LG 32LC42 Tv User Guide Manual Operating Instructions Pdf

website:http://biz.LGservice.com
LCD TV
SERVICE MANUAL
CHASSIS : LP78A
MODEL : 32LC41/4R
MODEL : 32LC42
MODEL : 32LC43
MODEL : 32LC44
32LC41/4R-ZA
32LC42-ZC
32LC43-ZA/ZE
32LC43-ZB
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
R
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CONTENTS
CONTENTS .............................................................................................. 2
SAFETY PRECAUTIONS ..........................................................................3
SPECIFICATION ........................................................................................6
ADJUSTMENT INSTRUCTION .................................................................9
TROUBLE SHOOTING ............................................................................17
BLOCK DIAGRAM...................................................................................25
EXPLODED VIEW .................................................................................. 26
EXPLODED VIEW PARTS LIST ..............................................................27
REPLACEMENT PARTS LIST ............................................................... 28
SVC. SHEET ...............................................................................................
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SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by
in the
Schematic Diagram and Replacement Parts List.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
Leakage Current Hot Check (See below Figure)
General Guidance
Plug the AC cord directly into the AC outlet.
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this
protects the technician from accidents resulting in personal injury
from electrical shocks.
It will also protect the receiver and it's components from being
damaged by accidental shorts of the circuitry that may be
inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown,
replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor,
over 1W), keep the resistor 10mm away from PCB.
Do not use a line Isolation Transformer during this check.
Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC voltage
measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
0.5mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
Leakage Current Hot Check circuit
Keep wires away from high voltage or high temperature parts.
AC Volt-meter
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed
metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1MΩ and 5.2MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.
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To Instrument’s
exposed
METALLIC PARTS
Good Earth Ground
such as WATER PIPE,
CONDUIT etc.
0.15uF
1.5 Kohm/10W
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service
manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication.
NOTE: If unforeseen circumstances create conflict between the
following servicing precautions and any of the safety precautions on
page 3 of this publication, always follow the safety precautions.
Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power
source before;
a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug or
other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver.
CAUTION: A wrong part substitution or incorrect polarity
installation of electrolytic capacitors may result in an
explosion hazard.
2. Test high voltage only by measuring it with an appropriate high
voltage meter or other voltage measuring device (DVM,
FETVOM, etc) equipped with a suitable high voltage probe.
Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its
assemblies.
4. Unless specified otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable
non-abrasive applicator; 10% (by volume) Acetone and 90% (by
volume) isopropyl alcohol (90%-99% strength)
CAUTION: This is a flammable mixture.
Unless specified otherwise in this service manual, lubrication of
contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which
receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its
electrical assemblies unless all solid-state device heat sinks are
correctly installed.
7. Always connect the test receiver ground lead to the receiver
chassis ground before connecting the test receiver positive
lead.
Always remove the test receiver ground lead last.
8. Use with this receiver only the test fixtures specified in this
service manual.
CAUTION: Do not connect the test fixture ground strap to any
heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged easily
by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some field-effect transistors and
semiconductor "chip" components. The following techniques
should be used to help reduce the incidence of component
damage caused by static by static electricity.
1. Immediately before handling any semiconductor component or
semiconductor-equipped assembly, drain off any electrostatic
charge on your body by touching a known earth ground.
Alternatively, obtain and wear a commercially available
discharging wrist strap device, which should be removed to
prevent potential shock reasons prior to applying power to the
unit under test.
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or
exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES
devices.
4. Use only an anti-static type solder removal device. Some solder
removal devices not classified as "anti-static" can generate
electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective
package until immediately before you are ready to install it.
(Most replacement ES devices are packaged with leads
electrically shorted together by conductive foam, aluminum foil
or comparable conductive material).
7. Immediately before removing the protective material from the
leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be
installed.
CAUTION: Be sure no power is applied to the chassis or circuit,
and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged
replacement ES devices. (Otherwise harmless motion such as
the brushing together of your clothes fabric or the lifting of your
foot from a carpeted floor can generate static electricity
sufficient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate
tip size and shape that will maintain tip temperature within the
range or 500°F to 600°F.
2. Use an appropriate gauge of RMA resin-core solder composed
of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wirebristle (0.5 inch, or 1.25cm) brush with a metal handle.
Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500°F to 600°F)
b. Heat the component lead until the solder melts.
c. Quickly draw the melted solder with an anti-static, suctiontype solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
(500°F to 600°F)
b. First, hold the soldering iron tip and solder the strand against
the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there
only until the solder flows onto and around both the
component lead and the foil.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
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IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through
which the IC leads are inserted and then bent flat against the
circuit foil. When holes are the slotted type, the following technique
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique
as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently
prying up on the lead with the soldering iron tip as the solder
melts.
2. Draw away the melted solder with an anti-static suction-type
solder removal device (or with solder braid) before removing the
IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and
solder it.
3. Clean the soldered areas with a small wire-bristle brush.
(It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor
Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as
possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining
on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding
leads extending from the circuit board and crimp the "U" with
long nose pliers to insure metal to metal contact then solder
each connection.
Power Output, Transistor Device
Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit
board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
board causing the foil to separate from or "lift-off" the board. The
following guidelines and procedures should be followed whenever
this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the
following procedure to install a jumper wire on the copper pattern
side of the circuit board. (Use this technique only on IC
connections).
1. Carefully remove the damaged copper pattern with a sharp
knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and
carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper
pattern and let it overlap the previously scraped end of the good
copper pattern. Solder the overlapped area and clip off any
excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern
at connections other than IC Pins. This technique involves the
installation of a jumper wire on the component side of the circuit
board.
1. Remove the defective copper pattern with a sharp knife.
Remove at least 1/4 inch of copper, to ensure that a hazardous
condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern
break and locate the nearest component that is directly
connected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the
nearest component on one side of the pattern break to the lead
of the nearest component on the other side.
Carefully crimp and solder the connections.
CAUTION: Be sure the insulated jumper wire is dressed so the
it does not touch components or sharp edges.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as
possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and if
necessary, apply additional solder.
Fuse and Conventional Resistor
Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.
3. Solder the connections.
CAUTION: Maintain original spacing between the replaced
component and adjacent components and the circuit board to
prevent excessive component temperatures.
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SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.
(4) Specification and performance of each parts are followed
each drawing and specification by part number in
accordance with BOM.
(5) The receiver must be operated for about 20 minutes prior
to the adjustment.
1. Application range
This specification is applied to LP78A chassis.
2. Requirement for Test
Testing for standard of each part must be followed in below
condition.
(1) Temperature : 25 ± 5°C(77 ± 9°F), CST : 40 ± 5°C
(2) Humidity : 65% ± 10%
(3) Power : Standard input voltage (100-240V~, 50/60Hz)
*Standard Voltage of each products is marked by models
3. Test method
3.1 Performance : LGE TV test method followed
3.2 Demanded other specification
Safety : CE, IEC Specification
EMC : CE, IEC
4. General Specification(LCD Module)
Item
Measurement
Specification
Result
Remark
Display Screen Device
26/27/32/37/42” wide Color Display Module
Aspect Ratio
16:9
LCD Module
26/27/32/37/42” TFT WXGA LCD
MAKER : AUO/CMO/LPL/CPT
Operating Environment
Temp. : 0 ~ 40 deg, Humidity : 0 ~ 85%
LGE SPEC
Storage Environment
Temp. : -20 ~ 60 deg, Humidity : 0 ~ 85 %
Input Voltage
100-240V~, 50/60Hz
LCD
Power on (Green)
Power Consumption
≤ TBD
(42”)
≤ max
(26”, 27”, 32”, 37”)
Volume: 1/8 volume of sound distortion point
St-By (Red) : 1.0 W
LCD Module
AUO
Outline Dimension
Pixel Pitch
Back Light
CMO
Outline Dimension
Pixel Pitch
Back Light
LPL
Outline Dimension
Pixel Pitch
Back Light
26”
626.0 x 373.0 x 47.5
mm
32”
760.0 x 450.0 x 45
mm
37”
877.0 x 514.6 x 54.7
mm
26”
0.4215
mm
32”
0.51075
37”
0.6 x 0.6
26”,32”
8 U-lamp
37”
10 U-lamp
27”
637.55 x 379.8 x 40.7
32”
760 x 450 x 47.53
27”
0.1455 x 0.4365
32”
0.1730 x 0.5190
27”
14 CCFL
32”
16 CCFL
26”
626 x 373 x 44.1
32”
760.0 x 450.0 x 48.0
37”
877.0 x 516.8 x 55.5
42”
1006 x 610 x 56
26”
0.1405 x 0.4215
32”
0.17025 x 0.51075
37”
0.200 x 0.600
42”
0.227 x 0.681
26”
18 EEFL (17 EEFL)
32”
18 EEFL
37”
20 EEFL
42”
20 CCFL
Display Colors
16.7M (16,777,216)
Coating
3H, AG
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(H) x (V) x (D) [with inverter]
(H) x (W)
mm
(H) x (V) x (D) [with inverter]
mm
(H) x (V)
mm
(H) x (V) x (D) [with inverter]
(H) x (V)
mm
(LC260WX2-SLB3)
(LPL 26”)
5. Model Specification(EU)
Item
Specification
Remark
Market
EU
Broadcasting system
PAL BG/DK, PAL I/II, SECAM L/L’
Available Channel
BAND
PAL
VHF/UHF
C1_C69
CATV
S1_S47
Receiving system
Upper Heterodyne
SCART Input(2EA)
PAL, SECAM, NTSC
Full Scart 1EA, Harf 1EA
Video Input (1EA)
PAL, SECAM, NTSC
Side AV
S-Video Input (1EA)
PAL, SECAM, NTSC
Side AV
Component Input (1EA)
Y/Cb/Cr, Y/ Pb/Pr
RGB Input (1EA)
RGB-PC
HDMI Input (2EA)
HDMI-DTV
Audio Input (4EA)
PC Audio, AV (3A), Component (1EA)
S-Video Priority
L/R Input(PC 1EA,SCART 2EA, SIDE AV 1EA, Component 1EA)
Variable Audio out(1EA)
6. Component Video Input (Y, PB, PR)
Resolution
H-freq(kHz)
V-freq(kHz)
Pixel clock(MHz)
Proposed
720*480
15.73
59.94
13.500
SDTV, DVD 480I(525I)
720*480
15.75
60.00
13.514
SDTV, DVD 480I(525I)
720*576
15.625
50.00
13.500
SDTV, DVD 576I(625I) 50Hz
720*480
31.47
59.94
27.000
SDTV 480P
720*480
31.50
60.00
27.027
SDTV 480P
720*576
31.25
50.00
27.000
SDTV 576P 50Hz
1280*720
44.96
59.94
74.176
HDTV 720P
1280*720
45.00
60.00
74.250
HDTV 720P
1280*720
37.50
50.00
74.25
HDTV 720P 50Hz
1920*1080
33.72
59.94
74.176
HDTV 1080I
1920*1080
33.75
60.00
74.250
HDTV 1080I
1920*1080
28.125
50.00
74.250
HDTV 1080I 50Hz
7. RGB Input (Analog PC)
Resolution
H-freq(kHz)
V-freq(kHz)
Pixel clock(MHz)
Proposed
640*350
31.468
70.80
25.17
EGA
720*400
31.469
70.80
28.321
DOS
640*480
31.469
59.94
25.17
VESA(VGA)
Remark
800*600
37.879
60.31
40.00
VESA(SVGA)
1024*768
48.363
60.00
65.00
VESA(XGA)
1280*768
47.776
59.87
79.50
WXGA
XGA only
1360*768
47.720
59.799
84.75
WXGA
XGA only
1366*768
47.720
59.799
84.75
WXGA
XGA only
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8. HDMI input (DTV)
Resolution
H-freq(kHz)
V-freq(kHz)
Pixel clock(MHz)
720*480
15.75
60.00
13.514
SDTV, DVD 480I(525I)
Proposed
720*480
15.73
59.94
13.500
SDTV, DVD 480I(525I)
720*576
15.625
50.00
13.500
SDTV, DVD 576I(625I) 50Hz
720*480
31.47
59.94
27.000
SDTV 480P
720*480
31.50
60.00
27.027
SDTV 480P
720*576
31.25
50.00
27.000
SDTV 576P 50Hz
1280*720
44.96
59.94
74.176
HDTV 720P
1280*720
45.00
60.00
74.250
HDTV 720P
1280*720
37.50
50.00
74.25
HDTV 720P 50Hz
1920*1080
33.72
59.94
74.176
HDTV 1080I
1920*1080
33.75
60.00
74.250
HDTV 1080I
1920*1080
28.125
50.00
74.250
HDTV 1080I 50Hz
1920*1080
67.432
59.94
148.350
HDTV 1080P
1920*1080
67.5
60
148.5
HDTV 1080P
1920*1080
56.250
50
148.5
HDTV 1080P 50Hz
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ADJUSTMENT INSTRUCTION
1. Application Range
This spec sheet is applied all of the 26/32/37/42” LCD
TV(LP78A) by manufacturing LG TV Plant all over the world.
LPT Port Driver (LptDrv) Setups : Program Files > Micronas >
Visual I2C > Port_Driver
*Use for Windows 95/98 : Setup_LptDrv_v0104_9x.exe
*Use for Windows 2000/XP : Setup_LptDrv_v0202_XP_2000.exe
*Use for Windows NT : Setup_LptDrv_v0104_NT.exe
(3) Verification (Start > Programs > Micronas > Visual I2C or
LptDrv)
2. Specification
1) Because this is not a hot chassis, it is not necessary to use
an isolation transformer. However, the use of isolation
transformer will help protect test instrument.
2) Adjustment must be done in the correct order.
3) The adjustment must be performed in the circumstance of
25±5°C of temperature and 65±10% of relative humidity if
there is no specific designation.
4) The input voltage of the receiver must keep 100~220V,
50/60Hz.
5) Before adjustment, execute Heat-Run for 30 minutes at RF
no signal.
(4) LPT delay setting(File > Preference > LPT preferences)
3. Adjustment items
3.1. PCB assembly adjustment items
1) Download the VCTP main software (IC500,VCT_Pro)
2) Channel memory (IC501,EEPROM)
3) Color carrier Adjustment
3.2. SET assembly adjustment items
1) DDC Data input.
2) Adjustment of White Balance.
3) Factoring Option Data input.
*LPT SETTING
- Delay => 1
- Time out => 500 ms
4. PCB assembly adjustment method
(Using VCTP Download program)
(5) Exchange the bootloader.bat file.
4.1. Download program installation
(1) Extract a Zip file
(2) Visual I2C & LPT Driver Installation
Install the LPT Driver
Install the Visual I2C
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3) Double click the blue box and confirm "Bootloader
Version" as 42.
4) Click the "Erase Flash" button
=> Select the "Bootloader.bat" file(install > VCTP_download >
Bootloader)
=> Push "OK"
5) Double click the download file low, then "edit" window
will be opened
=> Finish the program, after saving the file "download_cs.vi2c"
(if you click x , the massage appears automatically)
4.2. S/W program download
(1) Download method 1 (PCB Ass’y)
6) Click the choice button in the “edit window”, then “file
choice window” will be opened.
1) Connect the download jig to D-sub jack
2) Execute ‘Download.vi2c’ program in PC, then a main
window will be opened
7) Choose the Hex file in folder and execute downloading
with click " open" button.
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4) Execute ‘Download.vi2c’ program in PC, then a main
widow will be opened.
8) Click OK button at the "edit window".
9) Under Downloading process
10) If download is failed, for example "No acknowledge
from slave". Execute download again from(1).
(2) Download method 2 (AV Plate Ass’y)
5) Double click the blue box and confirm "Bootloader
Version" as 42.
1) Push S/W ‘ON" (connect SCL to GND using switch at Jig
) and connect the download jig to D-sub jack.
6) Click the "Erase Flash" button.
Push S/W
2) Supply the power (Stand-by 5V) and wait for 3 seconds.
7) Double click the download file low then, "edit" window
will be opened.
8) Chick the choice button I n the "edit window", then "file
choice window’ will be opened.
3) Push the S/W off (Disconnect SCL to GND using switch
at jig).
Push S/W
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9) Choose the Hex file in folder and execute downloading
with click "open button".
2) Connect Zig to TV using a D-sub cable.
3) Execute ‘Download_CS.vi2c’ program in PC, then a
main widow will be opened.
10) Click OK button at the "edit window"
4) Click "GO" button.
11) Under Downloading progress.
If you don’t push the “go”, the Hex file would not be
downloaded although the download proceeds normally
at first glance.
12) If download is failed, for example "No acknowledge
from slave", execute download again from (1).
5) Double click the blue box and confirm "Bootloader
Version" as 42.
6) Click the "Erase Flash" button
(3) Download method 3 (SET)
1) Push the “Tilt” button in an Adjust Remote control Then
the LCD TV will change a “slave mode”.
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7) Double click the download file low then, "edit" window
will be opened.
8) Chick the choice button I n the "edit window", then "file
choice window’ will be opened
12) If download is failed, for example "No acknowledge
from slave", execute download again from (1).
4.3. Channel memory download
(1) Connect the download jig to D-sub jack.
(2) Execute ‘Channel.vi2c’ program in PC, then a main
window will be opened.
(3) Push the button change and select the Channel memory
data.
9) Choose the Hex file in folder and execute downloading
with click "open button"
10) Click OK button at the "edit window"
(4) Check the communication is OK or not.
=> Push the Read area (Ackn. Check) and check Cyan area
is OK message.
11) Downloading
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(5) Push the Update NVM from File
5. EDID(The Extended Display Identification Data )
/DDC(Display Data Channel) download
* Caution
- Use the proper signal cable for EDID Download.
- Never connect HDMI & D-SUB Cable at the same time.
- Use the proper cables below for EDID Writing.
For RGB EDID
For HDMI EDID
4.4. Tool Option Area Option Change
Before PCB check, have to change the Tool option and Area
option
Option values are below
(If on changed the option, the input menu can differ the model
spec.)
The input methods are same as other chassises(Use adj Key
on the Adjust Remote control)
Tool Option
* EDID Data
Inch
ZA
TA
26
02240
04288
32
02256
04304
37
02264
04312
42
02272
04320
Area Option
Depend on PR
Item
Condition
GSM
1E6D
Version
Digital : 1
01
Revision
Digital :3
03
<EDID DATA Analog Set : 128bytes>
4.5. Color carrier Adjustment
(Inspection process)
(1) Tuning the RF signal
ZA, TA : PAL Philips Pattern(with color Bar)
MA : NTSC Digital Pattern(with color Bar)
< EDID DATA HDMI Set : 256bytes>
(2) push the "adj" key in the adjustment remote control.
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Data
Manufacturer ID
=> Detail EDID Options are below(a, b, c, d, e)
a. Product ID
b. Serial No : Controlled on production line
c. Month, Year : Controlled on production line
ex) Monthly: '03' => '03'
Year: '2005' => '0F'
d. Model Name(Hex):
Model Name
<EDID DATA>
6. Adjustment of White Balance
Model Name(HEX)
32LC4R-ZA
00
00
00
FC
00
33
32
4C
43
34
52
2D
5A
41
0A
20
20
42LC4R-ZA
00
00
00
FC
00
34
32
4C
43
34
52
2D
5A
41
0A
20
20
6.1. Required Equipment
(1) Remote control for adjustment
(2) Color Analyzer (CA-110 or CA-210 or same product)
(3) Auto W/B adjustment instrument(only for Auto adjustment)
e. Checksum (7EH) : Changeable by total EDID data
6.2. Connecting diagram of equipment for
measuring (For Automatic Adjustment)
5.1. Sequence of Adjustment
(1) DDC data of Analog-RGB
1) Init the data
2) Load the EDID data. (Open file)
[Analog - RGB : LP78A_RGB.ANA]
[Digital - HDMI : LP78A_HDMI.DVI]
(1) Enter the DDC adjust mode
- Enter the DDC adjust mode at the same time heat-run
mode when pushing the power on by power only key
- Enter the adjust mode and change the input mode to AV
(ZA : AV3, TA,MA : AV2)when pushing the Front av key
- Maintain the DDC adjust mode with same condition of
Heat-run -> Maintain after AC off/on in status of Heat-run
pattern display
3)Set the S/W as below
(2) Release the DDC adjust mode
- Release the adjust mode after AC off/on or std-by off/on
in status of finishing the Hear-run mode
- Release the Adjust mode when receiving the aging off
command(F3 00 00) from adjustment equipment
- Need to transmit the aging off command to TV set after
finishing the adjustment.)
4) Push the “Write Data & Verify”button. And confirm “Yes”.
5) If the writing is finished, you will see the “OK” message.
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(3) DDC adjustment support command set
Adjustment
CMD(HEX)
ADR
Aging On/Off
F3
00
FF : ON / OO : OFF
Input select
F4
00
0x10 : TV
6.4. Input the Shipping Option Data
1) Push the ADJ key in a Adjust Remote control.
2) Input the Option Number that was specified in the BOM,
into the Shipping area.
3) The work is finished, Push A Key.
0x20 : AV1(SCART1)
0x21 : AV2(SCART2)
7. Default Value in Adjustment mode
0x23 : AV3(Side AV)
(Default values maybe modified the module condition)
0x40 : Component1
7.1. White Balance
0x50 : RGB DTV
0x60 : RGB PC
0x90 : HDMI1 DTV
R GAIN
16
00
G GAIN
18
00
B GAIN
1A
00
GAIN adjustment
6.3. Adjustment of White Balance
(For Manual adjustment)
- Operate the zero-calibration of the CA-110 or CA-210, then
stick sensor to LCD module when you adjust.
- For manual adjustment, it is also possible by the following
sequence
1) Select RF no signal by pressing “POWER ON” key on
remote control for adjustment then operate heat run
more than 15 minutes.
(If not executed this step, the condition for W/B will be
differ. The W/B condition is Picture Mode : Standard
(MA : Optimum), Color Temp : Normal. )
2) Changing to the av mode by pushing the input or front av
key.
3) Display the internal pattern of the VCT-Pro IC by
pushing the IN-START.
4) Stick sensor to center of the screen and select each
items (Red/Green/Blue Gain and Offset) using D / E
(CH+/-) key on R/C.
5) Adjust R Gain / B Gain using F/G (VOL+/-) key on R/C.
6) Adjust it until color coordination becomes as below.
(Initially, R/G/B gain and R/G/B offset values are fixed
as below)
Red Gain : 80 , Green Gain : 80 , Blue Gain : 80
Red Offset : 80, Green Offset : 80 , Blue Offset : 80
* Target Value [Picture Mode : Standard (ZA, TA),
Optimum(MA), Color Temp: Normal]
-Normal (9300K) x ; 0.283±0.003 y ; 0.298±0.003
-Luminance(Y) AV : upper 150 cd/m2 (Typ : 350 cd/m2≥)
=> Reference Value(Automatically fixed)
- Cool(11000K): x:0.274±0.003, y: 0.286±0.003
- Warm(7200K) : x:0.303±0.003, y: 0.319±0.003
<Default Value on OSD>
8. Internal press test
Item
Value
Unit
Dielectric Voltage (AC <-> FG)
1.5
kV
Dielectric Voltage (Without FG)
3
kV
At 100mA for 1min (OQC)
At 100mA for 1sec (Line)
At 100mA for 1min (OQC)
9. Sound spec.
Item
Audio Practical Max Output, L(Mono)/R
Internal pattern of VCT-PRO
<Pattern for Adjustment of White Balance>
7) When adjustment is completed, Exit adjustment mode
using EXIT key on R/C
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Remark
At 100mA for 1sec (Line)
Min
Typ
Max
Unit
Remark
6
7
9
W
LCD
TROUBLESHOOTING
1. No power
(1) Symptom
1) Minute discharge does not occur at module.
2) Front LED does not activate.
(2) Press check
Start Check
Is the power cord
plugged in?
No
Plug in the power cord
Yes
Are the line filter and
PSU connected?
No
Connect the cable.
Plasma(CN1)
Yes
Is the
correct fuse for
the PSU in place?
LCD(F100)
No
Replace the fuse.
Yes
Is the
PSU and 13-14pin
cable connected to the
VSC board?
No
Connect the 13-14pin cable.
Yes
Next remove all cables connected to the PSU and
switch the AV voltage to manual.
If the ST-by 5V does not operate, replace the PSU.
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2. Protect mode
(1) Symptom
1) After lighting once it does not discharge minutely from the module.
2) The relay falls.(there is an audible “Click”.)
3) The color of the front LED turns from green to red.
(2) Follow check
Start Check
Is the Power Board
normal ?
No
Is the output the normal Low/High
voltage except for the Stand-by 5V?
No
Replace Power Board.
Yes
Are all
the connectors
normal?
No
After checking each connector does
is operate correctly?
No
Replace the connector.
Yes
Is the Y-Board
normal?
No
Is the
appropriate fuse
(FS2,FS3) on the
Y-B/D?
No
Is the output voltage
normal after removing the
P1 connector of the Y-B/D?
Replace the Y-Board.
Yes
Replace the fuse.
Yes
Is the Z-Board
normal?
No
Yes
No
Is appropriate
fuse (FS1,FS2) on
the Z-B/D?
Is the output voltage
normal after removing the
P1 connector of the Z-B/D?
Replace the Z-Board.
Yes
Replace the fuse.
Is the X- Board
normal?
No
Is the
output voltage normal
after removing the P100, 110,
200, 210 connector of
the X-B/D?
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After removing the P100, 110 and the output
voltage is normal : Replace the Right X-B/D
After removing the P200, 210 and the output
voltage is normal : Replace the Left X-B/D
3. No Raster
(1) Symptom
1) No OSD or image are displayed on the screen.
2) The front LED remains green.
(2) Follow check
Start Check
Does
minute discharge
at Module?
No
Is output the normal
Low/High voltage except
for the Stand-by 5V?
No
Is the inverter
/VaVs on?
Yes
Yes
Is there a fault with
the link cable?
Check the PDP Module
No
Reconnect the link cable in
P803(Plasma).
Yes
Is the output for the
IC500 normal?
No
Replace the VSC.
4. In the case an unusual display in RF mode.
Is the
video output of the
Tuner normal? (Check
TU400_Pin13)
No
Is the
input voltage
normal?(Check
Pin3)
No
Yes
Check the power.(L1103)
No
Re-insert the cable.
Yes
Change the IC(IC500)
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Is the I2C communication normal?
(Check Pin9, Pin10)
No
A
Is the LVDS
Cable connected?
Yes
Check the Tuner.
Replace the
Power board.
5. In the case of an unusual display in rear AV mode.
Is video input of
the A/V jack normal?
(Check R172)
No
Check the input source.
Yes
Sam as Block A
6. In the case of an unusual display in Side AV mode.
Is the
video input of
the A/V jack normal?
(Check CN703
Pin9)
No
Check the input source.
Yes
Sam as Block A
7. In the case of an unusual display in Side S-Video mode.
Is the
video input of
the A/V jack normal (Check
CN703 Pin1,
Pin3)?
No
Check the input source.
Yes
Sam as Block A
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8. In the case of an unusual display in SCART 1 mode.
Is the video input
of the A/V jack normal?
(Check R172)
No
Check the input source.
Yes
Sam as Block A
9. In the case of an unusual display in SCART 1_RGB mode.
Is the
video input of
the A/V jack normal?(Check
R110,R170, R171,
R173)
No
Check the input source.
Yes
Sam as Block A
10. In the case of an unusual display in SCART 2 mode.
Is the
video input of
the A/V jack normal?
(Check R174)
No
Check the input source.
Yes
Sam as Block A
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11. In the case of an unusual display in component 1 mode.
Is the video
input of the A/V jack
normal? (Check R248,
R249,R250)
No
Check the input source.
Yes
Change the IC(IC500)
12. In the case of an unusual display in component 2 mode.
Is the video
input of the A/V Jk202
normal? (Check R241,
R242, R243)
No
Check the input source.
Yes
Change the IC(IC500)
13. In the case of an unusual display in RGB mode.
Is the
R, G, B input
and H, V sync of the JK201
normal?(Check R220, R221,
R253, R254,
R255)
No
Check the input source.
Yes
Change the IC(IC500)
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14. No Sound
(1) Symptom
1) LED is green.
2) There is a picture but no sound.
(2) Follow check
Is there
sound in any
mode?
No
No
Is the speaker on?
Yes
Yes
Is there
no sound only for
HDMI?
No
Download the EDID data.
Is the speaker
cable normal?
Yes
Is there no
sound only AV
/COM2/PC?
Set speaker on
in the menu.
No
Check the Speaker
cable
Yes
No
Is the
output of IC600
(R607, R608)
normal?
No
Replace the
IC600
Yes
Yes
Check the signal after IC600.
refer to circuit diagram.
Is the IC500
operating normal?
No
Replace the IC500
Yes
Is there
no sound only for
RF?
No
Check the Tuner In/Out.
Is the IC601
operating normal?
Yes
Replace the VSC BD
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No
Replace the IC601
15. HDMI mode
Is only video
normal?
Yes
Download EDID data each port.
No
Is only audio
normal?
Yes
1. Check TV input mode.
(HDMI 1 port support HDMI and DVI.
So if you input DVI signal and PC audio from
phone jack, You can hear PC audio.)
2. Unplug and plug in the HDMI cable.
(sometimes ESD surge occurred at HDMI port.)
3. Check the HDMI Mute register. (0x68, offset 0x37)
4. Check the Audio-out channel mute register (0x68,
offset 0x32) is appropriately enabled.
Check the TMDS line wave.
(R312~E3273)
Is the wave
continuous?
No
Check HDMI source.
Change to another source or cable.
Yes
1. Check the HDMI receiver’s status register. (0x60, offset 0x66)
- If the value is 0xf or 0x8, it is normal.
2. Check the HDCP register. (0x6, offset 0x32)
- Enable bit 6 : HDCP key loaded
- Enable bit 5 : HDCP decryption active
- Enable bit 4 : HDCP authentication attempted
Reset TMDS power down/ on register.
- 0x60, offset 0x3f => 0xff
Yes
Normal video,
Normal audio?
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No
Replace the IC303.
HDMI
BLOCK DIAGRAM
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Downloaded From TV-Manual.com Manuals
- 26 -
591
590
532
120
530
531
120
300
220
210
430
600
200
202
520
580
250
230
240
403
401
400
402
EXPLODED VIEW
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P/NO : MFL36696905
Downloaded From TV-Manual.com Manuals
Mar., 2007
Printed in Korea
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