Technical data
UNINTERRUPTIBLE POWER SUPPLY
Series GENIO Dual Power
USSD VFI 5 - 10kVA
1 phase input / 1 phase output
On Line / Double Conversion (VFI) Technology
CONTENTS
1. GENERAL DESCRIPTION
2
3
1.1. THE GENIO POWER UPS
3
1.2. STANDARD VERSIONS
4
1.3. ER VERSIONS FOR EXTENDED AUTONOMY
4
1.4. DI VERSION FOR SEPARATE INPUT
4
1.5. DI ER VERSIONS FOR SEPARATE INPUT AND EXTENDED AUTONOMY
4
1.6. BATTERY BOX
5
2. APPEARANCE AND ACCESSORIES
6
2.1. DISPLAY
7
2.2. GENERIC ACCESSORIES
8
2.3. FRONTAL VIEW
9
2.4. REAR VIEWS
10
3. CERTIFICATIONS
12
4. TECHNICAL DATA TABLE
13
5. COMMUNICATION PORTS AND FIRMWARE
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5.1. TECHNICAL DATA FOR “PIN 6” POWER THROUGH THE RS232 PORT
18
5.2. FIRMWARE
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1. GENERAL DESCRIPT ION
1.1.THE GENIO POWER UPS
The GENIO Power UPS is an online single-phase unit for tower/rack installation.
The units are available with power ratings of 5000 VA 6000 VA 8000 VA 10000 VA, with an output power factor equal to 1.
The unit with power ratings of 6000 VA is also available in relative ER (extended autonomy) versions, with a high-powered
6 A battery charger in place of the battery tray.
The 10000 VA version is also available with dual input DI equipped with separate input for rectifier and by-pass line and a
version with ER and dual input DI with a high-powered 6 A battery charger.
The UPS is designed to be configured for various operating modes:
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ON-LINE is the operating mode which offers maximum load protection and the best output waveform quality (*)
ECO is the operating mode which offers the least UPS consumption, or rather maximum efficiency (**)
SMART ACTIVE is the operating mode which allows the UPS to decide whether to enable ON-LINE or ECO
functionality, based on a statistic regarding the quality of the Power Supply network.
STAND-BY OFF [Mode 1] is the operating mode in which the UPS functions as an emergency device. While power
is present the UPS does not intervene. In the event of a blackout, the necessary power is provided by the UPS.
(*) The effective values (rms) of the voltage and the output frequency are constantly controlled by the microprocessor
independently with respect to the waveform of the network voltage, thereby maintaining the output frequency synchronized
with the network within a configurable interval.
Outside of this interval, the UPS eliminates its synchronism with the network and brings itself to its nominal frequency; under
these conditions, the UPS cannot utilize the bypass.
(**) In order to optimize yield, the load is normally powered by the bypass in ECO mode. In the event that the network should
move outside of the preset tolerances, the UPS will switch to ON LINE functionality. Once the network has moved back
within the preset tolerances for at least five minutes, the UPS will go back to powering the load through the bypass.
The internal battery tray is of a hot-swap typology and the connector is secured to the test finger and the pin based on the
requirements of the TUV.
The battery tray can be replaced using the manual bypass function. This function can be enabled by pressing and holding
down the ON and SEL keys for 4 seconds.
The display is of a positive typology (white background with black lettering). For this reason, in order to avoid unnecessary
power consumption, the display’s backlighting must be turned off when it is not in use.
As already indicated above, the unit’s structure is designed for both Tower and Rack installation, with a hot-swap battery
tray. The UPS unit is 3U for the 5000 and 6000 VA and 3+3U for the 8000 VA and 10000 VA, they come supplied with
support feet for the tower installation. The unit is front and rear ventilated in order to allow for rack installation and, in the
case of tower installation, to allow for the battery box or other equipment to be positioned laterally.
The UPS unit’s on board communications are comprised of: an RS232 serial port, a USB port (not for simultaneous use)
and a slot for additional communication cards (with a second serial port independent from the first). The serial port also
contains 3 opto-isolated outputs whose functionalities can be programmed using the UPS configuration software. Every
version is equipped with a rear 3-pole connector which, by default, performs the R.E.P.O. and Remote ON functions.
The UPS unit’s control card has an on board E2PROM in order to allow for various information to be saved, including the
unit’s settings, backlog data, calibration data, etc.
The unit’s operating mode can be set directly from the display. The firmware of the UPS unit can be reprogrammed on site
using the appropriate programming card.
Inverter/bypass switching only takes place in the case of the inverter’s final shutdown or in the event of continuous
overloading.
The front panel has a main switch (1 / 0) which can be used to disconnect the entire UPS unit, for example, in cases of
prolonged disuse. In addition to ensuring that the entire unit has been disconnected, this switch also serves an important
energy saving function, for example, in structures where various small UPS units have been installed. It is also useful in the
case of rack installation where the rear portion of the device cannot be accessed in order to disconnect the cables.
“Cold starts” (activation using the batteries) can even be performed at full charge.
The 5000 VA and 6000 VA PDIST versions, the 8000 VA and the 10000 VA versions are equipped with Energy Share
sockets, which can be setup using the UPS configuration software. An icon on the display indicates the status of the Energy
Share sockets.
The speed of the fans is regulated by means of a dedicated variable continuous power supply in order to reduce noise levels
and increase the reliability of the fans themselves.
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All the models are equipped with backfeed relays and the relative functionality test.
The main features of the GENIO Power series include:
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VFI (On-line) / pure sinusoidal waveform during battery-powered functionality
Output frequency with automatic selection (auto-sensing)
Front/rear ventilation
LCD display
UPS with configurable and customizable functions (i.e. by-pass thresholds, automatic testing, acoustic alarm, etc.)
through proprietary configuration software
Protected battery expansion connector
Unlimited expandability of autonomy with dedicated or custom Battery Boxes
Expansion slot for communication cards (i.e. second USB and RS232 Port, SNMP, ModBus, etc.)
RS232 and USB communication ports
Frequency converter mode with a derating of 30%
“Free Running” mode with a derating of 30%
Eco mode function with 98% yield
1.2.STANDARD VERSIONS
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5000 VA – 5000 W – PF 1 – 15 batteries, 12 V, 5 Ah – battery included and with battery expansion
6000 VA – 6000 W – PF 1 – 15 batteries, 12 V, 5 Ah – battery included and with battery expansion
8000 VA – 8000 W – PF 1 – 20 batteries, 12 V, 9 Ah – two cabinet with battery expansion
10000 VA – 10000 W – PF 1 – 20 batteries, 12 V, 9 Ah – two cabinet - with battery expansion
1.3.ER VERSIONS FOR EXTENDED AUTONOMY
•
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•
USSD600ER: 6000 VA ER
6 A battery charger
Same features as the standard version
1.4.DI VERSION FOR SEPARATE INPUT
•
•
USSD1000DI: 10000 VA DI
Dual input for rectifier and by-pass, features as the standard version
1.5.DI ER VERSIONS FOR SEPARATE INPUT AND EXTENDED AUTONOMY
•
•
•
USSD1000DR: 10000 VA DI ER
6 A battery charger
Dual input for rectifier and by-pass, features as the standard version
1.6. BATTERY BOX
The BATTERY BOX is an accessory which is dedicated to this series of UPS units, or rather has the same dimensions (3U)
and design.
It is available in the same size of UPS cabinet to be perfectly matched with the various UPS power ratings.
There are no internal battery trays: in this case, the hot swap functionality is intended for the entire Battery Box. The 180
Vdc version USBB180A3D is equipped with 15 batteries 7 Ah and can only be used in conjunction with the 5000 VA and
6000 VA unit.
The 240 Vdc version USBB240A3D can be equipped with 20 batteries 7 Ah and can be used in conjunction with the 8000
VA and 10000 VA units.
Battery Box
5
2.
APPE ARANCE A ND ACCESSORIES
Appearance
6
•
•
Chassis reference colour: Pantone Black 6 U
Colour of the silver parts: RAL 9006
2.1.DISPLAY
The diagram below illustrates the layout of the display. It includes the Energy Share socket icon and the possibility of
selecting additional operating modes, indicated with MODE 1…MODE 8.
7
“SEL” Button
Charge level indicator
“ON” Button
Configuration area
“STAND-BY” Button
Maintenance required indicator
Regular operating mode
Timer indicator
Network operating mode
Measurement display area
Battery operating mode
Stand-by / alarm indicator
Load powered by bypass
Energy Share indicator
Battery charge indicator
2.2.GENERIC ACCESSORIES
MULTIPASS
The UPS unit is compatible with the manual and automatic “MULTIPASS” external bypass, which even allows for hot
swapping to be performed for the entire UPS unit.
OPTIONAL SLOT CARDS
8
The slot complies with our normal company standard and can therefore accept any of the accessory cards which are currently
available for the other series, such as the various MultiCOM cards and the NetMan card.
Visit www.ups-technet.com for the updated list of compatible accessories.
2.3.FRONTAL VIEW
UPS
5 – 6 kVA Model
without front panel
8 – 10 kVA Model
without front panel
9
Extractible/rotating display mask
Battery pack connector
Release slits
Battery pack retention panel
Removable front panel
Cooling fan
1 / 0 Switch
2.4.REAR VIEWS
The rear portions are illustrated below:
10
5 kVA / 6000VA Model
5 kVA / 6 kVA Model
with Power Distribution
8 kVA / 10 kVA Model
Battery expansion connector
Slot for parallel board (optional)
Cooling fan
IEC 16 A output socket with circuit breaker
Slot for communication cards
Input / Output terminal strip
Remote control terminal board
IEC 10 A Energy Share input plug with circuit
breaker
USB communication port
IEC 10 A input plug with circuit breaker
RS232 communication port
Every Battery Box comes supplied with a wiring set and 2 expansion connectors for connection to the UPS unit or to a chain
of Battery Boxes.
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Extractible/rotating display mask
Battery switch
Battery expansion connector
3. CE RTI FICAT IONS
The UPS unit is certified according to EMI / EMC EN62040-2 compatibility class C1 for emissions and class C2
for immunity.
The product is classified VFI-SS-111.
REFERENCE STANDARDS
Schrack operates a Quality Management System certified to ISO 9001/2000 (Certification No. CERT-04116-99-AQ-MILSINCERT) covering all company functions from design and manufacture to after sales services.
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This certification is a guarantee for the customer with regard to the following aspects:
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•
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use of quality materials;
meticulousness in the production and testing phases;
constant customer support.
In addition, the UPS meets the VFI-SS-111 classification (according to EN 62040-3) and complies with the following specific
standards for UPS:
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•
•
IEC EN62040-1: Static uninterruptible power supplies (UPS): general and safety provisions;
IEC EN 62040-2: Electromagnetic compatibility (EMC) requirements category C2;
EN 62040-3: Methods of specification of performances and test provisions;
The GENIO Power series also satisfies the following general standards, where applicable:
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IEC 60529: Degree of protection provided by enclosures;
IEC 60664: Insulation for low-voltage equipment;
IEC 60755: General Requirements for Residual Current Operated Protective Devices;
IEC 60950: General safety provisions for "Information Technology" equipment;
IEC 61000-2-2: Electromagnetic compatibility immunity;
IEC 61000-4-2: Electrostatic discharge immunity test;
IEC 61000-4-3: Radio frequencies, electromagnetic immunity test;
IEC 61000-4-4: Transitory overvoltage immunity test;
IEC 61000-4-5: Overvoltage immunity test;
IEC 61000-4-11: Voltage dips, short interruptions and voltage variations immunity test.
IEC 61000-3-12: Harmonic current emissions (for equipment with rated current > 16 A ≤ 75).
European Directives:
LVD directive 2014/35/EU
The LVD covers all health and safety risks of electrical equipment operating with a voltage between 50 and 1000 V for
alternating current and between 75 and 1500 V for direct current.
EMC directive 2014/30/EU
The EMC Directive limits electromagnetic emissions from equipment; The Directive also governs the immunity of
such equipment to interferences.
4. TECHNICAL DATA TABLE
UPS MODELS
USSD500PD
USSD600PD
USSD600ER-
USSD800A0-
USSD1000A0
USSD1000DI
USSD1000DR
INPUT
Rated voltage
220 - 230 – 240 Vac (1W+N+PE)
Maximum operating voltage
[Vac]
300
Voltage range and frequency for
no battery intervention
[Vac]
[Vac]
[Vac]
[Hz]
Maximum: 276
Minimum: 184 ÷ 140 (from 100% to 50% load in linear mode)
Return to network powered functionality: 190
Frequency: 40 ÷ 72
Rated frequency
[Hz]
50 - 60
Maximum current (1)
[A]
30
36
49.1
60.6
Rated current (2)
[A]
25
30
40
49.6
USSD800A0-
USSD1000A0
USSD1000DI
USSD1000DR
Power factor @ rated load and voltages
≥0.99
Current distortion @ rated load and
voltages
≤2%
UPS MODELS
USSD500PD
USSD600PD
USSD600ER-
BYPASS
Separate input
Separate input voltage
DI version only
220 - 230 - 240
(1W+N+PE)
Minimum configurable threshold: 180 ÷ 200
Maximum configurable threshold: 250 ÷ 264
Selectable: 3% ÷ 10%
Default: ±5 %
Typical: 3
[Vac]
Accepted voltage range for
[Vac]
switching
Accepted frequency range for inverter
synchronization
Switching time
[ms]
UPS MODELS
USSD500PD
USSD600PD
USSD600ER-
USSD800A0-
USSD1000A0
USSD1000DI
USSD1000DR
BATTERY
Standard capacity
[n°]x
[V]
[Ah]
Charging current
[A]
Charging time (6)
[h]
[h]
Number of batteries / V
15x12 V
5 Ah (a)
Expandability and rated voltage of the
Battery Box
Charging current (only for ER versions)
Suggested Battery Box capacity (only for
ER versions)
20x12 V
5 Ah (a)
9 Ah (b)
9 Ah (b)
0.7÷0.8 A @ UPS on with maximum fan speed
About 1 A with UPS in Stand-By
<4 h for 80% of the load
<4-6 h for 90% of the load
180 Vdc
240 Vdc
N/A
6A
N/A
6A
N/A
>40 Ah
N/A
>40 Ah
(a) 12 V / 5 Ah: CSB HR1221WF2
(b) 12 V / 9 Ah Batteries: CSB HR1234W-F2 or YUASA NPW45-12
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UPS MODELS
USSD500PD
USSD600PD
USSD600ER-
USSD800A0-
USSD1000A0
USSD1000DI
USSD1000DR
OUTPUT
Rated voltage
Frequency
14
(3)
[Vac]
Selectable: 220 / 230 / 240 ±1%
[Hz]
Selectable: 50, 60 or automatic detection
Rated power
[kVA]
5
6
8
10
Rated power
[kW]
5
6
8
10
Bypass line available:
Overload: 100% <load <110%
Bypass line unavailable:
Bypass line available:
Overload: 110% <load <133%
Bypass line unavailable:
Bypass line available:
Overload: 133% <load <150%
Bypass line unavailable:
Bypass line available:
Overload: >150%
Bypass line unavailable:
Static variation
Dynamic variation @ linear load
Dynamic variation @ distorting load
activates the bypass after 10 min
Continues to work on by-pass
shutdown after 10 min
activates the bypass after 1 min
shut down after 1 h
shutdown after 1 min
activates the bypass after 5 s
shutdown after 10 min
shutdown after 5 s
activates the bypass instantaneously
shutdown after 3 s (load > 150%)
shutdown after 2 s (load > 200%)
shutdown after 0.5 s
≤1%
≤1%
EN62040-3 Class 1 performance-linear load
6.6% in 5 ms
6% in 5 ms
10% in 10 ms
8.5% in 10 ms
13.6% in 20 ms
12% in 20 ms
Voltage distortion @ linear load
≤1%
Voltage distortion @ distorting load
≤3%
Current crest factor
≥3:1
Inverter short-circuit (no by-pass available)
Inverter short-circuit (by-pass available)
By-pass SCR characteristics
Icc= 2.5 In for 200 ms + 1.5 In x 300 ms
[where In = Power [VA] / 220 V]
By-pass activated simultaneously
I2tmax = 4325 A2S
I2tmax = 11250 A2S
UPS MODELS
USSD600PD
USSD600ER-
USSD500PD
USSD1000A0
USSD1000DI
USSD1000DR
USSD800A0-
MISCELLANEOUS
Leakage current to ground
[mA]
<1.5
<1.7
AC/AC yield @ load=100%Res
94.65%
94.50%
95.00%
94.70%
AC/AC yield @ load=100%Dist
87.6%
89.5%
92.5%
92.37%
ECO mode yield @ rated load
98%
DC/AC yield in BATTERY mode
Auto-consumption in ECO mode
(batteries disconnected)
Auto-consumption in ONLINE mode
(batteries disconnected)
Auto-consumption in Stand-by mode
(batteries disconnected)
Auto-consumption with on/off switch
turned off
92.60%
93.60%
93.30%
36 W
36 W
26 W
26 W
67 W
67 W
84 W
84 W
26 W
26 W
14 W
14 W
0.5 W
[W]
Power loss with resistive nominal
[BTU/h]
load
[kcal/h]
Operating room temperature (4)
92.60%
290
990
250
0.33 W
350
1195
300
[°C]
420
1430
360
560
1910
480
0 – 40
Humidity
<90% without condensation
Operation:
1000 m at nominal power
(-1% power for every 100 m above 1000 m)
4000 m maximum
Transport:
<15000 m
excessive battery discharge – overcurrent – short circuit – over voltage
– undervoltage – thermal
1 VDR x 300 Joules
Installation height
Protection devices
Overvoltage protection
Noise levels
<48 dB(A) at 1 m
Dimensions L x D x H (5)
[mm]
Carton box dimensions L x D x H
[mm]
Net weight
[kg]
Gross weight
[kg]
T 131 x 640 x 448
R 19” x 640 x 3U
800 x 600 x 240 + H12
ER version:
760 x 580 x 240
46
45
ER version:
20
54
53
ER version:
28
<50 dB(A) at 1 m
T 2 x (131 x 640 x 448)
R 2 x (19” x 640 x 3U)
ER version:
T 131 x 640 x 448
R 19” x 640 x 3U
2 x (800 x 600 x 240) + H12
ER version:
760 x 580 x 240
20+62
19+62
ER version:
21
93
92
ER version:
25
(1)
@ rated load, minimum voltage of 184 Vac, battery charging
(2)
@ rated load, rated voltage of 220 Vac, battery charging
(3)
Automatic detection: If the network frequency is within ±5% of the selected value, the UPS is synchronized with the
network. If the frequency is off tolerance or battery-powered functionality is enabled, the frequency is that which is
selected +0.1%. Power derating: The UPS unit derates the output power to 70% of the rated power if the UPS is operating
as a frequency converter. This means that it is configured so the output is not synchronised with the input (without link)
or else is configured with an option other than automatic detection.
(4)
20 - 25 °C for increased battery life.
(5)
The dimensions shown in the table refer to the tower version, taking the support feet into account.
The rack version is suitable for being housed in a 19” cabinet with an encumbrance of 3U or 3U+3U.
(6)
For the ER versions, the recharging time depends on battery type installed.
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BATTERY BOX MODELS
16
USBB180A3D
USBB180B1D
USBB240A3D
USBB240B1D
Rated battery voltage
[Vdc]
Rated battery capacity
[Ah]
7 (a)
40 (b)
7 (a)
40 (b)
Dimensions L x D x H
[mm]
131 x 640 x 448
400 x 815 x 1320
131 x 640 x 448
400 x 815 x 1320
Net weight
[kg]
42
293
52
360
Gross weight
[kg]
47
303
57
370
180
240
In the event that the UPS unit is connected to a Battery Box, the maximum active power will be NOT derated.
(a) 12 V / 7 Ah Batteries: CSB GP1272-F2 or CSB GP1272(28W) or CSB UPS12360-7 or YUASA NPW36-12
(b) 12 V / 40 Ah Batteries: CSB GP12400
5. C OMMUNI CAT ION P ORTS AND FI RMW ARE
The UPS comes with a standard RS232 port with input and output signals, a USB Port and an expansion slot for connecting
additional electronic boards.
RS232 Connector
RS232 CONNECTOR
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PIN #
SIGNAL
1
Programmable output *:
[default: UPS shut down]
2
TXD
3
RXD
5
GND
6
DC Power Supply (Imax = 20 mA)
Programmable output *:
[default: discharge pre-alarm]
Programmable output *:
[default: battery-powered functionality]
8
9
NOTES
(*) Opto-isolated contact max. +30 Vdc / 35 mA.
These contacts can be associated with other events using
the appropriate software
For additional information about interfacing with the UPS unit,
please refer to the appropriate manual
Communication Slot
The UPS comes supplied with an expansion slot for optional communication
cards (see the diagram on the right), which can allow the device to communicate
using the most common communication standards.
Some examples include:
•
Serial duplicator
•
Ethernet network card with TCP/IP, HTTP and SNMP protocols
•
JBUS / MODBUS protocol converter card
•
PROFIBUS protocol converter card
•
Card with isolated relay contacts
Please consult the website www.ups-technet.com to check the availability of additional accessories
Connections for REPO and remote ON/OFF functionality
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The ON (ON/OFF) contact can be associated with other events using the appropriate software
5.1.TECHNICAL DATA FOR “PIN 6” POWER THROUGH THE RS232 PORT
The voltage provided by the serial port’s pin 6 power depends on the absorbed current.
•
•
Vcc max: 10.8 Vdc without load
Vcc min: 8 Vdc @ 25 mA
5.2.FIRMWARE
The firmware of the UPS unit can be updated by inserting the appropriate programming card into the expansion Slot.
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TD_GENIO Dual Power_5-10kVA_EN_2017_10
SPTSDUA1Y17LREN