655 Eisenhower Drive
Owatonna, MN 55060 USA
Phone: (507) 455-7000
Tech. Serv.: (800) 533-6127
Fax: (800) 955-8329
Order Entry: (800) 533-6127
Fax: (800) 283-8665
International Sales: (507) 455-7223
Fax: (507) 455-7063
Website: otctools.com
Form No. 562926
Parts List &
Operating Instructions for:
5285
1066521-00-A
Original Instructions
Power Train Lift
Max. Capacity: 1,650 lbs. (748 kg)
Description:
Use to remove, install, and transport a
wide range of power train assemblies.
Typical components include engine
and transmission assemblies, gas
tanks, drive axle assemblies, engine /
transaxle assemblies, electric vehicle
batteries, and more.
Explanation of Safety Signal Words
The safety signal word designates the degree or level of hazard seriousness.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if not
avoided, may result in property damage.
Sheet No.
© Bosch Automotive Service Solutions Inc.
1 of 4
Issue Date: Rev. E September 18, 2015
Parts List & Operating Instructions
Form No. 562926, Sheet 1 of 4, Back
Safety Precautions
WARNING: To prevent personal injury or equipment damage,
●● Study, understand, and follow all instructions before operating this device.
●● Wear eye protection that meets OSHA and ANSI Z87.1 standards.
●● No alterations shall be made to this product
●● Before using the lift, inspect the unit for leaks, or damaged, loose, or missing parts.
Immediately replace cut, frayed, damaged hoses, and electrical cords.
●● Only use attachments and / or adapters supplied by the manufacturer.
●● Adequately support the vehicle before starting repairs.
●● Securely tighten the strap assembly around the component being lifted.
●● Do not exceed the rated capacity.
●● Do not lift or move a load that has a center of gravity extending beyond the wheels.
Tipping can result in personal injury.
●● Do not move the lift while the load is raised. Lower the load completely before
moving or storing the load.
●● Carefully and slowly move a load on an incline or around a corner. Tipping can
result in personal injury.
●● Use only on a hard, level surface.
●● Do not stand under a load that is supported by the lift.
●● The component must be securely held in place before it is removed from the lift.
Removal
Operating Instructions
1. Follow the vehicle manufacturer’s recommended service procedure for removal of the component.
2. Position the power train lift under the vehicle. Connect the air hose to the pump.
3. Use the foot pedal to raise the lift to the load.
4. Adjust the wood blocks to fit the assembly, and tighten the nuts to secure the blocks in place.
5. Turn the adjusting screws to align the lift with the component. Raise the lift to the correct position.
6. Place the strap assembly around the component, and tighten the strap securely to the hook holes.
7. Remove any remaining bolts from the vehicle component.
8. Completely lower the power train lift using the foot pedal control.
9. Move the lift and load out from under the vehicle.
Installation
1. Position the power train lift under the chassis.
2. Raise the power train lift and turn the adjusting screws to align the component in the correct position.
3. Follow the vehicle manufacturer’s recommended service procedure for installing the component.
Maintenance
Use a good grade lubricant to regularly lubricate the pivot points, adjusting screws, and swivel casters.
Parts List & Operating Instructions
Form No. 562926
Parts List
21
24
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18
23
38
45 44 37
33
39 15 16
34
3
10 7 11
26
Order replacement parts
at OTCparts.com
28 29
29 28
27
This document contains product parts lists
and information regarding operation and
maintenance. Items listed in the parts list
have been carefully tested and selected by
OTC. Therefore, use only OTC replacement
parts.
30 32 31
40
Product questions may be directed to the
OTC Technical Service Department at (800)
533-6127.
Sheet No.
© Bosch Automotive Service Solutions Inc.
2 of 4
Issue Date: Rev. E September 18, 2015
Parts List & Operating Instructions
Form No. 562926, Sheet 2 of 4, Back
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7
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7
28
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7
9
7
25
42
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41
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Parts List & Operating Instructions
Parts List
Item
Part
No. Qty. No. Description
2 4
ÝWheel
3 1 564090
Tilt Table
4 8 564092
Hex Head Cap Screw
5 2
ÝWasher
6 2 564079Bushing
7 15 11253
Type "A" Washer
8 2
Ý
Keeper Plate
9 1 523969Table
10
2 564094
Hex Head Cap Screw
11 18 564076
Hex Locknut
12
2
Ý
Glide Strip
13
2
Ý
Locking Swivel Caster
14
2
Ý
Swivel Caster
15
4
ÝWasher
16
4
Ý
Hex Nut
17
4
ÝScrew (10-24 x 1/2)
18
1 564088
Retaining Plate
19
1 564084Spacer
20
2
Ý
Nylon Insert Locknut
21
1 564082
Table Base (for 5285)
1 576775
Table Base (for 1066521-00-A)
22
1 564058
Rise Frame (for 5285)
1 576773
Rise Frame (for 1066521-00-A)
23
1 564063
Riser Frame (for 5285)
1 576774
Riser Frame (for 1066521-00-A)
24
4 564060
Frame Tube
25
1 523966
Forcing Screw
26
1 523964
Forcing Screw
27
2 523970Trunnion
28
4 526998
Locking Collar
29
4
Ý
Thrust Bearing Washer
30 16
Ý
Hex Head Cap Screw
31 16
Ý
Flat Washer (1/2 x .120)
32 16
Ý
Lock Washer
33
1 560111
Air Pump
34
2
Ý
Wood Block
35
1 564118Elbow
36
1 564117
Velocity Fuse
37
1 563966
Hydraulic Hose
38 12 16696
Alemite Grease Fitting
39
4
Ý
Carriage Bolt
40
8 218297
Warning Decal
41
2 565947Pin
42
4
15953Washer
43
4
10573
Cotter Pin
44
1
10673
Straight Fitting
45
1 566055
Inline Flow Regulator Valve
46
1 565808
Hydraulic Cylinder
Ý See Replacement Kit
© Bosch Automotive Service Solutions Inc.
Form No. 562926
Replacement Kit List
Item
No. Qty.
Description
565458 Roller Pack Kit
24Roller
565243 Hardware Kit
52Washer
15 4 Washer
16
4 Hex Nut
17 4 Screw (10-24 x 1/2)
20
2 Nylon Insert Locknut
29
4 Thrust Bearing Washer
565244 Keeper Plate Kit (for 5285)
8
2 Keeper Plate
12
2 Glide Strip
17 4 Screw (10-24 x 1/2)
577249 Keeper Plate Kit (for 1066521-00-A)
8
2 Keeper Plate
12
2 Glide Strip
17 4 Screw (10-24 x 1/2)
565245 Locking Caster Kit
13
30
31
32
2
8
8
8
Locking Swivel Caster
Hex Head Cap Screw
Flat Washer (1/2 x .120)
Lock Washer
565246 Swivel Caster Kit
14
30
31
32
2
8
8
8
Swivel Caster
Hex Head Cap Screw
Flat Washer (1/2 x .120)
Lock Washer
565247 Wood Block Kit
34
39
15
16
2
4
4
4
Wood Block
Carriage Bolt
Washer
Hex Nut
Sheet No.
3 of 4
Issue Date: Rev. E September 18, 2015
Parts List & Operating Instructions
Form No. 562926, Sheet 3 of 4, Back
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10
1
8
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7
Cylinder Parts List
Item
Part
No. Qty. No. Description
11565801
Cylinder Weldment
21565804Rod
31 Ý
Retainer Nut
41 Ý
Retaining Ring
51 Ý
Cylinder Bushing
61 Ý
Wiper Rod
71 Ý
Slip Retainer
81 Ý
U-cup Packing (Piston Type)
91 Ý
External Retaining Ring
10 2 Ý
Alemite Grease Fitting
Ý Included in Seal Replacement Kit
566057 Seal Replacement Kit
Item
No. Qty.
3
4
5
6
7
8
9
10
1
1
1
1
1
1
1
2
Description
Retainer Nut
Retaining Ring
Cylinder Bushing
Wiper Rod
Slip Retainer
U-cup Packing
External Retaining Ring
Alemite Grease Fitting
Parts List & Operating Instructions
Form No. 562926
Inspection and Maintenance
CAUTION: To prevent personal injury,
• Only qualified personnel shall perform inspections and repairs to this power train lift.
• Before each use, an approved inspector must inspect the power train lift for bends, cracks, dents,
elongated holes, or missing hardware. If damage is found, discontinue use.
• Use only those repair parts called out in the parts list in this document. Items found in the parts
list have been carefully tested and selected by OTC.
Inspection
Before each use, an approved inspector must inspect the power train lift for bends, cracks, dents,
elongated holes, or missing hardware. If damage is found, discontinue use.
Maintenance
Periodically lubricate the jacking screws and wheel assemblies with lubricating oil or grease.
Repair
When repairing the power train lift, use only those repair parts called out in the parts list in this document.
Items found in the parts list have been carefully tested and selected by OTC.
Disposal
At the end of the useful life of the power train lift, dispose of the components according to all state, federal,
and local regulations.
IMPORTANT PRODUCT INFORMATION
Record serial number and year of manufacture for future reference. See product identification
label on unit for information.
r 5285
r 1066521-00-A
Serial Number:
Year of Manufacture:
Sheet No.
© Bosch Automotive Service Solutions Inc.
4 of 4
Issue Date: Rev. E September 18, 2015
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