a revolution in weld quality management

TM
WELDING INSPECTION SYSTEM
A REVOLUTION IN WELD
QUALITY MANAGEMENT
VIDEO
CAMERA
servorobot.com
I N S P E C T I O N
LASER
SCANNER
TM
WELDING INSPECTION SYSTEM
1
Promotes green manufacturing
by reducing over welding
WHAT DOES
TM
2
All-in-one “point-and-shoot”
wireless device
3
DO?
4
Non-contact, portable
and compact
Inspects per standard
Welding Codes
JOINT INSPECTION
• PRE-WELD SCAN:
Joint type
T-Joint
Butt Joint
(Square, V and Bevel Groove)
TM
measures joint preparation
and fit-up, providing information before
welding occurs. Why start welding if the
joint is not within tolerance?
Features
Beta Angle
Root Opening
30° to 140°
140° to 200°
0 to 6 mm
0 to 10 mm
Mismatch/Hi-Lo
N.A.
0 to 6 mm
Groove Angle
N.A.
30° to 90°
Bevel Angle (l,r)
N.A.
15° to 45°
Detection limit: 0.5 mm for all features, except for Root Opening - 1 mm. N.A. - Not Applicable
WELD INSPECTION
Weld type
• POST-WELD SCAN:
TM
measures the weld bead
and compares to set tolerance limits.
Fillet weld
Groove weld
2 to 50 mm
N.A.
Features
Leg and Size (l,r)
Theoretical Throat
2 to 35 mm
N.A.
Convexity
0 to 20 mm
0 to 20 mm
N.A.
0 to 20 mm
Reinforcement
Undercut (l,r)
0 to 3 mm
0 to 3 mm
Toe Angle (l,r)
90° to 160°
90° to 180°
Mismatch/Hi-Lo
Beta Angle
Face Width
Porosity, Cracks and Spatter
N.A.
0 to 6 mm
30° to 140°
140° to 200°
N.A.
2 to 55 mm
0.5 to 5 mm
0.5 to 5 mm
Detection limit: 0.5 mm for all features. N.A. - Not Applicable
• PERMANENT RECORD:
TM
provides an electronic
record of all results (Images, comments,
measurement data, 3D scans).
RECORDING FORMATS
Recording Features
Images
Voice Comment
Written Comment
Measurement Data
Format
5 MP (2600 x 2000 pixels)
WAV files
document file
spreadsheet file
TM
improves the reliability
and speed of field inspections.
TM
Customer specifications

Quality assessment

Go/NoGo status

SPC data

Industrial standards

Procedure Qualification Records

Welder skill assessment

Welding Procedure Specifications

Permanent record
CONSTRUCTIONBRIDGE & BUILDING
FEATURES
• Very user friendly thanks to its integrated video and alignment functions: point,
shoot and measure.
• Compares the measurements against set tolerance limits.
SHIPBUILDING
• Takes picture of the joint and/or weld for documentation.
• Zoom allows observation and measure of porosity, cracks and spatter.
• Stores up to 16GB of inspection results, which is equal to about 5000 inspections.
• Attaches voice and written comments to the inspection record.
• Illuminates the weld area for easier weld observation.
AUTOMOTIVE
• Exports results to spreadsheet for additional analysis like SPC.
BENEFITS
• Any weld inspector will be proficient with the
TM
within minutes.
EARTH MOVING
EQUIPMENT
• Real time viewing for rapid evaluation of a joint or a weld.
• The weld inspection record can be sent through Wi-Fi to anywhere in the world.
• Fatigue critical features such as toe angle, undercut, and cracks can be quickly
measured.
• Over welding can be quantified so excessive welding time, consumable and
energy usage can be reduced thus saving money.
DEFENSE
• Can inspect any weld the operator’s hand can reach.
THE ROLLER ENCODER OPTION
• The
encoder allows the system to precisely measure the distance
traveled by the sensor over the inspected feature and to compute the length and
location of the defects. This sturdy assembly includes a high-precision industrial
rotary encoder giving a 2.5mm resolution at a displacement speed of 6m/min.
TM
POWER GENERATION
PIPE & TUBE
hole defect
detected on
weld bead
at 425 mm
TANK & VESSEL
Spiral pipe inspection
A P P L I C A T I O N S

TM
SPECIFICATIONS
Dimensions L x W x H:
Weight:
339 x 94 x 84 mm
1000 g
Li-ion battery life:
Operating temperature range:
2 - 4 hours depending on use
(21Wh)
5 - 40 °C
1
2
3
7
Connectivity:
USB 2.0 /
Wi-FiTM (802.11 b/g)
PORTABLE SYSTEM FOR WELD INSPECTION
eliminates the time-consuming and repetitive task
of manually measuring welds and joint preparations
in the field with conventional mechanical gauges. Thanks to
SERVO-ROBOT’s “point-and-shoot” technology,
is
easy to use and provides repeatable and accurate results.
TM
TM
User-friendly touchscreen interface
Measure
Process
Display & Store
Share
5
4.3
4.3
0.5
5
Good 
PLEASE CONTACT US AND SIMPLIFY YOUR WELDING TASKS WITH
TM
!
VISIBLE LASER RADIATION
DO NOT STARE
INTO BEAM
15mW Max
663nm ±33nm
Class 2M 60825-1 IEC:2007
CLASS II, CDRH
SERVO-ROBOT Inc.
1370 Hocquart, St-Bruno Quebec, CANADA J3V 6E1
Tel.: +1-450-653-7868
Fax: +1-450-653-7869
sales @ servorobot.com
servorobot.com
SERVO-ROBOT reserves the right to change product specifications without notice. ©2012 SERVO-ROBOT Inc., All Rights Reserved. Printed in China. TWKSC1208E04.2_M4