instruction manual - Double K Industries

REQUIRED MAINTENANCE
TM
TM
FILTERS:
Advanced Cage Dryer
for Animals
(Procedures below must be performed regularly or as needed to protect dryer warranty status.)
FILTER CLEANING:
The external filters of the CHALLENGAIR 560™ Cage Dryer should be kept clean. If the filters
become heavily coated with hair and/or dirt, it will reduce the air output of your dryer and can
cause damage to the motors or cause the motors to overheat.
*Never operate the dryer without all filters in place.
To clean filter:
1. Detach filters from both sides of dryer.
2. Filters are attached with hook and loop fasteners; pull to detach.
3. Vacuum or shake off dirt. Filters may also be rinsed with cool water if necessary. Let the
filter dry completely before reinstalling on dryer.
4. Re-attach filters to dryer by pressing gently in the center of the filter.
Cleaning Dryer Interior:
Hair and dust will accumulate inside the dryer. Please blow clean as needed using a Challengair
forced air dryer or suitable high-pressure air outlet.
Any maintenance not explained in this manual should be performed by Double K Industries or
an Authorized Service Center. Visit www.doublekindustries.com or call Double K Industries for
the name of the Authorized Service Center nearest you. All warranty service must be performed by
an Authorized Service Center (or Double K Industries) to protect your warranty status.
INSTRUCTION MANUAL
PLEASE READ ALL INSTRUCTIONS AND SAFETY
PRECAUTIONS BEFORE OPERATING PRODUCT
SAVE FOR FUTURE REFERENCE; WARRANTY
PERTINENT CONTENT.
Intake Filter
(Motor Side)
Product Specifications:
Model Voltage: 115v
Amperage: 16
Wattage: 1840
Air Volume: 750 CFM
Voltage: 230v
Amperage: 9.55
Wattage: 2197
Air Volume: 750 CFM
Intake Filter
Hook & Loop Disc
8
9711 Mason Avenue, Chatsworth, CA 91311
(818) 772-2887 • (800) 821-9449 • fax: (818) 886-0218
www.DoubleKIndustries.com • info@DoubleKIndustries.com
12-29-17
IMPORTANT SAFEGUARDS
SAMPLE CONTROL CONFIGURATIONS
WARNING: IMPORTANT SAFETY PRECAUTIONS! PLEASE READ
COMPLETELY BEFORE USING PRODUCT!
TIMER
TIMER
When using electrical appliances, especially when children or animals are present,
basic safety precautions should always be followed to reduce the risk of fire, electric
shock and personal injury, including but not limited to the following:
17.
18.
19.
20.
AI
R
AI
R
T
TIMER
T
AI
R
HI
GH
AI
R
2
Air: Low
Heat: Off
Timer: 10 min.
HI
GH
H
LO
W
WARNING: DISCONNECT POWER SUPPLY BEFORE SERVICING
AVERTISSMENT: COUPER L’ALIMENTATION AVANT
L’ENTRETIEN ET LE DÉPANNAGE
Air: Low
Heat: High
Timer: 10 min.
TIMER
EA
T
21.
Air: Low
Heat: Low
Timer: 10 min.
HI
GH
14.
15.
16.
TIMER
AI
R
12.
13.
All Off
Air: High
Heat: Medium
Timer: 10 min.
TIMER
AI
R
7.
8.
9.
10.
11.
Do not leave dryer OR the animal unattended while product is in use.
Unplug unit when not in use.
Do not use extension cords with dryer.
Do not unplug unit by pulling on cord.
Do not expose dryer to rain or water.
Do not use or store dryer where it can fall or be pulled into tub or sink or standing water. If dryer falls into water . . . UNPLUG IT . . . Do not reach into the water!
Unplug unit before attempting any maintenance or service.
Do not put any object into dryer openings.
Keep loose clothing, jewelry and hair away from dryer openings.
Do not direct dryer air towards eyes or ears of people or pets.
Never use dryer if it has a damaged cord or plug, has been dropped, damaged
or exposed to rain or water. Return to Double K Industries or an Authorized
Service Center for service.
This product is for use on animals only.
Recommended operation by adults only. Use caution when working around
children.
Use only attachments recommended by Double K Industries.
Do not block air intakes.
Do not operate without filters in place. Keep filters clean, as dirty filters limit air
intake and may damage the motor or cause overheating.
Plug only into a properly grounded receptacle. Always make sure the amperage
of the electrical outlet is sufficient for the amperage rating of the product. (See
Product Specifications for amperage rating of this product).
Do not use product for anything other than its intended purpose.
Do not attempt to perform any service or maintenance not outlined in instruction manual.
Do not attempt any product modifications or alterations. Do not use, if any
parts or switches are damaged. Send to an Authorized Service Center or
Double K Industries for service.
When servicing, use only Double K Industries parts.
LO
W
1.
2.
3.
4.
5.
6.
HI
GH
T
Remove the cardboard fan stabilizers and attach the filter folded in half under dryer
handle to intake grill before operating dryer.
Air: High
Heat: High
Timer: 20 min.
7
Congratulations!
560 Cage Dryer Configurations
Dear Challengair 560 Owner:
Congratulations on your purchase of the Challengair 560 Cage and Table Dryer, the
most innovative and revolutionary animal dryer! The Challengair 560 will monitor
and control the air temperature in the animal’s cage. Let us take this opportunity to
say we appreciate you, our customer, and if we may ever be of service, please feel free
to contact us.
Please read this manual carefully and completely before beginning operation of
your dryer and keep this manual in a convenient and safe place for future reference.
A warranty card is included with your dryer and should be filled out completely
and mailed to Double K Industries within 30 days of the purchase date of
your dryer to validate your warranty. Online registration available at
www.DoubleKIndustries.com
To Operate:
Fasten safety chain to cage front and place hooks over bars on cage door. (Safety
chain should always be attached to cage front when dryer is hanging on a cage)
Turn timer knob clockwise to desired drying time (ranges from 5 to 30 minutes).
Dryer will turn off automatically after the set time expires. (The timer is for
convenience only and the animal should not be left unattended during drying).
To Regulate Air Volume:
Turn air control knob to desired setting.
To Regulate Air Temperature:
Low temperature: Flip the top switch to the ON position marked LOW while the
bottom switch is in the OFF position.
Medium temperature: Flip the bottom switch to the ON position marked MEDIUM
while the top switch is in the OFF position.
High temperature: Flip both switches ON.
*See page 7 for sample HEAT - AIR - TIMER configurations.
Two Year Warranty:
Guarantees: The Challengair 560 is guaranteed against defects in materials and
workmanship for two years from the original date of purchase. Should any
component become inoperative due to defects in materials or workmanship for two
years from the original date of purchase, Double K Industries will repair the dryer
“FREE OF CHARGE” subject to the limitations below. For warranty service of your
Challengair 560 Dryer, please ship prepaid to Double K Industries (address below) or
call the location of the nearest authorized service center.
6
Limitations: Warranty does not cover shipping or transportation costs. Warranty
applies to original purchaser only. Proof of purchase is required. Warranty does not
cover filters. Warranty does not apply to motor if filters are not maintained or dryer is
operated without filters in place. Warranty does not cover abuse, damage from
improper or lack of maintenance, accidents, acts of war, acts of nature, droppage,
improper voltage, disassembly or alteration. Disassembly, repair or service by
anyone other than Double K Industries or a Double K authorized service center
will void the warranty.
3
5
2
Item #2 - Cordset w/ Tie - 14’
PART # DESCRIPTION QTY.
881-1
120v
1
404
China 230v
1
405
Europe 230v
1
403 Great Britain 230v
1
408
Australia 230v
1
15
ITEM #
11
TM
26
24
11
16
26
6
21
50
22
3
1
23
4
EXPLODED
DIAGRAM
18
19
20
21
22
23
18
7
14
12
17
31
33
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
25
24
9
8
13
19
27
10
28
44
28 29
30
38
39
20
48
37
29
35
11
26
49
28
29
45
14
46
28
47
10
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
40
36
14
PART #
DESCRIPTION
#5508-2
42
BLACK
13
#9015
9
12
41
32
43
7
41
560
Wiring
Diagram
WHITE
#10002 #8000-2
#5540
#8000 / #5540
WHITE
#5521-23
BROWN
BROWN
1
4
1
9
4
1
1
1
1
4
3
2
1
3
1
1
4
1
1
1
3
3
3
1
1
1
3
5
5
Common
WHITE
PLC Controller
#9015
BLACK
#9015-4
#9015
#5541 / #5540 #5535-23 BLACK
#5541 / #5540 #10040-23RED
#854
3
L
2
1
BLACK
#9015-4
#10028
5528-23 GREEN #5537 Speed Control Switch
2
1
#5558
Timer
#9015
BLACK (Brown 230v)
WHITE (Blue 230v)
34
1
#9015
#5540 / #5541
MOTOR
#10098 Replacement
#2148
Switch
1
2
1
2
1
1
Heater
Timer
BLACK
1
1
1
2
2
2
3
2
4
6
2
2
3
1
1
1
#9015
#9015
#9015-3 BLACK
#5540
Heating Element
4
QTY.
10065-ABS
560 Housing Instr. Side (Black)
2038
Strain Relief (14/3 cord)
5558
Switch Rotary Timer 30 Minutes
5509
Knob Switch Black
5510
Screw M4 x 10mm PHP
5538
Hook & Loop Disc for Filter Material
5532
Cable Clamp 3/8” Plastic
10010
Cage Hook Black 560-Dryer
10020
Clip, Christmas Tree Conical
10019
Screw #6-32 x 1/2 PHP
10023
Screw #6-32 x 1 PHP Black Oxide
10026
Nut 1/4-20 UNC Nylon Hex
10031
Washer 1/4 SAE Flat Platd.
10032
Label 3-color “Timer”
10049
Label 3-color “Heat/Air”
10007
Controller, 115V
10006
Controller, 230v
10028
Switch Rotary 2-Pos 13A
10030
Nut #6-32 UNF Lock Nylon Insert
10041-8
Wire Wrap Black 8" Long
2148
Switch Rocker 20A 125VAC 2-Pos.
5513
Nut, 15/32 x 32 UNF
10005
Filter Intake 5.8 Dia.
10014-1
Heating Element W/Connector 120V
10025-1
Heating Element W/Connector 230V
10012
Modified Instrument Cover
5533
Nut #6-32 UNF Keps Locking
10027
Cabletie Loop .350 I.D.
9028
Washer #8 SAE Flat Plated
10036
Screw #8-32 x 3/8” PHP
845
Screw #8 x 3/8” Sht. Metal PHP
10034
Label 2-color “Model 560”
10064-ABS
560 Housing Motor Side (Black)
10100
Exhaust Grill “Double K” Logo
10011
Screw #10-16 x 1-1/4 Hi/Low PHP
10022-1
560 Modified Tee Nut
5532-1
Modified 560 Cable Clamp
10103
Pipe Strap 3/8” 2-Hole
10274
Chain Links (No Ends)
575
Safety Hook, 2-3/8 x 1/4
10015
Cover - Motor Side Model 560
10078
Nut #8-32 UNF Hex Nylon Insert
10004
Filter Intake 560 Motor Side
10003
Grill Intake Motor Side
10008
Fan 560-Blower (wheel) Q575-34
10021
Grommet, Rubber
967
Washer 1/4” Split Lock
10024
Screw #10-32 x 1-1/4 PHP
10099
Motor 115VAC, 60Hz, w/Capacitor
10029
Motor 230VAC, 50Hz, w/Capacitor
10098
560 Motor Capacitor
877
Quick Tiewrap
9015
Terminal 1/4” Female clear blue 16-14ga (not shown)
9015
Terminal 1/4” Female clear yellow 12-10ga (not shown)
5540
Terminal 1/4” Female red 22-16ga (not shown)
Cord
5