10D995 thru 10D999, 10E001 thru 10E020 Operating Instructions & Parts Manual Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. Dayton Hazardous Location Direct-Drive Exhaust Fans ® Description Dayton hazardous location exhaust fans are designed for ventilating spaces containing flammable or explosive vapors, gases, or dusts as defined under Article 500 of the National Electrical Code (NEC). Mount in vertical or horizontal position. Construction includes galvanized steel frame, pre-punched mounting holes, hazardous location ball bearings, and spark-resistant aluminum propeller. Motor is explosion-proof, fan-cooled enclosure with Class B insulation (if marked on motor). All fans have a maximum ambient temperature of 104ºF (if marked on motor) and are UL/cUL Listed Standard 1203, NEC Class I, Groups C and D; NEC Class II, Groups F and G (Model 10E020 Groups E, F and G). Dayton Electric Mfg. Co. certifies that the fans shown herein are licensed to bear the AMCA seal. SOUND and The ratings shown are based on AIR tests and procedures performed in accordance with AMCA Publication ® 211 and AMCA Publication 311 and comply with the requirements of the AMCA Certified Ratings Program. R PERFORMANCE AIR MOVEMENT AND CONTROL ASSOCIATION INTERNATIONAL, INC. E N G L I S H E197939 Unpacking 1. Inspect for any damage that may have occurred during transit. D B C C B A Figure 1 — Panel Fan Dimensions 2. Shipping damage claim must be filed with carrier. A D 3. Check all bolts, screws, set-screws, etc. for looseness that may have occurred during transit. Retighten as required. Rotate propeller by hand to be sure it turns freely. E Figure 2 — Ring Fan Dimensions Dimensions and Specifications Model Prop. Dia. Shaft Dia. A B C D E Blades —— Recommended Wall Opening —— Wall Collar, Wall Collar & Direct to Wall Guard, or Wall Housing E S P A Ñ O L PANEL FANS (See Figure 1) 10D995, 10D996 12" 5/8" 16" 91⁄2" 3" 121⁄4" — 5 141⁄2 x 141⁄2" 171⁄4 x 171⁄4" 10D997, 10D998 16 5/8 20 91⁄2 31⁄4 161⁄2 — 3 181⁄2 x 181⁄2 211⁄4 x 211⁄4 10D999 18 5/8 22 1 9 ⁄2 1 3 ⁄8 18 ⁄2 — 3 20 ⁄2 x 20 ⁄2 231⁄4 x 231⁄4 10E001 18 5/8 22 11 31⁄8 181⁄2 — 3 201⁄2 x 201⁄2 231⁄4 x 231⁄4 10E002, 10E003 20 5/8 24 111⁄2 33⁄4 201⁄2 — 3 221⁄2 x 221⁄2 255⁄8 x 255⁄8 10E004, 10E005, 10E006 24 5/8 28 111⁄2 37⁄8 241⁄2 — 3 261⁄2 x 261⁄2 295⁄8 x 295⁄8 10E007 24 5/8 28 12 37⁄8 241⁄2 — 3 261⁄2 x 261⁄2 295⁄8 x 295⁄8 1 1 1 RING FANS (See Figure 2) 10E008, 10E009 12" 5/8 147⁄8" 131⁄2" 2" 121⁄2" 161⁄4" 5 131⁄2" Dia. — 10E010, 10E011 16 5/8 18 ⁄8 13 ⁄2 2 16 ⁄2 20 ⁄4 3 17 ⁄2 — 10E012, 10E013 18 5/8 207⁄8 131⁄2 2 181⁄2 221⁄4 3 191⁄2 — 10E014, 10E015 20 5/8 23 13 ⁄2 2 20 ⁄2 24 ⁄4 3 21 ⁄2 — 10E016, 10E017, 10E018, 10E019 24 5/8 267⁄8 131⁄2 2 241⁄2 281⁄4 3 251⁄2 — 10E020 30 5/8 32 171⁄2 2 301⁄2 341⁄4 3 311⁄2 — Form 5S7003 7 1 1 1 1 Printed in U.S.A. 04632 Version 0 1 1 1 1 474904 Rev. 1, November 2011 F R A N Ç A I S 10D995 thru 10D999, 10E001 thru 10E020 Dayton Operating Instructions and Parts Manual Dayton Hazardous Location Direct-Drive Exhaust Fans ® E N G L I S H Performance Model 1-PHASE 115/208-230 Sones @ 0.000" SP CFM Air Delivery @ Static Pressure Shown 0.000" 0.125" 0.250" 0.375" @ 5Ft. 3-PHASE 208-230/460 Prop. Dia. HP Motor RPM 10D995 10D996 12" 1/4 1750 13.4 1347 1262 1142 947 604 10D997 10D998 16 1/4 1750 14.1 2476 2288 2061 1769 1350 10D999 10E001 18 1/3 1750 19.1 3168 2912 2612 2219 1599 10E002 10E003 20 1/2 1750 23 4557 4254 3919 3542 3101 10E004 10E006 24 1/2 1750 26 5669 4946 4010 2963 1906 10E007 24 3/4 1750 28 6317 5851 5314 4729 4117 10E008 10E009 12" 1/4 1725 13.6 1147 999 803 682 — 10E010 10E011 16 1/4 1750 17.0 2153 1943 1713 1366 1125 10E012 10E013 18 1/4 1750 21 2371 2089 1756 1423 1088 10E014 10E015 20 1/4 1750 23 2429 2074 1744 1341 1098 10E016 10E018 24 1/3 1750 30 3837 3305 2637 1970 — 10E017 10E019 24 1/2 1750 26 5669 4946 4010 2963 1906 10E020 — 30 3/4 1140 28 8153 7515 6804 5957 4956 0.500" PANEL FANS 10E005 RING FANS Performance certified is for installation type A: Free inlet, Free outlet. Performance ratings do not include the effects of appurtenances (accessories). Speed (RPM) shown is nominal. Performance is based on actual speed of test. The sound ratings shown are loudness values in fan sones at 5 ft. (1.5 m) in a hemispherical free field calculated per AMCA Standard 301. Values shown are for installation type A: Free inlet hemispherical sone levels. General Safety Information Do not depend on any switch as the sole means of disconnecting power when installing or servicing the fan. Always disconnect, lock and tag power source before installing or servicing. Failure to disconnect power source can result in fire, shock or serious injury. Units with thermally protected motors, motor will restart without warning after thermal protector trips. Do not touch operating motor, it may be hot enough to cause injury. Do not place any body parts or objects in fan, motor openings or drives while motor is connected to power source. 1. Read and follow all instructions and cautionary markings. Make sure electrical power source conforms to requirements of equipment and local codes. 2. Fans should be assembled, installed and serviced by a qualified technician. Have all electrical work performed by a qualified electrician. 3. Follow all local electrical and safety codes in the United States and Canada, as well as the National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA) in the United States. Ground motor in accordance with NEC Article 250 (grounding). Follow the Canadian Electric Code (CEC) in Canada. 4. All moving parts should be guarded. To reduce the risk of injury to persons, observe the following: 2 OSHA requires OSHA complying guards when fan is installed within 7 feet of floor or working level. UL/cUL Standards require OSHA complying guards when fan is installed within 8 feet of floor or working level. 4. Make certain that the power source conforms to the requirements for the equipment. Installation Installation, troubleshooting and parts replacement is to be performed only by qualified personnel. If gases, other than clean air, are to be exhausted using the fan, then the user bears the responsibility of determining that the fan is appropriate and safe for the application. Dayton Operating Instructions and Parts Manual Models 10D995 thru 10D999, 10E001 thru 10E020 Installation (Continued) Not for use where paint residue can accumulate on motor. To reduce the risk of ignition of hazardous atmospheres, disconnect the fan from the supply circuit before opening. Keep the motor tightly closed with in operation. WALL MOUNTING 1. Move fan to the desired location and determine the method by which the fan is to be mounted. NOTE: Wall opening size and propellerto-shutter distance are two important dimensions for fan installation. 7. Cut an appropriate sized hole in the wall using the Dimensions table on page 1. Wall Opening NOTE: Allowing the fan frame to flex or move during operation will create harmful vibrations which may damage the unit. 9. Fans should be mounted in opening with 1/4” clearance around perimeter. Framing should be secured to building structure utilizing corrosion resistant fasteners (by others). Fasteners should be used in all pre-punched mounting holes. 10. Install remaining components (shutter, intake guard, etc.). 11. Check all fasteners and set screws for tightness. 12. Rotation direction of the propeller should be checked by momentarily turning the unit on. Rotation should be in the same direction as the rotation decal affixed to the unit. For 3-phase installations, fan rotation can be reversed by interchanging any two of the three electrical leads. For single phase installations follow the wiring diagram located on the motor. ELECTRICAL CONNECTION Wall Figure 3 — Direct to Wall Installation NOTE: Panel fans mounted to the wall require a different opening size than those mounted in collars or housings. 8. The fan should be securely mounted within a rigid framework to prevent flexing or movement of the fan frame during operation. The fan frame should be equally supported on all sides within the framework and caution should be taken to avoid twisting of the fan frame during installation. NOTE: Refer to motor nameplate for wiring procedures. Refer to switch manufacturer for installation and wiring procedures. 1. Motor and fan must be securely grounded (bare metal) to a suitable electric ground, such as a grounded water pipe or ground wire system. Comply with all local and national safety codes including the National Electrical Code (NEC) and National Fire Protection Act (NFPA). NOTE: Motor and switch must be classified as hazardous for fan to 3 be suitable for use in hazardous environments. Installation must be performed by a qualified personnel with suitable motor and disconnect for application. 2. Wire motor for desired voltage per wiring diagram on motor. 3. Wire control switches at ground level. 4. Before activating fan, inspect to be sure that there are no obstructions or debris that would interfere with the propeller. Operation 1. Before starting up or operating your new Dayton fan, check all fasteners for tightness. In particular, check set screws in propeller hub. While in the OFF position, or before connecting the fan to power, turn the fan propeller by hand to be sure it is not striking the orifice or any obstacle. 2. Start the fan up and shut it off immediately to check rotation of the propeller with directional arrow in the motor compartment. 3. When the fan is started, observe the operation and check for any unusual noises. 4. Motor amperage should be checked to avoid overloading of the motor. With the system in full operation measure current input to the motor and compare with the nameplate rating to determine if the BHP is operating under safe load conditions. See performance on page 2. 5. Keep inlets and approaches to fan clean and free from obstruction. E N G L I S H Dayton Operating Instructions and Parts Manual 10D995 thru 10D999, 10E001 thru 10E020 Dayton Hazardous Location Direct-Drive Exhaust Fans ® E N G L I S H Maintenance Always disconnect, lock and tag power source before installing or servicing. Failure to disconnect power source can result in fire, shock or serious injury. Uneven cleaning of the propeller will produce an out of balance condition that will cause vibration in the fan. 2. Check for unusual noises when fan is running. 1. Depending on the usage and severity of the contaminated air, a regularly scheduled inspection for cleaning the fan propeller, housing and surrounding areas should be established. 3. Periodically inspect and tighten setscrews. 4. Follow motor manufacturer’s instructions for motor lubrication. Troubleshooting Chart Symptom Possible Cause(s) Corrective Action Fan inoperative 1. Blown fuse or breaker 2. Incorrectly wired 3. Electricity turned off 1. Replace or repair 2. Shut power OFF and check wiring for proper connections 3. Contact local power company Airflow - Reversed air Airflow - Too much air 1. Propeller rotation reversed 2. Insufficient static pressure 1. Reverse motor rotation, rewire motor 2. Check static pressure calculation Excessive noise or vibration 1. Foreign material inside bearing 2. Loose propeller 3. Fan not securely anchored 1. Replace bearing 2. Tighten set screws or taper bushing screws 3. Secure properly 2. Incorrect propeller rotation 3. Over/Under line voltage 2. Check motor wiring 3. Contact Power Company Motor overloads or overheats LIMITED WARRANTY DAYTON ONE-YEAR LIMITED WARRANTY. DAYTON HAZARDOUS LOCATION DIRECT-DRIVE EXHAUST FANS, MODELS COVERED IN THIS MANUAL, ARE WARRANTED BY DAYTON ELECTRIC MFG. CO. (DAYTON) TO THE ORIGINAL USER AGAINST DEFECTS IN WORKMANSHIP OR MATERIALS UNDER NORMAL USE FOR ONE YEAR AFTER DATE OF PURCHASE. ANY PART WHICH IS DETERMINED TO BE DEFECTIVE IN MATERIAL OR WORKMANSHIP AND RETURNED TO AN AUTHORIZED SERVICE LOCATION, AS DAYTON DESIGNATES, SHIPPING COSTS PREPAID, WILL BE, AS THE EXCLUSIVE REMEDY, REPAIRED OR REPLACED AT DAYTON’S OPTION. FOR LIMITED WARRANTY CLAIM PROCEDURES, SEE “PROMPT DISPOSITION” BELOW. THIS LIMITED WARRANTY GIVES PURCHASERS SPECIFIC LEGAL RIGHTS WHICH VARY FROM JURISDICTION TO JURISDICTION. ® LIMITATION OF LIABILITY. TO THE EXTENT ALLOWABLE UNDER APPLICABLE LAW, DAYTON’S LIABILITY FOR CONSEQUENTIAL AND INCIDENTAL DAMAGES IS EXPRESSLY DISCLAIMED. DAYTON’S LIABILITY IN ALL EVENTS IS LIMITED TO AND SHALL NOT EXCEED THE PURCHASE PRICE PAID. WARRANTY DISCLAIMER. A DILIGENT EFFORT HAS BEEN MADE TO PROVIDE PRODUCT INFORMATION AND ILLUSTRATE THE PRODUCTS IN THIS LITERATURE ACCURATELY; HOWEVER, SUCH INFORMATION AND ILLUSTRATIONS ARE FOR THE SOLE PURPOSE OF IDENTIFICATION, AND DO NOT EXPRESS OR IMPLY A WARRANTY THAT THE PRODUCTS ARE MERCHANTABLE, OR FIT FOR A PARTICULAR PURPOSE, OR THAT THE PRODUCTS WILL NECESSARILY CONFORM TO THE ILLUSTRATIONS OR DESCRIPTIONS. EXCEPT AS PROVIDED BELOW, NO WARRANTY OR AFFIRMATION OF FACT, EXPRESSED OR IMPLIED, OTHER THAN AS STATED IN THE “LIMITED WARRANTY” ABOVE IS MADE OR AUTHORIZED BY DAYTON. Technical Advice and Recommendations, Disclaimer. Notwithstanding any past practice or dealings or trade custom, sales shall not include the furnishing of technical advice or assistance or system design. Dayton assumes no obligations or liability on account of any unauthorized recommendations, opinions or advice as to the choice, installation or use of products. Product Suitability. Many jurisdictions have codes and regulations governing sales, construction, installation, and/or use of products for certain purposes, which may vary from those in neighboring areas. While attempts are made to assure that Dayton products comply with such codes, Dayton cannot guarantee compliance, and cannot be responsible for how the product is installed or used. Before purchase and use of a product, review the product applications, and all applicable national and local codes and regulations, and be sure that the product, installation, and use will comply with them. Certain aspects of disclaimers are not applicable to consumer products; e.g., (a) some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you; (b) also, some jurisdictions do not allow a limitation on how long an implied warranty lasts, consequently the above limitation may not apply to you; and (c) by law, during the period of this Limited Warranty, any implied warranties of implied merchantability or fitness for a particular purpose applicable to consumer products purchased by consumers, may not be excluded or otherwise disclaimed. Prompt Disposition. A good faith effort will be made for prompt correction or other adjustment with respect to any product which proves to be defective within limited warranty. For any product believed to be defective within limited warranty, first write or call dealer from whom the product was purchased. Dealer will give additional directions. If unable to resolve satisfactorily, write to Dayton at address below, giving dealer’s name, address, date, and number of dealer’s invoice, and describing the nature of the defect. Title and risk of loss pass to buyer on delivery to common carrier. If product was damaged in transit to you, file claim with carrier. Manufactured for Dayton Electric Mfg. Co.