Description OM-240 113N www.EnPak.com File

OM-240 113N
)
2011−05
Description
Mobile Utility Unit With Air Compressor,
Hydraulic Pump, And Auxiliary Power
Capability
EnPak
)
File: Mobile Utility
Visit our website at
www.EnPak.com
Thank you and congratulations on choosing EnPak
)
Now you can get the job done and get it done right. We know you don’t
have time to do it any other way.
That’s why when Niels Miller first started building arc welders in 1929,
he made sure his products offered long-lasting value and superior
quality. Like you, his customers couldn’t afford anything less. Miller
products had to be more than the best they could be. They had to be the
best you could buy.
Today, the people that build and sell Miller products continue the
tradition. They’re just as committed to providing equipment and service
that meets the high standards of quality and value established in 1929.
This Owner’s Manual is designed to help you get the most out of your
Miller products. Please take time to read the Safety precautions. They
will help you protect yourself against potential hazards on the worksite.
We’ve made installation and operation quick
and easy. With Miller you can count on years
of reliable service with proper maintenance.
And if for some reason the unit needs repair,
there’s a Troubleshooting section that will
help you figure out what the problem is. The
parts list will then help you to decide the
Miller is the first welding exact part you may need to fix the problem.
equipment manufacturer in Warranty and service information for your
the U.S.A. to be registered to
the ISO 9001 Quality System particular model are also provided.
Standard.
Working as hard as you do −
every Miller EnPak product is
backed by the most hassle-free
warranty in the business.
Miller Electric manufactures a full line
of welders and welding related equipment.
For information on other quality Miller
products, contact your local Miller distributor to receive the latest full
line catalog or individual specification sheets. To locate your nearest
distributor or service agency call 1-800-4-A-Miller, or visit us at
www.MillerWelds.com on the web.
EnPak_Thank 2011−02
TABLE OF CONTENTS
SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2. Engine Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3. Hydraulic Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4. Compressed Air Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-5. Additional Symbols For Installation, Operation, And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-6. California Proposition 65 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-7. Principal Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1. Signification des symboles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2. Dangers existant en relation avec le moteur . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3. Dangers liés à l’hydraulique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4. Dangers liés à l’air comprimé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance . . . . .
2-6. Proposition californienne 65 Avertissements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-7. Principales normes de sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3 − DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1. Symbol Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4 − SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1. Auxiliary Power And Engine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2. Air Compressor Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3. Hydraulic Specifications (Models With Hydraulic Power Source) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4. Sound Level Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-5. Dimensions, Weights, and Operating Angles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-6. Fuel Consumption Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
2
3
4
5
5
6
6
6
7
8
9
10
10
12
12
12
12
12
12
12
13
14
4-7. Auxiliary Power Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-8. Alternator Power Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-9. Air Compressor Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-10. Hydraulic Pressure Curves (Models With Hydraulic Power Source) . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5 − PRESTART CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1. Hydraulic System Prestart Checks (Models With Hydraulic Power Source) . . . . . . . . . . . . . . . . . . . .
5-2. Engine Prestart Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3. Compressor Prestart Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 6 − OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1. Remote Panel (Use With Section 6-2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-2. Remote Panel Operation (Use With Section 6-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-3. Safety Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-4. Operation And Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-5. Auto Start/Stop Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-6. Cold Weather Starting And Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-7. Service Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-8. Hydraulic Pump Operation (Models With Hydraulic Power Source) . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7 − COMPRESSOR OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-1. Air Compressor Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-2. Compressor Blow Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 8 − MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-1. Maintenance Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-2. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-3. Servicing Engine Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-4. Safety Interlock Monthly Check (Models With Hydraulic Power Source) . . . . . . . . . . . . . . . . . . . . . . .
15
15
16
17
18
18
18
19
20
20
21
21
22
23
24
26
27
28
28
29
30
30
31
33
33
TABLE OF CONTENTS
8-5. Changing Engine Oil, Oil Filter, And Fuel Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-6. Engine Sensors And Governor Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-7. Changing Compressor Oil, Air Cleaner, And Air/Oil Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 9 − TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-1. Generator Power Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2. Engine Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-3. Compressor Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-4. Hydraulic Troubleshooting (Models With Hydraulic Power Source) . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 10 − AUTHORIZED DEALER INSTALLATION INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . .
10-1. Serial Number And Rating Label Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10-2. Installing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10-3. Mounting Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 11 − HYDRAULIC SYSTEM PREPARATION (MODELS WITH HYDRAULIC POWER SOURCE)
11-1. Hydraulic System Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11-2. Hydraulic Hose Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11-3. Priming Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11-4. Load Sense Line Bleeding (Closed Center Systems Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 12 − ENGINE PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12-1. Connecting the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12-2. Installing Exhaust Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12-3. Fuel Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 13 − AIR COMPRESSOR SYSTEM PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13-1. Air Compressor System Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13-2. Compressor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13-3. Compressor Safety Valve Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 14 − REMOTE DEVICES CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14-1. Remote Devices Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 15 − AUXILIARY POWER SYSTEM CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15-1. Grounding Auxiliary Power System To Truck Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15-2. Auxiliary Power System Connections And Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 16 − DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 17 − GENERATOR POWER GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 18 − PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY
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36
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39
41
41
41
42
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48
48
49
50
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SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING
Enpak_2011−04
Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions.
1-1. Symbol Usage
DANGER! − Indicates a hazardous situation which, if
not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained in the text.
NOTICE − Indicates statements not related to personal injury.
. Indicates special instructions.
This group of symbols means Warning! Watch Out! ELECTRIC
SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions to avoid the
hazards.
1-2. Engine Hazards
The symbols shown below are used throughout this manual
to call attention to and identify possible hazards. When you
see the symbol, watch out, and follow the related instructions
to avoid the hazard. The safety information given below is
only a summary of the more complete safety information
found in the Safety Standards listed in Section 1-7. Read and
follow all Safety Standards.
Only qualified persons should install, operate, maintain, and
repair this unit.
During operation, keep everybody, especially children, away.
FUEL can cause fire or explosion.
D Stop engine and let it cool off before checking or
adding fuel.
D Do not add fuel while smoking or if unit is near
any sparks or open flames.
D
D
D
D
Do not overfill tank — allow room for fuel to expand.
Do not spill fuel. If fuel is spilled, clean up before starting engine.
Dispose of rags in a fireproof container.
Always keep nozzle in contact with tank when fueling.
BATTERY EXPLOSION can injure.
D Always wear a face shield, rubber gloves, and
protective clothing when working on a battery.
D Stop engine before disconnecting or connecting battery cables, battery charging cables (if
applicable), or servicing battery.
D Do not allow tools to cause sparks when working on a battery.
D Do not use welder to charge batteries or jump start vehicles unless the unit has a battery charging feature designed for this purpose.
D Observe correct polarity (+ and −) on batteries.
D Disconnect negative (−) cable first and connect it last.
D Keep sparks, flames, cigarettes, and other ignition sources
away from batteries. Batteries produce explosive gases during
normal operation and when being charged.
D Follow battery manufacturer’s instructions when working on or
near a battery.
BATTERY CHARGING OUTPUT can injure.
(Battery charging feature not present on all models.)
MOVING PARTS can injure.
D Keep away from moving parts such as fans,
belts, and rotors.
D Keep all doors, panels, covers, and guards
closed and securely in place.
D Stop engine before installing or connecting unit.
D Have only qualified persons remove doors, panels, covers, or
guards for maintenance and troubleshooting as necessary.
D To prevent accidental starting during servicing, disconnect
negative (−) battery cable from battery.
D Keep hands, hair, loose clothing, and tools away from moving
parts.
D Reinstall doors, panels, covers, or guards when servicing is
finished and before starting engine.
D Before working on generator, remove spark plugs or injectors to
keep engine from kicking back or starting.
D Block flywheel so that it will not turn while working on generator
components.
D Have only qualified persons do battery charging work.
D Charge lead-acid batteries only. Do not use battery charger to
supply power to an extra-low-voltage electrical system or to
charge dry cell batteries.
D Do not charge a frozen battery.
D Do not use damaged charging cables.
D Do not charge a battery that has loose terminals or one showing
damage such as a cracked case or cover.
D Before charging battery, select correct charger voltage to match
battery voltage.
D Set battery charging controls to the Off position before connecting to battery. Do not allow battery charging clips to touch each
other.
D Keep charging cables away from vehicle hood, door, or moving
parts.
EXHAUST SPARKS can cause fire.
D Do not let engine exhaust sparks cause fire.
D Use approved engine exhaust spark arrestor in
required areas — see applicable codes.
HOT PARTS can burn.
D Do not touch hot parts bare handed.
D Allow cooling period before working on equipment.
D To handle hot parts, use proper tools and/or
wear heavy, insulated welding gloves and
clothing to prevent burns.
OM-240 113 Page1
STEAM AND HOT COOLANT can burn.
D If possible, check coolant level when engine is
cold to avoid scalding.
D Always check coolant level at overflow tank, if
present on unit, instead of radiator (unless told
otherwise in maintenance section or engine
manual).
D If the engine is warm, checking is needed, and there is no overflow tank, follow the next two statements.
D Wear safety glasses and gloves and put a rag over radiator cap.
D Turn cap slightly and let pressure escape slowly before
completely removing cap.
BATTERY ACID can BURN SKIN and EYES.
D Do not tip battery.
D Replace damaged battery.
D Flush eyes and skin immediately with water.
Using a generator indoors CAN KILL
YOU IN MINUTES.
D Generator exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
D NEVER use inside a home or garage, EVEN IF
doors and windows are open.
D Only use OUTSIDE and far away from windows, doors, and
vents.
ENGINE HEAT can cause fire.
D Do not locate unit on, over, or near combustible
surfaces or flammables.
D Keep exhaust and exhaust pipes way from
flammables.
1-3. Hydraulic Hazards
HYDRAULIC EQUIPMENT can injure
or kill.
D
D
D
D
D
D
D Incorrect installation or operation of this unit
could result in equipment failure and personal
injury. Only qualified persons should install, operate, and service this unit according to its
Owner’s Manual, industry standards, and national, state, and local codes.
Do not exceed the rated output or capacity of the hydraulic pump
or any equipment in the hydraulic system. Design hydraulic system so failure of any hydraulic component will not put people or
property at risk.
Before working on hydraulic system, turn off and lockout/tagout
unit, release pressure, and be sure hydraulic pressure cannot be
accidentally applied.
Do not work on hydraulic system with unit running unless you are
a qualified person and following the manufacturer’s instructions.
Do not modify or alter hydraulic pump or manufacturer-supplied
equipment. Do not disconnect, disable, or override any safety
equipment in the hydraulic system.
Use only components/accessories approved by the manufacturer.
Keep away from potential pinch points or crush points created by
equipment connected to the hydraulic system.
D Do not work under or around any equipment that is supported
only by hydraulic pressure. Properly support equipment by
mechanical means.
MOVING PARTS can injure.
D Keep away from moving parts such as fans,
belts and rotors.
D Keep all doors, panels, covers, and guards
closed and securely in place.
D Keep hands, hair, loose clothing, and tools away from moving
parts.
D Before working on hydraulic system, turn off and lockout/tagout
unit, release pressure, and be sure hydraulic pressure cannot be
accidentally applied.
D Have only qualified people remove guards or covers for maintenance and troubleshooting as necessary.
D Reinstall doors, panels, covers, or guards when servicing is
finished and before starting engine.
OM-240 113 Page 2
HYDRAULIC FLUID can injure or kill.
D Before working on hydraulic system, turn off and
lockout/tagout unit, release pressure, and be sure
hydraulic pressure cannot be accidentally applied.
D Relieve pressure before disconnecting or connecting hydraulic lines.
D Check hydraulic system components and all connections and hoses for damage, leaks, and wear
before operating unit.
D Wear protective equipment such as safety
glasses, leather gloves, heavy shirt and trousers,
high shoes, and a cap when working on hydraulic
system.
D Use a piece of paper or cardboard to search for leaks−−never use
bare hands. Do not use equipment if leaks are found.
D HYDRAULIC FLUID is FLAMMABLE−−do not work on hydraulics
near sparks or flames; do not smoke near hydraulic fluid.
D Reinstall doors, panels, covers, or guards when servicing is
finished and before starting unit.
D If ANY fluid is injected into the skin, it must be surgically removed
within a few hours by a doctor familiar with this type of injury or gangrene may result.
HOT PARTS AND FLUID can burn.
D Do not touch hot parts bare handed or allow hot
fluid to contact skin.
D Allow cooling period before working on equipment.
D To handle hot parts, use proper tools and/or wear heavy, insulated welding gloves and clothing to prevent burns.
READ INSTRUCTIONS.
D Read and follow all labels and the Owner’s Manual carefully before installing, operating, or servicing unit. Read the safety information at the beginning of the manual and in each section.
D Use only genuine replacement parts from the manufacturer.
D Perform maintenance and service according to the Owner’s
Manuals, industry standards, and national, state, and local
codes.
1-4. Compressed Air Hazards
COMPRESSED AIR EQUIPMENT can
injure or kill.
D Incorrect installation or operation of this unit
could result in equipment failure and personal
injury. Only qualified persons should install, operate, and service this unit according to its
Owner’s Manual, industry standards, and national, state, and local codes.
D Do not exceed the rated output or capacity of the compressor or
any equipment in the compressed air system. Design compressed
air system so failure of any component will not put people or property at risk.
D Before working on compressed air system, turn off and lockout/
tagout unit, release pressure, and be sure air pressure cannot be
accidentally applied.
D Do not work on compressed air system with unit running unless
you are a qualified person and following the manufacturer’s instructions.
D Do not modify or alter compressor or manufacturer-supplied
equipment. Do not disconnect, disable, or override any safety
equipment in the compressed air system.
D Use only components and accessories approved by the manufacturer.
D Keep away from potential pinch points or crush points created by
equipment connected to the compressed air system.
D Do not work under or around any equipment that is supported only
by air pressure. Properly support equipment by mechanical
means.
HOT METAL from air arc cutting and
gouging can cause fire or explosion.
BREATHING COMPRESSED AIR can injure or kill.
D Do not use compressed air for breathing.
D Use only for cutting, gouging, and tools.
TRAPPED AIR PRESSURE AND WHIPPING
HOSES can injure.
D Release air pressure from tools and system before servicing, adding or changing attachments, or opening compressor oil drain or oil fill
cap.
MOVING PARTS can injure.
D Keep away from moving parts such as fans,
belts and rotors.
D Keep all doors, panels, covers, and guards
closed and securely in place.
D Keep hands, hair, loose clothing, and tools away from moving
parts.
D Before working on compressed air system, turn off and lockout/
tagout unit, release pressure, and be sure air pressure cannot be
accidentally applied.
D Have only qualified people remove guards or covers for maintenance and troubleshooting as necessary.
D Reinstall doors, panels, covers, or guards when servicing is
finished and before starting engine.
D Do not cut or gouge near flammables.
D Watch for fire; keep extinguisher nearby.
COMPRESSED AIR can injure or kill.
D Before working on compressed air system,
turn off and lockout/tagout unit, release pressure, and be sure air pressure cannot be accidentally applied.
D Relieve pressure before disconnecting or connecting air lines.
D Check compressed air system components
and all connections and hoses for damage,
leaks, and wear before operating unit.
D Do not direct air stream toward self or others.
D Wear protective equipment such as safety glasses, hearing protection, leather gloves, heavy shirt and trousers, high shoes, and
a cap when working on compressed air system.
D Use soapy water or an ultrasonic detector to search for
leaks−−never use bare hands. Do not use equipment if leaks are
found.
D Reinstall doors, panels, covers, or guards when servicing is
finished and before starting unit.
D If ANY air is injected into the skin or body seek medical help immediately.
HOT PARTS can burn.
D Do not touch hot compressor or air system
parts.
D Allow cooling period before working on equipment.
D To handle hot parts, use proper tools and/or wear heavy, insulated welding gloves and clothing to prevent burns.
READ INSTRUCTIONS.
D Read and follow all labels and the Owner’s
Manual carefully before installing, operating, or
servicing unit. Read the safety information at
the beginning of the manual and in each
section.
D Use only genuine replacement parts from the manufacturer.
D Perform maintenance and service according to the Owner’s
Manuals, industry standards, and national, state, and local
codes.
OM-240 113 Page3
1-5. Additional Symbols For Installation, Operation, And Maintenance
ELECTRIC SHOCK can kill.
Touching live electrical parts can cause fatal shocks or
severe burns. Machine internal circuits are live when
power is on. Incorrectly installed or improperly
grounded equipment is a hazard.
FLYING SPARKS can injure.
D Wear a face shield to protect eyes and face.
D Shape tungsten electrode only on grinder with
proper guards in a safe location wearing proper
face, hand, and body protection.
D Do not touch live electrical parts.
D Do not use AC output in damp areas, if movement is confined, or if
there is a danger of falling.
D Sparks can cause fires — keep flammables away.
D Disconnect input power or stop engine before installing or
servicing this equipment. Lockout/tagout input power according to
OSHA 29 CFR 1910.147 (see Safety Standards).
D Properly install, ground, and operate this equipment according to
its Owner’s Manual and national, state, and local codes.
MOVING PARTS can injure.
D Turn off all equipment when not in use.
D Use only well-maintained equipment. Repair or replace damaged
parts at once. Maintain unit according to manual.
D Keep all panels and covers securely in place.
FIRE OR EXPLOSION hazard.
D Do not install or place unit on, over, or near
combustible surfaces.
D Do not install unit near flammables.
D Do not overload building wiring − be sure power supply system is
properly sized, rated, and protected to handle this unit.
FALLING EQUIPMENT can injure.
D Use lifting eye to lift unit and properly installed
accessories only, NOT gas cylinders. Do not
exceed maximum lift eye weight rating (see
Specifications).
D Use equipment of adequate capacity to lift and
support unit.
D If using lift forks to move unit, be sure forks are long enough to
extend beyond opposite side of unit.
D Keep equipment (cables and cords) away from moving vehicles
when working from an aerial location.
D Follow the guidelines in the Applications Manual for the Revised
NIOSH Lifting Equation (Publication No. 94−110) when manually lifting heavy parts or equipment.
OVERHEATING can damage motors.
D Turn off or unplug equipment before starting or
stopping engine.
D Do not let low voltage and frequency caused by
low engine speed damage electric motors.
D Do not connect 50 or 60 Hertz motors to the 100 Hertz receptacle
where applicable.
OM-240 113 Page 4
D Keep away from moving parts.
D Keep away from pinch points such as drive
rolls.
OVERUSE can cause OVERHEATING.
D Allow cooling period; follow rated duty cycle.
D Do not block or filter airflow to unit.
STATIC (ESD) can damage PC boards.
D Put on grounded wrist strap BEFORE handling
boards or parts.
D Use proper static-proof bags and boxes to
store, move, or ship PC boards.
TILTING OF TRAILER can injure.
D Use tongue jack or blocks to support weight.
D Properly install welding generator onto trailer
according to instructions supplied with trailer.
READ INSTRUCTIONS.
D Read and follow all labels and the Owner’s
Manual carefully before installing, operating, or
servicing unit. Read the safety information at
the beginning of the manual and in each
section.
D Use only genuine replacement parts from the manufacturer.
D Perform maintenance and service according to the Owner’s
Manuals, industry standards, and national, state, and local
codes.
1-6. California Proposition 65 Warnings
Welding or cutting equipment produces fumes or gases
which contain chemicals known to the State of California to
cause birth defects and, in some cases, cancer. (California
Health & Safety Code Section 25249.5 et seq.)
Battery posts, terminals and related accessories contain lead
and lead compounds, chemicals known to the State of
California to cause cancer and birth defects or other
reproductive harm. Wash hands after handling.
For Gasoline Engines:
Engine exhaust contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
For Diesel Engines:
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.
This product contains chemicals, including lead, known to
the state of California to cause cancer, birth defects, or other
reproductive harm. Wash hands after use.
1-7. Principal Safety Standards
National Electrical Code, NFPA Standard 70, from National Fire Protection Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:
www.nfpa.org and www. sparky.org).
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 4221 Walney Road, 5th Floor,
Chantilly, VA 20151 (phone: 703-788-2700, website:www.cganet.com).
Battery Chargers, CSA Standard C22.2 NO 107.2−01, from Canadian
Standards Association, Standards Sales, 5060 Spectrum Way, Suite
100, Ontario, Canada L4W 5NS (phone: 800-463-6727, website:
www.csa-international.org).
Safe Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, website: www.ansi.org).
For Standards about hydraulic systems, contact the National Fluid
Power Association, Publications Department, 3333 North Mayfair
Road, Suite 211, Milwaukee, WI 53222-3219 (phone: (414) 778-3344,
website: www.nfpa.com).
OSHA, Occupational Safety and Health Standards for General Industry, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,
and Part 1926, Subpart J, from U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—
phone for Region 5, Chicago, is 312-353-2220, website:
www.osha.gov).
U.S. Consumer Product Safety Commission (CPSC), 4330 East West
Highway, Bethesda, MD 20814 (phone: 301-504-7923, website:
www.cpsc.gov).
Applications Manual for the Revised NIOSH Lifting Equation, The National Institute for Occupational Safety and Health (NIOSH), 1600
Clifton Rd, Atlanta, GA 30333 (phone: 1-800-232-4636, website:
www.cdc.gov/NIOSH).
OM-240 113 Page5
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT
UTILISATION
Enpak_2011−04fre
Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives
aux précautions de sécurité et au mode opératoire.
2-1. Signification des symboles
DANGER! − Indique une situation dangereuse qui si on
l’évite pas peut donner la mort ou des blessures graves.
Les dangers possibles sont montrés par les symboles
joints ou sont expliqués dans le texte.
Indique une situation dangereuse qui si on l’évite pas
peut donner la mort ou des blessures graves. Les dangers possibles sont montrés par les symboles joints ou
sont expliqués dans le texte.
NOTE − Indique des déclarations pas en relation avec des blessures
personnelles.
. Indique des instructions spécifiques.
Ce groupe de symboles veut dire Avertissement! Attention! DANGER
DE CHOC ELECTRIQUE, PIECES EN MOUVEMENT, et PIECES
CHAUDES. Consulter les symboles et les instructions ci-dessous y
afférant pour les actions nécessaires afin d’éviter le danger.
2-2. Dangers existant en relation avec le moteur
Les symboles présentés ci-après sont utilisés tout au long du
présent manuel pour attirer votre attention et identifier les risques de danger. Lorsque vous voyez un symbole, soyez
vigilant et suivez les directives mentionnées afin d’éviter tout
danger. Les consignes de sécurité présentées ci-après ne
font que résumer l’information contenue dans les normes de
sécurité énumérées à la section 1-7. Veuillez lire et respecter
toutes ces normes de sécurité.
L’installation, l’utilisation, l’entretien et les réparations ne
doivent être confiés qu’à des personnes qualifiées.
D Ne pas charger une batterie dont les bornes sont desserrées ou
présentant une détérioration comme par exemple un boîtier ou un
couvercle fissuré.
D Avant de charger une batterie, sélectionner la tension de charge
correspondant à la tension de la batterie.
D Régler les commandes de charge de batterie sur la position d’arrêt
avant de brancher la batterie. Veiller à ce que les pinces de charge
ne se touchent pas.
D Ranger les câbles de charge à distance du capot, des portes et
des pièces mobiles du véhicule.
LE CARBURANT MOTEUR peut provoquer un incendie ou une explosion.
Au cours de l’utilisation, tenir toute personne à l’écart et plus
particulièrement les enfants.
L’EXPLOSION DE LA BATTERIE
peut provoquer des blessures.
D
D
D
D
D
D
D
D Toujours porter une protection faciale, des
gants en caoutchouc et vêtements de protection lors d’une intervention sur la batterie.
Arrêter le moteur avant de débrancher ou de brancher des câbles
de batterie, des câbles de chargeur de batterie (le cas échéant) ou
de batterie d’entretien.
Eviter de provoquer des étincelles avec les outils en travaillant sur
la batterie.
Ne pas utiliser l’appareil de soudage pour charger des batteries ou
faire démarrer des véhicules à l’aide de câbles de démarrage, sauf
si l’appareil dispose d’une fonctionnalité de charge de batterie
destinée à cet usage.
Observer la polarité correcte (+ et −) sur les batteries.
Débrancher le câble négatif (–) en premier lieu. Le rebrancher en
dernier lieu.
Les sources d’étincelles, flammes nues, cigarettes et autres
sources d’inflammation doivent être maintenues à l’écart des
batteries. Ces dernières produisent des gaz explosifs en
fonctionnement normal et en cours de charge.
Respecter les consignes du fabricant de la batterie pour
travailler sur une batterie ou à proximité.
Le COURANT DE CHARGE DE BATTERIE peut
provoquer des blessures (la fonctionnalité de charge de
batterie n’est pas disponible sur tous les modèles).
D Les opérations de charge de batterie ne doivent être effectuées
que par des personnes qualifiées.
D Ne charger que des batteries plomb−acide. Ne pas utiliser le
chargeur de batterie pour alimenter un autre circuit électrique
basse tension ou pour charger des batteries sèches.
D Ne pas charger une batterie gelée.
D Ne pas utiliser de câbles de charge endommagés.
OM-240 113 Page 6
D
D
D
D
D
D Arrêter le moteur avant de vérifier le niveau de
carburant ou de faire le plein.
Ne pas faire le plein en fumant ou proche d’une source d’étincelles ou d’une flamme nue.
Ne pas faire le plein de carburant à ras bord; prévoir de l’espace
pour son expansion.
Faire attention de ne pas renverser de carburant. Nettoyer tout
carburant renversé avant de faire démarrer le moteur.
Jeter les chiffons dans un récipient ignifuge.
Toujours garder le pistolet en contact avec le réservoir lors du
remplissage.
Les PIÈCES MOBILES peuvent causer
des blessures.
D S’abstenir de toucher des parties mobiles telles
que des ventilateurs, courroies et rotors.
D Maintenir fermés et verrouillés les portes, panneaux,
recouvrements et dispositifs de protection.
D Arrêter le moteur avant d’installer ou brancher l’appareil.
D Lorsque cela est nécessaire pour des travaux d entretien et de
dépannage, faire retirer les portes, panneaux, recouvrements ou
dispositifs de protection uniquement par du personnel qualifié.
D Pour empêcher tout démarrage accidentel pendant les travaux
d’entretien, débrancher le câble négatif (−) de batterie de la borne.
D Ne pas approcher les mains, cheveux, vêtements lâches et outils
des organes mobiles.
D Remettre en place les portes, panneaux, recouvrements ou
dispositifs de protection à la fin des travaux d’entretien et avant de
mettre le moteur en marche.
D Avant d’intervenir, déposer les bougies ou injecteurs pour éviter la
mise en route accidentelle du moteur.
D Bloquer le volant moteur pour éviter sa rotation lors d’une
intervention sur le générateur.
LES ÉTINCELLES À L’ÉCHAPPEMENT
peuvent provoquer un incendie.
D Empêcher les étincelles d’échappement du
moteur de provoquer un incendie.
D Utiliser uniquement un pare-étincelles
approuvé − voir codes en vigueur.
LES PIÈCES CHAUDES peuvent
provoquer des brûlures.
D Ne pas toucher des parties chaudes à mains
nues.
D Prévoir une période de refroidissement avant de
travailler à l’équipement.
D Ne pas toucher aux pièces chaudes, utiliser les outils recommandés et porter des gants de soudage et des vêtements épais pour
éviter les brûlures.
LA VAPEUR ET LE LIQUIDE DE
REFROIDISSEMENT CHAUD peuvent
provoquer des brûlures.
D Il est préférable de vérifier le liquide de refroidissement une fois le moteur refroidi pour éviter
de se brûler.
D Toujours vérifier le niveau de liquide de refroidissement dans le
vase d’expansion (si présent), et non dans le radiateur (sauf si précisé autrement dans la section maintenance du manuel du
moteur).
D Si le moteur est chaud et que le liquide doit être vérifié, opérer comme suivant.
D Mettre des lunettes de sécurité et des gants, placer un torchon sur
le bouchon du radiateur.
D Dévisser le bouchon légèrement et laisser la vapeur s’échapper
avant d’enlever le bouchon.
L’ACIDE DE LA BATTERIE peut provoquer des brûlures dans les YEUX et
sur la PEAU.
D Ne pas renverser la batterie.
D Remplacer une batterie endommagée.
D Rincer immédiatement les yeux et la peau à l’eau.
L’utilisation d’un groupe autonome
à l’intérieur PEUT VOUS TUER EN
QUELQUES MINUTES.
D Les fumées d’un groupe autonome contient du
monoxyde de carbone. C’est un poison invisible et inodore.
D JAMAIS utiliser dans une maison ou garage, même avec les portes et fenêtres ouvertes.
D Uniquement utiliser à l’EXTERIEUR, loin des portes, fenêtres et
bouches aération.
LA CHALEUR DU MOTEUR peut provoquer un incendie.
D Ne pas placer l’appareil sur, au-dessus ou à
proximité de surfaces inflammables.
D Tenir à distance les produits inflammables de l’échappement.
2-3. Dangers liés à l’hydraulique
Les ÉQUIPEMENTS HYDRAULIQUES
peuvent provoquer des blessures ou
même la mort.
D Une installation ou une utilisation incorrecte
de cet appareil pourrait conduire à des dégâts
matériels ou corporels. Seul un personnel
qualifié est autorisé à installer, faire fonctionner
et réparer cet appareil conformément à son
manuel d’utilisation, aux normes industrielles
et aux codes nationaux, d’état ou locaux.
D Ne pas dépasser le débit nominal ou la capacité de la pompe
hydraulique ou de tout équipement du circuit hydraulique.
Concevoir le circuit hydraulique de telle sorte que la défaillance
d’un composant hydraulique ne risque pas de provoquer
un accident matériel ou corporel.
D Avant d’intervenir sur le circuit hydraulique, couper l’alimentation
électrique, verrouiller et étiqueter l’appareil, détendre la pression
et s’assurer que le circuit hydraulique ne peut être remis sous
pression par inadvertance.
D Ne pas intervenir sur le circuit hydraulique lorsque l’appareil
fonctionne. Seul un personnel qualifié et appliquant les consignes
du fabricant est autorisé le faire.
D Ne pas modifier ou altérer la pompe hydraulique ou
les équipements fournis par le fabricant. Ne pas débrancher,
désactiver ou neutraliser les équipements de sécurité du circuit
hydraulique.
D Utiliser uniquement des composants et accessoires homologués
par le fabricant.
D Se tenir à l’écart de tout point présentant un danger de pincement
ou d’écrasement créé par l’équipement raccordé au circuit
hydraulique.
D Ne pas intervenir sous ou autour d’un équipement qui n’est
soutenu que par la pression hydraulique. Soutenir l’équipement
de façon appropriée par un moyen mécanique.
Les PIÈCES MOBILES peuvent causer
des blessures.
D S’abstenir de toucher des parties mobiles telles
que des ventilateurs, courroies et rotors.
D Maintenir fermés et verrouillés les portes,
panneaux, recouvrements et dispositifs
de protection.
D Ne pas approcher les mains, cheveux, vêtements lâches et outils
des organes mobiles.
D Avant d’intervenir sur le circuit hydraulique, couper l’alimentation
électrique, verrouiller et étiqueter l’appareil, détendre la pression
et s’assurer que le circuit hydraulique ne peut être remis sous
pression par inadvertance.
D Demander seulement à un personnel qualifié d’enlever
les dispositifs de sécurité ou les recouvrements pour effectuer,
s’il y a lieu, des travaux d’entretien et de dépannage.
D Remettre en place les portes, panneaux, recouvrements ou
dispositifs de protection à la fin des travaux d’entretien et avant
de mettre le moteur en marche.
OM-240 113 Page 7
Le LIQUIDE HYDRAULIQUE risque de
provoquer des blessures ou même la mort.
D Avant d’intervenir sur le circuit hydraulique,
couper l’alimentation électrique, verrouiller
et étiqueter l’appareil, détendre la pression
et s’assurer que le circuit hydraulique ne peut
être remis sous pression par inadvertance.
D Détendre la pression avant de débrancher ou
de brancher des canalisations hydrauliques.
D Avant
d’utiliser
l’appareil,
contrôler
les composants du circuit hydraulique,
les branchements et les flexibles en recherchant
tout signe de détérioration, de fuite et d’usure.
D Pour intervenir sur un circuit hydraulique, porter un équipement
de protection tel que des lunettes de sécurité, des gants de cuir,
une chemise et un pantalon en tissu résistant, des chaussures
montantes et une coiffe.
D Pour rechercher des fuites, utiliser un morceau de papier ou
de carton, jamais les mains nues. En cas de détection de fuite,
ne pas utiliser l’équipement.
D Le LIQUIDE HYDRAULIQUE est INFLAMMABLE. Ne pas
intervenir sur des composants hydrauliques à proximité
d’étincelles ou de flammes; ne pas fumer à proximité de liquide
hydraulique.
D Remettre les portes, panneaux, recouvrements ou dispositifs
de protection quand l’entretien est terminé et avant de mettre
en marche l’appareil.
D En cas de pénétration d’un QUELCONQUE liquide dans la peau,
celui−ci doit être retiré chirurgicalement sous quelques heures par
un médecin familiarisé avec ce type de blessure, faute de quoi
la gangrène pourrait apparaître.
LES PIÈCES ET LIQUIDES CHAUDS
peuvent provoquer des brûlures.
D Ne pas toucher les pièces chaudes à main nue
ni laisser des liquides chauds entrer en contact
avec la peau.
D Prévoir une période de refroidissement avant d’intervenir
sur l’équipement.
D Ne pas toucher aux pièces chaudes, utiliser les outils
recommandés et porter des gants de soudage et des vêtements
épais pour éviter les brûlures.
LIRE LES INSTRUCTIONS.
D Lire et appliquer les instructions sur les
étiquettes et le Mode d’emploi avant
l’installation, l’utilisation ou l’entretien de
l’appareil. Lire les informations de sécurité au
début du manuel et dans chaque section.
D N’utiliser que les pièces de rechange recommandées par le
constructeur.
D Effectuer l’entretien en respectant les manuels d’utilisation,
les normes industrielles et les codes nationaux, d’état et locaux.
2-4. Dangers liés à l’air comprimé
Un ÉQUIPEMENT PNEUMATIQUE risque
de provoquer des blessures ou même
la mort.
D Une installation ou une utilisation incorrecte de
cet appareil pourrait conduire à des dégâts
matériels ou corporels. Seul un personnel
qualifié est autorisé à installer, utiliser et
entretenir cet appareil conformément à son
manuel d’utilisation, aux normes industrielles et
aux codes nationaux, d’état ou locaux.
D Ne pas dépasser le débit nominal ou la capacité du compresseur
ou de tout équipement du circuit d’air comprimé. Concevoir
le circuit d’air comprimé de telle sorte que la défaillance
d’un composant ne risque pas de provoquer un accident matériel
ou corporel.
D Avant d’intervenir sur le circuit d’air comprimé, couper
l’alimentation électrique, verrouiller et étiqueter l’appareil,
détendre la pression et s’assurer que le circuit d’air ne peut être
mis sous pression par inadvertance.
D Ne pas intervenir sur le circuit d’air comprimé lorsque l’appareil
fonctionne. Seul un personnel qualifié est autorisé, et appliquant
les consignes du fabricant.
D Ne pas modifier ou altérer le compresseur ou les équipements
fournis par le fabricant. Ne pas débrancher, désactiver ou
neutraliser les équipements de sécurité du circuit d’air comprimé.
D Utiliser uniquement des composants et accessoires homologués
par le fabricant.
D Se tenir à l’écart de tout point présentant un danger de pincement
ou d’écrasement créé par l’équipement raccordé au circuit d’air
comprimé.
D Ne pas intervenir sous ou autour d’un équipement qui n’est
soutenu que par la pression pneumatique. Soutenir l’équipement
de façon appropriée par un moyen mécanique.
OM-240 113 Page 8
MÉTAL CHAUD provenant du découpage ou du gougeage à l’arc risque de
provoquer un incendie ou une explosion.
D Ne pas découper ou gouger à proximité de
produits inflammables.
D Attention aux risques d’incendie: tenir un extincteur à proximité.
L’AIR COMPRIMÉ risque de provoquer
des blessures ou même la mort.
D Avant d’intervenir sur le circuit d’air comprimé,
couper l’alimentation électrique, verrouiller
et étiqueter l’appareil, détendre la pression
et s’assurer que le circuit d’air ne peut être mis
sous pression par inadvertance.
D Détendre la pression avant de débrancher ou
de brancher des canalisations d’air.
D Avant
d’utiliser
l’appareil,
contrôler
les composants du circuit d’air comprimé,
les branchements et les flexibles en
recherchant tout signe de détérioration, de fuite
et d’usure.
D Ne pas diriger un jet d’air vers soi−même ou vers autrui.
D Pour intervenir sur un circuit d’air comprimé, porter un équipement
de protection tel que des lunettes de sécurité, des gants de cuir,
une chemise et un pantalon en tissu résistant, des chaussures
montantes et une coiffe.
D Pour rechercher des fuites, utiliser de l’eau savonneuse ou
un détecteur à ultrasons, jamais les mains nues. En cas
de détection de fuite, ne pas utiliser l’équipement.
D Remettre les portes, panneaux, recouvrements ou dispositifs
de protection quand l’entretien est terminé et avant de mettre
en marche l’appareil.
D En cas d’injection d’air dans la peau ou le corps, demander
immédiatement une assistance médicale.
L’INHALATION D’AIR COMPRIMÉ risque
de provoquer des blessures ou même
la mort.
D Ne pas inhaler d’air comprimé.
D Utiliser l’air comprimé uniquement pour
découper ou gouger ainsi que pour l’outillage
pneumatique.
Une PRESSION D’AIR RÉSIDUELLE
ET DES FLEXIBLES QUI FOUETTENT
risquent de provoquer des blessures.
D Détendre la pression pneumatique des outils et
circuits avant d’entretenir, ajouter ou changer
des accessoires et avant d’ouvrir le bouchon
de vidange ou de remplissage d’huile
du compresseur.
Les PIÈCES MOBILES peuvent causer
des blessures.
D S’abstenir de toucher des parties mobiles telles
que des ventilateurs, courroies et rotors.
D Maintenir fermés et verrouillés les portes,
panneaux, recouvrements et dispositifs
de protection.
D Ne pas approcher les mains, cheveux, vêtements lâches et outils
des organes mobiles.
D Avant d’intervenir sur le circuit d’air comprimé, couper
l’alimentation électrique, verrouiller et étiqueter l’appareil,
détendre la pression et s’assurer que le circuit d’air ne peut être
mis sous pression par inadvertance.
D Demander seulement à un personnel qualifié d’enlever
les dispositifs de sécurité ou les recouvrements pour effectuer,
s’il y a lieu, des travaux d’entretien et de dépannage.
D Remettre en place les portes, panneaux, recouvrements ou
dispositifs de protection à la fin des travaux d’entretien et avant
de mettre le moteur en marche.
DES PIÈCES CHAUDES peuvent
provoquer des brûlures graves.
D Ne pas toucher de pièces chaudes
du compresseur ou du circuit d’air.
D Prévoir une période de refroidissement
avant d’intervenir sur l’équipement.
D Ne pas toucher aux pièces chaudes, utiliser les outils
recommandés et porter des gants de soudage et
des vêtements épais pour éviter les brûlures.
LIRE LES INSTRUCTIONS.
D Lire et appliquer les instructions sur les
étiquettes et le Mode d’emploi avant
l’installation, l’utilisation ou l’entretien de
l’appareil. Lire les informations de sécurité au
début du manuel et dans chaque section.
D N’utiliser que les pièces de rechange recommandées par le
constructeur.
D Effectuer l’entretien en respectant les manuels d’utilisation,
les normes industrielles et les codes nationaux, d’état et locaux.
2-5. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance
UN CHOC ÉLECTRIQUE peut tuer.
Un simple contact avec des pièces électriques peut
provoquer une électrocution ou des blessures graves.
Les circuits internes de l’appareil sont sous tension à
ce moment-là. Des matériels mal installés ou mal mis à
la terre présentent un danger.
D Ne jamais toucher les pièces électriques sous tension.
D Ne pas se servir de source électrique à courant électrique dans les
zones humides, dans les endroits confinés ou là où on risque de
tomber.
D Couper l’alimentation ou arrêter le moteur avant de procéder à
l’installation, à la réparation ou à l’entretien de l’appareil.
Déverrouiller l’alimentation selon la norme OSHA 29 CFR
1910.147 (voir normes de sécurité).
D Installez, mettez à la terre et utilisez correctement cet équipement
conformément à son Manuel d’Utilisation et aux réglementations
nationales, gouvernementales et locales.
D Mettre l’appareil hors tension quand on ne l’utilise pas.
D N’utiliser qu’un matériel en bon état. Réparer ou remplacer
sur-le-champ les pièces endommagées. Entretenir l’appareil
conformément à ce manuel.
D Porter un harnais de sécurité quand on travaille en hauteur.
Risque D’INCENDIE OU
D’EXPLOSION.
D Ne pas placer l’appareil sur, au-dessus ou
à proximité de surfaces inflammables.
D Ne pas installer l’appareil à proximité de produits inflammables.
D Ne pas surcharger l’installation électrique − s’assurer que l’alimentation est correctement dimensionnée et protégée avant de
mettre l’appareil en service.
OM-240 113 Page 9
LA CHUTE DE L’ÉQUIPEMENT
peut provoquer des blessures.
D
D
D
D
Les PIÈCES MOBILES peuvent
causer des blessures.
D Utiliser l’anneau de levage pour lever l’appareil
et les accessoires correctement installées
seuls, PAS les bouteilles de gaz. Ne pas dépasser le poids nominal maximal de l’œilleton
(voir les spécifications).
Utiliser un équipement de levage de capacité suffisante pour
lever l’appareil.
En utilisant des fourches de levage pour déplacer l’unité, s’assurer que les fourches sont suffisamment longues pour dépasser
du côté opposé de l’appareil.
Tenir l’équipement (câbles et cordons) à distance des véhicules
mobiles lors de toute opération en hauteur.
Suivre les consignes du Manuel des applications pour l’équation
de levage NIOSH révisée (Publication Nº94−110) lors du levage
manuelle de pièces ou équipements lourds.
LE SURCHAUFFEMENT peut
endommager le moteur électrique.
D Ne pas s’approcher des organes mobiles.
D Ne pas s’approcher des points de coincement
tels que des rouleaux de commande.
L’EMPLOI EXCESSIF peut
SURCHAUFFER L’ÉQUIPEMENT.
D Laisser l’équipement refroidir ; respecter le facteur de marche nominal.
D Ne pas obstruer les passages d’air du poste.
LES CHARGES ÉLECTROSTATIQUES peuvent endommager les
circuits imprimés.
D Établir la connexion avec la barrette de terre
avant de manipuler des cartes ou des pièces.
D Utiliser des pochettes et des boîtes antistatiques pour stocker,
déplacer ou expédier des cartes de circuits imprimes.
D Arrêter ou déconnecter l’équipement avant de
démarrer ou d’arrêter le moteur.
D Ne pas laisser tourner le moteur trop lentement sous risque d’endommager le moteur électrique à cause d’une tension et d’une fréquence trop faibles.
D Ne pas brancher de moteur de 50 ou de 60 Hz à la prise de 100 Hz,
s’il y a lieu.
UNE REMORQUE QUI BASCULE peut
provoquer des blessures.
D Utiliser les supports de la remorque ou des
blocs pour soutenir le poids.
D Installer convenablement le poste sur la remorque comme indiqué dans le manuel s’y rapportant.
LES ÉTINCELLES PROJETÉES
peuvent provoquer des blessures.
D Porter un écran facial pour protéger le visage et
les yeux.
D Affûter l’électrode au tungstène uniquement à
la meuleuse dotée de protecteurs. Cette manœuvre est à exécuter dans un endroit sûr lorsque l’on porte l’équipement homologué de protection du visage, des mains et du corps.
D Les étincelles risquent de causer un incendie − éloigner toute
substance inflammable.
LIRE LES INSTRUCTIONS.
D Lire et appliquer les instructions sur les
étiquettes et le Mode d’emploi avant
l’installation, l’utilisation ou l’entretien de
l’appareil. Lire les informations de sécurité au
début du manuel et dans chaque section.
D N’utiliser que les pièces de rechange recommandées par le
constructeur.
D Effectuer l’entretien en respectant les manuels d’utilisation,
les normes industrielles et les codes nationaux, d’état et locaux.
2-6. Proposition californienne 65 Avertissements
Les équipements de soudage et de coupage produisent des
fumées et des gaz qui contiennent des produits chimiques
dont l’État de Californie reconnaît qu’ils provoquent des malformations congénitales et, dans certains cas, des cancers.
(Code de santé et de sécurité de Californie, chapitre 25249.5
et suivants)
Les batteries, les bornes et autres accessoires contiennent
du plomb et des composés à base de plomb, produits chimiques dont l’État de Californie reconnaît qu’ils provoquent des
cancers et des malformations congénitales ou autres
problèmes de procréation. Se laver les mains après manipulation.
Pour les moteurs à essence :
Les gaz d’échappement des moteurs contiennent des produits chimiques dont l’État de Californie reconnaît qu’ils
provoquent des cancers et des malformations congénitales
ou autres problèmes de procréation.
Pour les moteurs diesel :
Les gaz d’échappement des moteurs diesel et certains de
leurs composants sont reconnus par l’État de Californie comme provoquant des cancers et des malformations
congénitales ou autres problèmes de procréation.
Ce produit contient des produits chimiques, notamment du
plomb, dont l’État de Californie reconnaît qu’ils provoquent
des cancers, des malformations congénitales ou d’autres
problèmes de procréation. Se laver les mains après
utilisation.
2-7. Principales normes de sécurité
National Electrical Code, NFPA Standard 70, from National Fire Protection Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:
www.nfpa.org and www. sparky.org).
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 4221 Walney Road, 5th Floor,
Chantilly, VA 20151 (phone: 703-788-2700, website:www.cganet.com).
Battery Chargers, CSA Standard C22.2 NO 107.2−01, from Canadian
Standards Association, Standards Sales, 5060 Spectrum Way, Suite
OM-240 113 Page 10
100, Ontario, Canada L4W 5NS (phone: 800-463-6727, website:
www.csa-international.org).
Safe Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, website: www.ansi.org).
For Standards about hydraulic systems, contact the National Fluid
Power Association, Publications Department, 3333 North Mayfair
Road, Suite 211, Milwaukee, WI 53222-3219 (phone: (414) 778-3344,
website: www.nfpa.com).
OSHA, Occupational Safety and Health Standards for General Industry, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,
and Part 1926, Subpart J, from U.S. Government Printing Office, Superintendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—
phone for Region 5, Chicago, is 312-353-2220, website:
www.osha.gov).
U.S. Consumer Product Safety Commission (CPSC), 4330 East West
Highway, Bethesda, MD 20814 (phone: 301-504-7923, website:
www.cpsc.gov).
Applications Manual for the Revised NIOSH Lifting Equation, The National Institute for Occupational Safety and Health (NIOSH), 1600
Clifton Rd, Atlanta, GA 30333 (phone: 1-800-232-4636, website:
www.cdc.gov/NIOSH).
OM-240 113 Page 11
SECTION 3 − DEFINITIONS
3-1. Symbol Definitions
Engine Cooling
Engine Air Filter
Glow Plugs
Protective Earth
(Ground)
Engine Oil
Fuel
Check Valve
Clearance
Battery (Engine)
Engine
Read Operator’s
Manual
Alternating Current
(AC)
Direct Current
(DC)
Air Compressor
Air Pressure
Engine Belt
Hydraulic Pump
Crank Engine
SECTION 4 − SPECIFICATIONS
4-1. Auxiliary Power And Engine Specifications
Standard Generator Power Rating
Optional EnVertert AC To AC Converter
Power Rating
Single-Phase,
6 kVA/kW at 3600 RPM
120/240 V AC, 50/25 A,
60 Hz, Continuous
2.4 kVa/kW, 20 A at 2600 to 3600 RPM,
300 Watts at 1800 RPM
120 V AC Pure Sine Wave, Continuous
Engine
Kubota D1105−E3B, 3−Cylinder, 27.7 HP,
Liquid−Cooled, Diesel Engine w/Electronic
Governor
Combined Maximum Auxiliary Power Output (Standard Generator And EnVerter) Is 6kVA/kW
4-2. Air Compressor Specifications
Compressor Type
Air Output At Effective
Working Pressure
Rotary Screw
40 scfm @ 100 psi (1.13 m3
min−1 @ 689 kPa),
100% Duty Cycle, 3600 RPM
Pressure
Safety Relief
Valve Setting
Air Compressor
Oil Capacity
Range: 90−175 psi
(620−1206 kPa)
Auto Shutoff: 200 psi
(1379 kPa)
Factory set at 120 psi
(827 kPa)
Pressure Relief: 210 psi
(1448 kPa)
2 qt (1.9 L)
4-3. Hydraulic Specifications (Models With Hydraulic Power Source)
Pump Type
Rated
Output
Maximum Pressure
Maximum Flow Rate
Variable Displacement Piston
8.5 GPM at 3000 psi at 3200
RPM, 50% Duty Cycle*
3500 psi (241.3 bar)
20 GPM (75.7 lpm)
*Dependant on system cooling capacity.
4-4. Sound Level Table
Air Compressor On
OM-240 113 Page 12
Idle Speed
1800 rpm
2600 rpm
3200 rpm
3600 rpm
63 dB
68 dB
73 dB
75 dB
4-5. Dimensions, Weights, and Operating Angles
!
Do not exceed tilt angles or engine
could be damaged or unit could
tip.
!
Do not move or operate unit where
it could tip.
!
Do not operate suspended from
lifting eye.
Weight: 870 lb (390 kg)
767 lb (348 kg) Without
Hydraulic Power Source
925 lb (419 kg) Fully Equipped
W/Packaging
Lifting Eye Weight Rating: 1000 lb (454
kg)
15°
15°
15°
15°
287 139-E
OM-240 113 Page 13
4-6. Fuel Consumption Curves
Compressor
1.80
1.60
U. S.. GAL./HR.
1.40
1.20
1.00
0.80
0.60
0.40
0.20
0.00
0
5
10
15
20
25
30
35
CUBIC FEET PER MINUTE (CFM)
40
45
50
Auxiliary Power
1.80
1.60
U. S.. GAL./HR.
1.40
1.20
1.00
0.80
0.60
0.40
0.20
0.00
0.0
1.0
2.0
3.0
4.0
AUXILIARY POWER IN KILOWATTS
5.0
6.0
Standard Auxiliary Power
Optional EnVertert Auxiliary Power
. Combined
maximum auxiliary power output
(standard generator and EnVerter) is 6kVA/kW.
243 168-A / 243 169-A
OM-240 113 Page 14
4-7. Auxiliary Power Curves
The AC generator power curves
show the generator power available
in amperes.
. Combined
EnVertert Power
240 VAC Auxiliary Power
120 VAC Auxiliary Power
maximum
auxiliary power output
(standard generator and
EnVerter) is 6kVA/kW.
The EnVertert power curve shows
the power available in amperes.
Tools and motors are designed to
operate within 10% of 120/240
VAC.
300
. When the EnPak is running at
1800 RPM, the voltage output
of the generator is too low to activate some electric machines
that require the full 120 VAC or
240 VAC for operation. If the
electric machine that you are
using is not recognized as a
load by the EnPak, and does
not turn on, place the EnPak in
high speed. This will bring the
output of the generator up to
the normal 120 VAC or 240
VAC level, and the machine
that is plugged into the generator should work normally. This is
for the standard generator
power only, and does not apply
to the EnVerter power output
which is 120 VAC regardless of
engine RPM.
250
VOLTS
200
150
100
50
0
0
20
40
60
80
AMPS
242 594-A
4-8. Alternator Power Curve
The alternator volt−ampere curve
shows the available alternator output at various engine rpm.
15
14.5
14
VOLTS
1800 RPM
13.5
3200 RPM
13
2600 RPM
3600 RPM
12.5
. Combined
12
0
20
40
60
80
100
maximum
auxiliary power output
(standard generator and
EnVerter) is 6kVA/kW.
AMPS
242 595-A
OM-240 113 Page 15
4-9. Air Compressor Curves
CUBIC FEET PER MINUTE (CFM)
CFM VS ENGINE RPM
50
45
43
40
39
35
32
30
25
20
24
15
10
5
0
1800
2600
3200
ENGINE SPEED (RPM)
3600
CUBIC FEET PER MINUTE (CFM)
CFM VS PSI
50
48
46
44
42
43
40
42
41
38
40
36
34
32
30
100
125
150
PRESSURE (PSI)
175
Ref. 220 807−A
OM-240 113 Page 16
4-10. Hydraulic Pressure Curves (Models With Hydraulic Power Source)
. Curves are typical. Output will
vary depending on system
pressure losses to load sense
pressure location.
Fluid: ISO 32 Hydraulic Oil
Fluid Temperature: 49° C (120° F)
Load Sense Pressure:
Closed Center − 400 PSID
(27.6 bar)
Open Center − 200 PSID (13.8
bar)
Closed Center
20.0
Hydraulic Load Only
18.0
16.0
FLOW (GPM)
14.0
12.0
10.0
Hydraulic +40 CFM @ 100 PSI Compressor Load
8.0
6.0
Hydraulic Load Only − Manual Mode
4.0
2.0
0.0
0
500
1000
1500
2000
PRESSURE (PSI)
2500
3000
3500
Open Center
12.0
Hydraulic Load Only
10.0
Hydraulic +40 CFM @ 100 PSI Compressor Load
FLOW (GPM)
8.0
6.0
Hydraulic Load Only − Manual Mode
4.0
Hydraulic Load Only − 1800 RPM (Outriggers)
2.0
0.0
0
500
1000
1500
2000
PRESSURE (PSI)
2500
3000
3500
242 506-A / 242 507-A
OM-240 113 Page 17
SECTION 5 − PRESTART CHECKS
5-1. Hydraulic System Prestart Checks (Models With Hydraulic Power Source)
NOTICE − Ensure hydraulic system is properly connected with valves open before starting unit. Damage will result if unit is run before hydraulic system
is complete. Hydraulic pump does not disengage via clutch.
5-2. Engine Prestart Checks
2
1
Check all fluids daily. Engine must be
cold and on a level surface. Unit is
shipped with 10W30 engine oil.
. Follow run-in procedure in engine
manual.
. This unit
has a low oil pressure
shutdown switch. However, some
conditions may cause engine damage before the engine shuts down.
Check oil level often and do not use
the oil pressure shutdown system
to monitor oil level.
Open top cover and service side door.
1
2
3
4
Oil Dipstick
Oil Fill
Coolant Overflow Bottle
Radiator Cap
Fuel
Be sure fuel connections are made and
tight. Be sure fuel tank utilized for unit
operation is full.
Coolant
Check coolant level in radiator and
overflow bottle. If coolant is below Low
level in overflow bottle, add coolant until
level in bottle is between Low and Full
levels. If overflow bottle coolant level
was low, check coolant level in radiator.
3
Engine Oil
Check oil with unit on level surface. If oil
is not up to full mark on dipstick, add oil
(see maintenance label).
Use remote panel to determine hours
until next recommended oil change
(see Section 6-1).
. For cold weather starting informa4
tion, see Section 6-6.
Keep battery in good condition.
Store battery in warm area.
Use correct grade oil for cold
weather.
Continue initial system checks, see
Section 5-3.
805 444
OM-240 113 Page 18
5-3. Compressor Prestart Checks
. The compressor is equipped with high
oil temperature shutdown. High oil
temperature can be caused by low oil
or hot air recirculation.
. Do not open oil fill cap until unit has
been off for 10 minutes. Do not open
while running.
NOTICE − Do not mix oil types. Do not
overfill.
1
Air Compressor Oil Fill Cap
Hand tighten oil fill cap. Using excess
force can damage o−ring.
2
The unit is shipped with oil in the compressor reservoir. Minimum oil level is half
way up the sight hole. Maximum oil level is
in threaded area of oil fill pipe. Check level
frequently. If oil needs to be added, be
sure unit is off for 10 minutes before removing fill cap.
Air Compressor Oil Sight Hole
2
1
. Minimum com-
pressor oil level
is half way up
the sight hole.
Maximum oil
level
is
in
threaded area
of oil fill pipe.
805 444
OM-240 113 Page 19
SECTION 6 − OPERATION
O
6-1. Remote Panel (Use With Section 6-2)
1
4
11
2
3
7
5
6
10
8
9
248 998
OM-240 113 Page 20
6-2. Remote Panel Operation (Use With Section 6-1)
1
Alpha−Numeric Display
During the Auto Start/Stop mode start sequence, the following appears:
SYSTEMon
STARTING
GLOWPLUG
CRANKING
. STARTING
and GLOWPLUG may
switch order depending on ambient
temperature.
During the manual mode start sequence,
the following appears:
SYSTEMon
GLOWPLUG
GLOWdone
CRANKING
See Section 6-4 for error messages that
appear.
2 Check Engine LED
Lights when display is showing an engine
error.
If an engine error occurs and the engine
shuts down, the error will be stored in
memory. If the display has already turned
off, press the Power button once to activate
the Remote Panel. If the error is in memory,
the display will read ERROR and after a
few seconds will flash the error code. See
Section 6-4 for error messages that appear.
To erase the error, press and hold the Display Select push button until the display
reads SYSTEMon, and the indicator is off.
The display will now cycle normally when
the Display Select push button is pushed.
3 Check Compressor LED
Lights when display is showing a compressor error.
4 Auto On LED
Lights when Auto Start/Stop mode is selected.
5 Engine LED
Lights when display is showing engine related information.
6 Compressor LED
Lights when display is showing compressor related information.
7 Power Engine Start Push Button
Press and release to turn on power to the
display only. This allows access to the display menu.
When Auto Start/Stop is selected (Auto On
LED is lit). Press and release the Power
Engine Start push button two times. The
first press and release will power up the
control system and the second press and
release will initiate the automatic starting
sequence. The Engine Off push button can
be pressed at any time to stop the sequence.
In manual mode, press and release the
Power Engine Start push button once to
power up the control system, then press
and release the button to start the glow
plug operation. When the display shows
GLOWdONE, press and hold the push button to crank the engine and complete the
starting sequence. The starter will disengage at a predetermined RPM based on
the ambient temperature.
With engine running, press and release to
toggle between low speed and high speed.
The display will flash HIGH SPd when engine is locked in high speed.
8 Engine Off Push Button
Press when engine is running to stop engine, or to stop the automatic start sequence.
9 Auto Start/Stop Push Button
Press and release the Auto Start/Stop
push button to toggle between automatic
and manual control.
When the automatic mode is selected, the
Auto On LED lights and display reads ENAbLEd.
While the display shows ENAbLEd, press
and hold the push button to change the
auto stop timer (range of two to 30
minutes). This time is placed in memory
and is remembered the next time the EnPak is started.
When the system is placed in manual
mode, the display shows dISAbLEd and
the Auto On LED is off.
10 Display Select Push Button
Press and release to cycle through the following displays:
RPM
Battery voltage
Current fuel usage (Gallons Per Hour)
Engine hours
Engine maintenance hours (Counts down
from 400 hours)
Engine temperature
Compressor hours
Compressor maintenance hours (Counts
down from 500 hours)
. Maintenance
hours initially count
down from 50 hours. Complete maintenance required after first 50 hours of
operation according to Section 8.
. Current fuel
usage is for reference
only. Variables such as ambient temperature, altitude and fuel blend affect
actual usage.
11 Compressor On/Off Push Button
When engine is running, press twice to turn
compressor on or off. When turned on, engine will speed up to 2600 RPM for 5
seconds, and then return to 1800 RPM.
This indicates the compressor is on.
When engine is not running, Press and release to display SET MIN. When SET MIN
is displayed, press and hold to increment
minimum pressure setting.
. Compressor minimum pressure is set
through the control program. Compressor maximum working pressure is
set at the Air Pressure Regulator
(P−PRV). See Section 7-1.
6-3. Safety Interlock
Models With Hydraulic Power Source: The safety interlock system must be engaged before the EnPak engine can be started Contact dealer for
detailed description of supplied system.
Models Without Hydraulic Power Source: The safety interlock system requires 12 volts DC be supplied from the accessory position of the truck
ignition switch to pin 5 of RC13. Splice into supplied plug and wire.
. Test safety interlock monthly, see Section 8-4.
OM-240 113 Page 21
6-4. Operation And Error Messages
1
248 998
1 Alpha−Numeric Display
The following operational messages
may appear:
CHNG OIL
Indicates an oil change is needed. This light
flashes after the first 50 hours of operation
and then at normal oil change intervals
thereafter.
If CHECK ENGINE LED is on, engine oil
change time interval has counted down to
zero, indicating it is time to change engine
oil.
To reset display after oil change, see Section 8-5.
If CHECK COMPRESSOR LED is on,
compressor oil change time interval has
counted down to zero, indicating it is time to
change compressor oil.
To reset display after oil change, see Section 8-7.
HIGH SPd
Indicates engine is locked in high speed.
With engine running, press Power/Start
button to toggle speed.
AUTOSTOP
This will flash briefly when unit is in Auto On
mode and the engine stops automatically.
The following error messages may appear:
. If
error message appears, consult
troubleshooting section for remedial
actions.
Hi TEMP
Indicates high compressor temperature if
CHECK COMPRESSOR LED is on.
OM-240 113 Page 22
OVErPRES
HiVOLTiN
Indicates the compressor has an over pressure error.
Indicates high input voltage from the battery.
OVErSPEEd
LoVOLTiN
Indicates an engine over speed error.
LOW OIL
Indicates a low oil pressure condition in the
engine.
NoCHARGE
Indicates an alternator problem.
HiTEMP 1
Indicates high engine temperature if
CHECK ENGINE LED is on. The temperature switch has indicated high temperature.
HiTEMP 2
Indicates high engine temperature if
CHECK ENGINE LED is on. The temperature sensor has indicated high temperature.
Indicates low input voltage from the battery.
ERROR
If an engine error occurs and the engine
shuts down, the error will be stored in
memory. If the display has already turned
off, press the Power push button once to
activate the Remote Panel. If the error is in
memory, the display will read ERROR and
after a few seconds will flash an error code.
See Table 6-1.
EnVertert Power System
The following messages may appear if the
unit is equipped with the EnVertert power
system.
SPd SENS
ENVRT hot
Indicates a problem with the engine speed
sensor.
Indicates the EnVerter power system is
overheated.
GovCNTRL
ENVRT com
Indicates a problem with the engine governor control.
Indicates a communication error.
SEN OPEN
ENVRT ok
SENSHORT
Indicates the EnVerter power system is
functioning. Press Power/Start button to
enable.
Indicates coolant sensor is shorted.
HYdCAbLE
ALTRNATR
Indicates problem with crane remote interconnecting cable, plug, receptacle, or adapter harness.
Indicates coolant sensor is open.
Indicates an open condition in the alternator.
6-5. Auto Start/Stop Operation
2
1
248 998
1
Power Engine Start Push Button
Press the Power Engine Start push button
to turn on the EnPak Remote Panel. The
EnPak warning beeper will beep if the EnPak is in auto start/stop mode.
First Time Engine Start –
Any time that the engine is started, the engine will go to 2600 RPM and continue to
run at that speed until it reaches an operating temperature of 100°F. Once it has
reached that temperature, the auto start/
stop feature is activated if it is enabled. The
EnPak will then automatically shut down
after the specified time the end user sets for
an unloaded condition.
Auto Stop Timeout To set the time for the automatic shut down,
press and release the Auto Start/Stop button until the display shows ENAbLEd.
When the display reads ENAbLEd, press
and hold the Auto Start/Stop button, and the
time to shut down will display. Continue to
hold the button and it will increase in steps
of 1 minute up to a maximum of 30, and then
start over at 2 again. Release the button
when the desired time is reached.
First Start Of The Day –
In manual mode, the EnPak will start with
manual pushes of the Remote panel start
button, or the Start switch on the crane
pendant. In automatic mode using the Remote panel, the first start of the day requires
2 successive push and release operations
of the Power Engine Start push button. In
automatic mode using the Crane pendant,
the first start of the day requires a press and
hold of the Power Engine Start push button,
or 2 successive push and release operations of the switch. Once the warning beeper is on, the engine will continue to automat-
ically start unless the process is stopped by
pushing the Engine Off button on the Remote Panel or the Engine Stop switch on
the crane pendant.
Automatic Re-Start Of EnPak
. The system cannot detect a generator
load that is applied when the engine is
off.
a) When the engine is turned off automatically, the EnPak control boards are still
functioning. This allows the EnPak to sense
any loads that are applied, so it will restart
the engine when needed. The EnPak will
not shut down if there is a load applied to the
EnPak.
b) The EnPak can be started with one
press and release of the Power Engine
Start push button on the EnPak Remote
Panel, or with one press and release of the
Engine Start switch on the Crane pendant.
c) If the compressor is turned on from the
Crane pendant, the EnPak will automatically start and pump up the air tank.
d) If an air tool is used, and the air compressor is in the on condition, the EnPak will
sense the load and start the engine to pump
up the tank.
e) If a crane switch is toggled, and the proportional trigger pulled, the EnPak will
sense that the crane is required, and automatically start the engine. This will work
only for open center systems that have the
proportional signal available from the
crane. Alternately, the start switch could be
pushed and released one time to start the
engine.
2
Auto Start/Stop Push Button
Auto Start/Stop Enable/Disable −
The auto start/stop feature can be disabled
or enabled, using the Auto Start/Stop push
button on the EnPak Remote Panel. If the
Auto On LED in the center of the display is
lit, the auto start/stop feature is enabled. To
disable the auto start/stop feature, just
press the Auto Start/Stop push button
once. The EnPak Remote Panel will display diSAbLEd, the Auto On LED will turn
off, and the EnPak will function under
manual control. To enable the auto start/
stop feature, press the Auto Start/Stop
push button again, and the Auto On LED
will light up, the EnPak Remote Panel will
display ENAbLEd, and the EnPak will automatically stop after a set time with no load.
Auto Stop –
If the ambient temperature is below 0°F, the
engine will not automatically shut down.
Engine Stop –
If the EnPak engine is turned off using the
Remote Panel Engine Off push button or
the Crane pendant Engine Stop switch, the
EnPak will not turn back on automatically.
Battery Protection – When there is a load
applied to battery and the EnPak shuts
down automatically, the EnPak will restart
when the battery voltage reaches a level
that indicates charging is required. If there
is a heavy battery load applied that drags
the battery voltage low, the beeper will beep
a warning and the display will flash LOW
bATT.
EnVerter Load Less Than 300 W - If there
is a load applied to the EnVerter power
source, that is less than 300 Watts, the EnPak will not sense it at this time, and will
automatically shut down.
Error Reporting / Error Clearing - See
Section 6−4
OM-240 113 Page 23
6-6. Cold Weather Starting And Operation
Cold Weather Starting Procedure
Engine Start
. See Operation Section for additional remote panel operating instructions.
1
Prior to starting the engine verify that all fluids (fuel, engine coolant, engine oil, hydraulic oil, and compressor oil) are to the correct level and grade/
specification for the ambient temperature indicated. If the ambient temperature is below 14°F (−10°C) engine coolant block heaters and hydraulic oil
heaters may be be required prior to the engine start. See chart below for minimum heater times.
2
Turn unit on and initiate the engine glow plugs. See chart below when manually starting the unit from the EnPak service panel.
. All external loads on the engine should be off when starting the engine.
The air compressor should be off until the engine has been started and
warmed up.
3
Start engine. If engine fails to start after 10 seconds, turn unit off and repeat start sequence.
4
Allow engine to warm up prior to loading engine, See Note 1A.
. Be sure to warm up engine, not only in the winter, but also in warmer seasons.
An insufficiently warmed−up engine can shorten its service life.
Compressor Start
5
If the ambient temperature is below −4°F (−20°C) an air compressor oil heater should be installed and sufficient time allowed for the oil heater to
warm up the compressor oil. See chart below for minimum compressor heater times. The air compressor heater is thermostatically controlled and will
energize after the engine is started and the ambient temperature is below 32°F (0°C).
6
Start or turn on the compressor.
OM-240 113 Page 24
OM-240 113 Page 25
2
1
3
4
6
O il H e a t er
O il
C o m p re s s o r
O il H e a t er
7
5
5 W −4 0
4 0 m in
M o b il 1 A T F
−
IS O 1 5
V I 16 0
7 m in
Y es
2 0 m in
M o b il 1 A T F
−
IS O 1 5
V I 140
5 m in
Y es
4 0 m in .
F u ll S y n t h e tic
6 0 m in .
5 W −3 0
A u to / 2 0 s e c
0 W −2 0
A u to / 2 0 s e c
−3 0
−2 2
1 0 m in
M o b il 1 A T F
−
IS O 1 5
V I 14 0
5 m in
Y es
3 0 m in .
5 W −4 0
5 W −3 0
A u to / 2 0 s e c
−2 5
−1 3
−4
−
M o b il 1 A T F
−
IS O 1 5
V I 14 0
3 m in
R e c o m m en d e d
2 0 m in .
1 0 W −4 0
1 0 W −3 0
A u to / 2 0 s e c
−2 0
14
−
1 20
−
M o b il 1 A T F
VI
IS O 3 2
2 m in
−
−
1 0 W −4 0
1 0 W −3 0
A u to / 1 0 s e c
−1 0
−
1 20
−
M o b il 1 A T F
VI
IS O 3 2
1 m in
−
−
1 0 W −4 0
1 0 W −3 0
A u to / 1 0 s e c
0
32
−
1 20
−
M o b il 1 A T F
VI
IS O 3 2
1 m in
−
−
1 0 W −4 0
1 0 W −3 0
A u t o /5 s e c
10
50
−
1 20
−
M o b il 1 A T F
VI
IS O 3 2
1 m in
−
−
1 0 W −4 0
1 0 W −3 0
−
20
68
−
1 20
−
M o b il 1 A T F
VI
IS O 4 6
1 m in
−
−
1 0 W −4 0
1 0 W −3 0
−
30
86
Optional, Miler Part No. 300546, Hydraulic Reservoir Oil Heater. Necessitated only when oil exceeds maximum start−up viscosity of 2100cSt.”
−
Not required.
6 Optional, Miller Part No. 300774, Air Pak 40 Heater, 200 watt oil cartridge heater, 120V. Times listed are the oil heater minimal warm−up period required before the compressor
should be turned on after the engine has been started. Time listed are for Mobil 1 ATF Full Synthetic oil only.
5
4 Maximum start−up viscosity limited to 2100cSt, minimum intermittent viscosity limited to 6cSt. Use of a high viscosity index (VI) fluid is recommended to attain the ISO fluid
recommendations listed. Refer to EnPak Technical Bulletin for further details. Never allow fluid temperatures to exceed 160°F during operation (do not exceed 140°F for hand−held
tools).”
3 Times listed are for the standard Miller Part No. 300525, Engine Block Heater, 120V. Optional, Miller Part No. 300808, EnPak Subzero Package can be used to integrate the
EnPak coolant system to the vehicles coolant system and effectively reduce or eliminate the need for the engine block heater to preheat the engine coolant.
For additional engine oil specification see Engine Maintenance Label or Engine Operators Manual.
1 Glow plugs are automatically activated when the unit is turned on from the EnPak remote or crane remote. Times listed are the maximum recommended glow plug times when
starting the EnPak using the manual service panel. Extending the glow plug times beyond those listed can cause damage to the glow plugs and system.
2
1 20
−
−
M o b il 1 A T F
VI
IS O 4 6
1 m in
−
−
1 0 W −4 0
1 0 W −3 0
−
40
104
1A Normal stabilized engine coolant temperatures should be in the range of 160 − 220°F (71 − 104°C). In extreme cold conditions it may become necessary to block a portion of
intake cooling air. See Engine Troubleshooting Section for trouble shooting over or under coolant temperature.
O il V ic o sity I n d e x
O il
H y d ra u lic
E n g in e W a rm −u p
B at te ry H e at er
B lo c k H e a t er
O il
G lo w P lu g s
1A
−4 0
C
E n g in e
−4 0
F
A m b ie n t T e m p e r a tu r e (A t o r b e lo w )
6-7. Service Panel
2
3
1
4
5
6
7
8
9
10
11
12
239 667-1-A
1
Manual/Remote Switch
!
When working on unit, always
move Manual/Remote switch to
Manual position to prevent remote
or automatic starting.
This unit can be started from a remote location or start automatically when this switch
is in the Remote position. Place switch in
Manual position when service side panel is
open or when Remote Panel is disconnected.
When this switch is in the Remote position,
the remaining switches on the service panel do not function.
2 Engine Speed Switch
High position is 3600 RPM and is used
when generator power is required or the
compressor or hydraulic system will be
loaded.
OM-240 113 Page 26
Low position is 2600 RPM and is used
when light loads are present.
3
Fuel Pump Switch
Use switch to power the engine ECU module and turn fuel pump on.
4
Glow Plug Switch
Push up to turn glow plugs on. See Section
6-6 for appropriate glow plug timing. Push
down to engage engine starter. Once engine has started, allow switch to return to
center position.
5
Compressor Switch
Use switch to turn compressor (clutch and
valve) on during manual operation.
6
Compressor Temperature LED
Indicates the compressor oil temperature
is too high
7
Compressor Pressure LED
Indicates the compressor pressure is too
high.
8
Engine Error LED
Indicates an engine error. See Table 6-1 for
blink pattern.
9
Glow Plug LED
Indicates the glow plug is on.
10 Compressor On LED
Indicates the compressor is on.
11 Engine Crank LED
Indicates the engine is cranking.
12 Engine On LED
Indicates the engine ECU has power and
the fuel pump is active.
Table 6-1. Engine Error LED Blinking Pattern
Engine errors will cause the engine to shutdown. In Manual mode, the LED will continue to blink until power is turned off and back on. In Remote mode,
the LED blinks for approximately 5 seconds; however, the error message associated with the error flashes on the alpha−numeric display for one
minute.
. If error message appears, consult troubleshooting section for remedial actions.
To erase the error message, press and hold the Display Select push button on the Remote Panel until the display reads SYSTEMon and the Engine
Error LED is off.
Blinking Pattern
Symptom
Error Message
Remedy
1 Long − 1 Short
Engine over speed
OVErSPEEd
Check actuator
1 Long − 2 Short
Low oil pressure
LOW OIL
Check oil pressure sensor
1 Long − 3 Short
Low battery voltage
NoCHARGE
Check alternator terminal L
1 Long − 4 Short
High coolant temperature
HiTEMP 1
Check coolant temperature
switch
1 Long − 6 Short
High coolant temperature
HiTEMP2
Check coolant temperature
sensor
2 Long − 1 Short
Abnormal engine speed
SPd SENS
Check engine speed sensor
2 Long − 2 Short
Engine does not run properly
GovCNTRL
Check actuator for current problem
2 Long − 4 Short
No coolant temperature signal
SEN OPEN
Check coolant temperature
sensor for open−circuit
2 Long − 5 Short
Coolant temperature signal always on
SENSHORT
Check coolant temperature
sensor for short−circuit
2 Long − 6 Short
Connection at alternator terminal
L open
ALTRNATR
Alternator disconnected at
terminal L
2 Long − 7 Short
Battery voltage too high
HiVOLTiN
Check alternator
2 Long − 8 Short
Battery voltage too low
LoVOLTiN
Check alternator
6-8. Hydraulic Pump Operation (Models With Hydraulic Power Source)
There are 3 modes that the EnPak can be placed in to deliver hydraulic output as required. This is done using the crane pendant.
NOTICE − Check crane manufacturer information to confirm the following operation.
1
Automatic speed control:
Most crane systems default to automatic speed control when first started. To place the EnPak in automatic speed control, if it is not there already, place
the crane pendant speed switch in high speed.
For open center systems, the EnPak will deliver only the required hydraulic output, based on the trigger command from the crane pendant. So for small
trigger commands from the crane pendant, the EnPak will stay at 1800 RPM and deliver up to 5 GPM of flow from the hydraulic pump. For medium
trigger pulls, the EnPak will go to 2600 RPM and deliver up to 6 GPM. For higher trigger commands from the crane pendant, the EnPak will go to 3200
RPM and deliver up to 10 GPM.
Closed center systems do not have a proportional signal available, so there is no operation at 2600 RPM.
2
Low speed lock:
For both open and close centered systems: Placing the crane pendant speed switch in the low speed position will lock the EnPak at 1800 RPM for
crane loads. If other loads are applied at the same time, the EnPak will go to the required RPM. When the EnPak is locked at 1800 RPM for crane
loads, the hydraulic output is limited to a maximum of 5 GPM.
3
High speed lock:
For both open and close centered systems: The EnPak can still be locked at 3200 RPM on most systems, by toggling the crane pendant speed switch
into high, then into low, and then back to high (each switch transition must occur within 3 seconds). The EnPak will then be locked at 3200 RPM and
have maximum hydraulic output. The EnPak can still be locked into high speed from the EnPak Remote Panel.
EnPak starting with hydraulic load:
To aid in starting the engine during cold weather, the proportional hydraulic valve on the EnPak pump is turned off until the speed of the engine is greater
than 1700 RPM.
OM-240 113 Page 27
SECTION 7 − COMPRESSOR OPERATION
7-1. Air Compressor Controls
1
2
805 444 / 805 451-A
!
The air pressure gauge reads the air
compressor case pressure. Case
pressure can be high even when external reservoir pressure is zero.
Wait 10 minutes for compressor
blow down cycle to complete before
checking/adding oil or performing
maintenance.
1 Air Pressure Regulator (P-PRV)
2 Air Compressor Gauge (P−PG)
Adjust system maximum pressure with the
pressure regulator. Set pressure in the noflow condition only. Set at lowest possible
pressure for the job to reduce engine loading.
OM-240 113 Page 28
. Pressure is factory set for 120 psi. Do
not set pressure above 175 psi.
Do not set pressure below 90 psi. Compressor will supply 90 psi regardless of
setting below 90 psi.
At pressures above 180 psi, the compressor clutch will temporarily disengage to prevent further pressure build-up, and OVerPRES shows temporarily on the remote
panel display. Once the compressor outlet
pressure is reduced below 175 psi, the
compressor controls reset and resume normal operation.
If pressure reaches 200 psi, the compressor clutch will disengage and shut
down. Once the compressor pressure is reduced below 175 psi, the compressor can
be manually re-started.
The compressor is also equipped with a
mechanical safety valve (P−SV) that will
open if pressure approaches 210 psi.
If the compressor continues to overpressure and disengage, see Section 9.
If compressor shuts down due to overtemperature, it automatically resets when it
cools.
7-2. Compressor Blow Down
. To prevent foaming or sudden release of pressure, allow 10 minutes after shutdown before opening the compressor oil fill cap or performing other
compressor maintenance.
To control the release of air in the compressor, the compressor goes through a blow down cycle. Blow down depressurizes the compressor case when
not running; this provides safe release of case pressure and allows reduced load at restart. Blow down also occurs when the compressor is running
but air is not required.
In ambient temperatures below freezing, compressor unload and blow down time is extended to build up heat in the compressor. This helps increase
oil temperature and remove moisture from the compressor oil.
Notes
MATERIAL THICKNESS REFERENCE CHART
24 Gauge (.025 in.)
22 Gauge (.031 in.)
20 Gauge (.037 in.)
18 Gauge (.050 in.)
16 Gauge (.063 in.)
14 Gauge (.078 in.)
1/8 in. (.125 in.)
3/16 in. (.188 in.)
1/4 in. (.25 in.)
5/16 in. (.313 in.)
3/8 in. (.375 in.)
1/2 in. (.5 in.)
OM-240 113 Page 29
SECTION 8 − MAINTENANCE
8-1. Maintenance Label
!
When working on unit, always move Manual Remote switch on Service Panel to Manual position to prevent remote starting.
OM-240 113 Page 30
8-2. Routine Maintenance
. Use information displayed on the Alpha−Numeric display to assist in scheduling maintenance (see Section 6-1).
Engine speed is regulated by an electronic governor. Engine speed adjustments may only be performed by the engine manufacturer’s Factory
Authorized Service Agent.
Follow the storage procedure in the engine owner’s manual if the unit will not be used for an extended period.
. Replace engine and air compressor oil and filters after the first 50 hours of operation.
. For models with hydraulic power source, test safety interlock monthly, see Section 8-4.
!
Recycle fluids.
Stop engine before maintaining.
. See
equipment manuals and Maintenance
Label for important start-up, service, and
storage information. Service equipment
more often if used in severe conditions.
n = Check Z = Change ~ = Clean
* If unit is so equipped
Reference
Every
8
Hours
Section 5-2,
5-3, 8-1
n Remote Panel display for
maintenance information
n Coolant Level
n Truck Fuel Tank Level
~ Fluid Spills
n Engine Oil Level
n Compressor Oil Level
View oil level in sight hole.
After
First
50
Hours
Section 8-5,
8-7, Engine
Manual
Z Engine Oil
Z Compressor Oil
Z Engine Oil Filter
Z Compressor Oil Filter
Every
50
Hours
Engine
Manual
n Engine Fuel Pipes And
Clamps
Every
100
Hours
Section 8-3,
13-3, Engine Manual
~ Air Cleaner Element
n Air Cleaner Hose At Engine Air Intake
Test Safety Valve
n Engine Belt Tightness
Every
400
Hours
Engine
Manual,
Section 8-5
Z Engine Oil
Z Engine Oil Filter
Z Fuel Filters
Every
500
Hours
or
Yearly
Section 8-7,
Engine
Manual
Z Compressor Oil
Z Compressor Oil Filter
Z Compressor Air Filter
Z Engine Belt
NOTICE −
The items highlighted above are registered as emission related critical parts by KUBOTA and the U. S. EPA nonroad
emission regulation. As the engine owner, you are responsible for the performance of the required maintenance on the engine according
to the above instructions.
OM-240 113 Page 31
n = Check Z = Change ~ = Clean
* If unit is so equipped
Reference
Every
800
Hours
Engine
Manual
n Valve Clearance
Every
1000
Hours
or
Yearly
Section 8-7
Z Air/Oil Separator
Z Hydraulic Fluid*
Z Air Cleaner Element
Yearly Or After 6 Cleanings
Every
2000
Hours
or
2
Years
Section 8-7
Z Hydraulic Pump* And
Compressor Belts
NOTICE −
The items highlighted above are registered as emission related critical parts by KUBOTA and the U. S. EPA nonroad
emission regulation. As the engine owner, you are responsible for the performance of the required maintenance on the engine according
to the above instructions.
NOTICE − For extended service interval information, see engine manual.
OM-240 113 Page 32
8-3. Servicing Engine Air Cleaner
Blow
2
1
3
Keep nozzle
2 in. (51 mm)
from element.
4
Optional
5
Inspect
REF: aircleaner1 9/02− ST-153 929-B / ST-153 585 / Ref. S-0698-B
!
Stop engine.
!
Do not run engine without air cleaner or with dirty element. Engine
damage caused by using a damaged element is not covered by the
warranty.
. The air cleaner primary element can be
cleaned but the dirt holding capacity of
the filter is reduced with each cleaning.
The chance of dirt reaching the clean
side of the filter while cleaning and the
possibility of filter damage makes
cleaning a risk. Consider the risk of unwarrantable equipment damage when
determining whether to clean or replace the primary element.
If you decide to clean the primary ele-
ment, we strongly recommend installing an optional safety element to provide additional engine protection. Never clean a safety element. Replace
the safety element after servicing the
primary element three times.
Clean or replace primary element if dirty
(see note above before cleaning). Replace primary element if damaged. Replace primary element yearly or after six
cleanings.
1
Housing
2
Safety Element (Optional)
3
Primary Element
4
Cover
5
Dust Ejector
To clean air filter:
Wipe off cover and housing. Remove cover
and dump out dust. Remove element(s).
Wipe dust from inside cover and housing
with damp cloth. Reinstall safety element (if
present). Reinstall cover.
!
Do not clean housing with air hose.
Clean primary element with compressed
air only.
Air pressure must not exceed 100 psi (690
kPa). Use 1/8 in. (3 mm) nozzle and keep
nozzle at least 2 in. (51 mm) from inside of
element. Replace primary element if it has
holes or damaged gaskets.
Reinstall primary element and cover (dust
ejector down).
8-4. Safety Interlock Monthly Check (Models With Hydraulic Power Source)
With the EnPak engine running, turn off
+12 volts DC power to the crane system.
The EnPak engine should stop.
. Check with dealer for detailed descrip-
tion of system supplied.
Power to the crane system will be sup-
plied by relays located under the hood
of the truck and activated by switches
on the parking brake or neutral transmission position; and a truck-mounted
console switch if so equipped.
Try to start the EnPak engine from the
crane remote pendant or the EnPak re-
mote control panel. The safety interlock is
working properly if the Enpak engine does
not crank or start, and the remote control
panel does not have power to it.
Restore +12 volts DC power to the crane
system. The EnPak should start and function properly.
OM-240 113 Page 33
8-5. Changing Engine Oil, Oil Filter, And Fuel Filters
!
Stop engine and let cool.
1
Oil Drain Valve
2
Oil Filter
Change engine oil and filter according to engine manual.
Tools Needed:
!
Close valve and valve cap
before adding oil and running engine.
Fill crankcase with new oil to full
mark on dipstick (see Section 5-2).
5
3
In-Line Fuel Filter
4
Fuel Line
5
Primary Fuel Filter
Replace line if cracked or worn.
Install new filters. Wipe up any
spilled fuel.
Start engine, and check for fuel
leaks.
!
Stop engine, tighten connections as necessary, and wipe
up fuel.
To reset engine maintenance
hours: Use the Display Select push
button on Remote Panel and scroll
to the Engine Maintenance Hours.
When the display shows engine
maintenance hours, press and hold
the Display Select button. This will
go through two displays that ask
RESET ??, and then RESETHr? If
the operator continues to hold the
button, dONE appears on the display and the engine maintenance
hours are reset to 400.
2
3
1
4
805 444 / S-0842
OM-240 113 Page 34
8-6. Engine Sensors And Governor Locations
1
2
3
4
1
5
6
Coolant Temperature Sensor
Actuator/Governor
Engine Speed Sensor
Coolant Temperature
Shutdown Switch
Oil Pressure Sensor
Alternator
2
3
4
6
5
805 452-B / 805 444-A
OM-240 113 Page 35
8-7. Changing Compressor Oil, Air Cleaner, And Air/Oil Separator
Tools Needed:
!
Stop engine.
!
Wait 10 minutes for compressor
blow down cycle to complete before performing maintenance.
Check compressor gauge before
performing maintenance.
!
Do not run air compressor without
air cleaner or with dirty element.
Compressor damage caused by
using a damaged element is not
covered by the warranty.
1/4 in.
1
Compressor Air Cleaner Cover
2
Air Cleaner Element
Wipe off cover. Remove cover and element. Wipe dust from cover and housing
with damp cloth. Inspect element and
install new element if necessary. Reinstall cover.
!
Do not clean element with compressed air.
3
Air/Oil Separator
To replace air/oil separator:
Turn filter counterclockwise. Remove filter.
Apply thin coat of oil to gasket on new filter. Install filter and turn clockwise 1/2 to
3/4 turn after gasket contact is made.
3
1
4
Air Compressor Oil Filter
5
Air Compressor Oil Drain Fitting
6
Air Compressor Oil Fill Cap
To change compressor oil and filter:
Drain compressor oil while compressor is
still warm.
Remove fill cap and plug from oil drain fitting and drain oil into a suitable container.
Reinstall oil drain plug.
2
Remove filter by turning filter counterclockwise. Fill new oil filter with oil and apply thin coat of oil to gasket on new filter.
Install new filter and turn clockwise 1/2 to
3/4 turn after gasket contact is made.
6
Add recommended oil until oil level is half
full in sight hole (see compressor maintenance label for oil specifications). Reinstall oil fill cap. Hand−tighten cap to prevent pressure release.
Start engine, run air compressor, and
check for oil leaks.
!
Stop engine.
Check oil level and top off to fill line if necessary.
4
5
To reset compressor maintenance hours:
Use the Display Select push button on
Remote Panel and scroll to the Compressor Maintenance Hours. When the
display shows compressor maintenance
hours, press and hold the Display Select
button. This will go through two displays
that ask RESET ??, and then RESETHr?
If the operator continues to hold the button, dONE appears on the display and the
compressor maintenance hours are reset
to 500.
805 444 / 805 453
OM-240 113 Page 36
SECTION 9 − TROUBLESHOOTING
9-1. Generator Power Troubleshooting
Trouble
No power output.
Remedy
Reset supplementary protectors CB1, CB2 and/or CB3 (see Section 15-2).
Have Factory Authorized Service Agent check generator.
No power output from EnVerter.
Have Factory Authorized Service Agent check EnVerter module and replace if necessary.
Low power output.
Check and clean engine air cleaner as necessary.
Have Factory Authorized Service Agent check engine speed.
See engine manual.
High power output.
Have Factory Authorized Service Agent check engine speed.
Erratic power output.
Have Factory Authorized Service Agent check engine speed.
Check wiring and connections.
GFCI device trips at low speed.
GFCI receptacle or extension cord not proper type for application. Replace with Miller approved GFCI
device (see Parts List).
Machine plugged into regular generator
auxiliary power does not work.
Engine speed too low and load is not recognized. Using crane remote or EnPak remote panel, manually place engine in high speed (see Section 6-1 item 7 for EnPak remote panel).
9-2. Engine Troubleshooting
Trouble
Engine will not crank.
Remedy
Check battery connections and tighten if necessary.
Check battery voltage.
Check Manual/Remote switch on Service Panel.
Check to ensure crane power switch and safety interlock are working (see Section 8-4).
Have Factory Authorized Service Agent check Remote Panel.
Engine does not start.
Check fuel level.
Check battery and replace if necessary.
Check engine charging system according to engine manual.
Have Factory Authorized Service Agent check fuel pump.
See engine manual.
For units without hydraulic power source, check RC13 position 5 for 12 volts DC (see Section 6-3).
Engine starts but stops.
Check oil level (see Section 5-2). Low oil pressure shutdown stops engine if oil pressure is too low.
Use correct grade oil for operating temperature. (see Section 8-1).
Have Factory Authorized Service Agent check low oil pressure shutdown switch S2.
Engine stopped during normal
operation.
Check fuel level (see Section 5-2).
Check oil level (see Section 5-2). Low oil pressure shutdown stops engine if oil pressure is too low.
Oil level too high reduces capacity of the fuel pump.
Have Factory Authorized Service Agent check throttle solenoid TS1 according to engine manual.
Have Factory Authorized Service Agent check low oil pressure shutdown switch S2.
OM-240 113 Page 37
Trouble
Engine does not return to idle speed.
Remedy
Remove all generator power loads, compressor loads, and hydraulic loads.
Check remote panel and crane pendant to see if system is locked in high speed.
Have Factory Authorized Service Agent check circuit board PC2 and current transformer CT1.
Engine speed does not remain constant.
GFCI receptacle or extension cord not proper type for application. Replace with Miller approved GFCI
device (see Parts List).
Engine overheats.
Check error messages. Check oil and coolant levels.
Engine coolant temperature low.
Have Factory Authorized Service Agent check engine thermostat for proper operation. Replace if
necessary.
During operation in severe cold weather it may be necessary to restrict inlet cooling air by partially
blocking unit air inlet louvers. Do not restrict engine combustion air inlet or engine exhaust or exit
cooling air. Remove restriction when severe cold weather ends to prevent engine overheating.
Engine does not remain at power
speed when a load is applied with
crane pendant speed switch in the Low
or Idle position.
For small loads, place crane pendant speed control switch in the High or Fast position, or push Power
Start button on remote control panel to lock in high speed.
During operation in near freezing temperatures, engine starts and goes to
idle but stalls after a few minutes.
Place crane pendant speed control switch in the High or Fast position until unit has been in operation
and loaded for a period of time.
During operation in severe cold weather, engine starts and goes to idle but
stalls after a few minutes.
Install engine manufacturer’s kit for cold-weather operation. Normal maximum glow plug time is 10
seconds. In ambient temperatures below 0° F, glow plug time is 20 seconds maximum. Check glow
plug timing to ensure proper heating before cranking engine.
9-3. Compressor Troubleshooting
Trouble
Remedy
Air compressor does not operate; no air Cycle compressor to on position.
pressure on gauge.
Check compressor belt tension. Be sure correct belt is used and is properly installed.
Have Factory Authorized Service Agent check inlet valve P-IC.
Have Factory Authorized Service Agent check air compressor control circuit and clutch.
Air compressor stops after short period Automatic shutdown stops compressor if compressor temperature is too high or over−pressure condition
of operation.
occurs.
Check compressor oil level (see Section 5-3). Check for clogged oil cooler. Clean debris from oil cooler.
Recirculation or open covers may cause overheating. Be sure all covers, panels, and doors are in place.
Operate in area with proper airflow.
Check for over-pressure condition by turning on compressor and monitoring air pressure and remote display for error messages.
Low air pressure.
Check for leaks in air lines and hoses, including control line.
Adjust compressor air pressure using pressure regulator (P-PRV) (see Section 7-1).
Check air compressor air cleaner (see Section 8-7).
Have Factory Authorized Service Agent check compressor for rated output.
High air pressure.
Adjust compressor air pressure using pressure regulator (P-PRV) (see Section 7-1).
Be sure control line is connected at proportional control (P-PC), and unload solenoid valve (P-USV).
Check for frozen pressure regulator (P-PRV) at proportional control (P-PC), frozen intake control (P-IC),
or frozen control lines.
Oil in air from compressor.
Check compressor oil level (see Section 5-3). If oil level is too high, system becomes saturated with oil.
Change compressor air/oil separator if close to replacement hours (see Section 8-7).
OM-240 113 Page 38
Trouble
Oil in compressor air cleaner.
Remedy
Have Factory Authorized Service Agent check for blocked separator scavenge check valve/filter orifice.
Have Factory Authorized Service Agent verify compressor intake valve P-IC is operating properly.
Water in compressor oil.
9-4.
Have Factory Authorized Service Agent check thermostat operation.
Hydraulic Troubleshooting (Models With Hydraulic Power Source)
Trouble
Remedy
No crane operation.
No oil in system. Add oil.
No crane operation (continued).
Suction line valve closed. Open valve.
Hydraulic system not primed. Prime system (see Section ). Check reservoir height meets requirements (see Section 11-1).
Flow control valve H−FC1 not functioning. Check to make sure solenoid is plugged in. Check wiring
harness to solenoid coil. Have Factory Authorized Service agent check solenoid coil.
Flow control valve H−FC1 plugged with contaminants. Replace valve and flush system.
Belt to pump failed. Replace belt.
Tensioner for belt to pump failed. Replace tensioner.
Pulleys for pump failed. Replace pulleys and/or keys.
Slow crane operation; unit comes up to
higher speed.
Other functions in use and unit is power−managing. Unit functioning correctly.
Flow control valve H−FC1 is partially plugged with contaminates causing higher pressure drop across
the valve. Replace valve and flush system.
Differential pressure setting of pump (load sense) set too low. Have Factory Authorized Service Agent
check setting and correct as necessary.
Displacement setting of pump set too low. Have Factory Authorized Service Agent check setting and
correct as necessary.
Check crane model hydraulic requirements. Pump may need to be reset (consult Factory Authorized
Service Agent).
Flow being dumped through crane relief valve instead of being directed to system, possibly caused by
system contamination. See crane manufacturer’s owners manual.
Hydraulic oil viscosity too high. See Section 11-1 for correct fluid viscosity recommendations at specific ambient temperatures.
Slow crane operation; unit remains at
low speed.
Open−Center systems: No trigger signal from crane pendant present. Have Factory Authorized Service Agent check for trigger signal.
Closed−Center systems: Pressure switch H−PS1 not functioning . Have Factory Authorized Service
Agent check pressure switch and replace as necessary.
Slow response for unit to come up to
higher speed (Closed−Center systems).
Air trapped in load sense line. Bleed load sense line according to Section 11-4.
Fast crane operation.
Differential pressure setting of pump (load sense) set too high. Have Factory Authorized Service
Agent check setting and correct as necessary.
Displacement setting of pump set too high. Have Factory Authorized Service Agent check setting and
correct as necessary.
Check crane model hydraulic requirements. Pump may need to be reset (consult Factory Authorized
Service Agent).
Hydraulic oil viscosity too low. Consult Section 11-1 for correct fluid viscosity recommendations at
specific ambient temperatures.
No outrigger operation.
No oil in system. Add oil.
Suction line valve closed. Open valve.
Hydraulic system not primed. Prime system (see Section11-3). Check reservoir height meets requirements of Section 11-1.
OM-240 113 Page 39
Trouble
No outrigger operation (Continued).
Remedy
Flow control valve H−FC1 not functioning. Check to make sure solenoid is plugged in. Check wiring
harness to solenoid coil. Have Factory Authorized Service Agent check solenoid coil integrity.
Flow control valve H−FC1 plugged with contaminants. Replace valve and flush system.
Belt to pump failed. Replace belt.
Tensioner for belt to pump failed. Replace tensioner.
Pulleys for pump failed. Replace pulleys and/or keys.
Slow outrigger operation.
Flow control valve H−FC1 is partially plugged with contaminates causing higher pressure drop across
the valve. Replace valve and flush system.
Differential pressure setting of pump (load sense) set too low. Have Factory Authorized Service Agent
check setting and correct as necessary.
Flow being dumped through crane relief valve instead of being directed to system, possibly caused by
system contamination. See crane manufacturer’s owners manual.
Hydraulic oil viscosity too high. Consult Section11-1 for correct fluid viscosity recommendations at
specific ambient temperatures.
Fast outrigger operation.
Differential pressure setting of pump (load sense) set too high. Have Factory Authorized Service
Agent check setting and correct as necessary.
Hydraulic oil viscosity too low. Consult Section 11-1 for correct fluid viscosity recommendations at
specific ambient temperatures.
Crane lifting capacity not met (low
pressure).
Pump maximum pressure setting too low. Check setting and correct as necessary.
Check crane model hydraulic requirements. Pump may need to be reset (consult Factory Authorized
Service Agent).
Relief valve in crane system set too low. See crane owner’s manual to correct.
Relief valve in crane system stuck open from contamination. See crane owner’s manual to correct.
Hydraulic pump belt slipping. Replace belt and/or tensioner.
OM-240 113 Page 40
SECTION 10 − AUTHORIZED DEALER INSTALLATION
INFORMATION
10-1. Serial Number And Rating Label Location
The serial number and rating information for this product is located on the service side base. Use rating label to determine rated output. For future
reference, record serial number.
10-2. Installing Unit
Movement
!
Do not move or operate unit
where it could tip.
!
Always securely fasten unit
onto transport vehicle and
comply with all DOT and other
applicable codes.
NOTICE − Do not install unit where
air flow is restricted or engine may
overheat.
. See Section 10-3 for mounting
OR
information. See Section 4-5 for
dimensions.
1
2
Location/Airflow Clearance
Typical hydraulic reservoir placement in relation to EnPak. See Section 11-1 for complete reservoir requirements.
2
1
Hydraulic Reservoir (Models
With Hydraulic Power Source)
EnPak
1
2
18 in.
(460 mm)
7 in. (178 mm) Maintenance
4 in. (102 mm) Operation
1 in.
(25 mm)
!
!
Hot air.
Hot air.
1 in.
(25 mm)
!
Hot air.
7 in. (178 mm) Maintenance
4 in. (102 mm) Operation
Ref: install3 2008-01 − 805 454-A / 805 442-A
OM-240 113 Page 41
10-3. Mounting Unit
NOTICE − Do not mount unit by
supporting the base only at the four
mounting brackets. Use cross-supports to adequately support unit
and prevent damage to base.
Supporting The Unit
. See
Section 4-5 for dimensions.
Mounting Surface:
1
2
2
Cross-Supports
Mounting Brackets (Supplied)
Mount unit on flat surface or use
cross-supports to support base.
Secure unit with mounting brackets.
3
OR
4
1/2 in Bolt And Washer
(Minimum − Not Supplied)
3/8-16 x 1 in. Screws
(Supplied)
To Bolt Unit In Place:
1
Remove hardware securing the
four mounting brackets to the base.
Reverse brackets and reattach to
base with original hardware.
Mount unit to vehicle with 1/2 in. (12
mm) or larger hardware (not supplied).
To Weld Unit In Place:
Weld unit to vehicle only at the four
mounting brackets.
1
Using Mounting Brackets
2
Welding Unit In Place
Bolting Unit In Place
3
2
Tools Needed:
9/16 in
4
Ref: install3 2008--01 803 274 / 200 864-A / 803 231
OM-240 113 Page 42
SECTION 11 − HYDRAULIC SYSTEM PREPARATION
(MODELS WITH HYDRAULIC POWER SOURCE)
11-1. Hydraulic System Integration
A. General Information − Minimum Requirements
The system recommendations are intended for operating a crane of a low duty cycle, such as used on a mechanics truck. The system recommendations are based on intermittent use. Auxiliary tools or operations that need continuous or high duty cycle operation will require additional cooling
capacity.
For use with a mechanics truck crane, the system should at a minimum include the following items:
1
2
3
4
Reservoir of 20 gal (76 L) or more capacity
Pressure relief valve
Properly sized hoses and fittings, restrained and protected (see Table 11-1)
Return line filter to maintain an ISO 4406:1999 Cleanliness Code of 18/16/13.
B. Reservoir
Minimum reservoir size is 20 gal (76 L) with a minimum fluid height of 24 in. ( 610 mm) above base of unit. To accommodate changes in volume due to
cylinder displacement, a filtered breather must be used and vented to atmosphere. This filter should be 10 micron.
The design of the reservoir must allow for adequate oil circulation to disperse entrapped air and to maintain sufficient cooling through the use of baffles.
Changes in oil volume due to cylinder displacement also needs to be accounted for by allowing adequate air space inside the reservoir. The unit must
operate properly at up to a 15° angle.
Place reservoir as near as possible to the unit, see Section 10-2. Suction line length greater than 72 in. (1829 mm) is NOT recommended.
The suction port should be at least 3 in. (76 mm) above the bottom of the reservoir to prevent any debris on the bottom of the reservoir from being drawn
into the suction line. Also, the suction port should be at least 6 in. (152 mm) below the top level of the fluid to prevent vortexing. Oil volume changes
during operation and the 15° maximum operating angle must be considered.
A suction strainer is not recommended by the hydraulic pump manufacturer. If a suction strainer is used, diligent preventive maintenance is required to
prevent the strainer from clogging.
System return lines and drain lines should terminate below the minimum fluid level to prevent aeration of the oil. Return lines should be located away
from the suction line to prevent interaction.
Allowance for a properly sized immersion heater may be necessary in some climates.
C. Pressure Relief Valve
. With the use of a pressure compensated pump, the use of a relief valve is recommended in the main circuit to suppress hydraulic shock loads
and add additional system protection.
Open−Centered Systems:
The system relief valve should be set according to the crane manufacturer’s recommendations. The maximum pressure of the pump should be set 200
psi (1.38 MPa) above the system relief valve to prevent interaction. For settings above 3800 psi (26.2 MPa), consult the factory.
In this configuration, the system relief valve is the primary relief and the pump maximum pressure setting is secondary.
Closed−Centered Systems:
For most closed−centered systems, the pump maximum pressure setting is the primary relief and the system relief valve is secondary. Therefore, the
pump maximum pressure setting should be set at a level recommended by the crane manufacturer. The system relief valve should also be set according to the crane manufacturer’s recommendations. In general, this will be approximately 200 psi (1.38 MPa) greater than the pump maximum pressure
setting.
D. Hoses And Fittings
All hoses should be sized appropriately according to flow capacity and pressure loss. See Table 11-1 as a guide. Higher system pressures may require
higher pressure hoses.
For the suction line, use sweep elbows to prevent fluid turbulence and reduce the possibility of cavitation at the pump inlet.
Use of quick disconnects in any line is not recommended. Using quick disconnects will cause higher system losses, result in elevated fluid temperature,
and reduced system performance.
OM-240 113 Page 43
Obtain hoses of the proper length and type with appropriate fittings for the installation according to Table 11-1.
Table 11-1. Hydraulic Hoses Specifications
Hydraulic Hoses
System Flow Rate
Hose ID
Suction Line1
up to 10 gpm
over 10 gpm, up to 20 gpm
up to 10gpm
over 10 gpm, up to 20 gpm
All flow rates
All flow rates
in. / mm
1.25 / 31.76
1.5 / 38.1
0.5 / 12.7
0.75 / 19.05
0.625 / 15.88
0.25 / 6.35
Pressure Line2
Minimum
Working
Pressure
psi / MPa
150 / 1.03
Minimum
Burst
Pressure
psi / MPa
600 / 4.14
3000 / 20.68
12000 / 82.74
Vacuum Service
Operating
Temperature
Inches of Hg / kPa
28 / 94.82
Degree C
−40 to 100
−40 to 100
Case Drain3
350 / 2.41
1400 / 9.65
−40 to 100
Load Sense
3000 / 20.68
12000 / 82.74
−40 to 100
(Closed Center)4
Return Line Less
up to 10 gpm
0.625 . 15.88
−40 to 100
Than 10 gpm5
over 10 gpm, up to 20 gpm
0.75 / 19.05
1 − Based on 2−4 fps velocity. Sweep elbows required. Barbed fittings acceptable with two hose clamps. Connection: JIC (37°)−24,
1-7/8−12 thread, torque 160 ft. lb.
2 − Based on 15−20 fps velocity. Connection: JIC (37°)−12, 1−1/16 −12, torque 80 ft. lb.
3 − Based on 2 gpm with a pressure drop of less than 10 psi and length less than 10 ft. Connection: JIC (37°)−10, 7/8−14, torque 60 ft. lb.
4 − Applicable only to closed−center system. Connection: JIC (37°)−4, 7/16 −20, torque 12 ft. lb.
5 − Based on 10−15 fps velocity. The line should connect directly back to reservoir through a return filter. Filter cleanliness code: 18/16/13
or better.
E. Filtration
System filtration requirements are to maintain a cleanliness code of 18/16/13 per ISO 4406:1999.
Filtration should be met with the use of a return line filter. Per the pump manufacturer, the use of suction line strainer is not recommended due to clogging
issues.
The filter must be compatible with all petroleum and synthetic hydraulic fluids. The filter should operate in a temperature range of −30°C to 121°C.
Consideration should be given to the filter bypass rating. Excessive bypass at low temperatures should be avoided.
F. Hydraulic Fluid
Premium grade petroleum−based fluid that contains anti−wear agents, rust inhibitors, anti−foaming agents, and oxidation inhibitors and has an ISO VG
rating as recommended.
Table 11-2. Hydraulic Fluid Specifications
Ambient Temperature
Viscosity Grade
0° F to 90° F (−18° C to 32° C)
ISO 32
Less than 0° F (less than−18° C)
ISO 15
Greater than 90° F (greater than 32° C)
ISO 46
General fluid recommendations:
Recommended operating viscosity: 16−40 cSt
Maximum continuous viscosity: 430 cSt
Maximum start−up viscosity: 2100 cSt
Minimum intermittent viscosity: 6 cSt
Viscosity Index (VI): Greater than 120
OM-240 113 Page 44
11-2. Hydraulic Hose Connections
!
Hydraulic fluid is flammable.
Do not work on hydraulics
near sparks or flames; do not
smoke near hydraulic fluid.
Route all hoses away from
hot, sharp or moving parts.
Check all connections and
hoses for damage, leaks, and
wear.
1
2
3
4
Suction Line Connection
Case Drain Connection
Pressure Line Connection
Load Sense Line Connection
(If Applicable)
Connect hoses and torque connections.
1
2
Hose
Torque
Suction
160 ft lb (217 N⋅m)
Case Drain
60 ft lb (81 N⋅m)
Pressure Line
80 ft lb (108 N⋅m)
Load Sense
12 ft lb (16 N⋅m)
Tools Needed:
4
3
2-1/4. 1-1/4. 1, 9/16 in.
(57, 31, 25, 14 mm)
805 443-B / 287 097-C
OM-240 113 Page 45
11-3. Priming Hydraulic Pump
2
1
3
4
5
243 965-A / 805 444 / 239 667-1-A
!
When working on unit, always
move Manual/Remote switch to
Manual position to prevent remote
starting. See Section 6-7.
1
Proportional Valve Assembly
2
Manual Override Screw Adjust
3
Service Panel
4
Manual Override Switch
5
Fuel Pump Switch
Make hydraulic system connections according to Section 11-2.
OM-240 113 Page 46
Fill hydraulic pump case with oil at its
highest point.
Fully open suction line valve at the reservoir. Screw manual override screw fully
clockwise (fully opens proportional valve).
On Service Panel, place Manual/Remote
switch in the Manual position. Place the
Fuel Pump switch in the Off position.
Crank the engine for 10 seconds, pause,
crank again for 10 seconds, pause and
crank for an additional 10 seconds. This
should prime the hydraulic pump.
Screw the manual override screw fully
counterclockwise.
Place the Service Panel Manual/Remote
switch in the Remote position. Place the
Fuel Pump switch in the On position.
Start the engine using the remote panel.
Let the engine run 5 to 10 minutes with no
load.
Pressure and displacement are set at the
factory and should not require initial adjustment. Have Factory Authorized Service Agent correct pressure or displacement settings.
11-4. Load Sense Line Bleeding (Closed Center Systems Only)
1
Load Sense Line Bleeding
Valve
For systems utilizing closed−center
valving and load sensing, the load
sense line must be bled of air near
the pump. This is accomplished using the push−activated valve on the
load sense line.
Remove the spout cap from the
valve. Attach a 3/16 in. (4.7 mm)
tube to the spout and drain to a suitable container. While the unit is running, operate a crane function with
pressure below 700 psi (4.8 MPa)
and simultaneously press the valve
in. Continue this until all air is removed from the line. Release valve
and replace cap.
1
Top View
805 444
OM-240 113 Page 47
SECTION 12 − ENGINE PREPARATION
12-1. Connecting the Battery
1
!
Route battery cables
away from hot, sharp, or
moving parts.
!
Connect negative (−)
cable last.
1
Battery Cable Strain
Relief
EnPak Engine Block
Starter
2
3
Route cables from vehicle battery through strain relief.
Connect positive (+) cable to
engine starter. Connect negative (−) cable to unit engine
block.
Battery Specification:
12 V, 650 CCA at 0° F
Battery Cable Specification:
1
1/0 AWG
2
3
Tools Needed:
1/2 in
805 444 / 287 097-B
OM-240 113 Page 48
12-2. Installing Exhaust Pipe
!
Engine backfire can cause severe burns or other injuries.
Keep away from exhaust outlet.
!
Do not point exhaust pipe toward any compressed gas
tank.
. Point exhaust pipe in desired di-
2
1
3
rection but always away from direction of travel.
1 Exhaust Pipe
2 Clamp
3 Nut
Exhaust pipe, clamp and hardware
are shipped separately. Install exhaust pipe as shown.
Tools Needed:
1/2 in
805 445-A
Notes
OM-240 113 Page 49
12-3. Fuel Connections
!
Route all hoses away from
hot, sharp or moving parts.
Check all connections and
hoses for damage, leaks, and
wear.
1
2
Fuel Pickup Connection
Fuel Return Connection
Select hose rated to SAE 30R7,
and certified to section 2754
(a)(1)(C) of the California Air Resources Board 2006 Emission
Regulations.
Fuel pickup hose should be 5/16 in.
(7.9 mm) ID minimum.
Fuel return hose should be 1/4 in.
(6.3 mm) ID minimum.
Connect hoses and secure hose
clamps.
Tools Needed:
2
1
805 443-B / 287 097
OM-240 113 Page 50
SECTION 13 − AIR COMPRESSOR SYSTEM PREPARATION
13-1. Air Compressor System Integration
A. General Information − Minimum Requirements
For use with a mechanics truck crane, the system should at a minimum include the following items:
1 Reservoir of 20 gal (76 L) or more capacity
2 Safety relief valve
3 Properly sized hoses and fittings, restrained and protected
Depending on the desired compressed air quality, air conditioning components such as separators, filters or dryers may be required.
No check valve should be installed.
B. Reservoir
Recommended reservoir size is 20 gal (78 L) or larger. The addition of an air reservoir provides air delivery capacity and aids in reducing the amount of
water and contaminates discharged to the rest of the system by condensing out these contaminants. The reservoir should be ASME Code for 200 psi
working pressure. A drain valve should also be installed for draining water and contaminants.
The reservoir must have a safety relief valve installed of appropriate relieving pressure and capacity of the system. Also, relief valve must comply with
vessel and code under which the vessel is constructed and inspected.
C. Hoses And Fittings
Obtain hoses of the proper length and type with appropriate fittings for the installation according to Table 13-1.
Table 13-1. Air Compressor Hose Specification
Hose ID
in. / mm
0.5 / 12.7
Minimum
Working
Pressure
psi / MPa
350 / 2.41
Minimum
Burst
Pressure
psi / MPa
1400 / 9.65
Operating
Temperature
Degree C
−40 to 100
D. Compressor Oil
. Mobil 1 Synthetic ATF is recommended. Do not mix oil types.
The cooling oil must have high ageing stability, corrosion protection, and dispersive capacity; low emulsification tendency, and minimum foaming. Viscosity class ISO VG 68 is recommended.
OM-240 113 Page 51
13-2. Compressor Connections
!
Stop engine and release air
pressure before servicing
compressor.
1
Air Compressor Connection
Connect and secure hose. After
hand-tightening connections, tighten 2 to 3 full turns.
Tools Needed:
1-1/6 in. (27 mm)
1
805 443-B / 287 097
OM-240 113 Page 52
13-3. Compressor Safety Valve Testing
1
Safety Valve (P−SV)
. The safety valve is factory set
for 210 psi maximum. Do not alter.
The safety valve is mounted on the
separator receiver in front of the air/
oil separator filter. The safety valve
should be tested frequently at regular intervals to ensure it is in good
working order.
The valve is type−tested and
leaded. It is spring weighted. It is
equipped with a testing device.
To test the valve, turn the knurled
screw on top counterclockwise until
an audible discharge is heard. Reset by turning clockwise until it
stops.
1
Top View
805 444
OM-240 113 Page 53
SECTION 14 − REMOTE DEVICES CONNECTIONS
14-1. Remote Devices Connections
1
EnPak Remote Panel
Connection Receptacle RC12
Mount remote panel inside of truck
body cabinets where easily accessible. Connect interconnecting
cable Part No. 238027 between remote panel and RC12.
2
1
Crane Remote Connection
Receptacle RC13
NOTICE − Connect to this receptacle only when EnPak is equipped
with hydraulic power source used
to power a hydraulic crane apparatus.
2
Crane remote control provided by
crane manufacturer. Connect appropriate harness adapter into the
crane harness (see instructions
provided with harness adapter kit).
Connect interconnecting cable Part
No. 244283 between crane remote
and RC13.
See end of Section 18 for list of harness adapters available.
Bottom View
805 443-A / 287 097
OM-240 113 Page 54
SECTION 15 − AUXILIARY POWER SYSTEM CONNECTIONS
15-1. Grounding Auxiliary Power System To Truck Frame
!
Always ground auxiliary power
system to vehicle frame to prevent electric shock and static
electricity hazards.
!
Also see AWS Safety & Health
Fact Sheet No. 29, Grounding of
Portable And Vehicle Mounted
Welding Generators.
1
Auxiliary Power System Ground
(EnPak Base)
Grounding Cable (Not Supplied)
Metal Vehicle Frame
Auxiliary Power Box
2
3
4
Connect grounding cable to auxiliary
power system ground (ground screw
on frame where existing green lead is
attached).
Route grounding cable through auxiliary power box and through ground wire
route hole, away from hot, sharp or
moving parts.
4
Route grounding cable to appropriate
termination point on metal vehicle
frame. Use #8 AWG or larger insulated
copper wire.
. Electrically bond generator frame
to vehicle frame by metal-to-metal
contact.
!
Always connect a ground wire
from the auxiliary power system
ground to bare metal on the vehicle frame as shown.
!
If a GFCI receptacle is installed,
it must be a Millerrecommended GFCI receptacle
(see Parts List). The generator
does not provide usable power
at engine idle speed (1800 rpm).
Other GFCI receptacles cannot
be used. The low frequency/low
voltage may prevent other GFCI
receptacles from operating
properly.
!
If unit powers GFCI receptacles,
test at least once a month by
running engine at high speed
and pressing Test button to verify GFCI is working properly.
!
If unit does not power GFCI receptacles, use GFCI-protected
extension cord. Lock engine in
high speed to provide the GFCI
with correct voltage and frequency to function properly.
At least once a month, run engine at high speed and press
Test button to verify GFCI is
working properly.
2
Existing Green Lead
GND/PE
1
3
805 444 / 805 447-A / Ref 287 066
OM-240 113 Page 55
15-2. Auxiliary Power System Connections And Overload Protection
240V
120V
B
A
GROUND
120V/240V
NEUTRAL
120V/240V
120V/60HZ
EnVertert
SUPPLY
C
NEUTRAL
F E D
Stop engine and let cool.
!
Keep wiring away from hot, sharp, or
moving parts.
1
Terminal Block 1T
120 VAC power is available between 1TA and
1TD or 1TE and 1TD.
120V
120V/60HZ
!
NEUTRAL
BONDED
TOFRAME
NOTICE − If the high speed (3600 RPM)
120V/20A circuit is used, a supplementary
protector must be installed to match the amperage rating of the receptacle. See
Figure 16-6.
240 VAC power is available between 1TA and
1TE, with terminal 1TC as neutral.
Optional 120 VAC EnVertert power is available between 1TF and 1TD.
See truck wiring diagram Figure 16-6.
Combined output of all generator loads cannot exceed 6 kVA/kW. Combined output of all
EnVerter power loads cannot exceed 2.4
kVA/kW.
Route conductors through strain relief in right
side of unit to auxiliary power box for connection.
2
3
4
Supplementary protector CB1 protects the
generator winding from overload when a
120/240 VAC load is connected.
Tools Needed:
Supplementary protector CB2 protects the
optional EnVerter power supply from overload
when a 120 VAC load is connected.
3
2
4
1
Supplementary Protector CB2
Supplementary Protector CB3
Supplementary Protector CB1
Supplementary protector CB3 protects the
generator winding from overload if the compressor heater fails.
. If supplementary protector
continues to
open, contact Factory Authorized Service Agent.
. When the EnPak is running at 1800 RPM,
the voltage output of the generator is too
low to activate some electric machines
that require the full 120 VAC or 240 VAC
for operation. If the electric machine that
you are using is not recognized as a load
by the EnPak, and does not turn on, place
the EnPak in high speed. This will bring
the output of the generator up to the normal 120 VAC or 240 VAC level, and the
machine that is plugged into the generator should work normally. This is for the
standard generator power only, and does
not apply to the EnVerter power output
which is 120 VAC regardless of engine
RPM.
805 444 / 287 066 / 287 097-D
OM-240 113 Page 56
Notes
MATERIAL THICKNESS REFERENCE CHART
24 Gauge (.025 in)
22 Gauge (.031 in)
20 Gauge (.037 in)
18 Gauge (.050 in)
16 Gauge (.063 in)
14 Gauge (.078 in)
1/8 in (.125 in)
3/16 in (.188 in)
1/4 in (.25 in)
5/16 in (.313 in)
3/8 in (.375 in)
1/2 in (.5 in)
OM-240 113 Page 57
SECTION 16 − DIAGRAMS
Figure 16-1. EnPak Circuit Diagram
OM-240 113 Page 58
251 180-B
OM-240 113 Page 59
OM-240 113 Page 60
Figure 16-2. Compressor Circuit Diagram
240 859-C
238 945-B1
Figure 16-3. Hydraulic Circuit Diagram Page 1 (Models With Hydraulic Power Source)
OM-240 113 Page 61
238 945-B2
Figure 16-4. Hydraulic Circuit Diagram Page 2: Typical Open−Center Configuration
(Models With Hydraulic Power Source)
OM-240 113 Page 62
238 945-B3
Figure 16-5. Hydraulic Circuit Diagram Page 3: Typical Closed−Center With Load Sense Configuration
(Models With Hydraulic Power Source)
OM-240 113 Page 63
Figure 16-6. EnPak Truck Wiring Diagram
OM-240 113 Page 64
Ref. 242 500-F
SECTION 17 − GENERATOR POWER GUIDELINES
. The views in this section are intended to be representative of all engine-driven welding generators. Your unit may differ from those shown.
17-1. Selecting Equipment
1
2
3
Generator Power Receptacles
− Neutral Bonded To Frame
3-Prong Plug From Case
Grounded Equipment
2-Prong Plug From Double
Insulated Equipment
. Be sure equipment has double
1
insulated symbol and/or wording on it.
!
2
Do not use 2-prong plug unless equipment is double insulated.
3
OR
gen_pwr 2011−04 − ST-800 577
17-2. Grounding Generator To Truck Or Trailer Frame
!
Always ground generator
frame to vehicle frame to prevent electric shock and static
electricity hazards.
!
Also see AWS Safety &
Health Fact Sheet No. 29,
Grounding of Portable And
Vehicle Mounted Welding
Generators.
1
Equipment Grounding
Terminal (On Front Panel)
Grounding Cable (Not
Supplied)
Metal Vehicle Frame
2
3
1
2
Connect cable from equipment
ground terminal to metal vehicle
frame. Use #8 AWG or larger insulated copper wire.
. Electrically
bond generator
frame to vehicle frame by metal-to-metal contact.
GND/PE
!
Bed liners, shipping skids,
and some running gear insulate the welding generator
from the vehicle frame. Always connect a ground wire
from the generator equipment grounding terminal to
bare metal on the vehicle
frame as shown.
!
Use GFCI protection when
operating auxiliary equipment. If unit does not have
GFCI receptacles, use GFCIprotected extension cord.
3
800 652-D
OM-240 113 Page 65
17-3. Grounding When Supplying Building Systems
1
2
1
Equipment Grounding
Terminal
Grounding Cable
Use #8 AWG or larger insulated
copper wire.
2
3
GND/PE
Ground Device
. Use ground device as stated in
electrical codes.
2
3
!
Ground generator to system
earth ground if supplying
power to a premises (home,
shop, farm) wiring system.
!
Also see AWS Safety &
Health Fact Sheet No. 29,
Grounding of Portable And
Vehicle Mounted Welding
Generators.
ST-800 576-B
17-4. How Much Power Does Equipment Require?
1
Resistive Load
A light bulb is a resistive load and
requires a constant amount of power.
2
3
2
1
Non-Resistive Load
Equipment with a motor is a non-resistive load and requires approximately six times more power while
starting the motor than when running
(see Section 17-8).
VOLTS 115
AMPS 4.5
Hz
60
3
Rating Data
Rating shows volts and amperes, or
watts required to run equipment.
Amperes x Volts = Watts
Example 1: If a drill uses 4.5 amperes at 115 volts, calculate its running power requirement in watts.
3
4.5 A x 115 V = 520 W
The load applied by the drill is 520
watts.
Example 2: If three 200 watt flood
lamps are used with the drill from Example 1, add the individual loads to
calculate total load.
(3 x 200W) + 520 W = 1120 W
The total load applied by the three
flood lamps and drill is 1120 watts.
S-0623
OM-240 113 Page 66
17-5. Approximate Power Requirements For Industrial Motors
Industrial Motors
Split Phase
Capacitor Start-Induction Run
Capacitor Start-Capacitor Run
Fan Duty
Rating
Starting Watts
Running Watts
1/8 HP
1/6 HP
1/4 HP
1/3 HP
1/2 HP
1/3 HP
1/2 HP
3/4 HP
1 HP
1-1/2 HP
2 HP
3 HP
5 HP
1-1/2 HP
5 HP
7-1/2 HP
10 HP
1/8 HP
1/6 HP
1/4 HP
1/3 HP
1/2 HP
800
1225
1600
2100
3175
2020
3075
4500
6100
8200
10550
15900
23300
8100
23300
35000
46700
1000
1400
1850
2400
3500
300
500
600
700
875
720
975
1400
1600
2200
2850
3900
6800
2000
6000
8000
10700
400
550
650
800
1100
17-6. Approximate Power Requirements For Farm/Home Equipment
Farm/Home Equipment
Stock Tank De-Icer
Grain Cleaner
Portable Conveyor
Grain Elevator
Milk Cooler
Milker (Vacuum Pump)
FARM DUTY MOTORS
Std. (e.g. Conveyors,
Feed Augers, Air
Compressors)
High Torque (e.g. Barn
Cleaners, Silo Unloaders,
Silo Hoists, Bunk Feeders)
3-1/2 cu. ft. Mixer
High Pressure 1.8 Gal/Min
Washer 2 gal/min
2 gal/min
Refrigerator or Freezer
Shallow Well Pump
Sump Pump
Rating
1/4 HP
1/2 HP
3/4 HP
2 HP
1/3 HP
1/2 HP
3/4 HP
1 HP
1-1/2 HP
2 HP
3 HP
5 HP
1-1/2 HP
5 HP
7-1/2 HP
10 HP
1/2 HP
500 PSI
550 PSI
700 PSI
1/3 HP
1/2 HP
1/3 HP
1/2 HP
Starting Watts
Running Watts
1000
1650
3400
4400
2900
10500
1720
2575
4500
6100
8200
10550
15900
23300
8100
23300
35000
46700
3300
3150
4500
6100
3100
2150
3100
2100
3200
1000
650
1000
1400
1100
2800
720
975
1400
1600
2200
2850
3900
6800
2000
6000
8000
10700
1000
950
1400
1600
800
750
1000
800
1050
OM-240 113 Page 67
17-7. Approximate Power Requirements For Contractor Equipment
Contractor
Hand Drill
Circular Saw
Table Saw
Band Saw
Bench Grinder
Air Compressor
Electric Chain Saw
Electric Trimmer
Electric Cultivator
Elec. Hedge Trimmer
Flood Lights
Submersible Pump
Centrifugal Pump
Floor Polisher
High Pressure Washer
55 gal Drum Mixer
Wet & Dry Vac
OM-240 113 Page 68
Rating
Starting Watts
Running Watts
1/4 in
3/8 in
1/2 in
6-1/2 in
7-1/4 in
8-1/4 in
9 in
10 in
14 in
6 in
8 in
10 in
1/2 HP
1 HP
1-1/2 HP
2 HP
1-1/2 HP, 12 in
2 HP, 14 in
Standard 9 in
Heavy Duty 12 in
1/3 HP
18 in
HID
Metal Halide
Mercury
Sodium
Vapor
400 gph
900 gph
3/4 HP, 16 in
1 HP, 20 in
1/2 HP
3/4 HP
1 HP
1/4 HP
1.7 HP
2-1/2 HP
350
400
600
500
900
1400
4500
6300
2500
1720
3900
5200
3000
6000
8200
10500
1100
1100
350
500
2100
400
125
313
1000
1400
1250
600
900
4500
6100
3150
4500
6100
1900
900
1300
350
400
600
500
900
1400
1500
1800
1100
720
1400
1600
1000
1500
2200
2800
1100
1100
350
500
700
400
100
250
1000
200
500
1400
1600
950
1400
1600
700
900
1300
17-8. Power Required To Start Motor
Single-Phase Induction Motor Starting Requirements
Motor Start
Code
G
H
J
K
L
M
N
P
KVA/HP
6.3
7.1
8.0
9.0
10.0
11.2
12.5
14.0
1
2
3
4
Motor Start Code
Running Amperage
Motor HP
Motor Voltage
To find starting amperage:
4
1
3
AC MOTOR
VOLTS 230
AMPS 2.5
CODE M
Hz
60
HP
1/4
PHASE 1
2
Step 1: Find code and use table to
find kVA/HP. If code is not listed,
multiply running amperage by six to
find starting amperage.
Step 2: Find Motor HP and Volts.
Step 3: Determine starting amperage (see example).
Welding generator amperage output must be at least twice the
motor’s running amperage.
(kVA/HP x HP x 1000) / Volts =
Starting Amperage
Example: Calculate starting amperage required for a 230 V, 1/4 HP motor with a motor start code of M.
Volts = 230, HP = 1/4, kVA/HP =
11.2
(11.2 x 1/4 x 1000) / 230 = 12.2A
Starting the motor requires 12.2
amperes.
S-0624
17-9. How Much Power Can Generator Supply?
1
Limit Load To 90% Of
Generator Output
Always start non-resistive (motor)
loads in order from largest to smallest, and add resistive loads last.
2
1
2
5 Second Rule
If motor does not start within 5
seconds, turn off power to prevent
motor damage. Motor requires
more power than generator can
supply.
Ref. ST-800 396-A / S-0625
OM-240 113 Page 69
17-10. Typical Connections To Supply Standby Power
1
2
Utility
Electrical
Service
4
3
Transfer Switch
Fused
Disconnect
Switch
(If Required)
Welding
Generator
Output
!
Have only qualified persons
perform these connections
according to all applicable
codes and safety practices.
!
Properly install, ground, and
operate this equipment according to its Owner’s Manual and national, state, and local codes.
. Customer-supplied equipment
is required if generator will supply standby power during
emergencies or power outages.
5
1 Utility Electrical Service
Essential
Loads
2 Transfer Switch (Double-Throw)
Switch transfers the electrical load
from electric utility service to the
generator. Transfer load back to
electric utility when service is restored.
Install correct switch (customersupplied). Switch rating must be
same as or greater than the branch
overcurrent protection.
3 Fused Disconnect Switch
Install correct switch (customersupplied) if required by electrical
code.
4 Welding Generator Output
Generator output voltage and wiring must be consistent with regular
(utility) system voltage and wiring.
Connect generator with temporary
or permanent wiring suitable for the
installation.
Turn off or unplug all equipment
connected to generator before
starting or stopping engine. When
starting or stopping, the engine has
low speed which causes low voltage and frequency.
5 Essential Loads
Generator output may not meet the
electrical requirements of the premises. If generator does not produce
enough output to meet all requirements, connect only essential
loads (pumps, freezers, heaters,
etc. − See Section 17-4).
OM-240 113 Page 70
17-11. Selecting Extension Cord (Use Shortest Cord Possible)
Cord Lengths for 120 Volt Loads
Use GFCI protection when operating auxiliary equipment. If unit does not have GFCI receptacles, use GFCI-protected extension cord.
Current
(Amperes)
Maximum Allowable Cord Length in ft (m) for Conductor Size (AWG)*
Load (Watts)
4
6
8
10
12
14
350 (106)
225 (68)
137 (42)
100 (30)
400 (122)
250 (76)
150 (46)
100 (30)
62 (19)
5
600
7
840
10
1200
400 (122)
275 (84)
175 (53)
112 (34)
62 (19)
50 (15)
15
1800
300 (91)
175 (53)
112 (34)
75 (23)
37 (11)
30 (9)
20
2400
225 (68)
137 (42)
87 (26)
50 (15)
30 (9)
25
3000
175 (53)
112 (34)
62 (19)
37 (11)
30
3600
150 (46)
87 (26)
50 (15)
37 (11)
35
4200
125 (38)
75 (23)
50 (15)
40
4800
112 (34)
62 (19)
37 (11)
45
5400
100 (30)
62 (19)
50
6000
87 (26)
50 (15)
*Conductor size is based on maximum 2% voltage drop
Cord Lengths for 240 Volt Loads
Use GFCI protection when operating auxiliary equipment. If unit does not have GFCI receptacles, use GFCI-protected extension cord.
Current
(Amperes)
Maximum Allowable Cord Length in ft (m) for Conductor Size (AWG)*
Load (Watts)
4
6
8
10
12
14
700 (213)
450 (137)
225 (84)
200 (61)
800 (244)
500 (152)
300 (91)
200 (61)
125 (38)
5
1200
7
1680
10
2400
800 (244)
550 (168)
350 (107)
225 (69)
125 (38)
100 (31)
15
3600
600 (183)
350 (107)
225 (69)
150 (46)
75 (23)
60 (18)
20
4800
450 (137)
275 (84)
175 (53)
100 (31)
60 (18)
25
6000
350 (107)
225 (69)
125 (38)
75 (23)
30
7000
300 (91)
175 (53)
100 (31)
75 (23)
35
8400
250 (76)
150 (46)
100 (31)
40
9600
225 (69)
125 (38)
75 (23)
45
10,800
200 (61)
125 (38)
50
12,000
175 (53)
100 (31)
*Conductor size is based on maximum 2% voltage drop
OM-240 113 Page 71
SECTION 18 − PARTS LIST
. Hardware
is common and not
available unless listed.
. Unit shown is fully equipped. Some
parts may not be applicable on units
without hydraulic power source.
1
2
3
4
5
6
9
10
11
7
8
66
12
65
67
48
49
64
59
63
61
62
60
58
57
50
56
37
Figure 18-1. Main Assembly
OM-240 113 Page 72
55
54
53
52
51
23
21
22
24
18 19
15
13
16
20
17
14
27
26
29
25
28
30
35
47
34
33
46
31
45
44
43
32
42
41
40
39
16
38
37
36
242 707-B
OM-240 113 Page 73
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 18-1. Main Assembly
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
1
2
3
4
5
6
7
8
9
10
11
12
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
. . . . . . . . . . 251884 . . Panel, End Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 251879 . . Assembly, Baffle Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 239334 . . Foam, Acoustical Exit Baffle Middle Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 239333 . . Foam, Acoustical Exit Baffle Middle Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 239328 . . Foam, Acoustical Top Exit Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 239054 . . Clamp, Upper Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 239332 . . Foam, Acoustical Bottom Exit Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 239056 . . Clamp, Lower Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 239050 . . Mount, Radiator Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 198245 . . Nut, Conduit .750 Npt Pld 1.388 Od X .150 Thk . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 214492 . . EnVerter Aux Power Module Assy (If equipped) . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 239066 . . Bracket, Fitting Capture (Fully equipped models) . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 247256 . . Bracket, Fitting Capture (Models without hydraulic power source) . . . . . . . . . .
. . . . . . . . . . 239040 . . Crossmember, Front Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 217395 . . Bumper, Door .500 Od X .250 High Nprn 70 Duro . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 239042 . . Crossmember, Radiator Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 243021 . . Label, Warning Moving Parts Can Cause Injury . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 251861 . . Mount, Air Filter Lid Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 201882 . . Pipe, Exhaust Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 203260 . . Label, Caution Do Not Use Ether . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 251862 . . Catch, Cover Telescoping Push Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 239330 . . Foam, Acoustical Top Cover Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . Label, Circuit Diagram (Order by Model and Serial No.) . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 251866 . . Cover, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 194320 . . Latch, Lever Flush Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 189975 . . Hinge, Door Access 180 Deg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 224265 . . Label, Warning Hot Exhaust Parts Do Not Touch . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 239331 . . Foam, Acoustical Top Cover Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 251871 . . Crossmember, Assy Rear Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . Figure 18-3 . . Air Compressor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . Figure 18-4 . . Hydraulic Assembly
. . . . . . . . . . 239327 . . Foam, Acoustical Non−service Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 239482 . . Foam, Acoustical Non−service Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 239057 . . Baffle, Door (Non−service) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 239323 . . Foam, Acoustical Non−service Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 239034 . . Panel, Side (Non−service) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 239037 . . Panel, End Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 239322 . . Foam, Acoustical Service Door Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 251007 . . Baffle, Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 250930 . . Alarm, Piezo Slow Pulse 4-16vdc 105/100 Dba . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 187490 . . Screw, 437−14x3.00 Hex Hd−pln Gr5 Pld . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 187489 . . Nut, 438−14 .62hex .45h Stl Pld Elastic Stop Nut . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 187486 . . Washer, Flat .510idx2.000odx.125t Stl Pld . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 239018 . . Mount, Eng/Gen Flange Mtg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . Figure 18-7 . . Generator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . Figure 18-6 . . Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 287065 . . Label, Warning Unexpected Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 208141 . . Bumper, Door 1.000 Od X .500 High Nprn 50 Duro . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 239748 . . Cap, Protective Stl Jic− 4(F) (If equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 239749 . . Cap, Protective Stl Jic−12(F) (If equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 239751 . . Cap, Protective Stl Jic−10(F) (If equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 239750 . . Cap, Protective Stl Jic−24(F) (If equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 216366 . . Bushing, Snap−in Nyl .500 Id X .625 Mtg Hole . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 604313 . . Ftg, Hose Brs Barbed M 1/4 Tbg X 1/8 Npt . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 053525 . . Ftg, Hose Brs Barbed M 5/16 Tbg X 1/8 Npt . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM-240 113 Page 74
1
1
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1
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2
1
1
1
4
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1
1
6
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2
1
1
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1
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3
1
1
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1
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4
4
4
4
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4
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1
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 18-1. Main Assembly (Continued)
. . . 55 . . . . . . . . . . . 201155
. . . 56 . . . . . . . . . . 236047
. . . 57 . . . . . . . . . . 213668
. . . 58 . . . . . . . . . . 239059
. . . . . . . . . . . . . . . . 287097
. . . 59 . . . . . . . . . . 239325
. . . 60 . . . . . . . . . . 239324
. . . 61 . . . . . . . . . . 239046
. . . 62 . . . . . . . . . . 239036
. . . 63 . . . . . . . . . . 239035
. . . 64 . . . . . . . . . . 287063
. . . 65 . . . . . . . . . . 233088
. . . 66 . . . . . . . . . . 239326
. . . 67 . . . . . . . . . ♦239058
. . Bushing, Strain Relief .450/.709 Id X1.068 Mtg Hole . . . . . . . . . . . . . . . . . . . . .
. . Bushing, Snap−in Nyl 1.750 Id X 2.000 Mtg Hole . . . . . . . . . . . . . . . . . . . . . . . .
. . Bracket, Mtg Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Base Assy, Welded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Label, Connections EnPak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Foam,Acoustical Service Side Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Foam, Acoustical Service Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Baffle, Service Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Door, Side (Service Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Panel, Side (Service Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Label, Warning General Precautionary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Label, Danger Using A Generator Indoors Can Kill You In Minutes (Unit) . . .
. . Foam, Acoustical Radiator Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Plate, Fittings Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
1
4
1
1
1
1
1
1
1
1
1
1
1
♦Optional
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-240 113 Page 75
. Hardware is common and
not available unless listed.
9
1
2
3
4
5
6
7
8
11
10
12
13
14
15
16
18
19
17
20
21
22
23
35
34
24
25
26
33
32
27
31
30
29
28
242 678-D
Figure 18-2. Controls/Remote Assemblies
OM-240 113 Page 76
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 18-2. Controls/Remote Assemblies
. . . . . . . . . . . . . . . . *251023 . . Circuit Card Assy, Service Panel W/Enclosure (Includes) . . . . . . . . . . . . . . 1
. . . 1 . . . . . . . . . . 239068 . . . Enclosure Assy ,Service Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 2 . . . . . . . . . . 287065 . . . Label, Warning Unexpected Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 3 . . . . . . . . . . . 151187 . . . Latch, Slide Flush Mtg Hole 1.000 Widex 1.500 Lg . . . . . . . . . . . . . . . . . . 1
. . . 4 . . . PC1 . . 251025 . . . Circuit Card Assy, Service Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 5 . . . . . . . . . . 287057 . . . Nameplate, Enpak Service Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 6 . . F3, F5 . 239347 . . . Fuse, 20 Amp Ato Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 7 . F1, 2, 4 239348 . . . Fuse, 10 Amp Ato Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . 8 . . . . . . . . . . 239346 . . . Relay, Encl 12vdc Spdt 30a/20a 5pin Flange Mtg . . . . . . . . . . . . . . . . . . . 4
. . . 9 . . . PC2 . . *251030 . . Circuit Card Assy, Main Control W/Enclosure (Open Center) . . . . . . . . . . . 1
. . . 9 . . . PC2 . . *251038 . . Circuit Card Assy, Main Control W/Enclosure (Closed Center) . . . . . . . . . . 1
. . . 10 . . . . . . . . . . 248762 . . Circuit Card Assy, Remote Panel W/Enclosure (Includes) . . . . . . . . . . . . . . 1
. . . 11 . . . . . . . . . . 251878 . . . Enclosure, Rear Remote Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 12 . . . . . . . . . . 248764 . . . Circuit Card Assy, Remote Panel W/Program . . . . . . . . . . . . . . . . . . . . . . 1
. . . 13 . . . . . . . . . . 251877 . . . Enclosure, Front Remote Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 14 . . . . . . . . . . 287070 . . . Screw, 250−20x .50 Hexwhd.50d Stl Tap−rw Zinc Clr . . . . . . . . . . . . . . . 4
. . . 15 . . . . . . . . . . 248998 . . . Nameplate, EnPak Remote Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 16 . . . . . . . . . . 231297 . . . Actuator Push Button Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
. . . 17 . . . . . . . . . . *244283 . . Cable, Interconnecting Power 30 Ft 6/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . 237882 . . Bracket, W/Components/Harness (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 18 . . . . . . . . . . 287064 . . . Label, Warning Electric Shock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 19 . . . . . . . . . . 237883 . . . Bracket, Mtg Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 20 . . . . . . . . . . 057357 . . . Bushing, Snap−in Nyl .937 Id X 1.125 Mtg Hole . . . . . . . . . . . . . . . . . . . 4
. . . 21 . . . . . . . . . . 173734 . . . Link, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 22 . . . . 1T . . 172661 . . . Block, Stud Connection 6 Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 23 . . . CB2 . . 083432 . . . Supplementary Pro, Man Reset 1p 10a 250vac Frict . . . . . . . . . . . . . . . . 1
. . . 24 . . . CB3 . . 093996 . . . Supplementary Pro, Man Reset 1p 20a 250vac Frict . . . . . . . . . . . . . . . . 1
. . . 25 . . . CB1 . . 241885 . . . Supplementary Protector, Man Reset 2p 25a 240vac . . . . . . . . . . . . . . . 1
. . . 26 . . . . . . . . . . 239021 . . . Cover, Aux Power Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 27 . . . . . . . . . . 287066 . . . Label, Warning Electric Shock W/Terminal Strip . . . . . . . . . . . . . . . . . . . . 1
. . . 28 . . . . . . . . . . 190058 . . . Nut, 250−20 U−nut Multi−thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 29 . . . . . . . . . . 239020 . . . Bracket, Cap Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 30 . . C1, C2 237884 . . . Capacitor, Polyp Met Film 60. Uf 440 Vac . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 31 . . . CB4 . . 190374 . . . Circuit Breaker, Auto Reset 12vdc 40 Amp . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 32 . . . CR1 . . *197325 . . . Relay, Encl 12vdc Spst 70a 4pin Flange Mtg . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 33 . . . CT1 . . 237905 . . . Xfmr, Current Sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 34 . . . . . . . . . . 204737 . . . Cable Tie Mount, Winged Push . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 35 . . . . . . . . . . 034055 . . . Screw, 250−20x2.50 Hex Hd−pln Stl Pld . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
*Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
MILLER Recommended GFCI Receptacles
Hubbell /Bryant GF20 series only
Typical part numbers for 20 ampere receptacles:
. . . . . . . . Brown . . . . . . . . . . . . . GF20LA
. . . . . . . . Almond . . . . . . . . . . . . GF20ALLA
. . . . . . . . Black . . . . . . . . . . . . . GF20BKLA
. . . . . . . . . Gray . . . . . . . . . . . . . GF20GYLA
. . . . . . . . . Ivory . . . . . . . . . . . . . GF20ILA
. . . . . . . . White . . . . . . . . . . . . . GF20WLA
Pass and Seymour 2095 series only
Typical part numbers for 20 ampere receptacles:
. . . . . . . . Ivory . . . . . . . . . . . . . 2095-ICC10
. . . . . . . . White . . . . . . . . . . . . . 2095-WCC10
. . . . . . . . Brown . . . . . . . . . . . . 2095-CC10
. . . . . . . . Gray . . . . . . . . . . . . . 2095-GRYCC10
. . . . . Light Almond . . . . . . . . . 2095-LACC10
. . . . . . . . Black . . . . . . . . . . . . . 2095-BKCC10
OM-240 113 Page 77
. Hardware is common and
not available unless listed.
10
16
5
A
B
9
4
13
15
12
6 8
7
3
14
C
11
52
51
2
50
48
49
43
47 29
46
45
1
17
44
18
19
22
20
21
22
39
33
34
36
40
41
38
34
35
32
37
42
23
31
30 29
28
27
26
25
24
805 456-G
Figure 18-3. Air Compressor
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 18-3. Air Compressor
. . . 1 . . P−AC . 238869 . . Compressor, Ap 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 244487 . . Maintenance Kit, Shaft Sealing (AP40) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 2 . . P−PC . *240394 . . Assy, Pneumatic Proportional Control Ap 40 (Includes) . . . . . . . . . . . . . . . . . . .
. . . 3 . . P−USV 242848 . . . . Valve, Solenoid Unload Pneumatic, 12vdc, 10w, 2wno . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heater Control, Pneumatic (Consisting Of)
. . . 4 . . . HTC . . 248448 . . . . . Switch, Temp No Open 55f Close 45f 1/4−18npt . . . . . . . . . . . . . . . . . . . . .
. . . 5 . . P−HC . 245807 . . . . . Heater, Cartridge Compressor 150w/120v 1/2in X 3in . . . . . . . . . . . . . . . . .
. . . 6 . . P−PRV 242847 . . . . Valve, Relief Proportional Pneumatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 7 . . . . . . . . . . 242542 . . Washer, Flat Bonded Seal 1/4 Bspp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 8 . . P−SV . *239563 . . Valve, Safety Air Compressor 1/4 Bspp 210 Psi . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 9 . . . P−IC . *242849 . . Valve, Control Intake Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 10 . . . . . . . . . . *232208 . . Filter, Inlet Air Air Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 11 . . . . . . . . . . 010954 . . Washer, Flat .406idx1.250odx.125t Stl Pld (As Needed) . . . . . . . . . . . . . . . . . .
. . . 12 . . . . . . . . . . 239309 . . Tensioner, Belt W/Pulley 6 Rib . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 13 . . . . . . . . . . 167788 . . Nut, 375−16 .56hex .34h Stl Pld Sem Cone Wshr.88d . . . . . . . . . . . . . . . . . . . .
OM-240 113 Page 78
1
0
1
1
1
1
1
1
1
1
1
1
1
1
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 18-3. Air Compressor (Continued)
. . . 14 . . . . . . . . . . 239307 . . Bushing, 25mm Taper Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 15 . . . . . . . . . . 239304 . . Pulley, Micro−v 6 Rib 2.938 Pd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 16 . . . . . . . . . . *239315 . . Belt, Micro−v 6 Rib . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 17 . . . . . . . . . . 242508 . . Screw, 312−18x2.00 Hex Hd−pln Gr8 Pld . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . 602211 . . Washer, Lock .318idx0.586odx.078t Stl Pld Split.312 . . . . . . . . . . . . . . . . . . . .
. . . 18 . . . . . . . . . . 242850 . . Cap, Oil Fill Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 19 . . . . . . . . . . 270205 . . Washer, Flat Bonded Seal 1/2 Bspp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 20 . . . . . . . . . . 239483 . . Ftg, Stl Drain 1/2−bspp(M) Sae−6(F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 21 . . . . . . . . . . 239567 . . Ftg, Stl Plug Sae−6 Flush Hex Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 22 . . . . . . . . . . 239560 . . Ftg, Stl Adapter 1/8−bspp(M) X 1/8 Npt(F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 23 . P−PSW *237799 . . Switch, Pressure Safety Ultra Ps 5000 Metripack Nc . . . . . . . . . . . . . . . . . . . . .
. . . 24 . . P−PG . 239566 . . Gauge, Pressure 1−1/2 0−300 Psi 1/8 Npt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 25 . . . . . . . . . . 239569 . . Ftg, Brs Tee 1/8 Npt(F) X 1/8 Npt(M) X 1/8 Npt(F) . . . . . . . . . . . . . . . . . . . . . . .
. . . 26 . . . . . . . . . . 248042 . . Ftg, Stl Elbow 90 Deg 2mnpt X 2fnpt Fgd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 27 . . . . . . . . . . 239318 . . Ftg, Brs Union 3/4 Npt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 28 . . . . . . . . . . 239561 . . Pin, Spring Dowel Cs .312 Id X .750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 29 . . . . . . . . . . 171773 . . Ftg, Brass 90 Deg 1/4 Npt Male To 1/4 Npt Female . . . . . . . . . . . . . . . . . . . . . .
. . . 30 . . . . . . . . . . 248043 . . Ftg, Stl Elbow 45 Deg 4mnpt X 4fnpt Sw Fgd . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 31 . . P−PS . *237834 . . Sender, Pressure Air 0− 200 Psi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 32 . . . . . . . . . . 239559 . . Ftg, Stl Adapter 1/4−bspp(M) X 1/4 Npt(F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 33 . P−MPCV *239562 . . Maintenance Kit, Separator Head & MPCV (Air Compressor) . . . . . . . . . . . . .
. . . 34 . . . . . . . . . . 239555 . . Ftg, Stl 90 Deg 1/2−bspp(M/S) X Jic−8(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 35 . . . . . . . . . . 239489 . . Hose Assy, Air Compressor (−10) Air L Ine . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 36 . . . . . . . . . . 239554 . . Ftg, Stl 90 Deg 1/2−bspp(M/S) X Jic−10(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 37 . . . . . . . . . . 239485 . . Hose Assy, Oil Compressor (−8) Comp To Thermostat . . . . . . . . . . . . . . . . . . .
. . . 38 . . . . . . . . . . 239484 . . Hose Assy, Oil Compressor (−8) Thermostat To Filter . . . . . . . . . . . . . . . . . . . .
. . . 39 . . . . . . . . . . 239094 . . Adapter, 1/2 Sae X 1/2 Jic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 40 . . P−OT . 252063 . . Thermostat, Oil Air Compressor 67 Deg C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 41 . . . . . . . . . . . 252110 . . Ftg, Stl Tee Sae-8(M/S) X Jic-8(M) X Jic-8(M) . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 42 . . . . . . . . . . 239486 . . Hose Assy, Oil Compressor (−8) Cooler To Thermostat . . . . . . . . . . . . . . . . . .
. . . 43 . . . . . . . . . . 252147 . . Bracket, Mtg Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 44 . . . . . . . . . . *232207 . . Filter, Oil Air Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 45 . P−TSW *237835 . . Switch, Temp Shutdown Nc 120c Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 46 . . . . . . . . . . *232209 . . Separator, Oil/Air Rotory Screw Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 47 . . . . . . . . . . 209854 . . Ftg, Pipe Stl Adapter M 1/4 Npt X 1/4 Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 48 . . . . . . . . . . 240551 . . Tubing, Nyl .275 Id X .375 Od X 8.875 Lg Blue . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 49 . . . . . . . . . . 240443 . . Ftg, Push−in 90 Deg 3/8 Od Tube To 1/8 Npt (M) . . . . . . . . . . . . . . . . . . . . . . . .
. . . 50 . . . . . . . . . . 270197 . . Screw, M 4− .7x 55 Soc Hd−hex 12.9 Stl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 51 . . . . . . . . . . 252109 . . Ftg, Stl Elbow 90 Sae-8(M/S) X Jic-8(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 52 . . . . . . . . . . 239487 . . Hose Assy, Oil Compressor (−8) Thermostat To Cooler . . . . . . . . . . . . . . . . . .
. . . A . . . . . . . . . . . . . . . . . . . . . O-Ring, 012 70 Durometer (1/16 in. Dia, 3/8 in. ID) . . . . . . . . . . . . . . . . . . . . . .
. . . B . . . . . . . . . . . . . . . . . . . . . O-Ring, 008 70 Durometer (1/16 in. Dia, 3/16 in. ID) . . . . . . . . . . . . . . . . . . . . .
. . . C . . . . . . . . . . . . . . . . . . . . . O-Ring, 132 70 Durometer (3/32 in. Dia, 1-3/4 in. ID) . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . ♦300774 . . Air Pak 40 Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . ♦241262 . . Valve, Control Intake Compressor Cold Weather Assy (Ambient
. . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature Below −20°F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 235202 . . Filter/Separator Kit, Compressor (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 232209 . . Separator, Oil/Air Rotory Screw Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 232208 . . Filter, Inlet Air Air Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 232207 . . Filter, Oil Air Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
♦OPTIONAL
1
1
1
3
3
1
1
1
1
2
1
1
1
1
1
3
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
0
0
0
1
1
1
*Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-240 113 Page 79
. Hardware is common and
not available unless listed.
3
6
2
1
7
5
9
17
4
8
10
16
9
15
11
14
12
13
805 457-A
Figure 18-4. Hydraulic System Open Center (If Equipped)
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 18-4. Hydraulic System Open Center (If Equipped)
. . . 1 . . H−P1 . 239014 . . Pump, Hyd Piston W/Load Sense Eaton 420 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 2 . . . . . . . . . . 239105 . . Ftg, Stl 90 Deg Long Sae−12(M/S) X Jic−12(M) . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 3 . . . . . . . . . . 239012 . . Hose Assy, Hyd Case Drain (−10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 4 . . . . . . . . . . 239024 . . Ftg, Stl Sae−24(M) X Jic−24(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 5 . . . . . . . . . . 239010 . . Hose Assy, Hyd Suction (−24) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 6 . . H−FC1 239023 . . Valve Assembly, Hyd Proportional 12vdc 2way Nc . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 7 . . . . . . . . . . 239027 . . Ftg, Stl Elbow 90 Sae−12(M/S) X Jic−12(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 8 . . . . . . . . . . . 239011 . . Hose Assy, Hyd Pressure (−12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 9 . . . . . . . . . . 239015 . . Ftg, Stl Elbow 90 Sae−4(M/S) X Jic−4(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 10 . . . . . . . . . . 239022 . . Ftg, Stl Sae−16(M/S) X Sae−16(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 11 . . . . . . . . . . 239306 . . Pulley, Micro−v 8 Rib 5.938 Pd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 12 . . . . . . . . . . 239308 . . Tensioner, Belt W/Pulley 8 Rib . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 13 . . . . . . . . . . *239316 . . Belt, Micro−v 8 Rib . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 14 . . . . . . . . . . 270207 . . Screw, 375−24x1.00 Hex Hd−pln Gr5 Pld . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 15 . . . . . . . . . . 287136 . . Washer, Flat .406idx1.500odx.250t Stl Pld . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 16 . . . . . . . . . . 241851 . . Key, Stl .250 X .250 X .750 Form A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 17 . . . . . . . . . . 239013 . . Hose Assy, Hyd Load Sense (−4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
*Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-240 113 Page 80
. Hardware is common and
not available unless listed.
17
18
19
20
6
21
3
22
7
5
2
4
8
1
10
16
9
15
11
14
12
13
243 166-A
Figure 18-5. Hydraulic System Closed Center (If Equipped)
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 18-5. Hydraulic System Closed Center (If Equipped)
. . . 1 . . H−P1 . 239014 . . Pump, Hyd Piston W/Load Sense Eaton 420 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 2 . . . . . . . . . . 239105 . . Ftg, Stl 90 Deg Long Sae−12(M/S) X Jic−12(M) . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 3 . . . . . . . . . . 239012 . . Hose Assy, Hyd Case Drain (−10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 4 . . . . . . . . . . 239024 . . Ftg, Stl Sae−24(M) X Jic−24(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 5 . . . . . . . . . . 239010 . . Hose Assy, Hyd Suction (−24) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 6 . . H−FC1 239023 . . Valve Assembly, Hyd Proportional 12vdc 2way Nc . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 7 . . . . . . . . . . 239027 . . Ftg, Stl Elbow 90 Sae−12(M/S) X Jic−12(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 8 . . . . . . . . . . . 239011 . . Hose Assy, Hyd Pressure (−12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 9 . . . . . . . . . . 239106 . . Ftg, Stl Plug Sae−4(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 10 . . . . . . . . . . 239022 . . Ftg, Stl Sae−16(M/S) X Sae−16(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 11 . . . . . . . . . . 239306 . . Pulley, Micro−v 8 Rib 5.938 Pd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 12 . . . . . . . . . . 239308 . . Tensioner, Belt W/Pulley 8 Rib . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 13 . . . . . . . . . . *239316 . . Belt, Micro−v 8 Rib . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 14 . . . . . . . . . . 270207 . . Screw, 375−24x1.00 Hex Hd−pln Gr5 Pld . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 15 . . . . . . . . . . 287136 . . Washer, Flat .406idx1.500odx.250t Stl Pld . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 16 . . . . . . . . . . 241851 . . Key, Stl .250 X .250 X .750 Form A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 17 . . . . . . . . . . 239108 . . Hose Assy, Hyd Load Sense (−4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 18 . . . . . . . . . . 239104 . . Ftg, Stl Sae−4(M) X Jic−4(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 19 . . . . . . . . . . 239360 . . Valve, Hyd Bleed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 20 . . . . . . . . . . 239103 . . Ftg, Stl Tee Sae−4(F) X Sae−4(F) X Sae−4(M/S) . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 21 . . . . . . . . . . 239102 . . Ftg, Stl Tee Sae−4(M/S) X Sae−4(F) X Sae−4(F) . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 22 . . H−PS1 239359 . . Switch, Pressure Hyd 100 Psi Spst/No . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
*Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-240 113 Page 81
. Hardware is common and
not available unless listed.
26
25
23
16
21
19
15
22
24
20
17
14
13
27
12
18
29
28
30
11
10
31
9
8
32
2
3
4
35
33
7
5
36
34
6
37
38
1
3
39
41
40
42
47
43
44
45
46
48
805 458-D
Figure 18-6. Engine
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 18-6. Engine
... 1 ..........
... 2 ..........
... 3 ..........
... 4 ..........
... 5 ..........
... 6 ..........
... 7 ..........
... 8 ..........
... 9 ..........
. . . 10 . . . . . . . . . .
................
................
OM-240 113 Page 82
239329
187120
243021
243022
239819
239313
239312
239065
239310
239550
243262
243263
. . Assy, Radiator And Shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Cap, Radiator Pressure 14lb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Label, Warning Moving Parts Can Cause Injury . . . . . . . . . . . . . . . . . . . . . .
. . Label, Warning Steam And Hot Coolant Can Burn . . . . . . . . . . . . . . . . . . .
. . Guard, Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Hose, Radiator Lower Kubota D1105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Hose, Radiator Upper Kubota D1105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Bracket, Mtg Engine Rh Kubota D1105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Fan, Engine Cooling 15.000 8 Blade Pusher . . . . . . . . . . . . . . . . . . . . . . . . .
. . Engine, Kubota Dsl Elec D1105 E2bb T4 W/Elec Gov . . . . . . . . . . . . . . . . .
. . . Starter, Engine Kubota 05 Series 12v 1.2kw . . . . . . . . . . . . . . . . . . . . . . . .
. . . Alternator, Kubota 05 Series, 12v 60 Amp . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
2
1
1
1
1
1
1
1
1
1
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 18-6. Engine
. . . . . . . . . . . . . . . . *197197
. . . . . . . . . . . . . . . . *196428
. . . . . . . . . . . . . . . . 249541
. . . 11 . . . . . . . . . . 248267
. . . 12 . . . . . . . . . . 129416
. . . 13 . . . . . . . . . . 249279
. . . 14 . . . . . . . . . . 249282
. . . 15 . . . . . . . . . . 249281
. . . 16 . . . . . . . . . . 246633
. . . 17 . . . . . . . . . . 249410
. . . 18 . . . . . . . . . . 239314
. . . 19 . . . . . . . . . . 220000
. . . . . . . . . . . . . . . . *197676
. . . 20 . . . . . . . . . . 197829
. . . 21 . . . . . . . . . . . 216811
. . . 22 . . . . . . . . . . 049525
. . . 23 . . . . . . . . . . 224368
. . . 24 . . . . . . . . . . 197671
. . . 25 . . . . . . . . . . 243324
. . . . . . . . . . . . . . . . *207715
. . . 26 . . . . . . . . . . *239552
. . . 27 . . . . . . . . . . 220059
. . . 28 . . . . . . . . . . 239553
. . . 29 . . . . . . . . . . 239055
. . . 30 . . . . . . . . . . 240251
. . . 31 . . . . . . . . . . *242954
. . . . . . . . . . . . . . . . 243886
. . . 32 . . . . . . . . . . 237000
. . . 33 . . . . . . . . . . 240444
. . . 34 . . . . . . . . . . 240445
. . . 35 . . . . . . . . . . 073432
. . . 36 . . . . . . . . . . 239317
. . . 37 . . . . . . . . . . 053525
. . . 38 . . . . . . . . . . 199507
. . . 39 . . . . . . . . . . 238000
. . . 40 . . . . . . . . . . 240609
. . . . . . . . . . . . . . . . 240463
. . . . . . . . . . . . . . . . 010323
. . . 41 . . . . . . . . . . 239064
. . . 42 . . . . . . . . . . *213858
. . . 43 . . . . . . . . . . *239311
. . . 44 . . . . . . . . . . 239076
. . . 45 . . . . . . . . . . 209057
. . . 46 . . . . . . . . . . 239077
. . . 47 . . . . . . . . . . 239069
. . . 48 . . . . . . . . . . 239549
. . . . . . . . . . . . . . . . 249288
. . . . . . . . . . . . . . . . 197676
. . . . . . . . . . . . . . . . 207715
. . . . . . . . . . . . . . . . 196428
. . . . . . . . . . . . . . . . 213858
. . Belt, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Assy, Fuel Line (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Bracket, Mtg Fuel Bleed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Ftg, Hose Brs Barbed Elbow M 5/16 Tbg X 3/8 Npt . . . . . . . . . . . . . . . . .
. . . Ftg, Brs Tee 3/8 Npt(F) X 3/8 Npt(F) X 3/8 Npt(F) . . . . . . . . . . . . . . . . . .
. . . P-clip, 7/8 With 3/8 Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Ftg, Stl Elbow 3/8 Npt(M) X Jic-6 Stl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Ftg, Hose Brs Barbed M 3/16 Tbg X Jic-6(F) .040 Id . . . . . . . . . . . . . . . .
. . . Ftg, Hose Brs Barbed M 5/16 Tbg X 3/8 Npt . . . . . . . . . . . . . . . . . . . . . . .
. . Hose, Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Air Cleaner, Intake 5 In W/Steel Latches . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Air Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Bracket, Mtg Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Clip, Nut Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Nut, 312−18 U−nut Multi−thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Bottle, Coolant Overflow & Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Label,Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Filter Assy, Fuel (Kubota) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Filter, Fuel (Spin−on,Cartrige Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Module, Control Governor (Programed) Kubota D1105 . . . . . . . . . . . . . . . .
. . Fitting, Gas Nylon Barbed Tee .187 X .187 X .187 . . . . . . . . . . . . . . . . . . . .
. . Check Valve, Fuel Kubota . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Brace, Alternator End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Brace, Manifold End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Block Heater, Engine Kubota 05 Series Head Type . . . . . . . . . . . . . . . . . . .
. . Tubing, Corrugated Plastic Slit .375 Dia X 30.000 . . . . . . . . . . . . . . . . . . . .
. . Ftg, Stl Adapter 12mm X 1.25 (M) To Jic−6 (M) . . . . . . . . . . . . . . . . . . . . . . .
. . Ftg, Stl Elbow 90 Deg Jic−6(F/S) X 1/4 Npt(F) . . . . . . . . . . . . . . . . . . . . . . .
. . Ftg, Brs Barbed M 1/2 Tbg X 1/4 Npt(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Ftg, Hose Brs Barbed M 3/16 Tbg X 1/8 Npt . . . . . . . . . . . . . . . . . . . . . . . . .
. . Ftg, Brs Union 1/8 Npt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Ftg, Hose Brs Barbed M 5/16 Tbg X 1/8 Npt . . . . . . . . . . . . . . . . . . . . . . . . .
. . Hose Assy, Oil Drain 20.000 Lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Ftg, Stl Reducer 1 Npt(M) To 3/8 Npt(F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Ftg, Hose Brs Elbow 3/8 Tbg X 3/8 Npt(M) . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Hose, Sae .375 Id X .620 Od X 4.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Clamp, Hose .250 − .625 Clp Dia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Bracket, Mtg Engine Lh Kubota D1105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Filter, Fuel In−line 5/16x5/16 Mic 125 −175 . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Pump, Fuel Electric 12v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Pipe, Exhaust Flexible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Clamp, Muffler 1.625 Dia U Pld . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Muffler, Exhaust Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Pipe, Exhaust Vertical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Mount, Isolation Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Tune−up & Filter Kit, Kubota (D1105 E2 Bb T4) (Includes) . . . . . . . . . . . . .
. . . Air Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Filter, Fuel (Spin−on,Cartrige Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Filter, Fuel In−line 5/16x5/16 Mic 125 −175 . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
3
1
1
2
0
1
1
1
1
*Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-240 113 Page 83
. Hardware is common and
3
1
not available unless listed.
2
4
5
6
7
8
9
29
11
10
12
27
26
25
24
13
14
15
16
17
18
19
23
28
22
21
20
242 679-C
Figure 18-7. Generator Assembly
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 18-7. Generator Assembly
. . . 1 . . . . . . . . . . 208497
. . . 2 . . . . . . . . . . 239746
. . . 3 . . . . . . . . . . 239740
. . . 4 . . . . . . . . . . 192686
. . . 5 . . . . . . . . . . 083883
. . . 6 . . . . . . . . . . 270203
. . . . . . . . . . . . . . . . 240468
. . . . . . . . . . . . . . . . 239007
. . . 7 . . . . . . . . . . 239009
. . . 8 . . . . . . . . . . 239019
. . . . . . . . . . . . . . . . 241851
. . . 9 . . . . . . . . . . 244932
. . . 10 . . . . . . . . . . 238950
. . . 11 . . . . . . . . . . 239017
. . . 12 . . . . . . . . . . 167788
. . . 13 . . . . . . . . . . 183419
. . . 14 . . . . . . . . . . 244921
. . . 15 . . . . . . . . . . *244682
. . . 16 . . . . . . . . . . 138253
. . . 17 . . . . . . . . . ◊244931
. . . 18 . . . . . . . . . . 244933
. . . 19 . . . . . . . . . . 244970
. . . 20 . . . . . . . . . . 241782
. . . 21 . . . . . . . . . . 244930
. . . 22 . . . . . . . . . . 225120
OM-240 113 Page 84
. . Nut, M08−1.2 13mmhex 8.3mm T Stl Pld Sem Con Washer . . . . . . . . . . . . . .
. . Pin, Spring Dowel Cs 8mm Odx12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Lift Eye, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Screw, M 8−1.25x 25 Hex Hd−pln 8.8 Pld Din933 . . . . . . . . . . . . . . . . . . . . . . .
. . Washer, Lock .402idx0.709odx.087t Stl Pln Split10mm . . . . . . . . . . . . . . . . . . .
. . Screw, M10−1.25x45 Hex Hd−pln 8.8 Pld . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Rotor Assembly (Includes)
. . . Rotor, Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Fan, Rotor Gen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Bearing, Ball Rdl Sgl Row 1.000 X 2.047 X .591 . . . . . . . . . . . . . . . . . . . . . . .
. . . Key, Stl .250 X .250 X .750 Form A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Key, Stl .187 X .250 X .687 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Stator, Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Mount, Rear Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Nut, 375−16 .56hex .34h Stl Pld Sem Cone Wshr.88d . . . . . . . . . . . . . . . . . . . .
. . O−ring, 1.984 Id X .139 Cs 70 Duro Viton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Spacer, Nylon 1.120 Od X 1.014 Id X .375 Lg . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Clutch, Electro Magnetic 12vdc W/6.25 Dia Pulley . . . . . . . . . . . . . . . . . . . . . .
. . Screw, 250−20x .37 Hexwhd.52d Stl Pld Lkg Serr . . . . . . . . . . . . . . . . . . . . . . .
. . Nut, Taper Clutch Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Washer, Nylon 1.031 Id X 1.218 Od X .040 Thk . . . . . . . . . . . . . . . . . . . . . . . .
. . Pulley, Micro−v 8 Rib 4.750 Pd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Bushing, 1.000 Taper Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Bushing, Stl Taper Clutch 1.000 Id . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Label, Warning Moving Parts Can Cause Injury . . . . . . . . . . . . . . . . . . . . . . . . .
2
2
1
3
2
2
1
1
1
1
1
1
1
4
1
1
1
3
1
1
1
1
1
1
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 18-7. Generator Assembly (Continued)
. . . 23 . . . . . . . . . . 239067 . . Stud, Stl .375−16 X 13.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 24 . . . . . . . . . . 270204 . . Screw, M10−1.25 x 60 Soc Hd−hx 12.9 Stl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . 25 . . . . . . . . . . 083883 . . Washer, Lock .402 id x 0.709 od x.087t Stl Pln Split10mm . . . . . . . . . . . . . . . . 6
. . . 26 . . . . . . . . . . 238947 . . Adapter, Engine Kubota D1105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 27 . . . . . . . . . . 196484 . . Screw, M 8−1.2 x 55 Hex Hd−pln 8.8 Pln Full Thd . . . . . . . . . . . . . . . . . . . . . . . 3
. . . 28 . . . . . . . . . }240463 . . Hose, Sae .375 Id X .620 Od X 4.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 29 . . . . . . . . . }247255 . . Bracket, Support Pump Mtg Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
*Recommended Spare Parts.
◊ Use Loctite® 242 (MILLER Part No. 009 425) to secure when replacing these parts.
} Models without hydraulic power source.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-240 113 Page 85
. Some wiring harness components (switches, relays, supplementary protectors) are also referenced elsewhere in this parts list. Purchase
components separately or as part of the associated wiring harness.
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Wiring Harnesses
. . . . . . . . . . . . . . . . 237885
. . . . . . . . PLG 2 . 215261
. . . . . . . . . . . . . . . . 215265
. . . . . . . . RC 11 . 239682
. . . . . . . . . RC 9 . 239682
. . . . . . . . . . . . . . . . 239683
. . . . . . . . . . . . . . . . 237888
. . . . . . . ALTPLG 192170
. . . . . . . . . . . . . . . . 192169
. . . . . . . . PLG 1 . 237889
. . . . . . . . PLG 3 . 237889
. . . . . . . PLG 15 237892
. . . . . . . . . . . . . . . . 237893
. . . . . . . . . . . . . . . . 237894
. . . . . . . . PLG 8 . 237895
. . . . . . . . PLG 7 . 237897
. . . . . . . . PLG 6 . 237901
. . . . . . . . . . . . . . . . 237903
. . . . . . . . . . . . . . . . 237904
. . . . . . . . . CT 1 . 237905
. . . . . . . . PLG 4 . . 238411
. . . . . . . . RC 12 . . 239114
. . . . . . . . RC 13 . . 239114
. . . . . . . . . . . . . . . . . 239115
. . . . . . . PLG 10 . 212116
. . . . . . . . . . . . . . . . . 212117
. . . . . . . . RC 14 . 239441
. . . . . . . . . . . . . . . . 239442
. . . . . . . PLG 16 240032
. . . . . . . . . . . . . . . . 237898
. . . . . . . . . . . . . . . . 240033
. . . . . . . . . . . . . . . . . 240511
. . . . . . . . . . . . . . . . 240512
. . . . . . . . . . . . . . . . 237896
. . . . . . . . . . . . . . . . 250930
. . . . . . . . . . . . . . . . 240383
Item
No.
Dia.
Mkgs.
. . Harness, Wrg Unit (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Deutsch 12p 2row Female Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Deutsch Wedge Lock 12 Position . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Body 2 Pos Rcpt Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Body 2 Pos Rcpt Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Term Male 14ga−16ga Weather Pack . . . . . . . . . . . . . . . . . . . . . . . .
. . . Seal, Conn Weather Pack Green . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Rect 250 2skt 2row Plug Cable Lkg . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Rect 250 1skt 1row Plug Cable Lkg . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Amp Superseal 34p 4row Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Amp Superseal 34p 4row Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Pack 2p 1row Plg Metri−pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Skt Female 1 −.5mm W/P 3.11mm Od Tin/Brass . . . . . . . . . . . . . .
. . . Seal, Conn Metri−pack Dark Red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Pack 3p 1row Plg Yazaki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Amp Econoseal 2p 1row Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Body 2 Pin Sealed Sumitomo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Skt Female .5 −1.25mm 1.6−2.6mmod Tin/Brass . . . . . . . . . . . . .
. . . Seal, Conn Sumitomo Dark Green . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Xfmr, Current Sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn,Deutsch Drc 50 Pin Plg Key #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Deutsch 6p 2row Rcpt Flange Mnt . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Deutsch 6p 2row Rcpt Flange Mnt . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Deutsch Wedge Lock 6 Position . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Deutsch 2p 1row Female Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Deutsch Wedge Lock 2 Position . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Deutsch 4p 2row Rcpt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Deutsch Wedge Lock 4 Position . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Body 150 Series 3 Pos M/P Female Terms Sealed . . . . . . . . . . . .
. . . Conn, Skt Amp Econoseal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Skt 150 Series M/P 18−20ga .08−.10 Od . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Rear Clip Yazaki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Seal, Conn Yazaki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Conn, Skt Female Yazaki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . Alarm, Piezo Slow Pulse 4-16vdc 105/100 Dba . . . . . . . . . . . . . . . . . . . . .
. . . Seal, Conn 20ga−16ga . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part
No.
Description
Crane Remote Harness Adapters
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OM-240 113 Page 86
300551
300552
300772
300553
300773
300554
300555
300556
300832
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1
1
1
2
2
4
4
1
1
2
2
1
2
2
1
1
1
2
2
1
1
2
2
2
1
1
1
1
1
2
3
1
3
3
1
2
Quantity
(1 Required For
Applicable Crane
Manufacturer)
Adapter, Auto Crane Tethered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter, Auto Crane Wireless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter, Auto Crane Nexstar Wireless . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter, IMT Tethered and Wireless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter, IMT (PRE 2004) Tethered and Wireless . . . . . . . . . . . . . . . . . . . .
Adapter, Maintainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter, Venturo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter, Stellar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter, Six Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENPAK EQUIPMENT
LIMITED WARRANTY
)
Effective January 1, 2011
(Equipment with a serial number preface of MB or newer)
This limited warranty supersedes all previous EnPak warranties and is exclusive with no other
guarantees or warranties expressed or implied.
LIMITED WARRANTY − Subject to the express terms
and conditions set forth below, Miller Electric Mfg. Co.
(“Miller”), of Appleton, Wisconsin (USA), warrants to the
original retail purchaser of new EnPak equipment (sold
after the effective date of this Limited Warranty) that
such equipment is free from defects in materials and
workmanship when shipped by Miller.
Visit our website at
www.EnPak.com
to locate an EnPak supplier.
For warranty claims received by Miller within the
applicable warranty periods described below, Miller will
repair or replace any warranted equipment, parts or
components that fail due to defects in material or
workmanship or refund the purchase price for the
equipment. Miller must be notified in writing within thirty
(30) days of such defect or failure, at which time Miller
will provide instructions on the warranty claim
procedures to be followed.
Miller shall honor warranty claims on warranted
equipment in the event of such failure within the
applicable warranty periods. All warranty time periods
start on the delivery date of the equipment to the original
end−user purchaser, and shall not commence more
than one (1) year following that date on which the
equipment is shipped to a North American distributor, or
more than eighteen (18) months following that date on
which the equipment is shipped to an international
distributor.
1. 1 Year — Parts and Labor Unless Otherwise
Specified
* Engine Driven Generators (NOTE: engines are
warranted separately by the engine
manufacturer.)
* Field options (NOTE: field options are covered
for the remaining warranty period of the product
they are installed in, or for a minimum of one year
— whichever is greater.)
2. 90 Days — Parts
* Remote Controls
* Accessory (Kits)
* Replacement Parts (No labor)
* Canvas Covers
This Limited Warranty shall not apply to:
(i) consumable components, such as contactors, relays
or parts that fail due to normal wear and use; (ii) items
furnished by Miller, but manufactured by others, such as
engines and trade accessories (these items are
covered by the manufacturer’s warranty, if any); and (iii)
equipment that has been modified by any party other
than Miller, or equipment that has been improperly
installed, improperly operated or misused based upon
industry standards; or equipment which has not been
used and maintained in accordance with Miller’s
specifications; or equipment which has been operated
outside of Miller’s specifications for the equipment.
Miller products are intended for purchase and use by
commercial/industrial users and persons trained and
experienced in the use and maintenance of industrial
equipment.
In the event of a warranty claim covered by this Limited
Warranty, the exclusive remedies shall be, at Miller’s
sole discretion: (i) repair; or (ii) replacement; (iii) where
authorized in writing by Miller in appropriate cases, the
reasonable cost of repair or replacement at an
authorized EnPak service facility; or (iv) payment of (or
credit for) the purchase price (less reasonable
depreciation based upon actual use) upon return of the
equipment at the warranty claimant’s risk and expense.
Miller’s option of repair or replacement will be F.O.B.,
Appleton, Wisconsin; (USA), or F.O.B. an EnPak
authorized service facility designated in writing by Miller.
No compensation or reimbursement for transportation
costs of any kind will be allowed.
TO THE GREATEST EXTENT PERMITTED BY
APPLICABLE LAW, THE REMEDIES PROVIDED
HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES APPLICABLE TO THE ENPAK
EQUIPMENT. IN NO EVENT SHALL MILLER
BECOME LIABLE FOR DIRECT, INDIRECT,
SPECIAL,
PUNITIVE,
INCIDENTAL
OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS
OF PROFIT OR LOST BUSINESS OPPORTUNITY),
WHETHER BASED IN CONTRACT, TORT OR ANY
OTHER LEGAL THEORY. IN NO EVENT SHALL
MILLER BECOME OBLIGATED TO PAY MORE ON
ANY WARRANTY CLAIM THAN THE PURCHASE
PRICE ACTUALLY PAID BY THE ORIGINAL RETAIL
PURCHASER.
THIS LIMITED WARRANTY IS MADE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING
THE
WARRANTIES
OF
MERCHANTABILITY AND/OR FITNESS FOR A
PARTICULAR PURPOSE, OR ANY OTHER
WARRANTY OR GUARANTEE ARISING BY
OPERATION OF LAW. ANY WARRANTY NOT
EXPRESSLY PROVIDED HEREIN, IMPLIED
WARRANTY,
GUARANTY
AND
ANY
OR
REPRESENTATION
REGARDING
THE
PERFORMANCE OF THE EQUIPMENT, AND ANY
REMEDY FOR BREACH OF CONTRACT, IN TORT,
OR ANY OTHER LEGAL THEORY WHICH, BUT FOR
THIS PROVISION, MIGHT ARISE BY IMPLICATION,
OPERATION OF LAW, CUSTOM OF TRADE, OR
COURSE OF DEALING ARE EXCLUDED AND
DISCLAIMED BY MILLER.
Some states in the United States of America do not
allow limitations of how long an implied warranty lasts,
or the exclusion of incidental, indirect, special or
consequential damages, such the above limitations and
exclusions may not apply to you. This warranty provides
specific legal rights. Other rights may be available to
you, but may vary from state to state.
In Canada, legislation in some provinces provides for
certain additional warranties or remedies other than as
stated herein, and to the extent that they may not be
waived, the limitations and exclusions set out above
may not apply. This Limited Warranty provides specific
legal rights, and other rights may be available, but may
vary from province to province.
EnPak_warr 2011−01
Owner’s Record
Please complete and retain with your personal records.
Model Name
Serial/Style Number
Purchase Date
(Date which equipment was delivered to original
customer.)
Distributor
Address
City
State
Zip
Visit www.EnPak.com to locate an
EnPak supplier.
Contact your Truck Equipment Distributor for:
Options and Accessories
Service and Repair
Replacement Parts
Training (Schools, Videos, Books)
Technical Manuals (Servicing Information and Parts)
Circuit Diagrams
Always provide Model Name and Serial/Style Number.
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Contact the Delivering Carrier to:
File a claim for loss or damage during
shipment.
For assistance in filing or settling claims, contact
your distributor and/or equipment manufacturer’s
Transportation Department.
ORIGINAL INSTRUCTIONS − PRINTED IN USA
© 2011 Miller Electric Mfg. Co.
2011−01
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