306713N - 5 Gallon Duo Paint Sprayer, Instructions

Instructions – Parts List
5 Gallon Duo Paint Sprayer
306713N
A portable one or two gun circulating supply package.
360 psi (25 bar) Maximum Working Pressure
180 psi (12 bar) Maximum Air Inlet Pressure
Part No. 205585, Series D
With Agitator
II 1/2 G T6
ITS03ATEX11251
Part No. 205584, Series A
Without Agitator
II 1/2 G T6
ITS03ATEX11251
Part No. 205595, Series E
Bare Pump Assembly
II 1/2 G T6
ITS03ATEX11227
Important Safety Instructions.
Read all warnings and instructions in
this manual. Save these instructions.
See page 2 for Table of Contents
Model 205585 Shown
02121B
0359
Table of Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Graco Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Symbols
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
WARNING
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
INSTRUCTIONS
D This equipment is for professional use only.
D Read all instruction manuals, tags, and labels before operating the equipment.
D Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor.
D Do not alter or modify this equipment.
D Check equipment daily. Repair or replace worn or damaged parts immediately.
D Do not exceed the maximum working pressure of the lowest rated system component. Refer to the
Technical Data on page 22 for the maximum working pressure of this equipment.
D Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.
D Do not use 1,1,1–trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents in aluminum equipment. Such use could result in a serious chemical
reaction, with the possibility of explosion.
D Do not use hoses to pull equipment.
D Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 82_C (180_F) or below –40_C (–40_F).
D Wear hearing protection when operating this equipment.
D Do not lift pressurized equipment.
D Comply with all applicable local, state, and national fire, electrical, and safety regulations.
2
306713
WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.
D Ground the equipment and the object being sprayed. Refer to Grounding on page 4.
D If there is any static sparking or you feel an electric shock while using this equipment, stop spraying immediately. Do not use the equipment until you identify and correct the problem.
D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being sprayed.
D Keep the spray area free of debris, including solvent, rags, and gasoline.
D Electrically disconnect all equipment in the spray area.
D Extinguish all open flames or pilot lights in the spray area.
D Do not smoke in the spray area.
D Do not turn on or off any light switch in the spray area while operating or if fumes are present.
D Do not operate a gasoline engine in the spray area.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.
D Know the specific hazards of the fluid you are using.
D Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.
D Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer.
MOVING PARTS HAZARD
Moving parts, such as the air motor piston, can pinch or amputate your fingers.
D Keep clear of all moving parts when starting or operating the pump.
D Before servicing the equipment, follow the Pressure Relief Procedure on page 8 to prevent the
equipment from starting unexpectedly.
306713
3
Setup
NOTE: Reference numbers and letters in parentheses
in the text refer to the callouts in the figures and the
parts drawing.
Prepare the Operator
All persons who operate the equipment must be
trained in the safe, efficient operation of all system
components as well as the proper handling of all fluids.
All operators must thoroughly read all instruction
manuals, tags, and labels before operating the equipment.
1. Pump: use a ground wire and clamp. See Fig. 1.
Loosen the grounding lug locknut (W) and washer
(X). Insert one end of the ground wire (Y) into the
slot in lug (Z) and tighten the locknut securely.
Connect the other end of the wire to a true earth
ground. Order Part No. 237569 Ground Wire and
Clamp (supplied with Model 205585).
W
X
Y
Z
Prepare the Site
The pump requires 3.75 scfm (0.105 m#/min) of compressed air while operating at 100 psi (7 bar) air pressure and 60 cycles per minute. Ensure that you have
an adequate compressed air supply.
0864
Fig. 1
Refer to Fig. 2. Bring a compressed air supply line (D)
from the air compressor to the pump location. Be sure
all air hoses (F) are properly sized and pressure-rated
for your system. Use only electrically conductive
hoses.
2. Air and fluid hoses: use only electrically conductive
hoses.
Keep the site clear of any obstacles or debris that
could interfere with the operator’s movement.
4. Spray gun: ground through connection to properly
grounded hoses and pump.
Have a grounded, metal pail available for use when
flushing the system or draining the fluid filter.
5. Fluid supply container: follow your local code.
Grounding
7. Solvent pails used when flushing: follow your local
code. Use only metal pails, which are conductive,
placed on a grounded surface. Do not place the
pail on a nonconductive surface, such as paper or
cardboard, which interrupts the grounding continuity.
WARNING
FIRE AND EXPLOSION HAZARD
Before operating the pump, ground the
system as explained below. Also read
the section FIRE AND EXPLOSION
HAZARD on page 3.
4
306713
3. Air compressor: follow manufacturer’s recommendations.
6. Object being sprayed: follow your local code.
8. To maintain grounding continuity when flushing or
relieving pressure, hold a metal part of the spray
gun firmly to the side of a grounded metal pail,
then trigger the gun.
Setup
Available Accessories (must be
purchased separately)
D An air line lubricator (J) provides automatic air
motor lubrication. Install downstream from the
pump air filter/regulator (G).
NOTE: Always use Genuine Graco Parts and Accessories, available from your Graco distributor. If you
supply your own accessories, be sure they are adequately sized and pressure rated for your system.
D Install additional air bleed valves (M) at each air
line drop, to isolate accessories for servicing.
Fig. 2 is only a guide for selecting and installing system components and accessories. Contact your Graco
distributor for assistance in designing a system to suit
your particular needs.
Air Line Accessories
WARNING
A red-handled bleed-type master air valve (E) is
required in your system to help reduce the risk of
serious injury, including splashing of fluid in the
eyes or on the skin, and injury from moving parts if
you are adjusting or repairing the pump.
The bleed-type master air valve relieves air trapped
between this valve and the pump after the air is
shut off. Trapped air can cause the pump to cycle
unexpectedly. Locate the valve close to the pump.
D The red-handled bleed-type master air valve (E)
is required in your system to relieve air trapped
between it and the air motor when the valve is
closed (see the WARNING above). Be sure the
bleed valve is easily accessible from the pump, and
is located downstream from the air filter/regulator
(G). Order Part No. 113329 Bleed Valve (supplied
with Model 205585).
D The air filter/regulator (G) controls pump speed
and outlet pressure by adjusting the air pressure to
the pump and the air spray gun. It also removes
harmful dirt and moisture from the compressed air
supply. Locate the pump air filter/regulator upstream from the bleed-type master air valve (E).
Also, supply an air filter/regulator at each spray
booth.
Fluid Line Accessories
WARNING
A fluid drain valve (K) is required in your system to
help reduce the risk of serious injury, including
splashing of fluid in the eyes or on the skin.
The fluid drain valve assists in relieving fluid pressure in the displacement pump, hose, and gun.
Triggering the gun to relieve pressure may not be
sufficient.
D The fluid drain valve (K) is required in your system to relieve fluid pressure in the hose and gun
(see the WARNING above).
D Install a fluid filter (H) to remove impurities from
the fluid before it reaches the spray gun (L).
D Install a fluid pressure regulator (A) to provide
precise fluid pressure control at each spray booth.
Supplied Components
Refer to Fig. 3.
D The pump air valve (4) controls the pump speed
by adjusting the supply of air to the pump.
D The pump restrictor valve (12) adjusts the fluid
pressure by restricting the fluid flow.
D The agitator (N) is supplied on Model 205585
only. To prevent fluid from settling out, operate the
agitator as explained in its separate manual
306565.
306713
5
Setup
Connect the Hoses and Gun
3. Connect an air supply hose (F) between the air
filter/regulator (G) and the air inlet of the gun (L).
NOTE: Be sure the hoses are properly sized and
pressure-rated for your system. Use only electrically
conductive hoses.
4. Connect a fluid return line (B) between the fluid
regulator (A) and the return port of the pump.
For One to Five Guns, Circulating System
5. Connect a fluid supply line (C) between the fluid
outlet of the pump and the fluid regulator (A).
1. Install a fluid pressure regulator (A) at each spray
booth. See Fig. 2.
6. Connect a fluid hose (C) between the fluid regulator and the fluid inlet of the spray gun.
2. Install an air filter/regulator (G) and an air bleed
valve (M) at each spray booth.
7. Connect an air supply hose to the air inlet of the
pump (R). See Fig. 3.
KEY
A
B
C
D
E
F
Fluid Pressure Regulator
Circulating Fluid Return Line
Circulating Fluid Supply Line
Main Air Supply Line
Red-Handled Bleed-Type Master
Air Valve (required, for pump;
supplied on Model 205585)
Electrically Conductive Air Supply Hose
G
H
J
K
L
M
Air Filter/Regulator
Fluid Filter
Air Line Lubricator
Fluid Drain Valve (required)
Air Spray Gun
Bleed-Type Master Air Valve
(for accessories)
N
P
Y
Agitator (supplied on Model 205585)
Pump
Ground Wire (required; see page 4
for installation instructions;
supplied on Model 205585)
C
B
Fluid Flow
Return Flow
Return Flow
Air Flow
Air Flow
Air
Flow
Air
Flow
G
G
Return
Flow
D
M
Fluid
Flow
C
Fluid Flow
M
Fluid
Flow
H
Return Flow
B
L
F
B
P
A
K
Y
F
56” (1422 mm)
approximately
E
J
C
Fig. 2
6
306713
51” (1295 mm)
approximately
N
C
02126
Setup
For a One Gun, Direct Supply System
Model 205585 Shown
1. Install a fluid pressure regulator (A) at the spray
booth. See Fig. 2.
4
59
12
2. Install an air filter/regulator (G) and an air bleed
valve (M) at the spray booth.
N
3. Connect an air supply hose (F) between the air
filter/regulator (G) and the air inlet of the gun (L).
4. See Fig. 3. Connect a fluid supply line (C) between
the pump fluid outlet nipple (59) and the fluid
regulator (A).
R
5. Connect a fluid hose (C) between the fluid regulator and the fluid inlet of the spray gun.
6. Connect an air supply hose to the air inlet of the
pump (R).
For a Two Gun, Direct Supply System
NOTE: Order Outlet Manifold 203171 for two gun,
direct supply operation.
1. Remove the nipple (59) from the fluid outlet of the
pump. See Fig. 3.
02121
2. Install the manifold studs in the fluid outlet (S) and
return (T) ports of the pump. Tighten the manifold
setscrews (U) to secure. See Fig. 4.
Fig. 3
Model 205585 Shown
3. Install a fluid pressure regulator (A) at each spray
booth. See Fig. 2.
R
4. Connect two fluid hoses to the manifold outlets
(V). Connect the other end of the hoses to the fluid
regulators (A).
5. Connect a fluid hose (C) between the fluid regulator (A) and the fluid inlet of the spray gun (L).
6. Install an air filter/regulator (G) and an air bleed
valve (M) at each spray booth.
7. Connect an air supply hose (F) between the air
filter/regulator (G) and the air inlet of the gun (L).
8. Connect an air supply hose to the air inlet of the
pump (R).
T
S
U
U
V
V
02122
Fig. 4
306713
7
Operation
Pressure Relief Procedure
Packing Nut
WARNING
PRESSURIZED EQUIPMENT HAZARD
The system pressure must be manually relieved to
prevent the system from starting or spraying accidentally. To reduce the risk of an injury from accidental spray from the gun, splashing fluid, or
moving parts, follow the Pressure Relief Procedure whenever you:
D
D
D
D
are instructed to relieve the pressure,
stop spraying,
check or service any of the system equipment,
or install or clean the spray nozzle.
1. Close the red-handled bleed-type master air valve
(E, required in your system). Leave the pump air
valve (4) open.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure at left.
Check the tightness of the packing nut (106) periodically. The nut should be tight enough to prevent leakage. Do not overtighten the packing nut. Relieve
pressure before adjusting the nut.
Flush the Pump Before First Use
The pump is tested with lightweight oil, which is left in
to protect the pump parts. If the fluid you are using
may be contaminated by the oil, flush it out with a
compatible solvent. See Flushing on page 12.
2. Close the pump restrictor valve (12).
3. Shut off the air to the agitator (if used).
4. Hold a metal part of the gun firmly to the side of a
grounded metal pail, and trigger the gun to relieve
pressure.
5. Open the drain valve (required in your system),
having a container ready to catch the drainage.
6. Leave the drain valve open until you are ready to
spray again.
If you suspect that the spray nozzle or hose is completely clogged, or that pressure has not been fully
relieved after following the steps above, very slowly
loosen the nozzle retaining ring or hose end coupling
and relieve pressure gradually, then loosen completely.
Now clear the nozzle or hose.
8
306713
Lubrication
If you are not using an accessory air line lubricator,
manually lubricate the motor daily. Disconnect the air
line at the pump air inlet, place about 15 drops of light
machine oil in the pump air inlet, reconnect the air line
and turn on the air supply to blow air into the motor.
Using the Agitator
When starting the agitator, gradually increase the
speed of the agitator by turning its needle valve (W)
until a vortex begins to form in the fluid. Reduce the
speed slightly. See Fig. 5.
For further agitator operating instructions, refer to the
separate agitator manual 306565.
Operation
Prime the Pump (Direct Supply Systems)
1. See Figs. 2 and 5. Remove the spray nozzle from
the gun. See the gun instruction manual.
2. Close all bleed-type air valves (E, M).
3. Close the pump air filter/regulator (G).
9. Slowly open the pump air valve (4) until the pump
starts. Use the air valve to control pump speed
and fluid pressure. Always use the lowest pressure
necessary to get the desired results. Higher pressures cause premature nozzle and pump wear.
10. Cycle the pump slowly until all air is pushed out
and the pump and hoses are fully primed.
11. Release the gun trigger and lock the trigger safety.
The pump should stall against pressure.
4. Close the fluid drain valve (K).
5. Check that all fittings throughout the system are
tightened securely.
6. Connect the air supply line to the pump air inlet.
7. Open the bleed-type air valves (E, M). Open the
air filter/regulator (G).
8. Hold a metal part of the gun firmly to the side of a
grounded metal pail and hold the trigger open.
WARNING
COMPONENT RUPTURE HAZARD
To reduce the risk of overpressurizing
your system, which could cause component rupture and serious injury, never
exceed the specified Maximum Incoming Air Pressure to the pump (see the Technical Data, on
page 22).
12. With the pump and lines primed, and with adequate air pressure and volume supplied, the pump
will start and stop as you open and close the gun.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.
13. Relieve the pressure. Install the spray nozzle in
the gun, as explained in the gun manual.
CAUTION
Do not allow the pump to run dry. It will quickly
accelerate to a high speed, causing damage. If your
pump is running too fast, stop it immediately and
check the fluid supply. If the container is empty and
air has been pumped into the lines, refill the container and prime the pump and the lines, or flush and
leave it filled with a compatible solvent. Eliminate all
air from the fluid system.
306713
9
Operation
Prime the Pump (Circulating Systems)
1. See Fig. 5. Remove the spray nozzle from the
gun. See the gun instruction manual.
2. Close all bleed-type air valves (E, M).
10. Open the pump air valve (4) until the pump runs at
about 50 cycles per minute. Adjust the pump air
valve to maintain speed while closing the restrictor
valve (12) to obtain the desired fluid pressure in
the line. Always use the lowest pressure necessary to get the desired results. Higher pressures
cause premature tip and pump wear.
3. Close the pump air filter/regulator (G).
4. Close the fluid drain valve (K).
5. Check that all fittings throughout the system are
tightened securely.
11. When the pump speed and fluid pressure have
been adjusted, tighten the restrictor valve locknut.
12. Release the gun trigger and lock the trigger safety.
The pump will run continuously and speed up or
slow down on demand, until the air is shut off.
6. Connect the air supply line to the pump air inlet.
7. Open the restrictor valve (12) by turning the knob
clockwise as far as possible.
8. Open the bleed-type air valves (E, M). Open the
air filter/regulator (G).
9. Hold a metal part of the gun firmly to the side of a
grounded metal pail and hold the trigger open.
WARNING
COMPONENT RUPTURE HAZARD
To reduce the risk of overpressurizing
your system, which could cause component rupture and serious injury, never
exceed the specified Maximum Incoming Air Pressure to the pump (see the Technical Data, on
page 22).
10
306713
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.
13. Relieve the pressure. Install the spray nozzle in
the gun, as explained in the gun manual.
CAUTION
Do not allow the pump to run dry. It will quickly
accelerate to a high speed, causing damage. If your
pump is running too fast, stop it immediately and
check the fluid supply. If the container is empty and
air has been pumped into the lines, refill the container and prime the pump and the lines, or flush and
leave it filled with a compatible solvent. Eliminate all
air from the fluid system.
Operation
Model 205585 Shown
KEY
4
12
E
N
W
Pump Air Valve
Pump Restrictor Valve
Red-Handled Bleed-Type Master Air Valve
Agitator
Agitator Needle Valve
4
12 N
E
W
02121
Fig. 5
306713
11
Operation
Shutdown and Care of the Pump
WARNING
Flush with a fluid that is compatible with the fluid you
are pumping and with the wetted parts in your system.
Check with your fluid manufacturer or supplier for
recommended flushing fluids and flushing frequency.
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.
For overnight shutdown, stop the pump at the bottom
of its stroke to prevent fluid from drying on the exposed displacement rod and damaging the throat
packings. Relieve the pressure.
Always flush the pump before the fluid dries on the
displacement rod. See Flushing below.
Flushing
WARNING
FIRE AND EXPLOSION HAZARD
Before flushing, read the section FIRE
AND EXPLOSION HAZARD on page
3. Be sure the entire system and flushing pails are properly grounded. Refer to
Grounding on page 4.
CAUTION
Never leave water or water-base fluid in the pump
overnight. If you are pumping water-base fluid, flush
with water first, then with a rust inhibitor such as
mineral spirits. Relieve the pressure, but leave the
rust inhibitor in the pump to protect the parts from
corrosion.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.
1. Relieve the pressure.
2. Remove the spray nozzle from the gun.
3. Hold a metal part of the gun firmly to the side of a
grounded metal pail.
Flush the pump:
4. Start the pump. Always use the lowest possible
fluid pressure when flushing.
D Before the first use
5. Trigger the gun.
D When changing colors or fluids
D Before fluid can dry or settle out in a dormant pump
(check the pot life of catalyzed fluids)
D Before storing the pump.
12
306713
6. Flush the system until clear solvent flows from the
gun.
7. Relieve the pressure.
8. Clean the spray nozzle separately, then reinstall it.
Notes
306713
13
Troubleshooting
Problem
Cause
Solution
Low fluid output.
Fluid line, air line, or spray gun
clogged.
Check and clear.
Clogged fluid regulator or manifold.
Check and clear.
Restricted main air supply.
Check. Open bleed-type master air
valves.
Empty fluid supply container.
Refill.
Wrong restrictor valve setting.
Adjust; see page 10.
Dried fluid on the displacement rod.
Clean the pump. Always stop the
pump at the bottom of its stroke.
Worn pump valves or packings.
Replace. See page 16.
Low air supply.
Increase the air supply.
The agitator motor is rusted or dirty.
See manual 306565 to service.
Erratic agitator operation.
NOTE: Check all possible causes and solutions before disassembling the unit.
Service
Before You Start
1. Have all the necessary repair parts on hand.
Recommended spare parts are indicated in the
parts list with a check mark, for example (18n).
2. Repair Kit 207848 is available. Parts included in
the kit are marked with an asterisk, for example
(102*). Use all the parts in the kit for the best
results.
14
306713
3. Use a compatible solvent to clean parts. Inspect
parts for wear or damage and replace as needed.
Scoring or irregular surfaces on the displacement
rod (111) or polished inner wall of the cylinder (110)
cause premature packing wear and leaking. Check
these parts by holding the parts up to a light at a
slight angle.
4. Flush the system, if possible. See page 12.
5. Disconnect the hoses from the pump and remove
it from its mounting. Clamp the pump in a vise.
Service
WARNING
To reduce the risk of injury from trapped air pressure when servicing the air motor, always remove
air cap (11) from air cylinder (47) before removing
air cylinder from base (68).
1
Do not use a pliers on the air exhaust plate while tightening.
2
Minimum 0.8 mm (0.032 in.) clearance between washer (37)
and piston shaft shoulder.
1
P
18
Air Motor
13
1. Remove the shield capscrew (28) and the shield
(56).
2. Unscrew the air cap (11) from the air cylinder (47).
To remove the spring (35), gently pry under the
coils in the direction of the helix. Check the spring
and gasket (60) and replace as necessary.
2
37
N
10
Fig. 6
02124
3. Unscrew the air cylinder (47) from the base.
4. Hold the air exhaust plate (18) with a pliers (P) and
the flats of the air piston rod (10) with a wrench
(N), and unscrew the piston and valve assembly
(13). See Fig. 6. Remove the washer (37) and
spring (36).
1
Apply locking compound to threads.
2
Torque to 10–14 in-lb (1.1–1.6 NSm).
18
15
1
5. Disassemble and wash the parts thoroughly in a
compatible, non-flammable solvent. Blow dry and
inspect the parts for wear or damage.
6. If any valve plate spacers (15) are damaged,
replace all three to maintain the correct clearance
between the valve plates (17, 18) and the seats.
See Fig. 7.
7. When reassembling, apply locking compound to
the threads of the screws and torque to 10–14 in-lb
(1.1–1.6 NSm). With the washer (37) in place,
apply thread sealant to the threads of the piston.
Carefully screw the piston (11) onto the shaft (23)
by hand so it is securely fastened. Do not use a
pliers on the air exhaust plate while tightening.
When installed, there should be a 0.8 mm (0.032
in.) minimum clearance between the washer (37)
and the piston shaft shoulder. See Fig. 6.
17
1
2
14
02125
Fig. 7
12
34
Restrictor Valve
1. Remove the stem (12) and o-ring (34) from the
base. See Fig. 8.
2. Remove the seat (57) from the pump return port
with a screwdriver.
3. Clean and inspect all parts for wear or damage
and replace if necessary.
57
02130
Fig. 8
306713
15
Service
Displacement Pump
Intake Valve
1. Unscrew the intake valve (109*) from the cylinder
(110*) and disassemble. See Detail B of Fig. 9.
2. Clean and inspect all parts for wear or damage.
3. Reassemble the valve. To reseat the ball (102*),
hold it against the seat with a brass rod and tap
with a hammer. Unless further service is needed,
apply thread sealant to the threads of the intake
valve, screw it into the cylinder, and tighten securely.
Piston
1. Unscrew the cylinder (110*) from the outlet housing (112) and pull the cylinder down to expose the
piston. Unscrew the piston stud (107) and remove
the packings (103*), ball (101*), and washers (104,
105). See Detail B of Fig. 9.
2. Clean and inspect all parts for wear or damage
and replace them if necessary.
3. To reseat the ball (101*), hold it against the seat
with a brass rod and tap with a hammer. Reassemble in the reverse order of disassembly. Screw
the stud (107) into the displacement rod (111) and
torque to 20–30 ft-lb (27–41 NSm).
16
306713
Throat Packings
1. To remove the displacement pump, remove the
lower locknut (39) from the return tube (64). Disconnect the union (30) from the supply tube (62).
Remove the cotter pin (27) to free the upper end of
the connecting rod (63). Remove the cotter pin
from the lower end of the connecting rod and
unscrew the rod from the displacement rod (111).
See Detail A of Fig. 9.
2. Unscrew the cylinder (110*) from the outlet housing (112). If the displacement rod (111) is seized by
dried fluid, soak in a compatible solvent before
disassembling; do not try to break loose by twisting the rod.
3. Unscrew the packing nut (106) and remove the
bearing (113*), packing (114*), and o-ring (115*).
Clean and inspect all parts for wear or damage
and replace if necessary.
4. Make sure that all parts are completely free of
paint fillers and pigments. Fill the displacement rod
cavity with heavy grease and reassemble in the
reverse order of disassembly.
5. When reconnecting the displacement pump to the
air motor, first tighten the union (30) onto the
supply tube (62), then screw the upper nut (39) on
the return tube down to the outlet housing (112)
and lock in place with the lower lockwasher (25)
and nut (39).
Service
11
28
1
See Fig. 7.
2
See Detail A at left.
3
See Detail B at left.
56
4
Torque to 20–30 ft-lb (27–41 NSm).
47
5
Lips face up.
6
Lips face down.
35
*60
1
37
36
38*
31*
Detail A: Pump Throat
63
62
64
27*
55
106
12
10
33*
54*
30
61
113*
*114
115*
6
112
12
*27
5
*24
39
63
25
110
39
64
62
Detail B: Intake Valve and piston Valve
2
30
110
*101
111
112
39
111
25
110
39
105
103*
4
107
104
108
*102
103*
109
5
6
3
105
109
05693
Fig. 9
306713
17
Parts
Part No. 205585, Series D (includes items 1–99)
Ref.
No.
1
2
3
Part No.
204534
204535
205595
67
206755
68
69
70
71
207351
100016
100015
100063
74
75
100721
100933
76
78
101108
101962
80
81
82
156593
158223
164724
83
85
86
87
89
90
161395
164725
164726
164815
167709
224571
93
96
97
101690
100124
113329
98
156823
99
237569
Description
Qty.
HOOK, cover
2
HANDLE, clamp
2
2:1 STANDARD PUMP, Series E;
See page 21
1
CORD, wire; no. 8 screw size loops;
5–1/2” (138 mm) long
1
BASE, pump mounting
1
LOCKWASHER, spring; 1/4”
2
NUT, hex; 1/4–20 thd size
2
PIN, cotter; 1/16” (1.5 mm) diameter;
1/2” (13 mm) long
2
PLUG, slotted hd pipe; 1/4 npt
1
SCREW, self tap type “f”; no. 8–32;
3/8” (10 mm) long
2
PAIL; 5 gallon (19 liter)
1
SCREW, socket hd set; 1/4–20 x
3/8” (10 mm) long
2
O-RING; nitrile rubber
1
WASHER, flat
2
HOSE, air; 1/4” (6 mm) ID;
1/8 npt(mbe); 10” (254 mm) long
2
PIN, handle pivot
2
COVER, pail
1
PLUG, fill
1
TEE, pipe; 1/8 npt (m x f x f)
1
BOLT, hook
2
AGITATOR, 5 gallon (19 liter);
see 306565 for parts
1
WRENCH, allen (not shown)
1
NIPPLE; 1/4 npt
1
BLEED VALVE, red-handled;
1/4 npt (fbe)
1
UNION, swivel; 1/4 npt(m) x
1/4 npsm(f)
1
GROUND WIRE AND CLAMP
1
3
82
99
87
B
70
A
69
82
A
67
68
75
86
90
B
96
80
74
89
82
78 83
97
98
85
76
71 81
1
2
02123
18
306713
Parts
Part No. 205584, Series A (includes items 1–89)
Ref.
No.
1
2
3
Part No.
204534
204535
205595
67
206755
68
69
70
71
207351
100016
100015
100063
72
74
75
100403
100721
100933
76
77
78
101108
101342
101962
80
81
82
156593
158223
164724
83
84
85
86
87
89
161395
162453
164725
164726
164815
167709
Description
Qty.
HOOK, cover
2
HANDLE, clamp
2
2:1 STANDARD PUMP, Series E;
See page 21
1
CORD, wire; no. 8 screw size loops;
5–1/2” (138 mm) long
1
BASE, pump mounting
1
LOCKWASHER, spring; 1/4”
2
NUT, hex; 1/4–20 thd size
2
PIN, cotter; 1/16” (1.5 mm) diameter;
1/2” (13 mm) long
2
PLUG, pipe
1
PLUG, slotted hd pipe; 1/4 npt
1
SCREW, self tap type “f”; no. 8–32;
3/8” (10 mm) long
2
PAIL; 5 gallon (19 liter)
1
PLUG, button
1
SCREW, socket hd set; 1/4–20 x
3/8” (10 mm) long
2
O-RING; nitrile rubber
1
WASHER, flat
2
HOSE, air; 1/4” (6 mm) ID;
1/8 npt(mbe); 10” (254 mm) long
2
PIN, handle pivot
2
NIPPLE, pipe; 1/4 npt x 1/4 npsm
1
COVER, pail
1
PLUG, fill
1
TEE, pipe; 1/8 npt (m x f x f)
1
BOLT, hook
2
3
72
87
70
A
69
82
67
A
75
68
84
86
77
80
74
89
78 83
85
76
71 81
1
2
05979
306713
19
Parts
Part No. 205595 Standard Pump, Series E (includes items 495)
Part No. 203367 Displacement Pump, Series B (includes items 101–115)
28
56
63
55
64
62
39
11
30
35
54*
106
*60
113*
114*
115*
47
18
112
16
25
39
21
37
36
15
19
17
13
*27
14
111
10
101*
105
103*
*27
104
*38
103*
105
*31
*24
107
40
33*
110
22
57
61
4e
59
4f
4d
95
94
4
108
4a
102*
109
4b
4c
34*
12
02128B
20
306713
Parts
Part No. 205595 Standard Pump, Series E (includes items 4–95)
Ref.
No.
Part No.
Description
4
206264
AIR VALVE
Includes items 4a–f
.VALVE, needle
.NUT, packing
.KNOB, adjusting
.O–RING, packing
.BODY, valve
.WASHER
ROD, piston
CAP, air motor cylinder
VALVE, restrictor
AIR PISTON AND VALVE;
Includes items 14–19, 21
. SCREW, socket hd cap;
no. 6–32 x 1” (25 mm);
with copper gasket
. SPACER, valve plate
. PISTON, air motor
. PLATE, intake valve
. PLATE, exhaust valve
. O-RING; fluoroelastomer
DISPLACEMENT PUMP, Series B;
See separate parts list at right
O-RING; fluoroelastomer
SCREW, fillister hd machine;
no. 8–32 x 3/8” (10 mm)
SEAL
LOCKWASHER, internal shakeproof;
3/8” size
PIN, cotter; 1/8” (3 mm) diameter;
1” (25 mm) long
SCREW, oval hd machine;
1/4–20 x 3/8” (10 mm)
UNION, straight swivel; 3/8 npt (m x f)
O-RING; nitrile rubber
GASKET, flat; vellumoid
O-RING; nitrile rubber
SPRING, tapered compression
SPRING, helical compression
WASHER
GASKET; nitrile rubber
NUT, hex; 11/16–18
BASE, air motor
CYLINDER, air motor
O-RING
RING, support
4a
4b
4c
4d
4e
4f
10
11
12n
13
166529
166532
164698
157628
165722
166531
219091
204465
204496
220168
14
220884
15
16
17
18n
19n
20
181485
189210
181487
162729
108358
203367
21n
22
108357
100258
24*
25
101389
101390
27*
108450
28
101870
30
31*
33*
34*
35n
36n
37
38*
39
40
47
54*
55
155665
156698
157127
157250
157630
157633
157872
158109
158874
158879
158896
111316
161253
Qty.
1
1
1
1
1
1
1
1
1
1
1
3
3
1
1
1
3
1
1
6
1
2
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
Ref.
No.
Part No.
Description
56
57
59
60*
61
161255
161306
162485
162989
164806
62
63
164807
181257
64
94
95
164809
104029
104582
SHIELD, air motor
SEAT, valve
NIPPLE, pipe; 3/8 npt x 3/8 npsm
GASKET; neoprene
PLATE, cover,
pressure gauge mounting
TUBE, supply; 6–5/8” (166 mm) long
ROD, connecting;
8–1/2” (213 mm) long
TUBE, return; 9–3/4” (245 mm) long
GROUNDING LUG
WASHER, tab
Qty.
1
1
1
1
1
1
1
1
1
1
* These parts are included in Repair Kit 207848, which may
be purchased separately.
n Recommended spare parts. Keep on hand to reduce
downtime.
Ref. No. 20 Displacement Pump 203367,
Series B (includes items 101–115)
Ref.
No.
Part No.
Description
101*
102*
103*
104
105
106
107
108
109
110
111
112
113*
114*
115*
100084
100279
156811
158886
158887
181251
158891
159100
159101
159469
159470
181254
181255
108285
107078
BALL, piston; 1/2” (13 mm) diameter
BALL, intake; 7/8” (22 mm) diameter
PACKING, cup; leather
WASHER
WASHER, backup
NUT, packing
STUD, piston
STOP, ball
HOUSING, intake valve
CYLINDER
ROD, displacement
HOUSING, outlet
BEARING, rod
PACKING, u-cup; UHMWPE
O-RING; PTFE
Qty.
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
* These parts are included in Repair Kit 207848, which may
be purchased separately.
306713
21
Technical Data
Category
Data
Maximum fluid working pressure
360 psi (25 bar)
Maximum air input pressure
180 psi (12 bar)
Ratio
2:1
Pump cycles per gallon (3.8 liters)
46
Fluid flow at 60 cycles per minute
1.25 gallons (4.7 liters)
Air inlet size
1/4 npsm(f)
Fluid outlet size
3/8 npsm(m)
Fluid inlet size
2 in. npt(f)
Maximum operating temperature
180_F (82_C)
* Sound level at 180 psi, 25 cycles/min
75 dBa
* Sound power level at 180 psi,
25 cycles/min
80 dBa
Wetted parts
Pump: Steel, aluminum, iron, leather
* Tested in accordance with ISO 3744.
KEY:
Fluid Outlet Pressure – Black Curves
Air Consumption – Gray Curves
A
B
C
D
psi
bar
400
28
18
180 psi (12.5 bar) Air Pressure
100 psi (7 bar) Air Pressure
70 psi (4.9 bar) Air Pressure
40 psi (2.8 bar) Air Pressure
cycles/min
46
60
scfm
m#/min
74
12
0.336
350
24.5
300
21
A
9
0.252
A
250
17.5
6
0.168
200
14
150
10.5
B
100
7
C
B
C
D
50
3.5
0
gpm 0.0
liters/min
3
.084
D
0.5
1.9
1.0
3.8
1.5
5.7
2.0
7.6
FLUID FLOW
(TEST FLUID: 10 WEIGHT OIL)
To find Fluid Outlet Pressure (bar/psi) at a specific fluid flow (lpm/gpm)
and operating air pressure (bar/psi):
1. Locate desired flow along bottom of chart.
2. Follow vertical line up to intersection with selected fluid outlet
pressure curve (black). Follow left to scale to read fluid outlet
pressure.
22
306713
To find Pump Air Consumption (m#/min or scfm) at a specific fluid flow
(lpm/gpm) and air pressure (bar/psi):
1. Locate desired flow along bottom of chart.
2. Read vertical line up to intersection with selected air consumption
curve (gray). Follow right to scale to read air consumption.
Dimensions
Model 205585 Shown
A
B
02120
Pump Model
A
B
Weight
205585
29 in. (737 mm)
13 in. (330 mm)
12.7 kg (28 lb)
205584
29 in. (737 mm)
13 in. (330 mm)
11.8 kg (26 lb)
306713
23
Graco Standard Warranty
WARRANTY
Graco warrants all equipment listed in this manual which is manufactured by Graco and bearing its name to be free from defects
in material and workmanship on the date of sale to the original purchaser for use. Graco will, for a period of twelve months from
the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only
when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear
caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident,
tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by
the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor
for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective
parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not
disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the
costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no
other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two
(2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS, OR COMPONENTS
SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors,
switches, hose, etc.) are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
For Sales to Canadian Customers:
Except as expressly stated herein, Graco makers no representations, warranties or conditions, express, implied or collateral, concerning any goods or services sold, and GRACO SHALL NOT BE LIABLE IN ANY MANNER FOR any other representation,
warranty or condition of any kind, whether arising by operation of law or otherwise, including but not limited to, WARRANTIES OF
MERCHANTABLE QUALITY OR FITNESS FOR A PARTICULAR PURPOSE.
LIMITATION OF LIABILITY
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or for the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of
contract, breach of warranty, the negligence of Graco, or otherwise.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor, or call one of the following numbers
to identify the distributor closest to you:
1–800–328–0211 Toll Free
612–623–6921
612–378–3505 Fax
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
This manual contains English. MM 306713
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
Copyright 1961, Graco Inc. is registered to ISO 9001
www.graco.com
Revised 03/2009
24
306713