Make sure there is at least 3” Adjust the width of the BEDXTENDER by placing the
overlap with the bent tubes on each side.
pivots into the mounting brackets. To keep overlap
consant, adjust each tube so that the gap between the
edge and the tape is the same.
6
3
9
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6
4
/8
rev 03.18.13
AMP RESEARCH BEDXTENDER HD™
bed x-tender assembly – continued
Tighten PT-Screws using a T-25 torx driver, starting
in the middle of each upright, then the outer screws
and lastly the remaining two to evenly tighten.
Attach plastic upright around the tube juncture, placing rubber bumpers into the two ends of the upright.
4
7
Upright is not positioned in
center of tube joint.
7
8
3
8
NOTE: The inside of the upright is stepped
NOTE: Do not over tighten as this may strip out.
to fit correctly around the small and large
Fastener will reach a noticable stopping point.
diameter tubes.
Adjust Strap Buckles to lock into the tailgate when BEDXTENDER is deployed.
Your assembly is now complete.
7
9
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88
/8
rev 03.18.13
A M PA R
X TXE- TNEDNEDR
MEP SREEAS R
E ACRHC HB EB D
ED
E RH™ D ™
NOTE: Ensure that buckles are properly inserted into
latches by pulling on the straps after both buckles have
been inserted.
10
1
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/8
rev 03.18.13
Congratulations on your purchase of the
AMP Research BEDXTENDER HD.
Here’s what you need know...
BEDXTENDER HD™ OPERATION
With the tailgate open, place BEDXTENDER pivot pins into the left and right mounting
brackets. Rotate to 45 until it drops into place, then lower onto the open tailgate.
Flip BEDXTENDER out to contain cargo in the truck bed when the tailgate is open.
CAUTION! 200lb maximum load on open tailgate. Always distribute cargo evenly and
properly secure inside bed. Do not secure cargo to the BEDXTENDER or the tailgate.
Before driving, secure BEDXTENDER by locking the provided strap buckles into the
truck’s tailgate latches. To release, pull tailgate handle. NOTE: Ensure that both buckles are properly locked into the latches by pulling up on each strap.
Flip BEDXTENDER forward and close the tailgate to keep smaller cargo safe and
organized.
LIMITED WARRANTY
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rev 01.03.12
FACING REAR SIDE FOR LEFT BRACKET INSTALLATION
Use dashed line for trucks with bedliners.
FACING REAR SIDE FOR LEFT BRACKET INSTALLATION
1.81”
TRUCK BED
Use dashed line for trucks with bedliners.
FACING REAR SIDE FOR RIGHT BRACKET INSTALLATION
Cut or fold along solid lines.
(Dashed lines for trucks with bedliners.)
8”
Drill template for BEDXTENDER HD™
mounting brackets
1.3”
1.56”
Use dashed line for trucks with bedliners.
TRUCK BED
Use dashed line for trucks with bedliners.
FACING REAR SIDE FOR RIGHT BRACKET INSTALLATION
1.28”
Drill template for BEDXTENDER HD™ mounting brackets
NOTE: FOR TRUCKS WITH BEDLINERS, USE THIS TEMPLATE
ON TOP OF BEDLINER. DO NOT CUT BEDLINER!
1.28”
1.81”
1.3”
1.56”
6.7”
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