1923670
0920
Operating manual • English
Gebruiksaanwijzing • Nederlands
Käyttöohje • Suomi
Manuel d’utilisation • Français
Bruksanvisning • Svenska
Manual de instrucciones • Español
Bruksanvisning • Norsk
Instrukcja obsługi • Polski
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操作手册 • 中文
Gebrauchsanweisung • Deutsch
FASTMIG PULSE
350
450
EN
FI
SV
MENU
CHANNEL
P65
NO
DA
DE
NL
FR
ES
PL
RU
ZH
EN
Operating manual
English
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
Contents
1.
Introduction.......................................................................... 3
2.
Installation............................................................................ 6
1.1 General. ................................................................................................................................................................ 3
1.2 About FastMig Pulse products............................................................................................................ 3
1.3 General safety Instructions.................................................................................................................... 3
2.1
2.2
2.3
2.4
Before use........................................................................................................................................................... 6
Machine introduction................................................................................................................................ 6
Positioning of the machine. .................................................................................................................. 7
Connecting cables. ...................................................................................................................................... 8
2.4.1 Water cooled system: FastMig Pulse + MXF + FastCool 10.................................................... 8
2.4.2 Gas cooled system: FastMig Pulse + MXF . .................................................................................. 9
2.4.3 Connecting to mains power.............................................................................................................. 9
2.4.4 Welding and earth return cables.................................................................................................. 10
2.4.5 Interconnection with wire feeder................................................................................................. 10
3.Operation control............................................................. 11
3.1
3.2
3.3
3.4
Main switch I/O............................................................................................................................................ 11
Pilot lamps. ..................................................................................................................................................... 11
Operation of cooling fan...................................................................................................................... 11
Manual Metal Arc Welding ................................................................................................................. 11
4.Using the machine............................................................... 11
4.1 Arc Wizard, setup panel P65 – layout.......................................................................................... 12
4.2 Setup panel P65 – quick guide........................................................................................................ 12
4.3 Welding parameters and functions.............................................................................................. 13
4.3.1 Welding parameters.......................................................................................................................... 13
4.3.2 Welding functions.............................................................................................................................. 15
4.3.3 Welding software delivery profile................................................................................................ 19
4.4 Getting started. ........................................................................................................................................... 20
EN
I
5. Basic Troubleshooting..................................................... 22
6.Operation disturbances................................................... 23
6.1 Operation of the overload protection........................................................................................ 23
6.2 Control fuses.................................................................................................................................................. 23
6.3 Under and over voltages in the mains supply...................................................................... 23
6.4 Loss of a phase in the mains supply. .......................................................................................... 23
7.
MAINTENANCE......................................................................... 24
7.1 Daily maintenance.................................................................................................................................... 24
7.2 Period maintenance................................................................................................................................. 24
7.3 Service shop maintenance.................................................................................................................. 24
8.Ordering numbers.............................................................. 25
9.Technical data..................................................................... 27
10.Disposal of the machine................................................... 27
11. Warranty policy.................................................................. 28
2
Introduction
1.1
General
Congratulations on choosing the FastMig Pulse welding equipment. Used correctly, Kemppi
products can significantly increase the productivity of your welding, and provide years of
economical service.
This operating manual contains important information on the use, maintenance and safety of
your Kemppi product. The technical specifications of the equipment can be found at the end
of the manual.
Please read the manual carefully before using the equipment for the first time. For your
own safety and that of your working environment, pay particular attention to the safety
instructions in the manual.
For more information on Kemppi products, contact Kemppi Oy, consult an authorised Kemppi
dealer, or visit the Kemppi web site at www.kemppi.com.
The specifications presented in this manual are subject to change without prior notice.
Important notes
Items in the manual that require particular attention in order to minimise damage and
personal harm are indicated with the ’NOTE!’ notation. Read these sections carefully and follow
their instructions.
1.2
About FastMig Pulse products
FastMig™ Pulse 350 and 450 are CC/CV welding power sources designed for demanding
professional use. They are suitable for synergic Pulsed MIG/MAG, synergic 1-MIG/MAG, basic
MIG/MAG and MMA welding in DC current when connected to FastMig MXF wire feeding
units. P65 setup panel is included in the delivery for selecting, setting and managing the
welding system prior to and during system use.
FastMig Pulse 350/450 product range offers both technical and commercial welding solutions
matching a wide range of applications from sheet metal fabrication to heavy industry
segments. Innovative distance wire feeding solutions are also available for use with this
product, including SuperSnake GT02S/GT02SW.
1.3
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
1.
General safety Instructions
Kemppi welding equipments conform to international safety standards. Safety is an important
issue in equipment design and manufacturing. Therefore, Kemppi welding solutions are
unparalleled in safety. There are, however, always certain hazards involved in using welding
equipment. Therefore, to ensure your personal safety and the safety of your working
environment, carefully read the safety instructions below and respect them.
Use of personal protective equipment
• The arc and its reflecting radiation damage unprotected eyes. Shield your eyes and
face appropriately before you start welding or observe welding. As the welding current
increases, the welding face screen lens darkness should also increase.
• Arc radiation and spatters burn unprotected skin. Always wear protective gloves,
clothing and footwear when welding.
• Always wear hearing protection if the ambient noise level exceeds the allowable limit
(e.g., 85 dB).
General operating safety
• Exercise caution when handling parts heated during welding. For example, the tip of
the welding torch or gun, and the end of the welding rod and the work piece. The
temperature of items burn unprotected skin.
• Do not expose the machine to high temperatures, as this may cause damage.
• Keep intermediate and earth return cables as close to each other as possible
throughout their length. Straighten any loops in the cables as this limits inductive
effects on welding performance. This also minimizes your exposure to harmful
magnetic fields, which may, for example, interfere with a pacemaker.
3
EN
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
• Do not wrap the welding cables around your body.
• In environments classified as dangerous, only use S-marked welding equipments with
a safe idle voltage level. These work environments include, for example, humid, hot or
small spaces, where the user may be directly exposed to the surrounding conductive
materials.
Spatter and fire safety
• Welding is always classified as hot work, so pay particular attention to the fire safety
regulations during welding and after it.
• Remember that fire can break out from sparks, even several hours after the welding
work is completed.
• Protect the environment from welding spatter. Remove combustible materials, such as
flammable liquid from the welding vicinity, and supply the welding site with adequate
fire fighting equipment.
• In special welding jobs, be prepared for hazards such as fire or explosion when
welding inside enclosed work spaces, such as tanks and vessels. Ensure you have
authority to work.
• Never direct the sparks or cutting spray of a grinder toward the welding machine or
flammable materials.
• Beware of hot objects or spatter falling on the machine when working above. Welding
in flammable or explosive sites is absolutely forbidden.
General electric safety
• Only connect the welding machine to an earthed electric network. Note the
recommended mains fuse size.
• Do not take the welding machine inside a container, vehicle or similar work piece
unless authorized to do so.
• Do not place the welding machine on a wet surface and do not work on a wet surface.
• Do not allow the mains cable to be directly exposed to water.
• Ensure cables or welding torches are not squashed by heavy objects and that they are
not exposed to sharp edges or a hot work piece.
• Make sure that faulty and damaged welding torches are changed immediately as they
may cause electrocution or fire.
• Remember that the cable, plugs and other electric devices may be installed or
replaced only by an electrical contractor or engineer authorized to perform such
operations.
• Turn off the welding machine when it is not in use.
EN
I
Welding power circuit
• Insulate yourself from the welding circuit by using dry and undamaged protective
clothing.
• Never touch the work piece and welding rod, welding wire, welding electrode or
contact tip at the same time.
• Do not put the welding torch or ground cable on the welding machine or other
electric equipment.
Welding fumes
• Ensure proper ventilation and avoid inhaling the fumes.
• Ensure a sufficient supply of fresh air, particularly in closed spaces. You can also ensure
an adequate supply of clean breathing air by using a filtered fresh-air mask.
• Take extra precautions when working on metals or surface-treated materials
containing, for example, lead, cadmium, zinc, mercury or beryllium.
Transportation, lifting and suspension
• Never pull or lift the machine by the welding torch or other cables. Always use the
lifting points or handles designed for that purpose.
• Only use a transport unit designed for the equipment. Try to transport the machine in
an upright position, if possible.
• Never lift a gas cylinder and the welding machine at the same time. There are separate
provisions for gas cylinder transportation.
4
Environment
• Welding equipment is not recommended for use in rain or snow - see manual. Protect
the equipment against rain and strong sunlight. Always store the machine in a dry and
clean space.
• Protect the machine from sand and dust during use and in storage. The recommended
operating temperature range is -20 to +40 °C. The machine’s operation efficiency
decreases and it becomes more prone to damage if used in temperatures in excess of
40 °C.
• Place the machine so that it is not exposed to hot surfaces, sparks or spatter.
• Make sure the airflow to and from the machine is unrestricted.
• EMC classification of this product is class A in accordance with electromagnetic
compatibility standards CISPR 11 and IEC 60974-10, and therefore the product is
designed to be used in an industrial environment only.
WARNING: This class A equipment is not intended for use in residential locations
where the electrical power is provided by a public low-voltage supply system. In
those locations it may be difficult to ensure the electromagnetic compatibility due to
conducted and radiated disturbances.
• Arc welding equipments cause electromagnetic disturbance. To minimize the harmful
effects, strictly use the equipment according to the operating manual and other
recommendations.
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
• Never use a welding machine when suspended unless the suspension device has been
designed and approved for that particular purpose.
• Do not exceed the maximum allowable load of suspension beams or the
transportation trolley of welding equipment. It is recommended that the wire coil be
removed during lifting or transportation.
Gas bottles and pneumatic devices
•
•
•
•
Adhere to the instructions for handling pneumatic devices and gas bottles.
Make sure that gas bottles are used and stored in properly ventilated spaces.
A leaking gas bottle may replace the breathable air, causing suffocation.
Before use, make sure that the gas bottle contains gas suitable for the intended
welding purpose.
• Always fix the gas bottle securely in an upright position, against a bottle wall rack or
purpose-made bottle cart.
• Never move a gas bottle when the regulator or flow adjuster is in place. Replace the
valve cover during transportation. Close the bottle valve after use.
EN
Disclaimer
While every effort has been made to ensure that the information contained in this guide
is accurate and complete, no liability can be accepted for any errors or omissions. Kemppi
reserves the right to change the specification of the product described at any time without
prior notice. Do not copy, record, reproduce or transmit the contents of this guide without
prior permission from Kemppi.
5
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
2.
Installation
2.1
Before use
The product is packed in specially designed transport cartons. However, before use always
make sure the products have not been damaged during transportation.
Check also that you have received the components you ordered and the instruction manuals
needed, as described in the Quick start guide pack. Product packaging material is recyclable.
NOTE! When moving the welding machine, always lift it from the handle, never pull it from the
welding gun or other cables.
Operating environment
This machine is suitable for both indoor and outdoor use. Always make sure that the air flow
to the machine is unrestricted. The recommended operating temperature range is -20…
+40°C.
Please ensure you read the safety instructions concerning operating environments supplied in
this manual.
2.2
Machine introduction
1.
CHANNEL
10.
EN
2.
3.
6,3A
I
8.
4.
7.
5.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
6
6.
Setup panel 'Arc Wizard P65'
Main switch I/O - On/Off
Signal lamp I/O - On/Off
Warning lamp for thermal protection
Welding cable connection - negative pole
Welding cable connection + positive pole
Control cable connection
Fuse – 6,3 A delayed
Control cable connection
Mains power cable
9.
Positioning of the machine
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
2.3
Place the machine on a sturdy, level surface that is dry and does not allow dust or other
impurities to enter the machines cooling air flow. Preferably site the machine to a suitable
carriage unit so it is above floor level.
Notes for positioning the machine
• The surface inclination may not exceed 15 degrees.
• There must be at least 20 cm of free space in front of and behind the machine for
cooling air circulation.
• Protect the machine against heavy rain and direct sunshine.
• Ensure the free circulation of the cooling air.
The protection class of the machine, IP23S, allows water spray to hit the machine’s outer
covering at a maximum angle of 60 degrees.
NOTE! Never aim the spray of sparks from a grinding machine toward the equipment.
60˚
< 15˚
EN
7
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
2.4
Connecting cables
Note! Always check before use that the interconnecting cable, shielding gas hose, earth return
lead/clamp, and mains cable is in a serviceable condition. Ensure that connectors are correctly
fastened. Lose connectors can impair welding performance and damage connectors.
2.4.1 Water cooled system: FastMig Pulse + MXF + FastCool 10
5.
6.
4.
1.
7.
2.
8.
3.
9.
EN
1.
2.
3.
4.
5.
6.
7.
8.
9.
I
8
MXF wire feed unit
FastMig Pulse power source
FastCool water cooler and power connection
Gas supply
MMA electrode holder
Remote control device
Liquid cooled welding Gun
Power cable
Earth return lead and clamp
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
2.4.2 Gas cooled system: FastMig Pulse + MXF
4.
5.
3.
1.
6.
2.
7.
8.
1.
2.
3.
4.
5.
6.
7.
8.
MXF wire feed unit
FastMig Pulse power source
Gas supply
MMA electrode holder
Remote control device
Air cooled welding Gun
Power cable
Earth return lead and clamp
2.4.3 Connecting to mains power
FastMig™ power sources are delivered as standard with 5 meters of mains power cable. No
mains plug is fitted at the Kemppi factory.
EN
Note! If local country based regulations state an alternative power cable is required, the mains
cable must be replaced in conformity with the regulations. Connection and installation of the
mains cable and plug, should only be carried out by a suitably qualified person.
Remove the machine cover plate to enable mounting of a mains cable. FastMig Pulse power
sources can be connected to the mains supply of 400 V 3~ .
If changing the mains cable take into consideration the following:
The cable is entered into the machine through the inlet ring on the rear panel of the machine
and fastened with a cable clamp. The phase conductors of the cable are coupled to connectors
L1, L2 and L3. The earth protection coloured green-yellow is coupled to the marked connector.
If you are using 5-lead cable, do not connect the neutral conductor.
*) In cables of S type there is a protective grounding conductor coloured green-yellow.
9
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
2.4.4 Welding and earth return cables
Kemppi always recommend the use of high quality copper cables with a suitable crosssectional area. Cable size should be selected depending on the intended welding application.
50mm2 Copper welding cables may be used for low duty work in basic or Synergic 1-MIG.
However when using Pulse MIG/MAG process, and or longer cables, and or higher welding
power, voltage loss increases, and therefore smaller cross sectional interconnecting power and
return cables will restrict the welding performance of your machine.
• FastMig™ Pulse 350 – 70 to 90 mm² •
• FastMig™ Pulse 450 – 70 to 90 mm²
The enclosed table shows typical load capacities of rubber insulated copper cables, when
ambient temperature is 25 ºC and the cable temperature is 85 ºC.
Cable
50 mm²
70 mm²
95 mm²
Duty cycle ED
Voltage loss / 10 m
100 %
60 %
30 %
285 A
370 A
520 A
0.35 V / 100 A
355 A
460 A
650 A
0.25 V / 100 A
430 A
560 A
790 A
0.18 V / 100 A
Do not overload welding cables due to voltage losses and heating.
Note! Always check the serviceability of the earth return cable and clamp. Ensure the metal
surface to which the cable is connected is clean from metal oxide or paint. Check the connector to
the power source is fastened correctly.
2.4.5 Interconnection with wire feeder
Kemppi provide a choice of interconnection cable sets for different environments. Only
materials that meet the demands of Kemppi's international markets are used in their
construction.
Used correctly, Kemppi cables sets ensure high welding performance and serviceability.
Before use, always ensure the cable set is in good condition and that connectors are correctly
fastened. Loose connections reduce welding performance and may result in damage to
connectors due to heating effects.
For correct connection and configuration of cable sets, please refer to schematic drawings:
2.4.1 and 2.4.2
EN
I
Note! FastMig 350/450 power sources are designed to be used ONLY with MXF wire feed units and
PF function panels..
10
Operation control
3.1
Main switch I/O
When you turn the on/off switch into I -position, the pilot warning lamp is illuminated and
the machine is ready for use. Always turn the machine on and off with the power source mains
switch. Never use the mains plugs as a switch.
3.2
Pilot lamps
The pilot lamps of the machine report its operational state:
The green pilot lamp when lit, indicates that the machine is switched on and ready for
use, and that it is connected to the mains supply with the power source main switch in the
I-position.
When lit, the orange lamp indicates that the thermal protection circuit has been activated due
to higher than normal working loads that exceed the rated duty cycle. The cooling fan will
continue to run and cool the machine down. When the lamp is off the machine is again ready
to weld.
3.3
Operation of cooling fan
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
3.
FastMig Pulse power sources incorporate two simultaneously operating fans.
• The fan is started momentarily when the main switch is placed into position - I.
• The fan will start during welding as the machine reaches operational temperature,
and it will run for 1 to 10 minutes after the welding has stopped, depending on the
welding cycle completed.
3.4
Manual Metal Arc Welding
FastMig Pulse power source can be used for MMA electrode welding by connecting the
FastMig MXF wire feeding unit and PF function panel. MMA function is optional in FastMig
Pulse equipment, and therefore can be activated by purchasing the appropriate license for the
MMA process. Please see ordering number codes. FastMig Pulse power source will not support
the MMA process without an MXF wire feeder connected.
4.
Using the machine
Welding applications vary, so the equipment must adapt. FastMig Pulse features Arc Wizard
P65 interface, a clear and logical LCD menu display. Arc Wizard menu allows the operator
to refine, adapt and manage the arc process and system function before, during and after
welding.
11
EN
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
4.1
Arc Wizard, setup panel P65 – layout
1.
2.
7.
3.
4.
MENU
CHANNEL
8.
4.2
CHANNEL
INFO
F1
USER
F2
SUB
F3
P65
6.
W003989
5.
Setup panel P65 – quick guide
The following information details P65 panel operation and set-up. Additional information is
also available in the printed 'Quick Guide' for P65 and PF65 function panels. Quick Guide is
included in the delivery package, plus pdf copy recorded to CD.
Introduction to P65 button functions
1.
EN
Switch P65 ON/OFF by long pressing on this button (approximately 5 seconds). Also
returns channel information display by short press.
Note! For true on/off switching of the mains power, use the main switch I/O - On/Off located on
the front of the power source.
2. Welding channel (job) selection. There are 10 memory channels available per USER
channel. There are 10 USER channels . If the channel is empty you can create a new (job)
channel by pressing the key below the LCD screen text stating NEW.
3. MENU button for entering the main menu list. Proceed following the LCD screen menu
guidance.
I
P65 main menu list
Edit Channel
User Identification
Weld Data
System Config Menu
Language
Select Feeder (WF#)
MMA on/off
4.
5.
12
for making changes to existing welding channel
for selecting one user out of ten
for checking out the values of the last weld
for device configuration and information
for selecting your menu language
for selecting another parallel wire feeder as a setup target
for activating electrode welding (license needed)
Potentiometer for making adjustments to selected values
Up/down arrow keys for moving vertically in the menu structure
7.
8.
4.3
Pre-programmed menu shortcut keys
• F1 for displaying channel information
• F2 for selecting the USER
• F3 for selecting another parallel connected wire feeder sub system as a setup target.
LCD menu display
Soft key buttons. Function according to the menu location/task.
Welding parameters and functions
4.3.1 Welding parameters (In Edit Channel menu 2/6)
MIG
WFSpeed
WFS-Max
WFS-Min
Voltage
Dynamics
0.7 – 25 m/min
0.05 m/min steps when WFSpeed < 5 m/min and
0.1 m/min steps when WFSpeed > 5 m/min
Set the limit for maximum WFSpeed
Set the limit for minimum WFSpeed
8 – 50V
0.1V steps
Controls the length of the arc
-9 – 9
Factory setting is 0
Controls the short circuit behaviour of the arc. The lower
the value the softer the arc is. The higher the value the
rougher the arc is.
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
6.
1-MIG
WFSpeed
0.7 – 25 m/min
WFS-Max
WFS-Min
FineTuning
FineTuningMax
FineTuningMin
Dynamics
0.05 m/min steps when WFSpeed < 5 m/min and
0.1 m/min steps when WFSpeed > 5 m/min
Set the limit for maximum WFSpeed
Set the limit for minimum WFSpeed
Factory setting is 0
( = curve point)
Adjusts the arc voltage of the curve within certain
limits. In other words, it adjusts the length of the arc
within certain limits
0–9
0.5 steps
Set the limit for maximum arc length
-9 – 0
0.5 steps
Set the limit for minimum arc length
-9 – 9
Factory setting is 0
Controls the short circuit behaviour of the arc. The lower
the value the softer the arc is. The higher the value the
rougher the arc is.
EN
PULSE MIG
WFSpeed
0.7 – 25 m/min
WFS-Max
WFS-Min
FineTuning
FineTuningMax
FineTuningMin
0.05 m/min steps when WFSpeed < 5 m/min and
0.1 m/min steps when WFSpeed > 5 m/min
Set the limit for maximum WFSpeed
Set the limit for minimum WFSpeed
Factory setting is 0
( = curve point)
Adjusts the base current of the curve in certain limits.
In other words, it adjusts the length of the arc in certain
limits.
0–9
0.5 steps
Set the limit for maximum arc length
-9 – 0
0.5 steps
Set the limit for minimum arc length
13
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
Dynamics
-9 – 9
Factory setting is 0
Controls the short circuit behaviour of the arc. The lower
the value the softer the arc is. The higher the value the
rougher the arc is.
Pulse Current
-10% – 15%
Factory Setting
is 0%
Reduces the pulse current of the curve at the maximum
10% and raises it at the maximum 15%.
DOUBLE PULSE MIG
WFSpeed
0.7 – 25 m/min
WFS-Max
WFS-Min
FineTuning
0.05 m/min steps when WFSpeed < 5 m/min and
0.1 m/min steps when WFSpeed > 5 m/min
Set the limit for maximum WFSpeed
Set the limit for minimum WFSpeed
Factory setting is 0
( = curve point)
Adjusts the base current of the curve in certain limits.
In other words, it adjusts the length of the arc in certain
limits.
FineTuningMax
FineTuningMin
Dynamics
0–9
0.5 steps
Set the limit for maximum arc length
-9 – 0
0.5 steps
Set the limit for minimum arc length
-9 – 9
Factory setting is 0
Controls the short circuit behaviour of the arc. The lower
the value the softer the arc is. The higher the value the
rougher the arc is.
Pulse Current
-10% – 15%
Factory Setting
is 0%
Reduces the pulse current of the curve at the maximum
10% and raises it at the maximum 15%
DPulseAmp
0.1 – 3.0 m/min
Factory setting is
CURVE
Adjusts the amplitude of the WFSpeed in 0.1 m/min
steps. Value comes from Welding Curve.
DPulseFreq
0.4 – 8.0 Hz
Factory setting is
CURVE
Adjusts the frequency of the double pulse in 0.1 Hz
steps. Value comes from Welding Curve.
WISEROOT / WISETHIN)
EN
WFSpeed
I
0.7 – 14 m/min
0.05 m/min steps when WFSpeed < 5 m/min and
0.1 m/min steps when WFSpeed > 5 m/min
WFS-Max
WFS-Min
BaseCurrent
Set the limit for minimum WFSpeed
Adjusts the base current of the curve in certain limits. In
other words, it adjusts the “length of the arc” in certain
limits.
BaseCurrentMax
BaseCurrentMin
FormingPulse
0 – 50 %
1% steps
Set the limit for maximum “arc length”
-50 – 0 %
1% steps
Set the limit for minimum “arc length”
FormingPulseMax
FormingPulseMin
StartTime
0 – 50 %
1% steps
Set the limit for maximum forming pulse current
-50 – 0 %
1% steps
Set the limit for minimum forming pulse current
-9 – 9
Factory setting is
CURVE
Set how long arc behaves like normal synergic MIG/
MAG prosess after the arc start. It gives heat for the arc
start.
StartVoltage
14
Set the limit for maximum WFSpeed
Adjusts the forming pulse current of the curve in certain
limits. In other words, it controls arc pressure.
Set the arc voltage which is used during StartTime.
In other words, it adjusts the length of the arc during
StartTime.
OTHER PROCESSES (In Edit Channel menu 3/6)
2T/4T
2T, 4T, MATCHLOG
or USER
Factory setting is USER =>
USER can freely choose the
switching logic
HotStart
ON, OFF or USER
Factory setting is USER =>
USER can freely choose is the
HotStart ON or OFF
HOTStartLevel
Hot 2T Time
CraterFill
-50 – 100 %
1 % steps. Factory setting 40 %
0 – 9.9 s
0.1 s steps. Factory setting 1.2 s
ON, OFF, USER
Factory setting is USER =>
USER can freely choose is the
CraterFill ON or OFF
CraterStart
10 – 250%
Factory setting is 100%
Set the level of the curve where the crater
filling will start
CraterFillEnd
10 – 250 %, not
higher than start
1 % steps. Factory setting 30%
Set the level of the curve where the crater
filling will end.
CraterTime
Crater 4T Timer
0.0 – 10.0 s
0.1 s steps. Factory setting 1.0 s CrateFill Slope Time
On or OFF
Factory setting is OFF
ON: if 4T is selected crater filling will last
at least time that has been ad-justed by
CraterTime or as long as trigger is pressed.
OFF: if 4T is selected crater filling will last as
long as trigger is pressed.
Creep Start
10 – 99%
1% steps. OFF, CURVE
(OFF = 100%)
Factory setting is CURVE (Creep Start value
comes from Welding Curve).
StartPower
-9 – 9
Factory setting is 0
Adjusts arc ignition
Set switching logic
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
4.3.2 Welding functions
EN
WISEROOT / WISETHIN
2T/4T
2T, 4T, MATCHLOG
or USER
Factory setting is USER =>
USER can freely choose the
switching logic
HotStart
ON, OFF or USER
Factory setting is USER =>
USER can freely choose is the
HotStart ON or OFF
HOTStartLevel
Hot 2T Time
-50 – 100 %
1 % steps. Factory setting 40 %
0 – 9.9 s
0.1 s steps. Factory setting
1.2 s
CraterFill
ON, OFF, USER
Factory setting is USER =>
USER can freely choose is the
CraterFill ON or OFF
CraterStart
10 – 250%
Factory setting is 100%
CraterFillEnd
10 – 250 %, not
higher than start
1 % steps. Factory setting 30%
CraterTime
0.0 – 10.0 s
0.1 s steps. Factory setting
1. 0 s
Set switching logic
Set the level of the curve where the crater
filling will start.
15
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
Crater 4T Timer
On or OFF
Factory setting is OFF
ON: if 4T is selected crater filling will last
at least time that has been ad-justed by
CraterTime or as long as trigger is pressed.
OFF: if 4T is selected crater filling will last as
long as trigger is pressed.
Creep Start
10 – 99%
1% steps. OFF, CURVE (OFF =
100%)
Factory setting is CURVE (Creep Start value
comes from Welding Curve).
ADVANCED FUNCTIONS
WisePenetration
Penet%(123A)
ON or OFF
WiseFusion
WiseFusion%
ON or OFF
WiseFusion selection
20 - 60 % or CURVE Factory setting is CURVE
When WISE FUSION is ON it controls the
amount of short circuits in the arc. The
lower the value there will be less short
circuits in the arc. The higher the value
there will be more short circuits in the arc.
MatchLogLevel
-50 – 100%
Set the “MiniLog level”
-30 – 30 %
Penetration control selection
Factory setting: 0 %
Wise penetration percent setting. Set
penetration Current.
SYSTEM CONFIG MENU (In Main menu 4/7
EN
I
Water Cooling
Water Cooler control:
OFF / AUTO / ON.
Factory setting: AUTO
OFF: Water Cooler always OFF.
AUTO: Water Cooler automatic control
ON. Water Cooler starts when welding
starts and is turned off after a delay when
welding stops.
ON: Water Cooler is always ON.
Cable Length
Cable length: 10m 100m, 5m steps.
Factory Setting: 10m.
Welding cable loop length setting for
optimising arc control.
FineCalib
Fine Tuning
Calibration Point:
0V/100A –
100V/100A,
1V steps.
Factory Setting: 10V/100A.
Compensation for varying cable resistance.
System Clock
Device
Information
16
System Clock Settings.
System Device information:
DevSW: Unit Software Version.
SysSW: System Software Version (Base software version).
BootSW: Boot Software Version.
SW Item: Software Item Number (IFS number).
Serial: Device Serial number.
Prog: Programmer name
Date: Programming date.
User 1 (one of ten users) Channel:
Selected user can restore to his backup memory channels one by one.
Other users’ memory channels remain untouched.
Setup settings remain untouched.
User 1 (one of ten users) All Channels:
Selected user can restore all of his backup memory channels (0-9) at one time.
Other users’ memory channels remain untouched.
Setup settings remain untouched.
Restore To Factory:
All channels (of all users) are removed.
All users’ backup channels are removed.
All setup settings are set to defaults.
Licence Code
Entering Licence Code numbers:
Up/Down arrows are used to select the code number position.
Pulse encoder is used to select the code number (0-255) to be entered.
Soft Key Button on the right is used to activate the license number (after all numbers have been
entered). In case the code was wrong the earlier view will be displayed.
WeldData Delay
Adjustment Range:
1s – 60s
1s steps.
Factory Setting: 20s.
Defines how long the Weld Data is
displayed after Welding Ends.
Weld Data display is also turned off when
pulse encoder is turned or any button is
pressed.
Display Delay
Adjustment Range:
1 – 20
1 steps.
Factory Setting: 10.
Defines how long time the information is
displayed (like: “Setting Saved” text). This is
not always the exact time.
Pre Gas Time
Pre Gas Time setting:
0.0s – 9.9s – CURVE,
0.1s steps.
Factory Settings: CURVE.
CURVE: Pre Gas time is read from the
Welding Curve.
0.0 - 9.9s: User Pre Gas time setting.
Post Gas Time
Post Gas Time setting: Factory Settings: CURVE.
0.0s – 9.9s - CURVE
0.1s steps.
CURVE: Pre Gas time is read from the
Welding Curve.
0.0 - 9.9s: User Post Gas time setting.
Remote Control
Selection: USER /
PANEL / REMOTE /
GUN.
Factory Settings: USER
This setting affects to Welding panel (PF65
panel) remote control unit selection.
USER: PF65 user can freely select the
Remote control device.
PANEL: PF65 user can not select the remote
device. Selection is locked to PANEL.
REMOTE: Selection is locked to HAND
REMOTE device.
GUN: Selection is locked to GUN REMOTE
device.
Factory Setting: ON.
ON: Remote control units are recognized.
Welding panel (PF65) jumps to PANEL
selection if the selected remote control
unit disappears. If PF65 USER selection is
allowed (see Control).
OFF: Remote control units are not
recognized. Remote device selection
remains unchanged if the selected remote
control unit disappears
Control
RemoteAutoRecog Remote Auto
Recognition: ON / OFF.
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
Restore Settings
EN
17
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
ADMINISTRATOR MENU (In Main menu 2/7, User Identification))
Change PIN Code
Administrator pin code
change.
Factory PIN code: 0000.
Ask PIN
PIN code inquiry selection:
OFF / StartUp / Menu
Factory Setting: OFF
OFF: No PIN code inquiry.
StartUp: Setup panel (P65) always
asks for the PIN code when the
machine is turned on. PF 65 is not
affected and always works without
PIN.
Menu: Setup panel (P65) asks every
time for PIN code when MENU
button is pressed and when the
display is in channel info mode i.e.
in start-up view. PIN code inquiry is
made only once when entering the
menu. After that the menu button
can be pressed any time without PIN
inquiry.
BUTTON FUNCTIONS
EN
I
18
ON / OFF Button
Short Press: Panel returns to default start-up display view (Channel info display).
Long Press: When setup panel (P65) is ON => Setup panel and all PF65 panels are turned OFF. When
setup panel is OFF => Setup panel and all PF65 panels are turned ON.
Pressed while machine is turning ON: Restore to factory shortcut. Panel will ask confirmation to
restore factory setting.
If Setup panel is OFF and some other PF65 panel is turned ON the Setup Panel turns also ON and will
be linked automatically to this PF panel (WF# function).
F1 Button
F1 button gives further information of selected memory channel.
Pressed while machine is turned ON: Restore language selection to English.
F2 Button
F2 button can be used to select user.
Selections: 1-10, Administrator.
If Welding Process is MMA only Administrator is allowed.
F3 Button (WF#)
F3 button can be used to select Wire Feeder.
Panel allows selecting only those WF numbers that are found connected on the sys-tem.
Channel +/Up/Down Button
Right/Left
selection buttons
(Soft Keys)
Memory channel selection.
Moving Up/Down in menu.
Button function depends on where in menu you are.
FastMig Pulse is designed to allow customer specified welding software choice. Following
delivery and installation your machine will include welding software specified at the point
of order. Detailed in the table below are typical welding curves available. If the delivery
specification is focused to a specific project and you wish to up-date the machine in future,
you can select additional welding software from the WISE & MATCH software menu. Order and
load these software products to your machine with Kemppi DataGun field program device.
Wise and Match products provide optional welding application solutions. Wise and Match
products menu includes special weld process for (1) root pass and (2) thin plate welding, (3)
auto power regulation and (4) arc length recognition, (5) system lock function, plus additional
base material curves and optional panel function. With Wise & Match you can turn something
special into something unique.
1. WiseRoot
2. WiseThin
3. WisePenetration
4. WiseFusion
5. MatchLog
6265011
9991013
9991000
9991014
9991017
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
4.3.3 Welding software delivery profile
WORK PACK. The welding table below details Work Pack delivery option. Additional welding
software products can be purchased and added later if required.
Group
N:o
Pulse
1-MIG
Wire ø mm
Material
Gas
Alu
A01
X
X
1
AlMg5/AlMgMn
Ar
Alu
A02
X
X
1.2
AlMg5/AlMgMn
Ar
Alu
A12
X
X
1.2
AlSi5/AlSi12
Ar
Fe
F03
X
X
1
Fe
Ar+18–25%CO2
Fe
F04
X
X
1.2
Fe
Ar+18–25%CO2
Ss
S03
X
X
1
Ss-316/308
Ar+2%CO2
Ss
S04
X
X
1.2
Ss-316/308
Ar+2%CO2
Ss
S06
X
1
Ss-316/308
Ar+2%CO2
Fe
R04
X
1.2
FeFC_Rut
Ar+18–25%CO2
Fe
M04
X
1.2
FeMC
Ar+18–25%CO2
Ss
S84
X
1.2
FC-316
Ar+25%CO2
EN
Additional welding curves available. Further welding curves are available upon request
through Kemppi MATCH products system.
Group
N:o
Pulse
1-MIG
Wire ø mm
Material
Gas
Alu
A13
X
X
1.6
AlSi5/AlSi12
Ar
Fe
F01
X
X
0.8
Fe
Ar+18–25%CO2
Fe
Ss
F02
X
X
0.9
Fe
Ar+18–25%CO2
S73
X
1
Inc625/SMO
Ar+He+CO2
19
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
Kemppi WISE products are welding process solutions. WiseRoot and WiseThin process group
curves are listed below.
4.4
Group
N:o
WiseRoot WiseThin Wire ø mm
Material
Gas
Fe
F01
X
0.8
Fe
Ar+18–25%CO2
Fe
F02
X
X
0.9
Fe
Ar+18–25%CO2
Fe
F03
X
X
1
Fe
Ar+18–25%CO2
Fe
F04
X
X
1.2
Fe
Ar+18–25%CO2
SS
S03
X
X
1
SS-316/308
Ar+2%CO2
SS
S04
X
X
1.2
SS-316/308
Ar+2%CO2
Cu
C03
X
1
CuSi3
Ar
Cu
C13
X
1
CuAl8
Ar
Fe
F21
X
0.8
Fe
CO2
Fe
F22
X
X
0.9
Fe
CO2
Fe
F23
X
X
1
Fe
CO2
Fe
F24
X
X
1.2
Fe
CO2
Ss
S01
X
0.8
Ss-316/308
Ar+2%CO2
Ss
S02
X
X
0.9
Ss-316/308
Ar+2%CO2
Ss
S12
X
0.9
Ss-316/308
Ar+He+CO2
Ss
S13
X
1
Ss-316/308
Ar+He+CO2
Ss
S14
X
1.2
Ss-316/308
Ar+He+CO2
Getting started
Step by step for the first time user
First select your language
Note! The default menu language is English. In the following steps you will be able to select
alternative languages
1. Connect mains power and switch on power source. If this is the initial system activation
you may need to press and hold the large orange ON/OFF button on the ARC WIZRAD
P65 panel. Top left - Long Press (Approximately 5 seconds).
2. Now press button marked ‘MENU’ to display MAIN MENU listing. There are 7 x items in
this MAIN MENU list. As you select each item in the list, the reference number (Bottom
middle display) will change e.g. 2/7 or 5/7 etc, showing which menu item you have
selected. (You can cycle from first to last or last to first in a loop in all menu lists, if you
wish). A black arrow marks your menu item selected.
3. MENU items are selected via the UP-DOWN buttons marked with orange arrows. These
buttons are situated underneath the encoder knob to the right of the panel. Move the
‘black arrow cursor’ up and down the menu lists. Press down arrow button selecting item
5/7 marked LANGUAGE. Press soft key button underneath the word SELECT.
4. Make your language choice as detailed above, and then press the SELECT/SAVE button
(right-hand button next to MENU button). Your language choice is now confirmed and
will remain selected unless you change it later.
EN
I
New channel job number
FastMig Pulse is designed for production jobs as well as varied specialist operation. Main
welding set-up is made through the ARC WIZARD P65 MENU and recorded to a ‘Channel (Job)
Number’ of your choice.
When you want to weld you simply select the corresponding channel (Job) number on the
wire feed panel PF65 and weld. Only regular needed controls are present on the wire feed unit
panel PF65, making welding easy and convenient.
NOTE! If the machine is new and no welding has been completed before, follow these steps.
20
Editing an existing channel (job) number
1.
2.
3.
4.
Press button marked ‘MENU’ to show MAIN MENU listing.
SELECT ‘Edit Channel’ - Press SELECT button
SELECT ‘Select Weld Curve’ - Press SELECT button
Choose and SELECT Process. MIG/1-MIG/Pulse MIG/Double Pulse MIG/ or Curve Number
List - Press SELECT button
5. Choose and SELECT material group - Press SELECT button
6. Choose and SELECT material grade - Press SELECT button
7. Choose and SELECT filler wire diameter - Press SELECT button
8. Choose and SELECT shielding Gas - Press SELECT button
9. Choose and SELECT curve - Press SELECT button. (Note: The curve(s) presented in this
view are based on your previous selections from items 4 through to 8.)
10. Choose and SAVE memory channel number. Memory channel selections are made using
either the White +/- buttons OR Orange UP-DOWN buttons - Press SAVE button
READY TO WELD: Your basic welding selection and set-up is now complete. You are ready to
weld, providing you select the corresponding channel ‘Job’ number on the PF65 wire feed unit
panel. Set your welding power and arc length and weld.
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
A. Switch on power source (May require long press of panel ON/OFF button - 5 sec).
1. Press and select NEW button.
2. Create New Channel – Press SELECT button.
3. Choose weld process and press SELECT button.
B. Then follow the steps from item 4 in the list below.
NOTE! If you SELECT ‘MIG’ (i.e. Basic MIG/MAG selection in the above listing) you will automatically
jump from item 4 to item 9. When you have saved your channel ‘Job’ number selection, you will
have access to basic MIG/MAG welding on this channel. Voltage and wire feed speed are then
selected in the normal way.
Memory ‘Job’ Channels and User Channels
1. There are 10 x separate MEMORY ‘JOB’ CHANNELS per Active USER channel.
2.
There are 10 x USER channel choices.
So there is a maximum of 100 x channels available for a variety of welding ‘Job’s, welding
projects or multi-operator environments.
Welding parameters can be quickly saved to MEMORY ‘Job’ CHANNEL Numbers and recalled
later or updated later unless ‘locked’ via the four digits ADMINISTRATOR PIN code lock.
USER channels can be activated through either the MAIN MENU or fast function Key F2,
marked USER. Selection process is then standard. SELECT USER number, and use pre recorded
channel information OR save and record new channel information.
P65 – Fast Function Keys
The fast function keys, F1, F2 and F3 are short cut keys.
• F1 CHANNEL INFO – Display the basic data recorded to the displayed channel.
• F2 USER – Displays the ‘Active’ User and allows a new User channel activation.
• F3 WF# – Displays active and selected wire feed unit and allows a new WFU selection.
FastMig Pulse allows up to 7 x wire feed units to be connected to one power source.
Note! Only one wire feed unit can be active at any one time and must be selected before it will
operate.
21
EN
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
5.
Basic Troubleshooting
Note! The problems listed and the possible causes are not definitive, but serve to suggest some
standard and typical situations that may present during normal environmental use when using
the Mig/Mag process with FastMig Pulse.
EN
I
Problem
Check the following
Machine won’t work?
• Check mains plug is connected
• Check mains power distribution is switched on
• Check the mains fuse and or circuit breaker
• Check power source 0/I switch is ON
• Check interconnection cable set and connectors between the power source and
wire feed unit are correctly fastened. See the manual schematic
• Check earth return lead is connected
• Check function panels are switched on – Orange buttons top left, long press.
Dirty, poor quality weld?
• Check shielding gas supply
• Check and set gas flow rate
• Check gas type for application
• Check gun/electrode polarity. Example: Fe solid filler wire: Earth return should be
connected to the – pole, wire feed unit to the + pole connector
• Check correct welding curve selected
• Check correct Channel (job) number selected on PF65 function panel
• Check power supply – Phase down?
Variable welding performance?
• Check wire feed mechanism is correctly adjusted
• Check correct drive rolls are fitted
• Check wire spool overrun tension is correctly adjusted
• Check gun liner is not blocked. Replace if necessary
• Check correct gun liner is fitted for the filler wire size and type
• Check contact tip for size, type and wear
• Check gun is not over heating in application
• Check cable connections and earth return clamp
• Check welding parameter settings.
Filler wire won’t feed?
• Check wire feed mechanism. Pressure arms are closed? Close and adjust
• Check welding gun switch function.
• Check euro gun collar is correctly fastened to euro block
• Check gun liner is not blocked
• Check contact tip, size, type, wear
• Check and try alternative gun.
High spatter volume?
• Check welding parameter values
• Check inductance/Dynamics values
• •Check cable compensation value if long cables are fitted
• Check gas type and flow
• Check welding polarity – cable connections
• Check filler material selection
• Check correct welding curve selected
• Check correct Channel (job) number selection
• Check filler wire delivery system
• Check power supply – 3 x phase present?
Note! Many of these checks may be carried out by the operator. However certain checks relating to
mains power must be completed by an authorised trained electrician.
22
Operation disturbances
Should you experience a malfunction from your machine, please consult the basic
troubleshooting text above first, and complete some basic checks.
If the machine malfunction cannot be corrected with these measures, contact your KEMPPI
maintenance service workshop.
6.1
Operation of the overload protection
Yellow thermal protection lamp is lit when the thermostat is operating due to loading beyond
the stated duty cycle.
The thermostat will operate, if machine is continuously loaded over rated values or cooling air
circulation is blocked.
Internal fans will cool the machine, and when the pilot lamp is not lit the machine is
automatically ready for welding.
6.2
Control fuses
Fuse, 6,3 A delayed, on the rear wall of machine provides protection for auxiliary devices.
Use the same type and rating of fuse as marked beside the fuse adapter. Damage caused by
incorrect fuse selection is not covered by the guarantee.
6.3
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
6.
Under and over voltages in the mains supply
Primary circuits of the machine are protected against sudden, transient overvoltages. The
machine is designed to withstand 3 x 440 V voltage continuously (see technical data). Ensure
that voltage is kept within this admissible limit, especially when the mains supply is provided
by a combustion engine generator. If the mains has under voltage (under approx. 300 V) or
overvoltage (over approx. 480 V) machine control stops operation automatically.
6.4
Loss of a phase in the mains supply
Loss of a main power phase causes noticeably poor welding properties. In some cases the
machine won't start at all. Loss of a phase can be due to following:
• Blowing of mains supply fuse
• Defective mains cable
• Bad connection of mains power cable on machine terminal block or plug of machine.
23
EN
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
7.
MAINTENANCE
When considering and planning routine maintenance, please consider the the frequency of
machine use and the working environment.
Correct operation of the machine and regular maintenance will help you avoid unnecessary
downtime and equipment failure.
NOTE! Disconnect the machine from the mains before handling the electrical cables.
7.1
Daily maintenance
• Check the overall condition of the welding gun. Remove welding spatter from the
contact tip and clean the gas nozzle. Replace worn or damaged parts. Only use original
Kemppi spare parts.
• Check the condition and connection of the welding circuit components: welding gun,
earth return cable and clamp, sockets and connectors.
• Check the condition of the feed rolls, needle bearings and shafts. Clean and lubricate
bearings and shafts with a small quantity of light machine oil if necessary. Assemble,
adjust and test function.
7.2
Period maintenance
NOTE! Period maintenance should only be carried out by a suitably qualified person. Disconnect
the plug of the machine from the mains socket and wait approx.2 minutes (capacitor charge)
before removing the cover plate.
Check at least every half year:
• Electric connectors of the machine – clean any oxidized parts and tighten loose
connections.
Note! You must know the correct tension torques values before starting the reparation of the loose
joints.
Clean the inner parts of the machine from dust and dirt e.g. with a soft brush and vacuum
cleaner. Also clean the ventilation net behind the front grill.
Do not use compressed air, there is a risk that the dirt will compact even more tightly into
gaps of cooling profiles.
Do not use pressure washing devices.
Only an authorized trained electrician should carry out repairs to Kemppi machines.
EN
I
7.3
Service shop maintenance
Kemppi Service Workshops complete maintenance according to their Kemppi service
agreement.
The major points in the maintenance procedure are listed as follows:
• Cleaning of the machine
• Checking and maintenance of the welding tools
• Checking of connectors, switches and potentiometers
• Checking of electric connections
• Checking of mains cable and plug
• Damaged parts or parts in bad condition are replaced by new ones
• Maintenance testing.
• Operation and performance values of the machine are checked, and when necessary
adjusted by means of software and test equipment.
Software loading
Kemppi Service Workshops can also test and load firm ware and welding software.
24
Ordering numbers
FastMig™ Pulse 350 power source
FastMig™ Pulse 450 power source
FastMig™ Pulse Setup panel P65
FastMig MXF 65 wire feeder 300 mm
FastMig MXF 67 wire feeder 300 mm
FastMig MXF 65 wire feeder 300 mm
FastMig MXF 67 wire feeder 300 mm
PF 65 wire feeder panel
6150400
6150500
Included with power source
6155300
Work pack profile
6152100EL
Work pack profile
6152200EL
Project pack custom
6152100
Project pack custom
6152200
6155100
Work Pack
Project Pack
Return current cable
Return current cable
Cable for MMA welding
Cable for MMA welding
Interconnection cable
Interconnection cable
Interconnection cable
Interconnection cable
Interconnection cable
Interconnection cable, water cooled
Interconnection cable, water cooled
Interconnection cable, water cooled
Interconnection cable, water cooled
Interconnection cable, water cooled
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
8.
9990603
9990604
5 m, 50 mm²
6184511
5 m, 70 mm²
6184711
5 m, 50 mm²
6184501
5 m, 70 mm²
6184701
1.8 m
6260401
10 m
6260326
15 m
6260325
20 m
6260327
30 m
6260330
1.8 m
6260410
10 m
6260334
15 m
6260335
20 m
6260337
30 m
6260340
5m
6185420
10 m
618542001
10 m
6185481
EN
Other lengths available
R30 DataRemote
R30 DataRemote
Remote control extension cable
Cooling unit FastCool 10
Software installation device DataGun
Transport unit PM 500
Gun holder GH 30
SuperSnake GT02S sub feeder
SuperSnake GT02S sub feeder
606810001
6265023
6185291
6256030
10 m
6153100
15 m
6153150
25
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
SuperSnake GT02S sub feeder
SuperSnake GT02S sub feeder
SuperSnake GT02S W sub feeder
SuperSnake GT02S W sub feeder
SuperSnake GT02S W sub feeder
SuperSnake GT02S W sub feeder
SuperSnake GT02S sub feeder synchronization
unit for FastMig MXF wire feed units
WiseFusion welding function
WisePenetration welding function
WiseRoot welding process
WiseThin welding process
MatchLog
MMA welding process
EN
I
26
20 m
6153200
25 m
6153250
10 m
6154100
15 m
6154150
20 m
6154200
25 m
6154250
W004030
9991014
9991000
6265011
9991013
9991017
9991016
Technical data
Connection voltage
Rated power
Connection cable
Fuse (delayed)
Load capacity 40° C
3~50/60 Hz
FastMig™ Pulse 350
FastMig™ Pulse 450
400 V -15 %...+20 %
400 V -15 %...+20 %
60 % ED
22.1 kVA
80 % ED
16.0 kVA
100 % ED
15.3 kVA
17.8 kVA
HO7RN-F
4G6 (5 m)
4G6 (5 m)
25 A
35 A
60 % ED
450 A
80 % ED
350 A
100 % ED
330 A
380 A
MMA
10 A ... 350 A
10 A ... 450 A
MIG
10 V ... 50 V
10 V ... 50 V
Max. welding voltage MMA
Open circuit voltage
Open circuit power
49 V
53 V
50 V
50 V
100 W
100 W
Power factor at max. current
Efficiency at max. current
Operating temperature range
Storage temperature range
EMC class
Degree of protection
External dimensions
Weight
Voltage supply for auxiliary devices
Fuse (delayed)
Voltage supply for cooling unit
0.85
0.9
88 %
88 %
-20 ... +40 ºC
-20 ... +40 ºC
-40 ... +60 ºC
-40 ... +60 ºC
A
A
IP23S
IP23S
590 x 230 x 430 mm
590 x 230 x 430 mm
36 kg
36 kg
50 V DC / 100 W
50 V DC / 100 W
6.3 A
6.3 A
24V DC / 50 VA
24V DC / 50 VA
Welding current and voltage range
LxWxH
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
9.
EN
10. Disposal of the machine
Do not dispose of electrical equipment with normal waste!
In observance of European Directive 2002/96/EC on waste electrical and electronic
equipment, and its implementation in accordance with national law, electrical equipment
that has reached the end of its life must be collected separately and taken to an appropriate
environmentally responsible recycling facility.
The owner of the equipment is obliged to deliver a decommissioned unit to a regional
collection centre, per the instructions of local authorities or a Kemppi representative. By
applying this European Directive you will improve the environment and human health.
27
FastMig Pulse 350, 450 / © Kemppi Oy / 0920
11. Warranty policy
Kemppi Oy provides a warranty for products manufactured and sold by the company if
defects in materials or workmanship occur. Warranty repairs are to be carried out only by
an authorised Kemppi Service Agent. Packing, shipping, and insurance are at the orderer’s
expense.
The warranty starts on the date of purchase. Spoken promises not included in the terms of
warranty are not binding on the warrantor.
Limitations of the warranty
The following conditions are not covered under the terms of warranty: defects arising
from normal wear and tear, non-compliance with operation and maintenance instructions,
overloading, negligence, connection to incorrect or faulty supply voltage (including voltage
surges outside equipment specifications), incorrect gas pressure, anomalies or failures in the
electric network, transport or storage damage, and fire or damage due to forces of nature. This
warranty does not cover direct or indirect travel costs, daily allowances, or accommodation
related to warranty service.
The warranty does not cover welding torches and their consumables, feeder drive rolls, and
feeder guide tubes.
Direct or indirect damage caused by a defective product is not covered under the warranty.
The warranty becomes void if modifications are made to the machine that are not approved
by the manufacturer or if non-original spare parts are used in repairs.
The warranty is voided if repairs are carried out by a repair agent not authorised by Kemppi.
Undertaking warranty repairs
Warranty defects must be reported to Kemppi or an authorised Kemppi Service Agent without
delay.
Before a warranty repair is undertaken, the customer must present proof of warranty or
otherwise prove the validity of the warranty in writing. The proof must indicate the date of
purchase and the manufacturing number of the unit to be repaired. The parts replaced under
the terms of this warranty remain the property of Kemppi and must be returned to Kemppi if
requested.
After a warranty repair, the warranty of the machine or equipment, repaired or replaced, shall
be continued to the end of the original warranty period.
EN
I
28
KEMPPI OY
PL 13
FIN-15801 LAHTI
FINLAND
Tel +358 3 899 11
Telefax +358 3 899 428
www.kemppi.com
KEMPPIKONEET OY
PL 13
FIN-15801 LAHTI
FINLAND
Tel +358 3 899 11
Telefax +358 3 734 8398
e-mail: myynti.fi @kemppi.com
KEMPPI SVERIGE AB
Box 717
S-194 27 UPPLANDS VÄSBY
SVERIGE
Tel +46 8 590 783 00
Telefax +46 8 590 823 94
e-mail: sales.se@kemppi.com
KEMPPI NORGE A/S
Postboks 2151, Postterminalen
N-3103 TØNSBERG
NORGE
Tel +47 33 346000
Telefax +47 33 346010
e-mail: sales.no@kemppi.com
KEMPPI DANMARK A/S
Literbuen 11
DK-2740 SKOVLUNDE
DANMARK
Tel +45 4494 1677
Telefax +45 4494 1536
e-mail:sales.dk@kemppi.com
KEMPPI BENELUX B.V.
Postbus 5603
NL-4801 EA BREDA
NEDERLAND
Tel +31 765717750
Telefax +31 765716345
e-mail: sales.nl@kemppi.com
www.kemppi.com
KEMPPI (UK) Ltd
Martti Kemppi Building
Fraser Road
Priory Business Park
BEDFORD, MK443WH
ENGLAND
Tel +44 (0)845 6444201
Fax +44 (0)845 6444202
e-mail: sales.uk@kemppi.com
KEMPPI FRANCE S.A.S.
65 Avenue de la Couronne des Prés
78681 EPONE CEDEX
FRANCE
Tel +33 1 30 90 04 40
Telefax +33 1 30 90 04 45
e-mail: sales.fr@kemppi.com
KEMPPI GmbH
Otto-Hahn-Straße 14
D-35510 BUTZBACH
DEUTSCHLAND
Tel +49 6033 88 020
Telefax +49 6033 72 528
e-mail:sales.de@kemppi.com
KEMPPI SPÓŁKA Z O.O.
Ul. Borzymowska 32
02-565 WARSZAWA
POLAND
Tel +48 22 7816162
Telefax +48 22 7816505
e-mail: info.pl@kemppi.com
KEMPPI AUSTRALIA PTY LTD.
25A, Stennett Road
INGLEBURN NSW 2565
AUSTRALIA
Tel. +61 2 9605 9500
Telefax +61 2 9605 5999
e-mail: info.au@kemppi.com
Kemppi OY LIMITADA
Av. Pdte. Edo. Frei Montalva 6001-81
Conchalí, SANTIAGO,
CHILE
Tel +56-2-949 1990
Telefax +56-2-949 1991
e-mail: arturo.silva@kemppi.com
OOO KEMPPI
Polkovaya str. 1, Building 6
127018 MOSCOW
RUSSIA
Tel +7 495 739 4304
Telefax +7 495 739 4305
e-mail: info.ru@kemppi.com
ООО КЕМППИ
ул. Полковая 1, строение 6
127018 Москва
Tel +7 495 739 4304
Telefax +7 495 739 4305
e-mail: info.ru@kemppi.com
Kemppi, Trading (Beijing) Company,
Limited
Room 420, 3 Zone, Building B,
No.12 Hongda North Street,
Beijing Economic Development Zone,
100176 Beijing
CHINA
Telefon: +86-10-6787 6064
+86-10-6787 1282
Telefax: +86-10-6787 5259
E-mail: sales.cn@kemppi.com
肯倍贸易(北京)有限公司
中国北京经济技术开发区宏达北路12号
创新大厦B座三区420室 (100176)
电话: +86-10-6787 6064
+86-10-6787 1282
传真: +86-10-6787 5259
e-mail: sales.cn@kemppi.com
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