INSTRUCTIONS
RCM-36
Jobsite Health & Safety is a first priority matter here at
Renssi®. To extend this priority to our customers and endusers, we have created this extensive Manual for you to rely on
when working with our products.
IMPORTANT
READ BEFORE USE OF TOOL
01/2018
KEEP FOR THE FUTURE USE!
WARNING!
These instructions are for your own, personal
safety. Always make sure that you have read
and understood these instructions carefully
before using Renssi® Tools.
1
CONTROL UNIT
RCM-36
A
C
E
D
F
B
CONTROLS
A.
Emergency STOP button
D.
Main voltage indicator
B.
Main switch
E.
Speed controller
C.
Direction switch
F.
Emergency STOP reset button
TABLE OF CONTENT
1. INTRODUCTION
5
2. GENERAL POWER TOOL SAFETY WARNINGS
5
2.1.0 Work Area Safety
2.2.0 Electrical Safety
2.3.0 Personal Safety
2.4.0 Power Tool and Use
6
6
7
8
3. INSTALLING THE RCM-36
9
4. OPERATING THE RCM-36
10
5. TURNING OFF THE RCM-36
11
6. MAINTENANCE
12
7. ATTACHMENTS
13
8. NOTES
14
To watch practical demonstration videos,
or to download an digital copy of this manual,
please visit http://renssi.com/#safety-manuals
Please note that demonstration videos, where available,
are not intended as a replacement or alternative
to this Safety Manual.
1. INTRODUCTION
MODEL
RCM-36
MODEL INFORMATION
RCM-36 unit is intended to be used in cleaning sewer pipes and reinstating after
relining process. Before a successful relining process, the pipe needs to be well
cleaned. RCM-36 unit is designed to rotate a cable with a cleaning or cutting tool at
the end of the cable.
This manual must be available to the operators/maintenance personnel at all times.
SPECIFICATIONS
Size: Weight: Cable size: Cable length: Max. RPM: Output: 560 mm x 870 mm x 1190 mm
118 kg + control unit 12 kg
10 mm, 12 mm
36 meters
2800/min*
1500 W
2. GENERAL POWER TOOL SAFETY WARNINGS
WARNING!
Read all safety warnings and instructions.
If the warnings and instructions are not followed, there are possibility of an
electric shock, fire / or serious injury.
ATTENTION!
Save all warnings and all instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated
(corded) power tool.
5
2.1.0 WORK AREA SAFETY
1. Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust.
Power tools create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool.
Distractions can cause you to loose control.
2.2.0 ELECTRICAL SAFETY
1. Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
2. Avoid body contact with earthed or grounded surfaces, such as pipes,
radiators or refridgerators.
There is an increased risk of an electric shock if your body is earthed or
grounded.
3. Do not expose power tools to rain or moisture.
Risk of electric shock increases, if the water enters into power tool.
4. Do not abuse the cord. Do not carry or pull the power tool, or pull the plug
by pulling the cord.
Keep the cord away from heat, oil, sharp edges and moving parts.
Damaged or entangled cords increase the risk of electric shock.
5. When operating a power tool outdoors, use proper extension of cord for
outdoors.
Suitable cord for outdoor use reduces the risk of an electric shock.
6. If the use of a power tool in a damp location is necessary, use a residual
current device (RCD) protected power source.
Use of an RCD reduces the risk of electric shock.
6
2.3.0 PERSONAL SAFETY
1. Stay alert, be careful and use the power tool with caution.
Do not use the power tool when you are tired or under the influence of alcohol
or drugs. Losing concentration for a moment can cause serious personal injury.
2. Use personal protective equipment.
Always wear a safety glasses. Protective equipment such as a respirator, safety
shoes, helmet and hearing protection used for appropriate conditions will
reduce personal injuries.
3. Prevent unintentional starting.
Make sure that the power switch is off position before connecting to power
source and/or battery pack, picking up or carrying the tool. Carrying power tools
with your finger on the switch or energising power tools that have the switch
on invites accidents. Remove any adjusting key or wrench before turning the
power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in
personal injury.
4. Do not overreach.
Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
5. Dress properly.
Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery or long hair can be caught in
moving parts.
6. If device is provided with a connection for dust extraction and collection
facilities, ensure that these are connected and properly used.
Use of dust collection system can reduce dust-related hazards.
PERSONAL PROTECTIVE EQUIPMENT
Risk of crushing
Risk of corrosion
High noise levels
Serious hearing damage
Use protective gloves and clothing
Use sealed protective goggles
Use face/breathing protection
Use ear protection
7
2.4.0 POWER TOOL AND USE
1. Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it
was designed.
2. Do not use the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous and
must be repaired.
3. Disconnect the plug from the power source and/or the battery packfrom the
power tool before making any adjustments, changing accessories, or storing
power tools.
Such preventive safety measures reduce the risk of starting the power tool
accidentally.
4. Store idle power tools out of reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
5. Maintain power tools.
Check for misalignements or binding of moving parts, breakage of parts and
any other condition that may affect the power tool’s operation. If damaged, have
the power tool repaired before the use. Many accidents are caused by poorly
maintained
power tools.
6. Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to
bind and are easier to control.
7. Use the power tool, accessories and tool bits etc. in accordance with these
instructions, taking into account the working conditions and the work to be
performed.
Use the power tool for operations different from those intented could result in
hazardous situation.
ATTENTION!
Have your power tool serviced by a qualified repair person using only
identical replacement parts.
8
3. INSTALLING THE RCM-36
1. Connect the control unit to the motor with the orange 6 pin cable.
2. Connect the foot pedal to the control unit.
3. Connect the power cord to the control unit.
4. Make sure that the power cord plug matches the power outlet.
5. Plug the RCM-36 unit to the power outlet.
4. OPERATING THE RCM-36
WARNING!
Improper use of the machine can cause serious damage.
1. Use the Renssi® equipment always on a solid surface to prevent equipment from falling.
2. Press the Emergency STOP-button.
A
3. Turn the Main switch to power ON the unit.
B
( Main voltage light will illuminate )
4. Choose the desired rotation direction with Direction Rev./For-switch.
5. Choose the desired rotation speed.
E
C
( Can be adjusted while used )
6. Release the Emergency STOP-button. A
7. Press the Emergency STOP Reset-button.
F ( Blue light will illuminate )
8. Keep a firm grip on the cable and set your body so that working position is as natural as
possible. Always make sure that you do not need to change your grip during operation.
9. Never place the rotating equipment near your arm.
Equipment can cause the cable to swing around which can lead to serious injuries.
10. Start the machine by pressing the foot pedal.
11. The machine stops when you take your foot off the pedal.
10
CONTROL UNIT
RCM-36
A
C
E
D
F
B
5. TURNING OFF THE RCM-36
1. Press the Emergency STOP-button.
A
( Blue light will turn off )
2. Turn the Main switch to power OFF the unit.
B
3. Unplug the RCM-36 unit from the power outlet.
4. Disconnect all the cables.
11
6. MAINTENANCE
BEFORE ANY WORK ON THE MACHINE ITSELF,
PULL THE MAINS PLUG.
Inspect the machine regularly for any loose or damaged components.
Inspect the cable and it’s cover for any damages. Replace when required. (TS-3036)
For safe and proper working, always keep the machine and ventilation slots clean.
Ensure that all the bolts are tight and that no bolts are missing.
CLEANING AND LUBRICATING THE CABLE
1.
2.
3.
4.
5.
6.
7.
8.
Ensure there are NO TOOLS ATTACHED to the cable
Roll out of the cable from the reel
Start rotating the cable forward
Spray WD-40 or similar lubricant into the cover from the machine end
Lubricant will push all the dirt out of the cover from the open end of the cable
Clean the cable cover with a damp cloth or a wipper
If needed, the cable can be pulled out of it’s cover for better lubrication.
Maintaining the cable extends it’s life and improves the motor performance and life.
CHANGING THE CABLE
1. Roll out the cable from the reel
2. Detach the aluminium case from the bevel gear
by opening four nuts
3. Open the set screws holding the cable from the machine end
4. Pull out the cable
5. Insert the new (TS-2025) cable
6. Tighten the set screws
7. Roll in the new cable
8. Attach the aluminium case back to the bevel gear
12
5. ATTACHMENTS
SAFETY REGULATIONS FOR ELECTRICAL EQUIPMENTS IN
LOW-VOLTAGE POWER INSTALLATIONS
1. General endangerings
5. Electric connection
These safety regulations are valid in connection with the
operating and maintenance instructions of the product
and they are to be observed strictly. Electrical machines
are equipped with hazardous live parts and rotating parts.
Therefore, severest personal and physical damages can
be caused through non-intended use, because of faulty
operation, through imperfect maintenance and because
of non-permissible disassembly of protective devices. It is
to be quaranteed that only qualified persons (definition
for skilled persons see DIN VDE 0105 or IEC 364) will be
engaged to realize any work at the equipments (such as
design, transport, assembly, installation, commissioning,
maintenance, repair, disassembly), though it should
be noted that the documents for the mounting, the
commissioning, the operation, the maintenance and the
repair of the equipment are available and that they are to
be observed.
The connection is to be realized only by
qualified skilled persons and in released
state being protected against re-starting. All
the data being necessary for that are to be
taken from the operating and maintenance instructions
delivered with the equipment. Before re-starting the
installation for the first time, there is to be checked
if the electrical equipment is running in the required
direction of the rotation. When exceeding the tolerances
according to DIN VDE 0530 part 1 / DIN EN 60034-1 (for
voltage ± 5%, for frequency ± 2%) and when deviating
from the waveform and the symmetry, the temperature can
possibly rise and the electromagnetic compatibility can be
impaired.
2. Intended use
The machines are intended for industrial power
installations. The conditions on the site have to coincide
with all data given on the rating plate. In particular the
indicated degree of protection is to be realized by the
driven machine. Corresponding details are part of the DIN
VDE 0530 T. 1.
3. Transport, Storage
The ring bolts or shackles of the equipments are exclusively
intended for transporting the equipments. Additional parts
or loads must never be attached. Before the commissioning,
existing transport lockings are to be removed. Electrical
equipments with recognizable damages must never be put
into operation.
4. Mounting of the equipment
When mounting the electrical equipment there is to be
observed that the informations about the technical data
and operating conditions (such as determined in the
documents being part of the equipment), the general safety
and mounting regulations and the specific regulations
of the installation and of the operation are followed. In
case of types of construction with the shaft end upwards,
there must be taken measures preventing that foreign
matters can fall into the ventilation system. For ensuring
the unhindered ventilation of the machine, there are
to be followed the informations given by part of the
manufacturer.
6. Operation
The maintenance measures specified in the operating
and maintenance instructions are to be carried out by a
qualified personnel in regular periods. The reasons for every
variation in view of the normal operation, in particular the
reasons for modified noise, for modified temperatures and
for the reaction of protective devices are to be determined
and eliminated by qualified personnel. If there’s any doubt,
the equipment is to be switched-off immediately.
7. Important information
Because of the great variety of the operating conditions
and for the clear understanding of the operating and
maintenance instructions, it is only the general case of
application which can be considered in this operating and
maintenance manual. For special cases (such as exceptional
environmental conditions or special safety instructions) it is
necessary to come to an agreement with the manufacturer
or with the selling company.
8. Warranty
The warranty requires the observance of the safety
regulations and of the operating and maintenance
instructions as well as the intended use.
13
8. NOTES
14
15
Renssi Finland Oy
Lautamiehenkatu 1
20780 Kaarina FINLAND
info@renssi.com
www.renssi.com
MADE IN FINLAND