951SX-230
LONER
®
Temperature Controlled
Soldering Station
• COMPLIES WITH MIL-S-45743E, MIL-STD-2000-1B, WS6536E AND
ESD SPEC, DOD-STD-1686, DOD-HDBK-263
made
in
USA
Instruction manual
Specifications for Model 951SX-230
Power Requirements
230V, 50/60 Hz
Power Rating
15W - 220W
Heater Rating
230V, 95W
Temperature Range
Temperature Regulation
Tip-to-Ground Voltage
Leakage/Resistance
Overall Dimension
Weight
400°F-800°F/205°C-427°C
±6°F/±3°C
< 2mV/< 2 ohms
4.1"W x 8.2"H x 10"D
104 mm x 208 mm x 254 mm
2.5 lbs/1.1 kg
Contents
951SX-230 includes
1 - LT375 Soldering Tip
PD528
Tool Pod
SH230
Sponge Holder
(Includes RS199 Cleaning Sponge,
RS243 Leveling Pad, LN230 Liner)
WP556
WIGAPRY Low Static Computer Aid
DISTINGUISHING FEATURES
Power Cord
For 951SX-230
For 951SX-230B
13A Fuse inside
For 951SX-230I
For 951SX-230P
POWER CORD WIRING
BROWN to
LINE
BLUE
to
NEUTRAL
GRN/YEL to
GROUND
PD528 Tool
Static Safe
Pod
Temp.
Regulation
Indicator
Power Switch
SH230
Sponge Holder
Calibration Pots for HI & LO Temp.
Hollow Threadless Heater
WARNING:
DO NOT HIT OR TAP THE SOLDERING TOOL. THE HEATER ELEMENT WILL BREAK!!!
MAINTENANCE
• Replace RS199 Cleaning Sponge
1. Fill water only up to the top of the RS243
Leveling Pad.
2. Depress RS199 to moisten it completely.
RS199
RS243
• Replace SC581 Solder Collector
1. Hold the Housing firm and turn Cap
counter-clockwise and pull it away from the
Housing.
2. Remove used SC581 and replace with
a new one.
3. Reassemble Pod with TOP of the Cap in
proper position.
LN230
SH230-1
CAUTION:
Over-filling can cause thermal shock
to the tip or heating element during
tip cleaning.
SR042
Thermal
Housing
SR043
SC581
Solder Col- Front Housing
lector
TIP CLEANING
To maintain proper Tip to Ground resistance.
1. Remove Tip from Heater Assembly.
2. Using a ST707 Soldering Tool Maintenance Brush, clean Tip and Heater Barrel
at surfaces shown.
3. Install the tip and tighten RS372 Retaining Sleeve. Take note of the gap to ensure
proper fitting.
clean these areas
ST707
gap
TIP CARE
1.
2.
3.
4.
Set desired temperature. Blinking Neon Lamp means Tool is ready.
TIN the Tip. (apply solder)
Do not rub, bend or reshape the Tip.
Always clean the Tip by wiping it against the saturated sponge and always RE-TIN.
TEMPERATURE CALIBRATION
1. Turn on power and set Temperature Control Knob to 400°F (205°C).
2. Using a clean and well tinned Tip, apply a small amount of solder on the Tip, just enough
to form a bead on top of the Tip.
3. Place the center of the thermocouple wire of the SDS100 on top of the bead.
4. Again, apply a small amount of solder on the center of the thermo-couple wire, just enough
to embed the center.
5. Adjust LO-Temp. Calibration Pot so the Meter will read 400°F (205°C).
6. Set Temperature Control Knob to 800°F (427°C).
7. Adjust Hi-Temp. Calibration Pot so the Meter will read 800°F (427°C).
MS412
TemperatureCalibration System
FX635
SDS100
METER
CHANGING TIP
DO NOT USE the soldering tool if soldering tip is loose. This will cause the heater element to break.
1.
2.
3.
4.
MAKE SURE YOUR TOOL IS COOL!
Turn Retaining Sleeve counter-clockwise to remove.
Remove old Soldering Tip.
Insert new Tip.
5. Install Retaining Sleeve. (should be "finger" tight only.)
Retaining Sleeve
RS372- for General Purpose Tip
RS271- for Heavy Duty Tip
Soldering Tip
SOLDERING TIPS
Iron Plated for long life•Nickel and Chrome Plated for optimum heat transfer
CONTACT EDSYN FOR MORE SELECTIONS
A
B
Standard Probe
.03 (0.8 mm)
.48 (12.2 mm)
LT375
Standard Spade
.06 (1.5 mm)
.48 (12.2 mm)
LT392
Extra-Long Needle Point
.02 (0.5 mm)
1.13 (28.8 mm)
LT394
Extra-Long Spade
.07 (2.0 mm)
.93 (23.6 mm)
LT446
SMD Probe
.03 (0.8 mm)
.48 (12.2 mm)
LT337BC Heavy Duty Terminal Spade
.10 (2.5 mm)
.74 (18.8 mm)
LT223BC Heavy Duty Fine Spade
.06 (1.5 mm)
1.21 (30.7 mm)
LT222BC Extra long Needle Point
.04 (1.0 mm)
1.21 (30.7 mm)
LT153BH Jumbo Spade
.20 (4.9 mm)
.93 (23.6 mm)
LT155BH Jumbo Angle Spade
.32 (8.3 mm)
.97 (21.1 mm)
LT374
SET-UP & REQUIRED ACCESSORIES FOR HEAVY DUTY AND JUMBO TIPS
"BC"
Apply
AN112 or AN122* Anti-Seize
Compound
to Heater and area of Tip contact.
RS271
HEAVY DUTY TIP
AC735
JUMBO
TIP
*AN122 Anti-Seize Compound comes in syringe dispenser.
Fine point tip for
SMD soldering.
Large and heavy tip for
heavy duty soldering.
RS351
951SX-230 LONER® SOLDERING STATION
SPARE PARTS LIST
1
13
1A
4
1C
1B
7
2
5
3
2A
11
2B
10
9
2C
24
17
6
2D
20
21
9
12
19
14
25
23
15
18
22A
22C
7
22B
16
22
22F
22G
22D
22H
22E
22I
22J
23
ITEM
NO.
PART NO.
DESCRIPTION
1
1A
1B
1C
2
2A
2B
2C
2D
3
4
5
6
7
9
10
11
12
13
PD528
SR042
SC581
SR043
SH230
RS199
RS243
LN230
SH230-1
SR302
SR452
SR045
SR243
SR015
SR017
SR244
SR019
15222W95
SR573
Tool Pod
Thermal Housing for Tool Pod
Solder Collector for Tool Pod
Front Housing for Tool Pod
General Purpose Sponge Holder
Cleaning Sponge
Leveling Pad for SH230
Liner for SH230
Sponge Holder Tray
Control Panel Label
Power Switch, DPST
Knob, Temperature Control
5K Potentiometer, Temperature Control
Flat Head Screw- Slotted #6 - 32 x 1/2
Hex Nut- #6 - 32
Top Case
Dove Tail Mount
Circuit Board
LED Assy.
14
15
16
17
SR611
SR011
SR054
18
19
20
21
22
22A
22B
22C
22D
22E
22F
22G
22H
22I
22J
22K
23
24
25
SR251
SR226
SR241
SR543
SR336
SR057
SR058
SR546
SR337
SR062
SR063
SR064
LT375
RS382
RB386
SR525
SR053
SR255
SR310
Bottom Base
Pan Head Screw- Phillip #6 - 18 x 5/8
Bottom Weight
POWER CORD ASSY.
POWER CORD ONLY
SR547 for 951SX-230P
SR163 for 951SX-230P
SR548 for 951SX-230
SR318 for 951SX-230
SR549 for 951SX-230B
SR454 for 951SX-230B
SR580 for 951SX-230I
SR026 for 951SX-230I
Rubber Foot
Strain Relief Block for Tool Cord
Strain Relief for Power Cord
Fuse, 250V, 1 A (5mm x 20 mm)
Soldering Tool, Complete Assembly
Handle for Tool
Cord Strain Relief
Tool Cord Assy., Burn Proof
Heater Element Assembly Kit (O-Ring (22E) & Collar (22g) Included
O-Ring
Vinyl Sleeve
Collar
LONER® Standard Spade Tip
Retaining Sleeve
Retaining Bushing
Silicone Hose, Low Static (sold per foot)
Strain Relief for Tool Cord
Spacer for Potentiometer
Label, Calibration Pot, Right Front or Left Rear
QTY
REQ'D
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
5
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5-1/4"
1
1
1
951SX-230 instruction manual
ALL RIGHTS RESERVED.
NO PART OF THIS PUBLICATION INCLUDING THE INDIVIDUAL ICONS
MAY BE REPRODUCED OR UTILIZED IN ANY FORM OR BY ANY MEANS
WITHOUT THE PERMISSION OF EDSYN, INC.
THE NAMES LONER, SOLDAPULLT, SOLDAVAC, ATMOSCOPE
AUTO-VAC, IDLE-REST, PIXTER, FUMINATOR, OCTAVAC AND KLATCH
ARE REGISTERED TRADEMARKS OF EDSYN, INC.
MOST PRODUCTS ARE COVERED BY U.S. AND
FOREIGN PATENTS AND PENDING APPLICATIONS.
Intellectual
Property
DESIGN, COLOR AND MATERIALS
SUBJECT TO CHANGE WITHOUT NOTICE.
TIP STYLE ON SOLDERING, DESOLDERING AND HOT AIR TOOLS MAY VARY.
PRINTED IN U.S.A.
©Copyright EDSYN, Inc. 2002
951SX-230i .pdf
FORM.657 Rev F
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