purity c - Heritage Parts

PURITY C
Water Filter System
Manual
1
2
3
4
5
6
7
8
9
10
1001411-001_1001426-001.indd Abs1:1
Definition of Terms
General Information
Operating and Safety Information
Installation
Exchanging the Filter Cartridge
By-Pass and Capacity Tables
Repair
Troubleshooting
Technical Data
Order Numbers
02.03.2009 16:41:23 Uhr
8
3
10
4
2
1
5
7
9
6
Out
In
2
1001411-001_1001426-001.indd Abs1:2
02.03.2009 16:41:25 Uhr
1 Definition of Terms
All filter head types:
1
Filter head
2
Locking handle
3
Water outlet 3/8" – 18 NPT
4
Water inlet 3/8" – 18 NPT
5
Wall mount
6
Filter cartridge
7
Protective cap
8
Flush valve
9
Flush hose
Additional for filter head types PURITY C 0–70%:
10
By-pass setting
2 General Information
2.1 Function and Application
MAVEA PURITY C is a filter system specially designed for use in food and beverage environments
to ensure consistently high water quality for individual customer applications as well as reliable and
simple operation.
The unique IntelliBypass ensures a constant by-pass proportion for the entire usage period, irrespective of the volumetric flow of the terminal equipment used. The result is consistently high water
quality specially tailored to the requirements of the application and the local water conditions.
By reliably locking the filter cartridge in the filter head and controlling the water flow, the innovative
locking handle ensures simple and reliable operation.
The filter cartridges of the PURITY C50/150/300 Quell ST system reduce the carbonate hardness*
in drinking water, thus preventing limescale deposits in the downstream terminal equipment. Using
the flow method, calcium*, magnesium ions* and heavy metal ions* (e.g. lead and copper) are
selectively reduced from the drinking water via an ion exchanger. Furthermore, the filter material
binds contents that impair odor and taste (i.e. chlorine residues in the filtrate and the by-pass water),
as well as organic impurities* and cloudiness*.
Typical applications for PURITY C50/150/300 Quell ST include coffee and espresso machines, hot
and cold drinks machines as well as combi steamers and conventional ovens.
* Not performance tested or certified by NSF.
2.2 Guarantee Provisions
The PURITY C filter system is subject to the guarantee of 2 years. A guarantee claim may be
asserted only if all instructions in this handbook are followed and observed.
3
1001411-001_1001426-001.indd Abs1:3
02.03.2009 16:41:28 Uhr
2.3 Storage/Transport
Adhere to the ambient conditions in the Technical Data (Chapter 9) for storage and transport.
The handbook should be retained for use with the product, kept for the whole service life of the filter
system and passed on to subsequent owners.
2.4 Recycling/Disposal
By disposing of this product and its packaging in the correct manner you are helping to prevent
potential negative impacts on people and the environment that could be caused by incorrect
disposal. Comply with local regulations and bring the units to be disposed of to a proper recycling
facility at the collection points provided.
Used filter cartridges can be returned to MAVEA LLC (see back of the cover) or disposed of according to local regulations.
3 Operating and Safety Information
3.1 Qualified Personnel
Installation and maintenance of the filter system may be carried out only by trained or authorized
personnel.
3.2 Correct Use
Proper operation of the filter system is subject to the installation, use and maintenance described in
this manual.
3.3 Liability Exclusion
Installation must be performed precisely in accordance with the instructions in this manual. Neither
MAVEA LLC nor any affiliated company shall be held liable for any kind of damage, including direct
and indirect and subsequent damage and loss of profit, arising from the incorrect installation or use
of product.
3.4 Specific Safety Information
•
Only water of drinking water quality may be used as intake water for the PURITY C water filter
system. The PURITY C water filter system is only suitable for cold water use within the water
intake temperature range stated in Chapter 9. No microbiologically impaired water or water of
unknown quality may be used without appropriate disinfection.
•
If there are official instructions to boil tap water, the filter system must be decommissioned.
When the requirement to boil water comes to an end, the filter cartridge must be replaced and
the connections cleaned.
•
For hygienic reasons, the filter material of the cartridge is subjected to a special treatment with
silver. A small quantity of silver, which is harmless to health, may be released into the water.
This is in compliance with the World Health Organization (WHO) recommendations for drinking
water.
•
It is generally recommended to boil tap water for certain groups of people (e.g. people with
weakened immune systems, babies). This also applies to filtered water.
•
Note for people with kidney disease or dialysis patients: during the filter process, the potassium
content may be increased slightly. If you suffer from kidney disease and/or have to stick to a
special potassium diet, we recommend prior agreement with your doctor.
4
1001411-001_1001426-001.indd Abs1:4
02.03.2009 16:41:29 Uhr
MAVEA LLC recommends that the filter system not be left unused for a long period. If the
PURITY C filter system is not used for several days (2–3 days), we recommend that the filter system
be flushed with the flushing volume X indicated in the table below. After periods of non-use of over
4 weeks, the filter should be flushed with flushing volume Y or else replaced. Please also note that
the maximum usage period of the filter cartridge is 12 months (Chapter 6).
Filter cartridge
Flushing volume X
after 2–3 days non-use
Flushing volume Y
after 4 weeks non-use
PURITY C50 Quell ST
2 liters (0.5 US gallons)
20 liters (5.3 US gallons)
PURITY C150 Quell ST
3 liters (0.8 US gallons)
30 liters (7.9 US gallons)
PURITY C300 Quell ST
6 liters (1.6 US gallons)
60 liters (15.9 US gallons)
•
•
•
The filter system must not be opened or dismantled during operation. The filter cartridge must
not be opened.
The filter system filter head is designed for a service life of 10 years counted from the date of
installation. It must be replaced after 10 years.
Production date
Production code fi lter head – example: H 8252 11882
8
Production year, here: 2008
25
Production week, here: calendar week 25
2
Production day from Monday (1) to Friday (5), here: Tuesday
11882
Consecutive identifi cation number
Production code fi lter cartridge – example: B8252080010
8
Production year, here: 2008
25
Production week, here: calendar week 25
2
Production day from Monday (1) to Friday (5), here: Tuesday
08
Batch No. filter medium, here in terms of quantity the eighth batch used
0010
Consecutive number of the filter cartridge, here the tenth cartridge; reset when the day changes
3.5 Technical Safety Assembly Instructions
•
The terminal equipment operated with the filter must be free of limescale prior to installation.
•
Protect the filter system from sunlight and mechanical damage. Do not assemble near sources
of heat and open flames.
•
A stop valve must be installed before the filter system intake hose.
•
If the water pressure is higher than 8.6 bar (125 psi), a pressure reducer must be installed in
front of the filter system.
•
The filter head may be connected to the mains only with a non-return valve according to
EN 13959 or higher quality protection against return flows (see Chapter 10).
•
No copper pipes and no galvanized or nickel-plated pipes/connectors may be installed between
the water filter and consumer. When choosing the material for parts that come into contact with
water after the MAVEA filter system it must be remembered that, due to the process, decarbonized water contains free carbon dioxide.
•
All parts must be installed in accordance with the country-specific requirements on the installation of drinking water facilities.
4 Installation
! Caution: Prior to installation, read the Technical Data (Chapter 9) and the Operating and Safety
Information (Chapter 3). After storage and transport below 0°C (32°F) the product must be stored in
the open original packaging for at least 24 hours at the stated ambient temperatures (Chapter 9) for
operation.
5
1001411-001_1001426-001.indd Abs1:5
02.03.2009 16:41:29 Uhr
4.1 Assembling the Filter Head, Water Connection
! Caution: Ensure that the locking handle on the head is open.
• Close water intake and switch off power supply to the terminal equipment.
A
• Fit the wall mount 5 at the intended position.
! Caution: During assembly, note the installation dimensions, bending radii of the
B
hoses and dimensions of the accessories. The system can be operated vertically and
horizontally. When using the wall mount, install vertically only!
C
• Fit the hoses at the water inlet “IN” 4 and outlet “OUT” 3 of the filter head 1 .
! Caution: The max. tightening torque at the connections must not exceed 14 Nm!
D
• Check by-pass setting 10 and, if necessary, adjust to local carbonate hardness
(Chapter 4.2).
Note: The by-pass has been factory set at 30%.
• Engage the filter head 1 in the wall mount 5 .
4.2 Setting By-Pass and Capacity
•
Identify the carbonate hardness of the local water using the MAVEA carbonate hardness test
(Art. 710800). Alternatively, the local water supplier will provide information on carbonate hardness.
•
Determine the by-pass setting and capacity according to the application and the carbonate
hardness identified using the by-pass and capacity tables (Chapter 6).
•
Then turn the by-pass setting 10 to the identified value.
Note: Only the PURITY C 0–70% filter head has a variable by-pass setting.
The PURITY C 30% filter head has a fixed bypass setting of 30%.
4.3 Inserting the Filter Cartridge
• Remove protective cap 7 .
E
• Note the next exchange date in the date field on the filter cartridge 6 .
• Insert the filter cartridge 6 vertically in the filter head 1 .
F
! Caution: The filter cartridge can only be inserted when the locking handle is open.
• Make sure that the filter cartridge is positioned correctly.
• Turn the locking handle 2 until you feel it engage.
4.4 Commissioning
• Open the water intake and switch on the power supply of the terminal equipment.
G
• Operate the flush valve 8 and filter system until the filtered water runs clear and without
bubbles. At least the flushing volume X must be flushed (see table in chapter 3.4).
H
Note: When bleeding/flushing, catch water emerging from the flush hose 9 in an appropriate container.
• Check system for any leaks.
5 Exchanging the Filter Cartridge
The filter cartridge must be replaced after 6–12 months, at the latest 12 months after commissioning, irrespective of the level of exhaustion of the filter system. If the capacity of the filter cartridge
has already been exhausted (Chapter 6), it must be exchanged earlier.
! Caution: During the exchange, carefully examine all dismantled parts! Faulty parts must be
exchanged and dirty parts should be cleaned. Read the Operating and Safety Information (Chapter 3) prior to exchange. After storage and transport below 0°C (32°F) the filter head and filter
6
1001411-001_1001426-001.indd Abs1:6
02.03.2009 16:41:30 Uhr
cartridge must be stored in the open original packaging for at least 24 hours at the stated ambient
temperatures (Chapter 9) for operation.
Note: When the locking handle is open, the water supply to the cartridge is interrupted and shortcircuit operation with direct water flow from the water inlet 4 to the outlet 3 is possible (if necessary, close the water supply and switch off the power supply to the downstream appliance).
•
Open locking handle 2 .
•
Activate the flush valve 8 and remove pressure from the system.
•
Remove exhausted filter cartridge 6 from the filter head 1 .
Note: The filter cartridge can be pivoted by 90° in the wall mount for easy removal.
•
Perform the steps described at 4.3 and 4.4.
6 By-Pass and Capacity Tables
The stated capacities are guide values that, depending on the product volume flow, local water quality and machine type can vary by +/– 20%. We are happy to advise on individual requirements! The
capacities shown in the following tables are based on German carbonate hardness and are not certified by NSF.
6.1 Filter Heads PURITY C 0–70% with Variable By-Pass
Coffee and Espresso Machines/Vending Machines
German
carbonate
hardness
°dH
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Grains per
US gallon
By-pass
setting
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
70%
70%
60%
60%
50%
50%
40%
40%
30%
30%
30%
30%
30%
30%
30%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
20%
PURITY C50 Quell ST
Liters
US gallons
1000
1000
1000
1000
1000
800
600
500
450
400
360
340
320
300
280
260
240
220
210
200
190
180
170
165
160
155
150
145
140
135
130
125
264
264
264
264
264
211
159
132
119
106
95
90
85
79
74
69
63
58
55
53
50
48
45
44
42
41
40
38
37
36
34
33
Filter capacity
PURITY C150 Quell ST
Liters
US gallons
3000
3000
3000
3000
2500
2000
1700
1500
1300
1200
1100
1000
900
850
800
750
700
650
620
590
560
540
520
500
480
460
440
430
420
410
400
390
793
793
793
793
660
528
449
396
343
317
291
264
238
225
211
198
185
172
164
156
148
143
137
132
127
122
116
114
111
108
106
103
PURITY C300 Quell ST
Liters
US gallons
6000
6000
6000
6000
5000
4000
3400
2900
2500
2300
2100
1900
1800
1600
1500
1400
1300
1200
1150
1100
1060
1020
990
960
930
900
870
840
810
790
770
750
1585
1585
1585
1585
1321
1057
898
766
660
608
555
502
476
423
396
370
343
317
304
291
280
269
262
254
246
238
230
222
214
209
203
198
7
1001411-001_1001426-001.indd Abs1:7
02.03.2009 16:41:31 Uhr
Combi Ovens and Conventional Ovens
German
carbonate
hardness
°dH
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Grains per
US gallon
By-pass
setting
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
10%
PURITY C50 Quell ST
Liters
US gallons
1000
800
600
550
500
450
400
370
340
310
290
270
250
230
220
210
200
190
180
175
170
165
160
155
150
145
140
135
130
125
120
115
264
211
159
145
132
119
106
98
90
82
77
71
66
61
58
55
53
50
48
46
45
44
42
41
40
38
37
36
34
33
32
30
Filter capacity
PURITY C150 Quell ST
Liters
US gallons
3000
2500
2100
1800
1600
1400
1200
1100
1000
950
900
850
800
750
700
650
600
580
560
540
520
500
480
460
440
420
400
390
380
370
360
350
793
660
555
476
423
370
317
291
264
251
238
225
211
198
185
172
159
153
148
143
137
132
127
122
116
111
106
103
100
98
95
92
PURITY C300 Quell ST
Liters
US gallons
6000
5000
4000
3500
3000
2700
2400
2200
2000
1800
1700
1600
1500
1400
1300
1200
1150
1100
1050
1000
950
900
870
840
820
800
780
760
740
720
700
680
1585
1321
1057
925
793
713
634
581
528
476
449
423
396
370
343
317
304
291
277
264
251
238
230
222
217
211
206
201
195
190
185
180
6.2 Filter Heads PURITY C 30% with Fixed By-Pass
German
carbonate
hardness
°dH
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Grains per
US gallon
By-pass
setting
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
30%
30%
30%
30%
30%
30%
30%
30%
30%
30%
30%
30%
30%
30%
30%
30%
30%
30%
30%
30%
PURITY C50 Quell ST
Liters
US gallons
1000
1000
850
750
650
600
550
480
450
400
360
340
320
300
280
270
250
240
230
220
264
264
225
198
172
159
145
127
119
106
95
90
85
79
74
71
66
63
61
58
Filter capacity
PURITY C150 Quell ST
Liters
US gallons
3000
3000
2600
2200
1900
1700
1500
1400
1300
1200
1100
1000
950
900
850
800
750
700
670
640
793
793
687
581
502
449
396
370
343
317
291
264
251
238
225
211
198
185
177
169
PURITY C300 Quell ST
Liters
US gallons
6000
6000
5000
4000
3600
3200
2900
2700
2500
2300
2100
1900
1800
1600
1500
1450
1400
1350
1300
1250
1585
1585
1321
1057
951
845
766
713
660
608
555
502
476
423
396
383
370
357
343
330
8
1001411-001_1001426-001.indd Abs1:8
02.03.2009 16:41:32 Uhr
German
carbonate
hardness
°dH
24
25
26
27
28
29
30
31
32
33
34
35
Grains per
US gallon
By-pass
setting
24
25
26
27
28
29
30
31
32
33
34
35
30%
30%
30%
30%
30%
30%
30%
30%
30%
30%
30%
30%
PURITY C50 Quell ST
Liters
US gallons
210
200
190
180
175
170
165
160
155
150
145
140
55
53
50
48
46
45
44
42
41
40
38
37
Filter capacity
PURITY C150 Quell ST
Liters
US gallons
620
600
580
560
540
520
500
480
460
450
440
430
164
159
153
148
143
137
132
127
122
119
116
114
PURITY C300 Quell ST
Liters
US gallons
1200
1150
1100
1050
1000
970
940
910
880
850
820
790
317
304
291
277
264
256
248
240
232
225
217
209
Chlorine reduction
The PURITY C water filter system has been tested according to NSF/ANSI 42 for reduction of chlorine. The concentration of chlorine in water entering the system was reduced to a concentration less
than or equal to the permissible limit for water leaving the system, as specified in NSF/ANSI 42.
While testing was performed under standard laboratory conditions, actual performance of the system may vary.
Substance
Chlorine
Influent challenge
concentration
Reduction
Requirement
Actual average reduction
2.0 mg/L
50 %
94.8
Capacity and Flow Rate Table based on Chlorine Reduction
Water fi lter system
PURITY C50 Quell ST
PURITY C150 Quell ST
PURITY C300 Quell ST
Capacity
3600 Liters/951 gallons
5400 Liters/1426 gallons
6300 Liters/1664 gallons
0.25 gallons/min
0.25 gallons/min
0.25 gallons/min
Rated service fl ow (lpm)
7 Repair
Regularly check the filter system for leaks. Regularly check the hoses for kinks. Bent hoses must be
replaced.
The complete filter system must be replaced after 10 years.
! Caution: Prior to changing, read the Technical Data (Chapter 9) and the Operating and Safety
Information (Chapter 3).
Regularly clean the outside of the filter system with a soft, damp cloth.
! Caution: Do not use any abrasive chemicals, cleaning solutions or astringent cleaning agents.
8 Troubleshooting
8.1 No water flow
Cause:
Water intake closed.
Troubleshooting: Open the water intake at the upstream shut-off valve or by closing the locking
handle 2 on the filter head 1 .
9
1001411-001_1001426-001.indd Abs1:9
02.03.2009 16:41:33 Uhr
8.2 No or low water flow in spite of open water intake
Cause:
Mains pressure too low.
Troubleshooting: Check mains pressure. If the fault continues, check the filter system and filter
cartridge and change if necessary.
Cause:
Troubleshooting:
8.3 Leak
Cause:
Troubleshooting:
Filter head not mounted in direction of flow.
Dismantle filter head and install in direction of flow (Chapter 4).
Screwed connections not fitted correctly.
Check mains pressure. Check all screwed connections and mount according to
Chapter 4. If the fault continues, exchange filter system.
9 Technical Data
PURITY C Filter System with Filter Cartridge
PURITY C50
PURITY C150
PURITY C300
Quell ST
Quell ST
Quell ST
Operating pressure
2 bar – max. 8.6 bar (29 psi – max. 125 psi)
Water intake temperature
4°C – 30°C (39°F – 86°F)
Ambient temperature during operation
4°C – 30°C (39°F – 86°F)
storage/transport
–20°C to 50°C (–4°F – 122°F)
Nominal flow
60 l/h (15.9 US gallons/h)
Pressure loss at nominal flow
0.25 bar (3.6 psi)
Empty filter cartridge volume
1.0 l (0.3 US gallons)
1.9 l (0.5 US gallons)
2.9 l (0.8 US gallons)
Weight (dry/wet)
1.0 /1.4 kg (2.2/3.1 lb)
1.7/2.5 kg (3.7/5.5 lb)
2.7/3.9 kg (6.0/8.6 lb)
Dimensions of filter system (filter head with filter
115/105/265 mm
115/105/421 mm
122.5/120/475.5 mm
cartridge) (Width/Depth/Height)
(4.53/4.13/10.42 inch)
(4.53/4.13/16.57 inch)
(4.82/4.72/18.72 inch)
Dimensions (filter cartridge)
105/105/258,5 mm
105/105/414,5 mm
120/120/469 mm
(Width/Depth/Height)
(4.13/4.13/10.18 inch)
(4.13/4.13/16.32 inch)
(4.72/4.72/18.46 inch)
Installed dimensions (vertical installation with wall
130/119.5/265 mm
130/119.5/421 mm
130/127/475.5 mm
mounting) (Width/Depth/Height)
(5.12/4.70/10.43 inch)
(5.12/4.70/16.57 inch)
(5.12/5.00/18.72 inch)
In addition to the accessories, the bending radii of the intake and outlet hose must be considered in addition to the dimensions of
the complete system, depending on the installation orientation.
Operating position
Horizontal or vertical
Inlet connection
3/8" – 18 NPT
Outlet connection
3/8" – 18 NPT
System Tested and Certified by NSF International against NSF/ANSI
Standard 42 for the reduction of Chlorine taste and odor.
The PURITY C Water Filter System is used to remove carbonate hardness (temporary hardness/
alkalinity)* from drinking water to prevent limescale deposits in downstream appliances. Do not
use with water that is microbiologically unsafe or of unknown quality without adequate disinfection
before or after the system. Use cold water only. All of the materials used are safe for contact with
drinking water. Observe relevant regulations. Read the manual prior to use.
* Not performance tested or certified by NSF.
10
1001411-001_1001426-001.indd Abs1:10
02.03.2009 16:41:33 Uhr
10 Order Numbers
PURITY C Filter System
Article
Article Description
PURITY C 30% 3/8" NPT filter head, pack of 20
Filter head with 30% by-pass
(3/8" – 18 NPT connection)
Filter head with 30% by-pass
(3/8" – 18 NPT connection)
Filter head with variable by-pass 0–70%
(3/8" – 18 NPT connection)
Filter head with variable by-pass 0–70%
(3/8" – 18 NPT connection)
PURITY C 30% 3/8" NPT filter head, pack of 3
PURITY C 0–70% 3/8" NPT filter head, pack of 20
PURITY C 0–70% 3/8" NPT filter head, pack of 3
PURITY C50 Quell ST filter cartridge, pack of 20
PURITY C50 Quell ST filter cartridge, pack of 3
PURITY C150 Quell ST filter cartridge, pack of 6
PURITY C150 Quell ST filter cartridge, pack of 1
PURITY C300 Quell ST filter cartridge, pack of 3
PURITY C300 Quell ST filter cartridge, pack 1
Filter cartridge to remove carbonate hardness and
reduce contents in drinking water that impair odour
and fl avour.
Article
Number
1001452
1001451
1001449
1001450
1001395
1001396
1001391
1001394
1001397
1001398
Accessories
Article
Article Description
MAVEA carbonate hardness test
Test kit to measure the carbonate hardness of intake water
Article
Number
710801
11
1001411-001_1001426-001.indd Abs1:11
02.03.2009 16:41:34 Uhr
PN: 1001411-001 / 1001426-001
MAVEA LLC
675 Tollgate Road, Suite G
Elgin, IL 60123
USA
www.mavea.com
info@mavea.com
Information in the instruction for use subject to change
1001411-001_1001426-001.indd Abs1:12
02.03.2009 16:41:35 Uhr