E8.4401 System Manager Operating instructions Please observe the safety instructions and read through this manual carefully before commissioning the equipment. Safety information General information Safety information Power connection regulations Please note the connection conditions specified by your local electrical power supply company and the VDE regulations. Your heating control system may only be installed and serviced by appropriately authorised specialists. E Improper installation may result in danger to life and limb. Warranty conditions If the system is not installed, commissioned, serviced and repaired properly, it will render the manufacturer's warranty null and void. Important text passages ! Important notes are denoted by an exclamation mark. E This attention symbol is used to point out dangers in this manual. 2 General information Description Declaration of conformity This device corresponds to the requirements of the relevant guidelines and standards, if the corresponding regulations and the manufacturer's instructions are complied with. Function The following functions are mapped in the cascade manager: • Cascades with up to 8 different HS, of which 4 stages directly via relay • Water heating • 1 direct heating circuit or header pump • 1 mixed heating circuit • Demand-related circulation pump control • Automatic toggle between summer and winter time • Activation by means of a timer possible Contents General information Contents General information Safety information Power connection regulations Warranty conditions Important text passages Description Declaration of conformity Function Contents Part 1: Operation Operation in normal mode Operating elements Ç Operating mode selection Effect of the operating mode Display in normal operation Changing the settings Operating elements Operating level Areas General Display Users Time programs Expert Levels Installation Hot water Heating circuit I / II 2 2 2 2 2 2 2 2 3 6 6 6 6 7 8 9 9 10 11 11 11 11 11 11 11 11 11 11 Part 2: Overview of display values and settings General area Date/Time/Holiday Service Code number Entry RELAY TEST SENSOR TEST SW NO XXX-XX CASCADE MANU (only with code no.) BURNER TIME and BURNER START LIMITER TEST SERVICE RESET … Display Range Installation T-OUTSIDE T-COLL DES ((heat request) Hot water T-DHW RATED (hot water set temperature) T-ROOM DES A (current value for set room temperature) T-ROOM (room temperature) User Area Installation GERMAN => Language CONTRAST DISPLAY SEL SELEC-PROG Hot water 12 12 12 14 14 14 15 16 16 16 16 17 17 18 18 18 18 19 19 19 19 20 20 20 20 20 20 21 3 Contents 1X DHW (1x Hot water) T-DHW 1-3 (Hot water temperature setting) ANTILEGION (Hot water short time heating function) Heating circuit I / II MODE T-ROOM DES 1-3 T-REDUCED T-ABSENCE T-LIMIT DAY/T-LIMIT N (Day/Night) HEATSLOPE ADAPTION (heat slope adaptation) ROOMS-INFL (Room sensor influence) ADAP ROOM-T (room sensor adaptation) OPTIM HEAT (Heating optimisation) MAX OPT-TIME (maximum bringing forward) ECONO OPTI (Reduction optimisation) PC-ENABLE RETURN Timer Program Area List of available time programs Selecting a timer program Timer/heating program adjustment Expert area Installation CODE-NO BUS ID 1 / 2 (heating circuit number) TIME MASTER MAX T-COLL (max. header temperature) 4 General information 21 21 21 22 22 22 22 22 23 23 24 24 24 25 25 25 25 25 26 26 26 27 30 30 30 30 30 30 MIN T-COLL (min. header temperature) HYST BOILER (dyn. switching hysteresis stage 1) with HYST TIME (Hysteresis time) CAP/MODULE (boiler output for each stage) MIN MOD CASC (min. modulation cascade) HW-BOILER (number of stages for HW operation) CONTROL DEVIAT (header control variance) DES OUTPUT (required system output [in %]) SWITCH VAL (-99 – +99) BLOCK TIME (currently remaining value) RESET TIME (resetting time for I-Controller) SEQUENCE 1) SEQUENCE 2 (heat generator sequence 2) BOILER SEQ (time to sequence change) LOCK TIME (delay time for next stage) Screed program SCREED (activation of screed drying process) Hot water DHW RELIEF(charging pump lock) PARALLEL (Pump parallel running) T-BOILER DHW (increase during HW operation) HYST DHW (hot water hysteresis) DHW FOLLOWUP (pump run-down time) THERM INPUT (storage tank with thermostat) WALL HUNG (for modulating HS) Heating circuit I / II 30 31 31 32 32 32 33 33 33 33 34 34 34 34 34 35 35 36 36 36 37 37 37 37 37 38 Contents General information HC FUNCTION (heating circuit function selection) PUMP MODE (pump operating mode) MIXER OPEN (open mixer dynamic) MIXER CLOSE (close mixer dynamic) MAX T-FLOW (max. flow temperature) MIN T-FLOW (min. flow temperature) T-FROST PROT (frost protection temperature) OUT-TEMP-DEL (outside temperature delay) SLOPE OFFSET (heating slope distance) B-HEAT SINK (circuit enable) Part 3: General function description Heat circuit control Weather-dependent control Room sensor influence Hot water generation Frost protection function EEPROM check Circulation pump control Switched according to heating requirement Switched according to heating limits Delayed pump switch-off Pump blocking protection Mixer motor blocking protection Part 4: Installation and Start-up Installation Assembly / Dismantling Connecting instructions System diagram with direct heating circuit 38 39 39 40 40 40 40 40 41 41 41 41 41 41 42 42 42 43 43 43 43 43 43 44 44 44 45 46 System diagram with header pump Connection diagram Terminal assignment Remote controls Operation-control module BM 8 Remote control FBR2 Sensor resistances FBR DCF receiver PC Maximum delimiter Telephone switch Sensor values / characteristic curve Outdoor sensor AF (AFS) S Boiler sensor KF (KFS) H Flow sensor VF (VFAS) v Storage tank sensor SPF (SPFS) F Commissioning Commissioning procedure System bus The heating system Bus ID Error messages Troubleshooting Technical data 47 48 48 49 49 49 50 50 50 51 51 52 53 53 54 54 55 55 56 56 56 57 58 59 5 Operation in normal mode Part 1: Operation For initial start-up or the "Level lnstallation" please read the installation manual. Operation in normal mode (operating flap closed) Part 1: Operation Ç Operating mode selection Turn the knob to select the operating mode required. The operating mode selected is indicated by a symbol at the bottom of the display. It takes effect when the setting is not changed for 5 s. The following operating modes are available for selection: i Standby / OFF (Heating OFF and hot water preparation OFF, only frost protection mode) F1 Automatic mode 1 (Heating according to timer program 1; HW according to HW program) F2 Automatic mode 2 (Heating according to timer program 2; HW according to HW program) Operating elements Ç Change the set operating mode h Day mode (24 h heating with comfort temperature 1; HW according to HW program) C Night mode (24 h heating with reduced temperature; HW according to program) F Summer mode (Heating OFF, HW according to HW program) 6 Part 1: Operation Operation in normal mode W Service (automatic reset after 15 min) heat generator regulates to HS set temperature = maximum HS temperature => as soon as a HS temperature of 65°C is reached, the consumers regulate to their maximum flow temperature for heat removal (cooling function). ! The cooling function must be explicitly enabled in the consumer circuits by means of a set value. Effect of the operating mode The operating mode set here affects the boiler regulation and the integrated heating circuits of the controller. Each heating circuit can be assigned a separate operating mode from the one set by means of the "operating mode" parameter in the user level of the corresponding heating circuit. When the "i = Standby/OFF", and "F = Summer mode" operating modes are set, they have a reducing effect on system controllers with respect to all heating circuits and consumer circuits in the entire system. ! For mixer controllers the reduction of operating mode is only effective for internal heating circuits. 7 Operation in normal mode Part 1: Operation Explanations Display in normal operation A B C I F2 D E ! ! 8 F G H Due to the tolerances of sensors, deviations of +/- 2K (2°C) are normal between various temperature displays. Temperatures which change rapidly can have higher deviations for short periods due to the different time-related behaviour of various sensors. The display of the current heating program applies to the device's first heating circuit. In case of having two heating circuits the display can be set to the 2nd circuit A Current time B Freely selectable display (refer to "DISPLAY SEL" parameter) C DCF reception OK (only with receiver connected) D Bus symbol (when this symbol does not appear, check the data line to the CAN controllers connected ) E Display of the active heating program for the first heating circuit (here: 6:00 to 08:00 hrs and 16:00 to 22:00 hrs) F Status display: Z D heating mode; Z F hot water preparation G Mode selector switch, the display applies to all internal heating circuits for which a separate operating mode has been selected via the "MODE" set value (here: F 2 => Heating according to timer program 2). H Display of current temperature of HS 1 or header temperature in the case cascades I Display for number of active heat generators Changing the settings Part 1: Operation Changing the settings The operating flap must be opened first in order to change or request set values. => Controller switches to Operation mode Anzeige Solar / MF Heizkreis II Anlage Heizkreis I Fachmann Warmwasser Zeitprogramme Service Benutzer Anzeigen Datum/Zeit/Ferien b Ç A => Shaft encoder Search for value/level or adjust value Ä 1 2 3 4 5 6 7 a Operating elements b A D C B E a Display indicating the current level b Holes to unlock the controller fixation. Insert a thin screwdriver deep into the holes and then lift up the controller. • • • B => Programming key Select a value level Select a value level to change Save a new value C => Change display LED ON => The value in the display can be changed by actuating the shaft encoder (A). x F D => Manual-Automatic switch. In Manual mode, all the pumps and first burner stage are switched on. The mixer motors are not adjusted / controlled (display: "EMERG-MODE“). Limitation (switch-of with 5K hysteresis): • Burner => T-BOIL MAX (expert) • Heating circuit pumps => MAX T-FLOW (expert) • Cylinder charging pump => T-DHW I (user) E Caution, overheating, e.g. with floor or wall heating! => Set mixer by hand! E => PC connection via optical adapter 9 Changing the settings Part 1: Operation Operating level Operation is divided into different areas: SERVICE DATE/TIME/HOLIDAY Ç Turn anticlockwise Ê General Open operating flap Ç Turn clockwise Display User Time programs Expert Ì INSTALLATION HOT WATER HEAT CIRCUIT I HEAT CIRCUIT II INSTALLATION HOT WATER HEAT CIRCUIT I HEAT CIRCUIT II HOTW-PROG HEAT-PROG ID 1 etc... INSTALLATION HOT WATER HEAT CIRCUIT I HEAT CIRCUIT II General - Display - User - Time programs – Expert. Opening the hinged control panel cover automatically takes you to the display and indicator area. • The current area "DISPLAY" appears in the display for a short time (1 clock circuit). • After the clock circuit the display switches to the current operating level "INSTALLATION". • This is displayed for a short time (1 clock circuit) when you switch to a new area. Ç Ä Ç Ä Ç Ä Select the level in which the value to be adjusted or displayed can be found using the rotary knob. Press Prog button! => Open / select level Search for value using rotary knob Press Prog button! => Select value LED lights up => adjustment can now be made Modify value using rotary knob Press Prog button! => Store value - LED goes off When the operating flap is first opened after voltage is applied, the level INSTALLATION is displayed once only. Once the values grouped here have been set the controller is operable. 10 Changing the settings Part 1: Operation Areas Levels General The settings in the different areas are sorted into operating levels • Installation • Hot water • Heating circuit I • Heating circuit II Installation Value selection summary Service => for service engineers Date/Time/Holiday => for users Display System value display (e.g. sensor values and setpoints). No adjustments can be made. Operating errors are therefore excluded in this area. Users Summary of settings that can be made by the operator. Time programs Summary of time programs for heating circuits, the hot water circuit and extra functions where applicable Expert Summary of values for which expert knowledge is required to make settings (installation technician). E Values in the expert level are protected by a code no. (damage/malfunction possible). All display values and settings that relate to the heat generator or the entire system and cannot be assigned to a consumer circuit. Hot water All display values and settings that affect central hot water preparation and circulation. Heating circuit I / II All indicator and set values that relate to the corresponding consumer circuit (also, for example, as decentral hot-water circuit). ! An overview of all settings can be found on the following pages. 11 General area Part 2: Overview of display values and settings Part 2: Overview of display values and settings Part 2: Overview of display values and settings ~ Hinged cover OPEN Î search for level to the left with Ç, General area (Select main level using Ç and open with Ä) Date/Time/Holiday This area contains a series of different values in order to provide rapid access. open with Ä ! (Select values/value group using Ç and open with Ä) Date/time => Value group (General -> Date/Time/Holiday level) All the values in this group are set in sequence => adjust using Ç => continue with Ä TIME Current minutes blink and can be (Minutes) adjusted TIME Current hours blink and can be (Hours) adjusted (seconds are set to "00" when stored) YEAR Adjust current year MONTH Adjust current month DAY Adjust current day (date) 12 ! If a heating system controller has been set to be the TIME MASTER (time setting for all controllers, see EXPERT/INSTALLATION) or a DCF (Radio time receiver) has been installed in the system, the time is blanked out on all the other controllers in the system. There may be a time difference of up to 2 minutes per month (correct time if necessary). If a DCF receiver is connected the correct time is always displayed. The current weekday is calculated automatically. Checking can take place using the selectable additional display in the standard display => set to "Day" It is possible to change from summer to winter time by entering the date. General area Part 2: Overview of display values and settings Holiday => Value group (General -> Date/Time/Holiday level) All the values in this level are set in sequence => adjust using Ç => continue with Ä YEAR START Set current holiday start year MONTH START Set current holiday start month DAY START Set current holiday start day YEAR STOP Set current holiday end year MONTH STOP Set current holiday end month DAY STOP Set current holiday end day Summer time => Value group (General -> Date/Time/Holiday level) All the values in this level are set in sequence => adjust using Ç => continue with Ä MONTH START Set month for start of summer time DAY START Set earliest day for start of summer time MONTH STOP Set month for start of winter time DAY STOP Set earliest day for start of winter time ! ! ! ! ! ! ! Please do not enter the day of travel as the start date, but the first day of the holiday (no more heating from this day). Please do not enter the day of travel as the end date, but the last day on which there is to be no heating. When you arrive home the house should be warm and there should be hot water. Stop holiday function => e.g. for early return by pressing the program switch. Not with Time Master or DCF The default setting is valid for Central European time zones. A modification is only required if the date for the time change is changed by political decree. The earliest date on which the change will occur must be set. The controller performs the time change on the Sunday following this date at 2.00 am or 3.00 am. If no time change is required, please set MONTH STOP to the same value as MONTH START and DAY STOP to the same value as DAY START. 13 General area Part 2: Overview of display values and settings Service This area contains values for the customer service engineers in order to provide rapid access. (Select operating level using Ç and open with Ä) Relay test => Value group (code no. required) (General -> Service level) Select relay using Ç => relay switches 00 No relay 01 A1: Pump, heating circuit 1 / header pump 02 A2: Pump, heating circuit 2 03 A3: Hot water charging pump 04 A4: Mixer OPEN, heating circuit 2 05 A5: Mixer CLOSED, heating circuit 2 06 A6: HS1 ON 07 A7: HS2 ON 08 A8: HS3 ON 09 A9: HS4 ON ~ Hinged cover OPEN Î search for level to the left with Ç, open with Ä A code number must be entered for this function. Ä Code number Entry Ä Ç Ä Ç Ä Ç Ä Ç Ä Start code number entry => [LED] Select 1st digit Confirm entry Select 2nd digit Confirm entry Select 3rd digit Confirm entry Select 4th digit Confirm entry => "Relay Test" RELAY TEST Ä Ç Ç Ä 14 Select Relay Test => "Code number" level Start relay test Select relay => Relay switches Select next relay or use to stop relay test Part 2: Overview of display values and settings General area Start sensor test with Ä, use Ç to select sensor => temperature is displayed; Use Ä to stop sensor test SENSOR TEST Sensor test => Value group (General -> Service level) Select sensor using Ç => value is displayed T-OUTSIDE Outside temperature T-COLLECTOR Boiler temperature T-DHW Hot water temperature T-ROOM D 1 Room temperature, heating circuit 1 (only with remote control) T-FLOW D 2 Flow temperature, heating circuit 2 T-ROOM D 2 Room temperature, heating circuit 2 (only with remote control) 15 General area Other entries (General -> Service level) Select value using Ç => value is displayed SW NO XXX-XX Software number with index CASCADE MANU Starting different burner stages of (1-8; only with code the cascade no.) BURNER TIME (1-8) Ä Burner time for all stages BURNER START (1-8) Ä Burner start for all stages LIMITER TEST (1-8) Safety temperature limiter test with heat generator temperature display Start with Ä (hold down)! SERVICE Input of date or operating hours (only with code no.) for service messages RESET USER 00 Load user parameter factory settings (except language) RESET EXPERT 00 Load expert parameter factory (only with code no.) settings (except sensors) RESET T-PRG 00 Load time program factory settings RETURN Exit level using Ä Part 2: Overview of display values and settings SW NO XXX-XX Display software number with index (please specify if you experience problems or have questions about the controller) CASCADE MANU (only with code no.) (only for cascades => Service mode) With Ä open level and select burner stage using Ç. After the heat generator Ä has been selected the output for this heat generator can be set. With respect to multi-stage heat generators, the second stage can be activated by means of presetting an output value > 50%. After closing the service functions the entries are reset automatically. BURNER TIME and BURNER START Ä => Display of current value ÄReturn Hold down Ä until indicator "RESET" goes out => Reset display LIMITER TEST Use Ä to open level and select heat generator with Ç. => Display heat generator temperature. Ä Hold down prog. button until LIMITER activates Burner I ON (or activate "TÜV" - Technical Control Board - 16 Part 2: Overview of display values and settings General area functions via BUS) all pumps OFF all mixers CLOSE The temperature can be observed in the display. SERVICE Input of values for the yearly service message or operating hours. Delete active maintenance display: Open control panel cover, press prog. button ÄÄ, set repeat value to "00" using Ç and confirm with Ä. Delete programmed annual message: In the General/Service level, set value for SERVICE=>DAY or SERVICE => OPERATNG HOURS to hyphens. RESET … The three value groups can be reset to the factory setting using the Reset function. Select function using Ä, set to "01" using Ç and confirm with Ä. 17 Display Range ! Display Range Display only - no adjustment possible. Display only appears if the sensor is connected and the value is present in the system, otherwise "----" or no display. Part 2: Overview of display values and settings T-OUTSIDE The measured outside temperature is smoothed for control purposes. The smoothed value is displayed here. Installation T-COLL DES ((heat request) (WE => BOILER) use Ç to select parameters T-OUTSIDE Outside temperature T-COLL DES HS / Header set value (cascade) T-COLLECTOR HS / Header temperature (cascade) RETURN Exit level using Ä Corresponds to the maximum requested temperature of the consumer circuits from the heating system (incl. hot water preparation). The mixer circuits request the required temperature + heating slope distance (expert value) 18 Display Range Part 2: Overview of display values and settings Hot water T-DHW RATED Current hot water set temperature according to heating program and operating mode T-DHW Current hot water temperature RETURN Exit level using Ä Heating circuit I / II T-ROOM DES A T-POOL DES *) Current room set temperature according to heating program and operating mode Current room temperature Display of ambient air humidity (if value is available) Swimming pool temperature setting T-POOL*) Current swimming pool temperature T-DHW RATED **) Hot water temperature setting T-DHW **) Current hot water temperature T-ROOM HUMIDITY ***) T-FLOW RATED Current flow temperature setting T-FLOW Current flow temperature N-OPT-TIME Previous time required to heat up with heat-up optimisation activated RETURN Exit level using Ä ! Display only appears if the sensor is connected and the value is present in the system. If the set value is not present it is masked out, or hyphens appear in the display (- - - -). T-DHW RATED (hot water set temperature) Display of the currently valid value for control. T-ROOM DES A (current value for set room temperature) If a control unit is connected there will be no display "- - - -" => display on control unit T-ROOM (room temperature) Only if a sensor or a FBR is connected. *) These values only appear if the heating circuit is programmed as a controller for the pool. **)These values only appear if the heating circuit is programmed as a hot water circuit. ***) These values only appear if an operating device is connected and parameters have been set for the corresponding heating circuit. “- - - -„ => no humidity sensor available in control device 19 User Area Part 2: Overview of display values and settings User Area All the settings that can be made by the operator of the system. ~ Hinged cover OPEN Î search for level to the right with Ç, open with Ä GERMAN => Language Installation Select controller language All settings that cannot be assigned to a consumer circuit (consumer circuits: heating circuits and HW). CONTRAST Ä Select value, Ç adjust and Ä save Designation GERMAN CONTRAST DISPLAY SEL SELECPROG RETURN Value range Acc. to version (-20) – (20) Sensor, weekday, ... Heating circuit 01, Heating circuit 02 Default GERMAN 00 ---01 IV*) Exit level using Ä *) IV = Internal Values: Space for entering the parameters stored in the system! Adjust intensity of display DISPLAY SEL Select additional display in standard operation ---=> no additional display DAY => Weekday (Mo, Tue, Wed, ....) T-OUTSIDE => Outside temperature T-FLOW D 2 => Flow temperature heating circuit 2 T-DHW => hot water temperature (upper) T-BOIL => Temp. of heat generator T-ROOM D 1 => Room temperature heating circuit 1=> *) T-ROOM D 2 => Room temperature heating circuit 2=> *) *) only when remote control is connected SELEC-PROG Select heating circuit whose heating program is shown in the standard display. 20 User Area Part 2: Overview of display values and settings Hot water short time heating function Hot water Designation 1X DHW T-DHW 1 T-DHW 2 T-DHW 3 ANTILEGION RETURN Value range 00, 01 (OFF/ON) 10°C - 70°C 10°C - 70°C 10°C - 70°C 00, 01 (OFF/ON) Exit level using Ä Default 00 = OFF 60°C 60°C 60°C 00 = OFF IV ANTILEGION = 01 => Every 20th time that heating takes place or once per week on Saturday at 01:00 hrs the storage tank is heated up to 65°C. It is possible to set up your own hot water short time heating function using the third hot water enable facility. 1X DHW (1x Hot water) 01 => The storage tank is enabled for charging (e.g. for showering outside hot water times). Charging starts when the temperature falls below "temperature setting 1" by the switching hysteresys. After charging, the value is automatically set to "00“ . T-DHW 1-3 (Hot water temperature setting) Required hot water temperature setting T-DHW 1 => used in first enable time, T-DHW 2 => used in second enable time , T-DHW 3 => used in third enable time of hot water program. ANTILEGION (Hot water short time heating function) 01 => Activation of hot water short time heating function 21 User Area Part 2: Overview of display values and settings MODE Heating circuit I / II Designation MODE T-ROOM DES 1*) T-ROOM DES 2 T-ROOM DES 3 T-REDUCED*) T-ABSENCE T-LIMIT DAY T-LIMIT N HEATSLOPE ADAPTION ROOMS-INFL ADAP ROOM-T OPTIM HEAT MAX OPT-TIME ECONO OPTI PC-ENABLE RETURN Value range ---,i,F1,F2,B,B 5°C - 40°C Default ---- 5°C - 40°C 5°C - 40°C 5°C - 40°C 20°C 20°C 10°C 5°C - 40°C ----, (-5)°C–40°C ----, (-5)°C–40°C 0.00 – 3.00 00, 01 (OFF/ON) 00 – 20 (-5.0)K – (5.0)K 00, 01, 02 0:00 – 3:00 [h] 0:00 – 2:00 [h] 0000 - 9999 15°C 19°C 10°C 1,20 00 = OFF 10 0,0 K 00 2:00 [h] 0:00 [h] 0000 IV 20°C Exit level using Ä *) or, depending on function selected, heating circuit T-POOL, T-DHW, T-FLOW DAY or T-FLOW NIGHT (see page 38) 22 - - - - => The controller programming switch applies in this case. When setting an alternative operating mode this only applies to the assigned heating circuit. When the "i = Standby/OFF", and "F = Summer mode" controller programming switch operating modes are set, this has a reducing effect on all heating circuits and consumer circuits in the entire system. T-ROOM DES 1-3 Required room temperature setting T-ROOM DES 1 => used in first enable time, T-ROOM DES 2 => used in second enable time, T-ROOM DES 3 => used in third enable time of active heating program for this heating circuit. T-REDUCED Required room temperature setting during night reduction T-ABSENCE Required room temperature setting during holidays User Area Part 2: Overview of display values and settings T-LIMIT DAY/T-LIMIT N (Day/Night) Flow temperature [°C] 2 1,5 1,2 60 At high outside temperature (e.g.16°C) room temperature too low => correction via set room temperature 0,8 0,6 0,4 0,2 20 20 16 12 8 4 0 -4 -8 -12 -16 Outside temperature [°C] Heat slope diagram (setting aid) Setting 0 => Room control only ! The gradient of the heat slope indicates by how many degrees the flow temperature changes if the outside temperature rises or drops by 1 K. Setting tip: At cold outside temperatures, room temperature too low => Increase heat slope (and vice-versa) 1 40 T-LIMIT DAY => applies during heating times T-LIMIT N => applies during reduction times HEATSLOPE 2,5 80 If the outside temperature that is measured and calculated by the controller exceeds the heating limit specified here, heating is disabled, the pumps switch off and the mixers are closed. The heating is enabled again when the outside temperature drops below the set heating limit by 1K (= 1°C). "----" => The heating limit is deactivated. The circulation pump is switched in accordance with the standard function (see chapter entitled "Circulation pump control") 3 100 Only valid if the function is activated => Set value "Expert/Heating circuit/PUMP MODE= 01=> Pump switching according to heating limit" The heat slope can best be set at outside temperatures below 5°C. The change in heat slope setting must be made in small steps and at long intervals (min. 5 to 6 hours) because the system must first adjust to the new values each time the heat slope is changed. Guideline values • • Underfloor heating Radiator heating S = 0.4 to 0.6 S = 1.0 to 1.5 23 User Area Part 2: Overview of display values and settings ADAPTION (heat slope adaptation) ROOMS-INFL (Room sensor influence) Only active if an FBR analogue room device is connected (room sensor + operating mode selection) and an outdoor sensor. Only active if an FBR analogue room device is connected (room sensor + operating mode selection). Function for automatic heat slope setting Starting Conditions: • • • External temperature < 8°C Operating mode is automatic (I or II) Duration of lowering phase at least 6 hours At the beginning of the lowering period, the current room temperature is measured. During the next four hours, this temperature is used as the set point for the room regulator. The heating curve is calculated from the values determined during this time by the regulator for the flow pipe nominal temperature and the external temperature. ! ! 24 If the adaptation is interrupted, e.g. by a start-up discharge or the hot water demand from an external heating circuit, then the warning triangle will appear in the display until the function is carried out successfully the next day or is ended, e.g. by adjusting the operating mode switch. During the adaptation, the water heating and the heating optimisation of the regulator are blocked. Heat generator temperature is increased by the defined value as soon as the room temperature drops below the desired room temperature by 1K. => High values lead to fast control and large boiler temperature fluctuations. - - - - => pure weather-dependent control 0 => pure weather-dependent control *) 20 => pure room temperature control *) Special function with ROOMS-INFL = 0 For one-off heating requirements during the night reduction the heating pump continues to run until the next heating period is reached (see chapter entitled "Circulation pump control"). ADAP ROOM-T (room sensor adaptation) In the case of room control (e.g. with FBR) the measurement can be corrected using this setting if the room sensor is not measuring correctly. User Area Part 2: Overview of display values and settings OPTIM HEAT (Heating optimisation) ECONO OPTI (Reduction optimisation) Activation of function for automatically bringing forward the start of heating. Automatic reduction of burner disabling to end of set heating time. Example: Heating program 6.00 hrs – 22.30 hrs The burner is not restarted before the end of the heating period during the set time period (last heating time only) if it not already in operation. OFF: Building starts to be heated at 6.00 hrs. ON: Depending on weather and room temperature, heating starts soon enough so that building just reaches the set room temperature at 6.00 hrs. 00 => start of heating not brought forward 01 => brought forward depending on weather 02 => brought forward depending on room temperature *) *) Only active if an FBR analogue room device is connected (room sensor + operating mode selection). This function prevents short-term heating of the heat generator to the end of the heating period. PC-ENABLE Code number for enabling access to heating circuit data from a PC "0000" => access is blocked. RETURN Exit heating circuit level => Return to "User" area. ! Warm-up optimisation occurs only if the reduced time of the heating circuit is at least 6 hours. MAX OPT-TIME (maximum bringing forward) Only active with "OPTIM HEAT = 01 or 02" The start of heating is brought forward by no more than this time. 25 Timer Program Area Part 2: Overview of display values and settings Timer Program Area All the time programs can be set in this area. List of available time programs ~ Hinged cover OPEN Î search for level to the right with Ç, open with Ä With maximum controller configuration Select timer program using Ç Ä select timer program for display or adjustment HOTW-PROG Prg for hot water charging pump 1st heating program for first HTG-PROG 1 D 1 controller heating circuit 2nd heating program for first HTG-PROG 2 D 1 controller heating circuit 1st heating program for second HTG-PROG 1 D 2 controller heating circuit 2nd heating program for second HTG-PROG 2 D 2 controller heating circuit Selecting a timer program Open hinged cover => "Display => System", Ç to the right until clock => "USER => INSTALLATION", Ç to the right until clock => "TIME PROGRAM => HOTW-PROG" Ç Select timer program => e.g. "HTG-PROG 2 D 1" = Heating program 2 for controller heating circuit 1 Ä Confirm/open timer program => "MONDAY" When connecting a digital room controller with heating program input, the corresponding heating program in this controller is automatically superceeded. 26 Timer Program Area Part 2: Overview of display values and settings Timer/heating program adjustment D I F2 Ä Open weekday/block (see left) => "I ON 20°C" First switch-on time – set value I = 20°C Ç Set first switch-on time => for example 6:00 hrs Ä Confirm first switch-on time D D I F2 B Symbols: I ON = First switch-on time (I OFF = first switch-off time) 20 °C = Set room temperature for displayed heating time Clock = Approximate program display [full hours] D Ç Select weekday (Mo-Su) or block (MO-FR => Monday-Friday, SA-SU => Saturday-Sunday, MO-SU => Monday-Sunday) 1 = Program for heating circuit 1 F2 = Heating program 2, F1 = Heating program 1 DI = Start time 1, IB = Stop time 1, DII = Start time 2, IIB = Stop time 2, DIII = Start time 3, IIIB = Stop time 3 => „I OFF 20°C" First switch-off time – set value I = 20°C Ç Set first switch-off time => for example 8:00 hrs Ä Confirm first switch-off time => „II ON = 20°C 20°C" Second switch-on time – set value II Ç Ä Switch-on and switch-off times 2 and 3 are entered in the same way - please enter all values! Ç Select another weekday/block for entry or exit heating program 2 with "RETURN" and set another program. ! The heating times are not saved until all the times for a weekday/block have been entered. "- - - -" for a switch-on/switch-off time => The relevant heating timer is deactivated. 27 Timer Program Area Part 2: Overview of display values and settings Heat circuit 1 Heat circuit 2 Heating program 1 => factory setting: Heating program 1 => factory setting: Mo. to Fr.: 06:00 to 22.00 Sa. and Su.: 07:00 to 23:00 Mo. to Fr.: 06:00 to 22.00 Sa. and Su.: 07:00 to 23:00 Heating time 1 Heating time 2 Heating time 3 Mo. Tu. We. Th. Fr. Sa. Su. Heating time 1 Heating time 2 Heating time 3 Mo. Tu. We. Th. Fr. Sa. Su. Heating program 2 => factory setting: Heating program 2 => factory setting: Mo. to Fr.: 06:00 to 08.00, 16:00 to 22:00 Sa. and So.: 07:00 to 23:00 Mo. to Fr.: 06:00 to 08.00, 16:00 to 22:00 Sa. and So.: 07:00 to 23:00 Mo. Tu. We. Th. Fr. Sa. Su. 28 Heating time 1 Heating time 2 Heating time 3 Mo. Tu. We. Th. Fr. Sa. Su. Heating time 1 Heating time 2 Heating time 3 Part 2: Overview of display values and settings Timer Program Area Hot water Factory setting: Mo. to Fr.: 05:00 to 21.00 Sa. and So.: 06:00 to 22:00 Heating time 1 Heating time 2 Heating time 3 Mo. Tu. We. Th. Fr. Sa. Su. 29 Expert area Part 2: Overview of display values and settings BUS ID 1 / 2 (heating circuit number) Expert area These settings can only be changed if the code no. is entered (see page 14). E If these values are set incorrectly, they may cause malfunctions or damage to the system. Installation Designation Value range CODE-NO 0000 - 9999 ->CODE-NO Adjustment BUS ID 1 (00), 01-15 BUS ID 2 (00), 01-15 TIME MASTER 00, 01 (OFF/ON) MAX T-COLL 30°C - 110°C MIN T-COLL 10°C - 80°C See following pages for continuation Default Entry 0000 01 02 00 = OFF 85°C 40°C IV CODE-NO Entering the code number (see page 14) allows all of the expert settings to be modified => including the code number itself (first parameter) (Ç on right => CODE-NO 0000 Ä=>Ç 1st digit Ä=>Ç 2nd digit Ä=> Ç 3rd digit Ä=> Ç 4th digit Ä=>Ç) 30 The heating circuits are sequentially numbered starting with "01". Heat circuit numbers must not be assigned twice. For replacement controllers however, please enter exactly the same heating circuit numbers as the ones of the replaced controller. TIME MASTER (Only without or TIME MASTER in system) 00 no time master => each heating circuit has its own time 01 controller is time master => all controllers and remote controls take over the time settings of this controller. ! No more than 1 TIME MASTER is permitted in the system! MAX T-COLL (max. header temperature) The maximum heating requirements of the heating circuit is defined on the boiler. When selecting this parameter, ensure that the boiler is capable of generating the defined temperature (see TR, STB and T-BOIL MAX). ! Caution: Also works with hot water preparation. MIN T-COLL (min. header temperature) The control function ensures that the header temperature does not drop below the set value during the heating times. Expert area Part 2: Overview of display values and settings HYST BOILER (dyn. switching hysteresis stage 1) Installation Designation Value range Default HYST BOILER 5K – 20K 5K HYST TIME 00 min – 30 min 00 min See following pages for continuation IV with HYST TIME (Hysteresis time) Function for optimising heat generator operation with differing heat generator loads. The effective switching hysteresis is reduced linearly after the burner is switched on from the set HYST BOILER to the minimum hysteresis (= 5K) during the hysteresis time "HYST TIME". Low heat consumption In this case the higher HYSTERESIS setting takes effect. Short run-times and frequent burner operation are prevented. High heat consumption During longer periods of burner operation (high heating load) the hysteresis is automatically reduced to 5K. This prevents the boiler from heating to unnecessary high temperatures. 31 Expert area Part 2: Overview of display values and settings CAP/MODULE (boiler output for each stage) Installation (only for cascades via BUS) Designation Value range CAP/MODULE 00 – 1000 kW MIN MOD CASC 00 - 100 HW-BOILER 00 - 08 CONTROL [K] DEVIAT DES OUTPUT 0-100 [%] SWITCH VAL (-99) - 0 – (99) BLOCK TIME Remaining [min] T-BOIL MAX 50°C – 110°C DYN UPWARD 20500 K DYN 20500 K DOWNWARD RESET TIME 5 - 500 SEQUENCE 1 SEQUENCE2 SEQ MODE 01 - 06 BOILER SEQ 10800 hours LOCK TIME 00 min – 30 min See following pages for continuation Default 00 kW 00 00 Display Display Display Display 90°C 100 K 100 K IV Display of the HG number and the stage => Selection with Prog button => Input/Adjustment of HG output - - - - = Stage/ HS not available or not active In the case of heat generators of equal capacity, release of a HS is sufficient; e.g.: or (2-stage) WE 1 01 => 01 WE WE 2 01 => 01 WE WE 3 01 => 01 WE WE 4 01 => 01 WE (depending on the number of HS) 1 1 2 2 01 02 01 02 => 01 => 01 => 01 => 01 The first four released stages (power input) are switched to the burner relays of the controller. MIN MOD CASC (min. modulation cascade) 50 12345678 87654321 01 200 hours 00 min Every time the cascade controller calculates a total degree of modulation greater than null and less than MIN MOD CASC, the total degree of modulation is set to the value MIN MOD CASC. Simultaneously, the clock inhibition is set to 10 seconds. HW-BOILER (number of stages for HW operation) 00 = HW preparation via header 01 - 08 = Number of heat generators in the cascade which are coupled out of the cascade hydraulically for hot water preparation. 32 Expert area Part 2: Overview of display values and settings ! It is essential that the HW STAGES are at the beginning of the BUS ID sequence => 01 - xx. CONTROL DEVIAT (header control variance) Display of the header control variance (set temperature – actual temperature). DES OUTPUT (required system output [in %]) Display of currently required total output % (0-100) => Calculated set value from control system = System load in per cent. The value is calculated, floating, and does not take any skips caused by the switching operation into account. SWITCH VAL (-99 – +99) Internal control value If this value reaches "0", the next heat generator is also connected (only after the delay time has elapsed). If the switching value reaches "-0", the last heat generator is switched off. If the desired temperature is exceeded by 1K the last heat generator is also switched off. BLOCK TIME (currently remaining value) Display of current delay time. Only if "delay = 0“ is it possible to operate the next heat generator. T-BOIL MAX (maximum temperature of the heat generator) Protects individual heat generators in the cascade from overheating / prevents triggering LIMITER (limiter value). This parameter is used to set a temperature at which the different heat generators switch themselves off, or - in the case of modulating heat generators - modulate themselves down. The HS switch themselves on again as soon as the temperature drops below the set temperature by 5K (only for HS via BUS) ! The temperature selected for T-BOIL MAX must be higher than the maximum header temperature. DYN UPWARD (dynamic heat generator connection [K]) Small value = fast connection Large value = slow connection E Values set too low can lead to overheating or shortterm connection of a heat generator. Calculation: If the cumulative system deviation in Kelvin reaches the set value A, this results in connection of all heat generator stages. 33 Expert area DYN DOWNWARD (dynamic heat generator deactivation [K]) Small value = fast deactivation Large value = slow deactivation E Values set to high can lead to overheating and triggering the STB Calculation: If the cumulative system deviation in Kelvin reaches the set value A, this results in deactivation of all heat generators. RESET TIME (resetting time for I-Controller) E Control value: Changing this value can cause the control system to overshoot. The recommended default settings should be retained. SEQUENCE 1) Entry of the sequence in which the heat generators are set into operation in sequence 1. => Selection of start no. => Prog. button => Entry of the HS number SEQUENCE 2 (heat generator sequence 2) Entry of the sequence in which the heat generators are set into operation in sequence 2. => Selection of start no. => Prog. button => Entry of the heat generator number ! 34 With respect to two-stage heat generators, the second stage is always switched after the first stage. Part 2: Overview of display values and settings SEQ MODE (sequence change mode) 01 = Only heat generator sequence 1 02 = Only heat generator sequence 2 03 = Change between sequence 1 and 2 according to operating hours of the first heat generator of the active sequence 04 = 1/3 - 2/3 Switching for heat generators with a different nominal power: When the second HS is activated, the first HS is put out of operation until activated again. 05 = Rotating heat generator sequence; the first HS of the sequence is placed in last position of the current sequence after the sequence switching time has elapsed. 06 = New heat generator sequence by means of automatic sorting according to operating hours in the event of sequence change (sequence change according to operating hours of the first heat generator of the active sequence). BOILER SEQ (time to sequence change) For operation with at least 2 heat generators there is the option to swap the HS sequence after the operating hours specified here of the first heat generator of the active sequence. LOCK TIME (delay time for next stage) Min. delay time for switching on the next stage after a stage has been switched on or is being switched off. Expert area Part 2: Overview of display values and settings Installation Designation SCREED SCREED PROGR RETURN ! ! Value range Default 00, 01 (OFF/ON) 00 = OFF See explanation! Exit level using Ä Start day is not included: The screed program starts with the "Day 1" temperature setting and switches to "Day 1" at 00.00 hrs and then to the next day at 00.00 hrs and so on. The current day is marked with an "x" in the "SCREED PROGR" program. After the function has been cancelled/terminated the controller continues heating using the set operating mode. If no heating is required, set the operating mode to i = Standby / OFF. Screed program SCREED (activation of screed drying process) The screed program can be used for function heating in accordance with DIN 4725 – 4 and for heating freshly laid screed ready for flooring. ! Screed drying can only be carried out for mixer circuits. After starting, the program runs through the set flow temperatures. The integrated mixer circuits control to the set flow temperature. The heat generator provides this temperature irrespective of the operating mode that has been selected. This is marked in the standard display by the entry "SCREED" and a display of the current flow temperature. The freely adjustable program runs for a maximum of 28 days. The flow temperatures can be set to a value of between 10°C and 60°C for each day. The entry "----" stops the program (also during operation for the following day). DAY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 VT 25 25 25 55 55 55 55 25 40 55 55 55 55 55 55 55 55 55 55 40 25 --- --- --- --- --- --- --=> SCREED PROGR (Program setting) Ä => Screed program; Ç Select day; Ä => Activate adjustment date; Ç Set flow temperature; Ä => Save setting; Ç Select next day or exit screed program using "RETURN" + Ä. 35 Expert area Part 2: Overview of display values and settings PARALLEL (Pump parallel running) Hot water Designation DHW RELIEF Value range Default 00, 01 01 = ON (OFF/ON) PARALLEL 00, 01, 02, 03 01 T-BOILER DHW 00K – 50K 20K HYST DHW 5K – 30K 5K DHW FOLLOWUP 00 min – 30 00 min min THERM INPUT 00, 01 00 = OFF (OFF/ON) WALL HUNG 00, 01 00 = OFF (OFF/ON) RETURN Exit level using Ä IV DHW RELIEF(charging pump lock) The charging pump is not switched until the heat generator temperature exceeds the storage tank temperature by 5K. It is switched off when the HS temperature drops below the storage tank temperature. This prevents the storage tank from being cooled by the boiler when hot water preparation starts. 36 00 => Hot water priority operation: The heating circuits are blocked during hot water preparation. The mixers close and the heating circuit pumps switch off. 01 => HW partial priority: The heating circuits are blocked during hot water preparation. The mixers close and the heating circuit pumps switch off. The mixer circuits are enabled again when the HS has reached the temperature of hot water temperature setting + HS superheating [TDHW + T-BOILER DHW]. If the HS temperature drops below the enable temperature by the switching hysteresis [HYST DHW] again, the mixer circuits are blocked again. 02 => Pump parallel running: Only the direct heating circuits are blocked during hot water preparation. The mixer circuits continue to be heated. The hot water preparation is extended by this function. 03 => Pump parallel running also for the direct heating circuit: During hot water preparation all heater circuits continue to be heated. The hot water preparation is extended by this function. When the HS temperature exceeds the maximum flow temperature of the direct heating circuit by 8K, the heating circuit pump for this circuit is switched off (overheating protection). The heating circuit pump is switched on again when the HS temperature drops below the temperature [maximum flow temperature + 5K]. Expert area Part 2: Overview of display values and settings T-BOILER DHW (increase during HW operation) THERM INPUT (storage tank with thermostat) HS set temperature with hot water preparation = hot water set temperature + T-BOILER DHW 00 => Hot water preparation via storage tank sensor ! The heat generator must be run at a higher temperature during hot water preparation so that the hot water temperature in the storage tank can be reached via the heat exchanger. HYST DHW (hot water hysteresis) Hot water preparation is started when the temperature of the hot water storage tank drops below the temperature setting by the hysteresis [HYST DHW]. The hot water preparation stops when the storage tank reaches the temperature setting (the temperature setting is set to 65°C during hot water short time heating operation). DHW FOLLOWUP (pump run-down time) 00 min => Standard function: The charging pump continues to run for 5 minutes after the burner has switched off. If heat is requested by a heating circuit the run-down is cancelled. The charge pump blocking kicks in and can also cause the run-down function to be cancelled. 01 => Hot water preparation via thermostat: The hot water preparation is started by a short circuit at the storage tank sensor connecting terminals. It stops when the short circuit is removed. If this parameter is modified the controller is restarted. "RESET" briefly appears in the display. WALL HUNG (for modulating HS) HS temperature setting with hot water preparation = hot water actual temperature + T-BOILER DHW With this function the exhaust gas losses occurring during hot water preparation can be reduced with modulating heat generator using the adapted HS set temperature. greater than 00 min => The charge pump runs down by the set time when storage tank charging is complete. The after-run can only be cancelled by the activated charge pump blocking. 37 Expert area Part 2: Overview of display values and settings The parameters in this level change in accordance with the heating circuit function that has been selected [HC FUNCTION] Heating circuit I / II Designation Value range HC FUNCTION 00 - 05 PUMP MODE 00 - 03 MIXER OPEN (not for 5-25 HW circuit) MIXER CLOSE (not 5-25 for HW circuit) See following pages for continuation Default 00 00 18 IV 12 HC FUNCTION (heating circuit function selection) If this parameter is modified the controller is restarted. "RESET" briefly appears in the display. 00 => Standard heating circuit 01 => Control to fixed flow temperatures During the heating periods (see heating program ) the heating circuit is operated with a fixed preset flow temperature [T-FLOW-DAY], and during reduced mode operation with a fixed preset flow temperature [T-FLOW-NIGHT] accordingly. 38 02 => Swimming pool control (only for heating circuit II) This function can be used to heat a swimming pool. The mixer controls the flow temperature for the swimming pool heat exchanger. The swimming pool water temperature sensor is connected to the room sensor connection for the heating circuit (see FBR). [Plug III; 1+2] The flow temperature control operates like normal room control [ROOMS-INFL]. The set value for the water temperature can be entered in the user area of the associated heating circuit level [T-POOL1/2/3]. The heating program operates. No heating takes place during the reduction period (frost protection only). The water temperature and the current set value are displayed in the display level [T-POOL / T-POOL DES]. 03 => Swimming pool control (only for heating circuit II) This function can be used to operate additional hot water circuits. The heating circuit flow sensor is located in the hot water storage tank. The hot water temperature set value can be entered in the user area of the associated heating circuit level [T-DHW 1/2/3]. The heating program for the heating circuit acts as an enable program for the storage tank. The storage tank set value is set to 10°C during the reduction period. The HS controller hot water priority function can be used (partial priority acts like priority). Expert area Part 2: Overview of display values and settings 04 => Return flow temperature increase via mixer motor (only for HC2) The heating circuit flow sensor is used as a heat generator return flow sensor. The mixer motor controls to the heating circuit set value for 24 hours [MIN T-FLOW]. Installation tip: Mixer motor OPEN => boiler flow is fed into the return (=> return flow temperature increase) Mixer motor CLOSED => heating circuit return is passed through. When the mixer motor is open it must be ensured that there is circulation through the HS (boiler pump). 05 => Header pump (only for HC1) The pump relay for the direct circuit is used as the header pump for the cascade. The pump switches ON as soon as heat is requested from the cascade. The pump switches OFF when there is no longer a heat request and the followup time has elapsed. PUMP MODE (pump operating mode) The circulation pumps are switched off if heating is not required. The mixer motors are closed at the same time => "The heating circuit is switched off". (Switch on with 1K hysteresis) This adjustment concerns the weather dependent shutdown. If room temperature regulation is enabled (ROOMSINFL > 0) the "thermostat function" takes effect in addition. • Room temperature > room set value + 1K 00 => Standard circulation pump control Heating time: • Outside temperature > room set value + 1K Reduction period: ROOMS-INFL = 0 • The switch-off occurs during the transition to reduction operation. • Switch on with: Room temperature < room set value The pump runs continuously after switching on. ROOMS-INFL ="--": • Flow temperature setting < 20°C. 01 => Pump switching in accordance with heating limits Heating time: • Outside temperature < daytime heating limit setting + 1K Reduction period: • Outside temperature < night-time heating limit setting + 1K 02 => Pump switching in accordance with heating program Heating time: • Pump is ON; Heat circuit is enabled Reduction period: • Pump is OFF; Heat circuit is blocked 03 => Continuous operation The runs continuously for 24 hrs.! The heating circuit is permanently enabled. MIXER OPEN (open mixer dynamic) Speed setting at which the mixer motor opens when a control difference occurs. The control difference at which 39 Expert area Part 2: Overview of display values and settings the mixer motor opens without interruption is entered in Kelvin. ! Small values cause the mixer motor to adjust quickly and can lead to oscillation. MAX T-FLOW (max. flow temperature) MIXER CLOSE (close mixer dynamic) E The pump of the direct heating circuit is not switched off until the HS temperature exceeds the set maximum flow temperature by 8K. The heating circuit pump is already switched on again when the HS temperature drops below the temperature [maximum flow temperature + 5K]. Speed setting at which the mixer motor closes when a control difference occurs. The control difference at which the mixer motor closes without interruption is entered in Kelvin. ! Small values cause the mixer motor to adjust quickly and can lead to oscillation. Heating circuit I/II Designation MAX T-FLOW MIN T-FLOW T-FROST PROT OUT-TEMP-DEL SLOPE OFFSET B-HEAT SINK RETURN 40 Value range 20°C - 110°C 10°C - 110°C ----; (-15)°C – (5)°C 0:00 – 24:00 0K – 50K 00, 01 (OFF/ON) Default 80°C 10°C 0°C 0:00 5K 01 = ON Exit level using Ä IV The measured temperature setting for the heating circuit flow is limited to the maximum flow temperature setting (overheating protection). MIN T-FLOW (min. flow temperature) The measured temperature setting of the heating circuit flow is increased to the minimum flow temperature setting (e.g. with air heating). T-FROST PROT (frost protection temperature) If the outside temperature drops below the programmed value, the system switches to frost protection mode (pumps are switched on). "----" Frost protection mode is deactivated! OUT-TEMP-DEL (outside temperature delay) The selected outside temperature delay must be matched to the type of construction of the building. In the case of heavy structures (thick walls), a long delay must be selected since a change in outside temperature affects the room temperature later accordingly. With light structures Expert area Part 3: General function description (walls have no storage effect) the delay should be set (0 hrs.). SLOPE OFFSET (heating slope distance) The HS temperature that is required for a mixer circuit is calculated by adding the calculated temperature setting for the heating circuit flow to the heating curve distance. The heating curve distance compensates for sensor tolerances and heat loss up to the mixer. B-HEAT SINK (circuit enable) 00 => OFF 01 => The heating circuit can be used by higher-order functions (e.g. cooling function of a heat generator to protect from overheating; heat removal during service mode) as a heat sink/consumer. The heating circuit is heated at the maximum flow temperature setting for the duration of the function. Part 3: General function description Part 3: General function description Heat circuit control Weather-dependent control The HS or flow temperature is determined via the set heat slope to suit the measured outside temperature in such a way that the set value for the room is approximately set if the heating system is configured correctly. => Exact setting of the heat slope is extremely important for weather-dependent control. The circulation pump is controlled weather-dependently. The circulation pump is switched on if there is a heating demand and in Frost-protection mode. Room sensor influence The current room temperature can be included in computation of the required flow temperature via a present room temperature sensor. The influence factor (parameter list) can be set between 0 (fully weather-dependent regulation) and 20 (room temperature regulation with minimal outdoor temperature influence). Position "----" deactivates room temperature control. Positions "----" and "0" indicate differences for demand-dependent circulation pump control. 41 Expert area Hot water generation The programmed hot water temperature is stabilised by switching the hot-water cylinder charging pump and the burner. Storage tank charging starts when the storage tank temperature drops below the temperature setting by 5K. Storage tank charging stops when the temperature setting is reached. Frost protection function The frost protection circuit prevents the heating system from freezing by automatically switching heating operation on. Outdoor sensor frost protection If the measured outside temperature drops below the set frost protection temperature the room temperature setting is set to 5°C for the relevant heating circuit. The heating circuit is enabled: • • the pumps are switched on the heat request is sent to the HS "----" => outdoor sensor frost protection deactivated The function stops when the outside temperature increases to 1K above the frost protection temperature setting. HS frost protection / header frost protection 42 Part 3: General function description Header frost protection is activated when the header temperature drops below 5°C. The cascade is switched on until the header temperature exceeds "MIN T-COLL“. Flow or storage tank sensor frost protection The sensor frost protection is activated when the flow or storage tank temperature drops below 7°C. Only the relevant pump is switched on. The sensor frost protection is deactivated when the flow or storage tank temperature increases to above 9°C. Frost protection via room sensor If the room temperature drops below 5°C the frost protection function is activated. The room temperature setting for the relevant heating circuit is set to 5°C. The heating circuit is enabled: • • the pumps are switched on the heat request is sent to the boiler EEPROM check Every 10 minutes, a check is conducted automatically in order to establish whether the settings of the controller lie within the specified limits. If a value is found to be out-ofrange, it is substituted by the related default value. The range transgression is indicated by the blinking E and the error number 81. Expert area Part 3: General function description In this case, the user should check the important settings of the controller. The warning symbol is cleared after the unit is restarted (RESET). are closed. The heating is enabled again when the outside temperature drops below the set heating limit by 1K (= 1°C). Circulation pump control T-LIMIT DAY => applies during heating times T-LIMIT N => applies during reduction times Switched according to heating requirement Demand-dependent circulation pump control (automatic summertime switchover) switches the circulation pumps off if there is no heating demand. The mixers are closed at the same time. Conditions for switch-off: Room temperature-dependent control The room temperature exceeds the set desired temperature. Weather-dependent control Outside temperature exceeds room temperature set value or flow temperature set value drops below 20°C. ! If the room temperature factor is "0", the pump continues to run during the reduced operation period after a one-off heating demand. Switched according to heating limits If the outside temperature that is measured and calculated by the controller exceeds the heating limit specified here, heating is disabled, the pumps switch off and the mixers Delayed pump switch-off In the case of switch-off of the circulation pumps, the circulation pumps are not switched off until 5 minutes later if one of the burners was on during the last 5 minutes before the switch-off instant. Pump blocking protection The controller effectively prevents blocking of the pumps if they are not switched on for long periods. The integrated protection function switches on all pumps which have not been in operation during the past 24 hours for 5 seconds at 12.00 h ours every day. Mixer motor blocking protection If the mixer motor has not moved for 24 hours it is fully opened at approximately 03:00 hrs. (once only). The heating circuit pump is switched off during this time. The maximum flow temperature is monitored. Cancelled at maximum flow temperature – 5K. 43 Installation Part 4: Installation and Start-up Part 4: Installation and Start-up Installation Assembly / Dismantling Part 4: Installation and Start-up Installing the controller: 1. Set the mounting clamp to the wall thickness of the control panel (at the left and right-hand side of the unit): a. Pull the mounting clamp at the low away from the controller wall (toothing). b. In this condition, slide the mounting clamp down or up until the distance from the edge of the unit corresponds to the thickness of the control panel wall. Detent position 1 ≅ 0.5-1.0 mm wall thickness Detent position 5 ≅ 5.0 mm wall thickness c. Press the mounting clamp against the controller wall at the low. 2. Press the controller into the control panel recess and check that it is firmly secure. If the controller wobbles: Remove the controller and move the mounting clamps up. Sketch showing basic mode of operation: A B C D E 44 Controller, side view, cutaway view Control panel plate Mounting clamp Unlocking holes (see Chapter Changing set values) Sharp-pointed tool Installation Part 4: Installation and Start-up of the controller is reconfigured in accordance with the connected sensors the next time the controller is switched on. Removing the controller: E Disconnect the unit from the power supply before removing it. d) Insert a sharp-pointed tool at an angle with respect to the exterior wall into one of the unlocking holes (the tool must be slid between mounting clamp and control panel wall). e) Lever the tool with respect to the unit exterior wall. This causes the mounting clamp to release the control panel wall. Raise the unit slightly at the corresponding side and repeat the procedure on the other side of the unit. The unit can now be removed. Connecting instructions E The controller is designed for an operating current of 230 V AC at 50 Hz. The burner contact is potential-free and must always be connected in series with the mechanical heat generator thermostat (if present). E Important: Bus lines and sensor lines must be laid separately, away from mains cables! ! Note for installation in connection with digital room device When installing a digital room device, the heating circuitspecific set values are adjusted at the room device. These values are automatically superceeded inside the controller. ! If during operation the digital room device is separated from the BUS for a longer time period (>5min), the heating controller will continue to work with its own set values. In order to avoid damages in case of errors - for deviations from relevant set values (such as maximum flow temperature for floor heaters) - we suggest the following procedure: 1. Installing the new heating controller 2. Set all values for heating controller 3. Install one digital room device 4. Set all values for digital room device After connecting or modifying the connections of sensors and remote controls the controller must be briefly switched off (mains switch/fuse). The function 45 Installation Part 4: Installation and Start-up System diagram with direct heating circuit B 2xBM r 4 r 3 r 2 r D2 D D2 v 46 Installation Part 4: Installation and Start-up System diagram with header pump B 2xBM 4 r 3 r 2 r D2 D2 v r D 47 Installation Part 4: Installation and Start-up Connection diagram Terminal assignment 230 V ∼ Relay switching capacity 2(2)A, 250V∼ ST7 (1+2): I (1-3): ST1 (2+3): ST1 (4+5): ST1 (6+7): ST1 (7+8): ST1 (9+10): III (1-3): ST3 (2+3): ST9 (1+2): ST9 (3+4): DCF antenna FBR2 (FBR1) for heating circuit 1 Telephone switch, heating circuit 1 Flow sensor, heating circuit 2 Storage tank sensor Header sensor Outdoor sensor FBR2 (FBR1) for heating circuit 2 Telephone switch, heating circuit 2 Data line CAN bus Power supply CAN bus II (1): II (2): II (3): II (4): II (5): II (6): Neutral conductor, mains Power supply, unit Power supply, relay Pump, heating circuit 1 / header pump Pump, heating circuit 2 Cylinder charging pump / Switching valve Hot water heat generator Mixer, heating circuit, open Mixer, heating circuit, closed 1 2 3 4 5 6 7 8 9 10 1 II M FBR Bus + - L H 3 2 2 1 3 III 2 IX 4 48 3 1 2 2 3 IV VI 5 H H HH 2 1 3 2 2 AF 4 VF KF/SPF 4 FBR 3 2 3 2 1 DCF - + I 1 10 9 8 7 6 5 4 1 VII 2 1 II (7): II (8): II (10) + VI (1): VI (2) + IV (1): IV (2+3): IV (4+5): HS stage 1 HS stage 2 HS stage 3 HS stage 4 Remote controls Part 4: Installation and Start-up Remote controls Operation-control module BM 8 Remote control FBR2 (Only for controller models with CAN-Bus connection) Electrical connection: Connector I; 1-3 and connector III; 1-3 Electrical connection: Connector IX; 1-4 The controller permits connection of an operation-control module BM for each heating circuit via a bus line. The operation-control module allows various operation-control functions and monitoring functions for the system values to be relocated to the main controlled zone – i.e. the living room. This achieves maximum comfort and convenience. Please refer to the technical description of the BM for a precise description of the overall scope of functions. • • • • Display of the system parameters Entry of the heating circuit parameters Room temperature control Automatic adaptation of the heat slope 1 2 • Rotating switch for modifying room temperature setting Adjusting range: (±5 K) • Room control via the integrated room sensor • Rotating switch for selecting operating mode i Standby/OFF (frost protection only) q1 Automatic mode (according to timer program 1 in controller) q2 Automatic mode (according to timer program 2 in controller) C 24-hour night operation (reduction temperature) B 24-hour daytime operation (comfort temperature) ! F Summer mode (heating OFF, hot water only) The heating program switch on the controller must be set to q. 49 Remote controls Part 4: Installation and Start-up Installation location: DCF receiver • Electrical connection: Connector VII; 1,2 The controller is equipped with a connection option for a DCF receiver. In reference / main living room of the heating circuit (on an inside wall of the room). Not in the vicinity of radiators or other heat dissipating units. Any, if the room sensor influence is switched off. • Installation: When the DCF receiver is connected, the controller's clock is updated daily at 3:20 a.m. and also 5 minutes after switching on the power supply. • • • • If the time is not automatically corrected from the specified time, select a different installation site for the DCF (e.g. another wall) and restart the controller (switch off the power supply briefly). • Remove cap from underside of pedestal. Secure the base at the installation location. Connect the electrical connection cables. Press the cap back on. PC Sensor resistances FBR Temperature FBR1 terminals 1-2 Switch in position q FBR2 terminals 1-2 Room sensor +10 °C 680 Ω 9.950 Ω +15 °C 700 Ω 7.855 Ω +20 °C 720 Ω 6.245 Ω +25 °C 740 Ω 5.000 Ω +30 °C 760 Ω 4.028 Ω 50 All system-specific parameters can be set and interrogated using the ComfortSoft parameterisation software. The parameters can be saved, displayed graphically and evaluated on the PC at predefined intervals. T connect to a PC you need the optical adapter or CoCo PC active, which also supports the sending of error messages by SMS and the remote interrogation of controller data. Remote controls Part 4: Installation and Start-up 1 3 2 1 1 FBR 3 1 2 If a maximum delimiter is required it must be connected between the heating circuit pump and the pump controller switch output. 2 1 Telephone switch FBR Maximum delimiter T T 3 3 Connector I, terminals 4 and 5 The heating system can be switched to Heating mode h with a telephone switch. The connection terminals of the controller for the remote control FBR (see connection diagram) are used for installation. As soon as a short circuit is detected at terminals 2 and 3 of the corresponding connector, the heating circuit assigned switches to heating operation. In Hot water preparation is also activated. (boiler controller ) When the short-circuit is eliminated, the controller once again heats on the basis of the set heating program. E If the heating circuit is controlled remotely by an operating module, the telephone switch must be connected at the operating module. 51 Remote controls Part 4: Installation and Start-up Sensor values / characteristic curve 5KOhm NTC: AF, KF, SPF, VF Temperature 5KOhm NTC 1KOhm PTC -60°C 698961 Ω 470 Ω -50°C 333908 Ω 520 Ω -40°C 167835 Ω 573 Ω -30°C 88340 Ω 630 Ω -20°C 48487 Ω 690 Ω -10°C 27648 Ω 755 Ω 0°C 16325 Ω 823 Ω 10°C 9952 Ω 895 Ω 20°C 6247 Ω 971 Ω 25°C 5000 Ω 1010 Ω 30°C 4028 Ω 1050 Ω 40°C 2662 Ω 1134 Ω 50°C 1801 Ω 1221 Ω 60°C 1244 Ω 1312 Ω 70°C 876 Ω 1406 Ω 80°C 628 Ω 1505 Ω 90°C 458 Ω 1607 Ω 100°C 339 Ω 1713 Ω 110°C 255 Ω 1823 Ω 120°C 1936 Ω 194 Ω 1KOhm PTC: AFS, KFS, SPFS, VFAS 52 The controller can be operated with 5KOhm NTC (standard) or 1KOhm PTC sensors. The sensor type is selected in the start-up level during start-up. The start-up level is displayed when the operating cover is opened after the supply voltage has been switched on (once only). It can be reactivated again by briefly switching the supply voltage off. The sensor switchover affects all sensors. Exceptions: • • Attaching an analogue remote control is detected automatically. This means that the previous and new versions can be connected to the controller [connector I; 1-3 and connector III; 1-3]. The controller has a facility for connecting a room sensor to terminals [connector I; 1+2 and plug III; 1+2] and performing room temperature-dependent control. In this case only a 5KOhm NTC sensor can be used, irrespective of the sensor type that has been selected. Remote controls Part 4: Installation and Start-up Outdoor sensor AF (AFS) S Boiler sensor KF (KFS) H Installation location: Installation location: • • • • Wherever possible, on a northerly or north-easterly wall behind a heated room Approx. 2.5 m above ground Not above windows or ventilation shafts Immersion sleeve for thermometer, temperature controller and boiler sensor in heating boiler Installation: Installation: • • Detach the cover. Attach the sensor with the supplied screw. • Slide the sensor as far as possible into the immersed pipe. 53 Remote controls Part 4: Installation and Start-up Flow sensor VF (VFAS) v Storage tank sensor SPF (SPFS) F Installation location: Installation location: • • • In the case of boiler control, in place of the boiler sensor KF as close as possible behind the boiler on the heating flow pipe In the case of mixer operation v approx. 0.5 m behind the circulation pump In the immersed pipe of the hot-water cylinder tank (generally on the front face of the tank) Installation: • ! Installation: • • • 54 Thoroughly clean the flow pipe. Apply heat conductive paste (A)!! Secure sensor with stretch band. Slide the sensor as far as possible into the immersed pipe. The immersed sleeve must be dry. Commissioning Part 4: Installation and Start-up Commissioning Commissioning level Enter all values one after the other Commissioning procedure Ä Open level, Ç adjust value, Ä save value and activate next value 2. Fit controller, make electrical connections and switch on heat generator and supply voltage 1. Please read this guide carefully before commissioning GERMAN Set language Minute Set current time: Hour Set current time: YEAR Set current date MONTH Set current date When the hinged operating flap is opened for the first time after switching on, the "INSTALLATION" is shown on the display. DAY Set current date 5. Ä Start INSTALLATION HC FUNCTION D1 00, 01, 03, 05 (see page 38) 6. Ç Set value HC FUNCTION D2 CAP/MODULE 00 - 04 (see pg. 38) 7. Ä Save value and next value 00 – 1000 KW (see pg. 32) 8. Close hinged operating flap (end of INSTALLATION) BUS ID I (see pg. 56) Enter number for heating circuit "1": 00-15 => Standard 01 9. Move program switch to required operating mode, e.g. automatic 1 (see page 6) BUS ID 2 (see pg. 56) Enter number for heating circuit "2": 00-15 => Standard 02 Bus ID (heating circuit number): 5K SENSOR (code number) 00 = 5KOhm NTC sensor 01 = 1kOhm PTC sensor 3. Wait until standard display appears on controller 4. Open hinged operating cover The heating circuits are sequentially numbered starting with "01". Heat circuit numbers must not be assigned twice. Please only use "00" for replacement controllers (see page 56). 55 System bus System bus Part 4: Installation and Start-up The heating system Bus ID This controller can be expanded in a modular fashion using additional modules that are connected via the integrated bus. In its maximum configuration, the system can be used to control the following heating system components For mixer motor controllers and control units 1-8 HS (switching) 1-15 Mixed weather-dependent heating circuits 0-15 Room controller (digital or analogue) 1 Solar system (2 collectors, 2 storage tanks) The various components are simply coupled to the system bus. The modules log on to the system automatically and search for their communication partners via the defined bus IDs (heating circuit number or HS number). The bus ID (00-15; expert level parameter) is used to number the heating circuits in the system. Each operating module and each mixer motor module is given the number of the assigned heating circuit as its bus ID. • • • • Heating circuit numbers (00-15) may not be assigned twice. Heating circuit numbers 00 and 01 may not be used simultaneously. The heating circuits are sequentially numbered starting with "01". Please only use heating circuit number 00 for replacement controllers if "00" was used in the replaced controller. Pre-settings heating circuit 1 Î 01 heating circuit 2 Î 02 ! After setting all the bus IDs the system must be reenergised (once only). For heat generators via BUS The heat generators HS are numbered in ascending order. Here it needs to be taken into account that the first four HS are controlled directly via the internal relay => Addresses via BUS: 05 – 08. 56 Part 4: Installation and Start-up System bus Error messages Error Error description Communication error E 90 Addr. 0 and 1 on bus. Bus IDs 0 and 1 may not be used simultaneously. E 91 Bus ID used. The set bus ID is already in use by another device. Internal error E 81 EEPROM error. The invalid value has been replaced by the default value E Check parameter values! Sensor error (break/short) E 69 Flow sensor HC2 E 75 Outdoor sensor E 76 Storage tank sensor E 78 Header sensor E 80 Room sensor HC1 E 83 Room sensor HC2 If a fault or error occurs in the heating system, you will see a blinking warning triangle (E) and the related error number on the E6 display. Please refer to the table below for the significance of the displayed error code. The system must be restarted after a fault has been remedied => RESET. RESET : Brief device shut-off (mains switch). Controller restarts, reconfigures itself and continues to operate with the values that have already been set. RESET+ Ä : Overwrite all settings with default values (except language, time and sensor values). The additional button (Ä) must be pressed when the controller is switched on (mains on) until "EEPROM" appears in the display. 57 Troubleshooting Troubleshooting General If your system malfunctions, you should first check that the controller and the control components are correctly wired. Sensors: All sensors can be checked in the "General/Service/Sensor test" level. All the sensors that are connected must appear in this level with plausible measurements. Actuators (mixer motors, pumps): All actuators can be checked in the "General/Service/Relay test" level. All relays can be individually switched using this level. This makes it easy to check whether these components have been correctly connected (e.g. mixer motor direction of rotation). BUS connection: In control devices with connection to Mixer motor => Communication symbol appears in standard display (" " or "v" depending on version) Boiler controller => Outside temperature and boiler temperature display (see "Display/Installation") In boiler controller with connection to Control unit => Room temperature displayed and current room temperature setting blanked out "----" (see "Display/heating circuit") In mixer motor expansion controllers with connection to Boiler controller => Outside temperature and HS temperature display (see "Display/Installation") 58 Part 4: Installation and Start-up Control unit => Room temperature displayed and current room temperature setting blanked out "----" (see "Display/heating circuit") In case of communication problems Check connecting cables: Bus lines and sensor lines must be laid separately, away from mains cables! Poles switches? Check bus feed: There must be at least 8V DC between the "+" and "-" terminals of the BUS connector (connector IX, terminals 3+4). If you measure a lower voltage, an external power supply must be installed. Pumps do not switch off Check manual / automatic switch => Automatic Pumps do not switch on Check operating mode => Standard F (test B) Check time and heating program => Heating time Check pump switching => Type of pump switching Standard => Outside temperature > Room temperature setting? Heating limits => Outside temperature > Valid heating limit? Room control => Room temperature > Temperature setting + 1K Technical data Technical data Burner does not switch of at correct time Check HS minimum temperature and type of minimum limitation => Corrosion protection Burner will not switch on Check HS set temperature => The set temperature must be greater than the HS temperature. Check operating mode => Standard F (test B) With solar: check burner blocking Supply voltage to IEC 38 Power consumption Switching capacity of the relays Maximum current on terminal L1' Enclosure to EN 60529 Safety class II to EN 60730 Switch panel installation in acc. with DIN IEC 61554 Power reserve of the timer Permitted room temperature during operation Permitted room temperature during storage Sensor resistances Tolerance in ohms Temperature tolerance Tolerance in ohms Temperature tolerance 230 V AC ± 10% Max. 8 VA 250 V 2(2) A 10 A IP 40 Totally insulated Recess 138x92 > 10 hours 0 to 50°C - 20 to 60 °C NTC 5 kΩ (AF,KF,SPF,VF) +/- 1% at 25°C +/- 0.2K at 25°C PTC 1010Ω (AFS,KFS,SPFS,VFAS) +/- 1% at 25°C +/- 1.3K at 25°C 59 6.6701.961-01 Printed in Germany, Subject to modification 60 GB 0706 Malfunctions due to improper operation or settings are not covered by the warranty.