Installation Instructions
Model Number HBZDV4740
Zero Clearance Direct Vent Fireplace
Stock #’s: HBZDV4740N, HBZDV4740LP, HBZDV4740NE, HBZDV4740LPE are
Certified to: ANSI Z21.50-2014 • CSA 2.22-2014
ZERO CLEARANCE VENTED GAS FIREPLACE
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for
use with other gases, unless a certified kit is used.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
Warning: Improper installation, adjustment, alteration, service or maintenance can cause property
damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by
a qualified installer, service agency or the gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour's phone.
If you can not reach your gas supplier, call the fire department.
For Propane Horizontal installations the venting must be a minimum of one foot vertical off the flue before
going horizontal.
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962
Printed in Canada May 18, 2016
Part # 47HB-MAN14
Pre-installation Questions and Answers
About curing of the paint
Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20
minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure
when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the
paint fully hard and durable.
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware
during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important
to remove this white deposit from the glass doors using a commercial fireplace glass cleaner.
•
Babies, small children, pregnant women and pets should leave the area during the cure phase.
•
Ventilate well, open doors and windows.
•
Do not touch during curing.
Why does my fireplace or stove give off odour?
It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any
undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble,
tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off after the
curing of the paint has been completed. These odours can last upward to 40 hours of burn time; keep burning at a
minimum of four hours per use until odours dissipate.
Noise coming from the fireplace?
Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and
is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of
your fireplace.
Operating Instructions
1. Be sure to read and understand all the instructions in this manual before operation of appliance.
2. Ensure all wiring is correct and properly enclosed to prevent possible shock.
3. Check for gas leaks.
4. Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door
removed.
5. Make sure venting and termination cap are installed and unobstructed.
6. If brick or porcelain liners are used, ensure they are installed.
7. Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect.
8. If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it.
2
Table of Contents
Pre-installation Questions and Answers…………………………………..
Operating Instructions……………………………………………………….
Table of Contents…………………………………………………………….
Safety Screen Installation…………………………………………………...
Mobile Home/Manufactured Housing Installation………………………...
Warnings, Installations, and Operations…………………………………..
Installation Requirements for the Commonwealth of Massachusetts….
Locating your Appliance.........................................................................
Fireplace Dimensions.............................................................................
Framing for your Gas Fireplace..............................................................
How To Install Clean View Kit (CVCK)...................................................
Framing and Facing Requirements........................................................
Mantels & Surrounds..............................................................................
Mantel Leg Clearances……………………………………………………...
Fan Installation for HBZDV 36/42/47......................................................
Removing Burner System / Access Cover..............................................
Brick Installation / Installation of HB Porcelain Liners - HB47PL............
Door and Glass Information....................................................................
Gas Line Installation…………………………………………………………
Millivolt System, Lighting, and Burner Control........................................
Burner System Maintenance..................................................................
Conversion Kit Instructions – Part A……………………………………….
Gas Conversion for Top Convertible Pilot –Part B..................................
Gas Conversion for Modulator – Part C..................................................
IPI Electronic Ignition System.................................................................
IPI Lighting Instructions...........................................................................
Instructions for installing Log Set C-60...................................................
Vent Termination.....................................................................................
General Vent Installation Information......................................................
Installation Of Side Wall Venting…………………………………………...
Horizontal Venting Table.........................................................................
Venting Straight Up Through Roof..........................................................
Glass Safety / Termination Cap Safety- All Units………………………...
Approved for Power Vent PVH58………………………………………….
PVH58 Power Vent Parts List………………………………………………
Parts List.................................................................................................
Trouble Shooting The Gas Control System............................................
Limited Lifetime Warranty.......................................................................
2
2
3
4
5
6-7
7
8
8
9
10
11
12
13
14
15
16
17
18
19
20
20-21
22
23
24-28
29
30
31
32
32
33
34
35
36
37
38-39
40
41
3
Safety Screen Installation
Z Series
Contents of Kit:
[1] Safety Screen
[2] Side Angles
[2] Horizontal Angles
[12-16] DT Screws (Depending on screen size)
Assembly: Attach components with supplied
screws as shown.
NOTE: Screens are symmetrical from top to bottom.
⚠WARNING:
Wait until unit is COMPLETELY
cool before touching glass or
attempting to install or remove
Child Safety Screens.
Screen with Side & Horizontal Angles
Upper Clip
TOP VIEW
Upper Clip
Upper Clip
Lower Clip
SIDE VIEW
Hook Lower Clip onto glass door frame.
To install screens
hook bottom clip
onto glass door
frame, then press
down and push
upper clip under
top glass door
frame, then
release. Clip will
hook onto frame.
Press down and push upper clip under top glass door frame.
To remove
Safety
Screens
WAIT UNTIL
FIREPLACE IS
COMPLETELY
COOL.
CLIPS
Press down on
upper clips and
remove screen
from fireplace
glass door.
Fireplace with
Screen
4
Mobile Home/Manufactured Housing Installation
This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the
Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for
Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in
Canada.
THE HBZDV4740N and HBZDV4740LP MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES AFTER FIRST SALE IN THE
USA. IN CANADA THE HBZDV4740N and HBZDV4740LP MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES.
Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in
Canada.
An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to penetrate
paint or protective coating to insure grounding.
Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.
Do not compromise the structural integrity of the manufactured home
wall, floor or ceiling, during installation of appliance or venting.
WARNING:
For required venting components see venting installation in appropriate section of this manual.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed milli volt thermostat. In USA see
local codes.
5
Warnings, Installations and Operations
Installation Regulations
This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current
CAN/CSA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1- NFPA 54 when installed in the United States.
This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the
current CSA C22.1 Canadian Electrical Code or with the National Electrical Code; ANSI/NFPA 70 when installed in the United States.
In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-Decorative).
WARNING
FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
Do not clean when the glass is hot.
Do not use abrasive cleaners.
Using a substitute glass will void all product warranties.
For safe operation, glass doors must be closed.
When purging the gas line, the glass front must be removed.
Do not strike or abuse glass. Take care to avoid breakage.
Do not alter gas orifice.
No substitute materials may be used other than factory
supplied components.
This appliance gives off high temperatures and should be
located out of heavy traffic areas and away from furniture and
draperies.
Children and adults should be alerted to the hazards of the high
surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children
and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals
in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and
other at risk individuals out of the room and away from hot surfaces.
Under no circumstances should any solid fuels (wood, paper) be used in this appliance.
Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing should be
replaced prior to operating this appliance.
Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.
Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at
least annually by a professional service person. More frequent cleaning may be required due to excessive lint from
carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways
of the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this
unit.
Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a
drying rack for clothing nor should Christmas stockings or decorations be hung from it.
Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater
and to replace any part of the control system and any gas control which has been under water.
Do not operate appliance unless completely installed as per installation instructions.
Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this
appliance may result in property damage or personal injury.
WARNING: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass
should be done by a licensed or qualified service person.
21. The appliance area must be kept clear and free from combustible materials, gasoline, and other flammable vapors and
liquids.
22. The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of
the unit.
23. Ensure that power to the Fireplace is turned off before servicing.
24. Do not operate this Fireplace without the glass front or with a broken glass.
25. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the
owner’s information manual provided with this appliance. For assistance or additional information consult a qualified
installer, service agency, or the gas supplier.
26. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the
blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.
27. This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be
plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
6

Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they
provide a primary heat source.

This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.
NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home.
Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat.
In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-Decorative).
In USA see local codes.
Operations and Maintenance Instructions
For safe installation and operation note the following:
•
Venting systems should be periodically examined by a qualified agency.
•
The flow of combustion and ventilation air must not be obstructed.
•
The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.
•
Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas. See Log
Placement page to remove logs. Vacuum burner parts and replace logs.
•
Never use your gas fireplace as a cooking device.
•
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify
proper operation after servicing.
Installation Requirements for the Commonwealth of
Massachusetts
In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth.
When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the
requirements listed below.
1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent
terminal and the air intake is installed below four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm
shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720.
B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:
2.

Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services
both the appliance and the carbon monoxide detector;

Have battery back-up power;

Meet ANSI./UL 2034 Standards and comply with NFPA 720; and

Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR.
C.
A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.
Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall
remain with the appliance or equipment at the completion of the installation.
D.
A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of
vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent
Directly Below”.
For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent
terminal and the air intake is installed above four feet above grade the following requirements must be satisfied:
If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm
shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720.
B. A carbon monoxide detector shall:

Be located in the room that houses the appliance or equipment;
A.

Be either hard-wired or battery powered or both; and

Shall comply with NFPA 720.
A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in
strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equipment
at the completion of the installation.
For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and
approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.
7
Locating Your Appliance
LOCATION KEY:
A.
Flat on Wall
B.
Across the Corner
C.
As an Island
D.
As a Room Divider
E.
Flat on Wall Corner
F.
Exterior Wall
See Mantel Leg Clearances Instruction for
the proper placement of fireplace.
Island installation with a top vent is
possible as long as the horizontal portion
of the vent system does not exceed 20
feet (6.1 m).
Fireplace Dimensions
HBZDV47
HBZDV47- CVCK
Non-Combustible
Header Attached
8
Framing for your Gas Fireplace
Framing Specifications
4. When installing horizontal with a 90 degree bend maintain a minimum of two and a half (2.5”) inches above the bend in enclosures,insulation sleeve is required. If greater than six and a half (6.5”)
an insulation sleeve is not required.
5. For HBZDV with louvers combustible floor can raise 1” above the bottom of the fireplace. For HBZDV with CVCK (Clean view Circulating
Kit) floor or hearth can raise 7” above the bottom of the fireplace
with portions being combustible and non combustible. See drawing
Below.
6. When installing MQHB47SWCC wall surround, the fireplace must be
raised a minimum of 3 1/2” above the finished floor, to accommodate
the wall surround. When installing MQHB47SWCV wall surround the
fireplace must be raised 2 3/4” above the finished floor. The fireplace
may be raised higher but the 60” clearance measured from the bottom of the fireplace to the ceiling must be maintained at all times. (i.e.
For an 8 ft. ceiling the unit can be raised only 36 inches.)
1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase, it is recommended that the outer walls be insulated to conform to applicable
insulation codes. Drywall must be installed over insulation to prevent
contact of insulation and unit.
2. Choose fireplace location and frame in accordance with the fireplace
framing dimensions specified (See Framing Diagrams). Bend nailing
tabs forward on left and right of unit and place fireplace into framed
enclosure. This allows for 1/2” in front of framing tabs for finishing
materials.
3. Drywall or other material can extend flush with the appliance on the
bottom, sides and top of fireplace. (louvered models only)
For Propane Horizontal Installations the venting must be a minimum of one foot vertical off the flue before the elbow on any
horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning and cleaning of glass.
HBZDV47 Louvered
HBZDV47 WITH CVCK (CLEAN VIEW CIRCULATING KIT)
TOP VIEW
11"
821⁄32" DIA.
11"
9
HB47 - HOW TO INSTALL CLEAN VIEW KIT (CVCK)
1.
2.
3.
4.
5.
6.
7.
8.
CAUTION: When using CVCK DO NOT INSTALL a Louver assembly.
Install optional fan kit (see Fan Instruction).
Fold two standoffs up into position and mount with supplied screws. (FIG 1)
Hang CVCK on top of fireplace retainer tabs and rotate down into position. (FIG 2)
Using the screws provided, fasten the non-combustible header onto the top of the CVCK assembly.
Using four supplied #6 screws, fasten CVCK kit to the inside frame of unit.
Kit is supplied with 2 valve extension knobs. Align the notches and slide the extensions onto valve knobs.
DO NOT brick or tile beyond the inside area of the CVCK kit to allow for removal of door.
Install optional pull screen system: First slide curtain onto rods and slide round end of rod into side post (REF A). Using 1/2” DT
screws, mount the flattened end of rod to bottom side of rod hanger bracket (REF B). Repeat this step for opposite side .
NOTE: ADDITIONAL ACCESS FOR GASLINE INSTALLATION AND FAN ELECTRICAL INSTALLATION! When CVCK is
installed in framing, remove 2 screws from the right and left side of the bottom panel (REF C). Once screws are removed,
bottom panel can be rotated forward for access to gas valve and fan system.
WARNING: Failure to position
the parts in accordance with these
diagrams or failure to use only parts
specifically approved with this
appliance may result in property
damage or personal injury.
NOTE: When using the Clean View
Kit (CVCK) and installing optional
electrical components (i.e. Remote
Controls, variable speed control, and
or fan modules) locate them in the
Clean View access area, unless other
shielding devices like our IPI
Component box is used.
Clearance to Combustibles
Clearance to Combustibles
Back (from Standoffs)
Side (from standoffs)
Floor
Ceiling (from bottom of fireplace)
Top (from standoffs)
Top of 90 degree bend in Minimum
Enclosure of 50 1/2 to 56 1/2 inches
Top of 90 degree bend in
Enclosure over 56 1/2 to 60 inches
Top of 90 degree bend in
Enclosure over 60 inches
Side & Bottom of Horizontal Pipe
Vertical Vent Pipe
Vertical Vent Pipe
0 inches/0 mm
0 inches/0 mm
0 inches/0 mm
60 inches/150 cm
0 inches/0 mm
with insulation sleeve
2 1/2 inches/64 mm / All Vent Systems
without insulation sleeve
4 1/2 inches/114.75 mm / All Vent Systems
without insulation sleeve
2 1/2 inches/64 mm / All Vent Systems
1 inch/25.5mm / All Vent Systems
1 inch/25.5mm / Kingsman Vent Systems
1 1/4 inch/32mm / Simpson/AmeriVent/Selkirk
Direct Temp Systems
(NOTE -Floor) if installing the
appliance directly on
carpeting or other combustible
materials other than wood
flooring, the appliance shall be
installed on a metal or wood
panel, the full width and depth
of the appliance. Carpet may
extend 1 inch above the floor
of appliance.
For units with CVCK (Clean
View Circulating Kit) see
framing with CVCK to
establish floor heights
10
Non Combustible Header
Attached
Non Combustible Header
Attached
Non Combustible Header
Attached
Non Combustible Header
Attached
11
Clearances – HB36 / HB42 / HB47 – Mantels & Surrounds
Warning: Combustible objects must not be placed on a non-combustible mantel unless the noncombustible mantel meets the minimum height and width requirements for a combustible mantel.
Note For the installation of
the MQHBSW.
Maintain Minimum 1”
Clearance to Top & Sides of
the surround. Combustible or
non-combustible materials
can be placed up to 1” of the
sides and top of surround, but
not extending to or over the
face of surround.
*Caution: The CVCK must be flush with the wall.*
12
Mantel Leg Clearances
Mantels
Depending on the depth of the fireplace mantel, it may be installed higher or lower from the top of the fireplace opening. See drawings
for proper installation height of your combustible mantel. Non-combustible mantels may be installed at any height above the fireplace
opening.
Non combustible materials such as brick, tile, etc. can extend up to or over the front face of the fireplace (NO PORTION OF GRILL
AREA OR DOOR AREAS CAN BE COVERED) except where designer clean view kit is used.
Combustible material can extend flush to unit up to the top, bottom and sides of fireplace to stand-offs.
For COMBUSTIBLE materials extending in front of fireplace consult (Mantel and Mantel Leg Drawings).
Surrounds
If installing wide or slim line surrounds, the finish materials must be flush with the front facing of the fireplace. See page 6 figure ‘A’, the
floor should be built up 1” in front of the fireplace in order for the surrounds to sit flush to the floor.
Note: When using paint or lacquer to finish the mantel, such paint or lacquer must be heat resistant (250˚F) to prevent
discoloration.
Warning: Combustible objects must not
be placed on a non-combustible mantel
unless the non-combustible mantel
meets the minimum height and width
requirements for a combustible mantel.
13
Fan Installation for HBZDV 36/42/47
Fan Installation instructions for HBZDV36/42/47
with or without CVCK (Clean View Circulating Kit)
Note: INSTALL FAN KIT BEFORE INSTALLING OPTIONAL
CVCK (Clean View Circulating Kit).
If CVCK has been installed into Framing additional access is
provided by removing screws from bottom panel of CVCK.
See INSTALLING CLEAN VIEW KIT (CVCK).
1. Slide fan housing into unit and place over 2 Fan Retainer tabs.
Tabs are pre punched and bent up. Rubber grommets at the base
of the fan should fit snugly over the tabs. *Note: When installing fan,
lay the fan on its back and slide into the Fireplace lengthwise. Once
inside the fan can be stood upright and slid behind the valve for
placement.
2. Note: For Fan Disc installation HBZDV units have been installed
with a sliding track system. Install the Thermodisc provided with the
Fan Kit. Place thermodisc into sliding assembly, Fig 1, and attach 2
leads exiting right side of fan housing into thermodisc. Now slide
disc assembly into thermodisc track, Fig 2. Place swivel handle of
disc assembly on track to lock into position. To service disc simply
WARNING: Label all wires prior to
disconnection when servicing controls. Wiring errors
can cause improper and dangerous operation.
pull swivel handle slide towards you while rotating handle to access
disc.
3. Wire Junction Box to 120v and wall mounted variable speed control. Install a duplex outlet to junction box and plug fan into outlet.
4. Turn the wall switch on (clockwise). Turn fireplace on. Once the
sensor in unit reaches operating temperature (approximately 10 to
15 minutes) the fan will turn on. The fan can be switched off if
desired by turning the wall switch fully counter clockwise.
5. To set the minimum fan speed. Remove the variable switch from
the wall mount. Turn the variable speed wall controller to its minimum setting (fully counter clockwise). Use the set screw on the
side of variable speed controller to increase or decrease the minimum fan speed (lowering minimum fan speed will decrease sound
level created by fan)
Reinstall switch into wall mount and cover with face plate.
Note: To service fan with CVCK kit installed see Removing Burner
System in manual.
Electrical Services
All optional fan kits are equipped with a 120V, 60Hz, .4amp blower.
Note: All electric connections are to be made in accordance with
CSA Standard C22.1 - Canadian Electrical Code part I or with the
National Electrical Code, ANSI/NFPA 70 (latest edition) and/or in
accordance with local codes.
Verify proper operation after servicing.
Parts List:
1 ea. fan comes with 4 ft cord. Two 14’ leads (female ends)
1 ea variable speed control (wall mount type)
1 ea thermodisc
1 thermodisc mount assembly
WARNING: Electrical Grounding Instructions.
This appliance is equipped with a three-pronged
(grounding) plug for your protection against shock
hazard and should be plugged directly into a properly
grounded three-prong receptacle. Do not cut or remove
the grounding prong from this plug.
CAUTION – DO NOT ATTACH 120V FAN ASSEMBLY TO MILLIVOLT GAS VALVE SYSTEM
14
Removing Burner System / Access Cover
Warning: Failure to position the parts in accordance with these diagrams or failure to use only parts
specifically approved with this appliance may result in property damage or personal injury.
If Fireplace has been installed with optional CVCK (Clean View
Circulating Kit) to service fan system or burner system controls,
the access cover and burner system will have to be removed
Removing Burner System
1. Disconnect gas line connection at burner system through
access cover opening.
2. Remove extension knobs and wiring from face of gas valve.
Warning: Before starting removal of parts turn off
gas supply, disconnect 110 volts to fan system and
disconnect 110 volts to electronic ignition burner system
if applicable.
Access cover removal
1. Remove door, logs, brick panels, false bottom, burner grate
and burner from firebox.
2. Lift false bottom up (on applicable units only) from alignment
pins and remove. Burner grate (on applicable units only) is
fastened by 2 screws one right and left of grate, remove
screws and take out grate. Remove burner by loosening burner retainer tab screws and slide burner left off orifice. Access
cover is now exposed for removal.
3. Remove 10 screws holding access cover in place. Push down
on one corner of access cover to break seal of cover, once
loose cover can be slid under firebox bottom to expose gas
connection.
3. Undo screws holding back log holder (on applicable units
only) and remove. Remove screws from perimeter of burner
system pan, lift pan at one back corner and rotate pan up
from back of firebox. Make sure when tilting up and removing
burner system, that all fan and valve control wiring is disconnected. To re-install access cover / burner system remove old
Mil Pac sealant and apply new sealant. After new sealant is
applied reverse removal procedure to re-install parts.
* Caution high temperature sealant has been applied to access
cover and burner system pan. New sealant will have to be
applied when re-installing access cover and burner stem to
maintain the integrity of sealed combustion chamber. Mil Pac
part #840099 or Kingsman part # 1000-150MP sealant can
be purchased from your Kingsman retailer or distributor.
Warning: All work should be performed by a
qualified and certified technician.
15
Brick Installation
INSTALLING BRICK PANELS FOR
MODEL HBZDV4740
1. Remove door glass from the unit by
unlatching the 2 latches on top of the unit..
2 Place optional front bridge ledge (#1) in the
area front of false bottom.
3. Place rear brick panel (#2) up against the
rear of the firebox.
4. Loosen screw holding brick clip in position,
move clip up out of the way and place side
brick (#3-4) up to rear brick and flush
against side wall of firebox.
5. Position clip over brick and tighten screw.
6. Install log set as per instructions and reinstall door.
Installation of HB Porcelain Liners - HB47PL
1. Remove Door from the fireplace by
unlatching the 2 latches on top of
unit.
2. Remove back Log H older by removing 3 screws from face of Log Holder.
The Log Holder will have to be reinstalled after the placement of the
Back Panel. For HB4736, remove
Brick Filler Panel (See Ref. 1).
3. Place Back Panel up against rear of
firebox by tilting top of Back Panel
towards you and sliding bottom of
Back Panel over burner system. For
HB47PL, use supplied screw to
attach Back Panel to firebox (See
Ref. 2).
4. Loosen screws holding Brick Clip in
place. Rotate Brick Clip out of the
way and slide Side Panel up against
Back Panel. Side Panel tabs should
engage top and bottom of Back
Panel (See Ref. 3). Rotate Brick Clip
down over Side Panel and tighten
screw.
5. Re-install Log Holder (and Brick Filler
Panel if applicable) removed in step
2. Install Log Set as per instruction
and re-install Door.
16
Door and Glass Information
Glass Cleaning
It will be necessary to clean the glass periodically. During start-up, condensation, which is normal, forms on the inside of the glass and
causes dust, lint etc. to cling to the glass surface. Also, initial paint curing can deposit a slight film on the glass. It is therefore recommended that initially the glass be cleaned two or three times with non-abrasive common household glass cleansers and warm water.
After that, the glass should be cleaned two or three times a season depending on the circumstances.
Warning and Cautions.
• Do not clean when the glass is hot.
• Do not use abrasive cleaners.
• Using a substitute glass will void all product
warranties.
• Do not strike or abuse glass. Care must be
taken to avoid breakage of the glass.
• Do not operate this fireplace without the glass
front or with a broken glass.
Glass Replacement
REPLACEMENT GLASS FOR DIRECT VENT UNIT
Model Series HBZDV4740 use Low E tempered glass. Must be 5mm thick.
To replace glass, clean all materials from door frame. Scrape off old silicone down to metal. Using a high heat silicone temperatureresistant to 500°F (260°C) apply a continuous bead of approximately 1/32” to all four sides of frame and insert glass with new gasket.
Frame should be on flat surface, with a small amount of weight pressing glass into silicone. Let dry approximately 15 to 20 minutes. The
door can be re-installed by reversing Steps 1 & 2. Use caution when removing broken glass, wear gloves.
Removal of the Glass Door
1. Remove the door by unlatching the 2 top latches. Simply place 2 fingers in the grooves, pull towards you and lift upwards slightly.
2. Once the top of the door is unlatched, simply pull outwards and lift upwards to unlatch the bottom.
3. When re-installing the door place the bottom of the door in first and secure with Top Latch assembly to the door.
Spring Replacement:
*Over time, spring may need to be replaced if tension is lost.
1. To remove the top latch, remove the 2 hex screws that secure it in place. They are located in the firebox.
2. Once all the screws are removed the latches will slide out of place.
3. There is 1 lock nut per latch. When replacing a spring, tighten the lock nut until 2 threads are beyond the locknut. This is critical for
proper tension.
17
Gas Line Installation
This gas appliance should be installed by a qualified installer in accordance with
local building codes and with current CAN/CGA - B149.1 or .2 installation codes
for Gas Burning appliances and equipment in Canada and the National Fuel Gas
Code ANSI Z223 in the U.S.A.
1. The gas pipeline can be brought in through either the right or the left side of the
appliance. A knockout is provided at either location to allow for the gas pipe
installation and testing of any gas connection.
2. The gas control inlet is 3/8” NPT. Typical installation layout for rigid pipe is shown
at right.
3. When using copper or flex connector, use only approved fittings. Always provide a union so that gas line can be easily disconnected for burner or fan servicing. See gas specification for pressure details and ratings.
4. When a vertical section of gas pipe is required for the installation, a condensation trap is needed. See CAN/CGA-B149.1 or .2 for code details.
5. For natural gas, a minimum of 3/8” iron pipe with gas minimum pressure of 4.5”
w.c. must be used for supply from the gas meter. Consult with the local gas utility
if any questions arise concerning pipe sizes.
6. A 1/8” NPT plugged tappings are accessible for test gauge connection both on
the inlet and outlet of the gas valve.
Important: Always check for gas leaks with a soap and
water solution. Do not use open flame for leak testing.
7. Turn the gas supply ON and check for leaks. DO NOT USE OPEN FLAME FOR
THIS PURPOSE. Use an approved leak testing solution.
8. The appliance and its individual shutoff valve must be disconnected from the gas
supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 KPa).
9. The appliance must be isolated from the gas supply piping system by closing its
individual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.5 KPa).
For the state of Massachusetts a T-handle gas shut-off valve
must be used on a gas appliance. This T-handle gas shut-off valve
must be listed and approved by the state of Massachusetts. This is
in reference to the state of Massachusetts state code CMR238.
Note: The gas line connection may be made of 1/2” rigid pipe or an
approved flex connector. Since some municipalities have additional
local codes, it is always best to consult your local authorities and
the current CAN/CGA - B149.1 or .2 installation code in Canada or
the National Fuel Gas code ANSI Z223.1 in the U.S.A.
Gas Specifications
Models
HBZDV4740N HBZDV4740LP
Fuel
Natural
Propane
Gas Control Millivolt adjustable Millivolt adjustable
Maximum
40,000 BTU High 36,000 BTU High
Input
27,000 BTU Low 30,000 BTU Low
Maximum
na
na
Output
Orifice Size 31
49
(0 - 4500 ft)
Air Shutter 5/16/.312 Open
Full Open
Gas Inlet Size S.I.T. 820 Nova, 3/8” NPT
Gas Supply Pressure
Minimum
Normal
Natural Gas
5.5”
Liquid Propane
11”
11”
Manifold Pressure
Natural Gas
Manifold Pressure High
3.5 IN. W.C./.87 KPa
Manifold Pressure Low
1.6 IN. W.C./.40 KPa
Maximum
7”
9”
12”
Liquid Propane
10 IN. W.C./2.61 KPa
6.3 IN. W.C./1.57 KPa
18
Millivolt System, Lighting, and Burner Control
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss
of life.
A
B
BEFORE LIGHTING
This appliance has a pilot which must be lighted by hand. When
•
Immediately call your gas supplier from a neighbour’s phone. Follow the
lighting the pilot, follow these instructions exactly.
gas supplier’s instructions.
Smell all around the appliance area for gas. Be sure to smell next
to the floor because some gas is heavier than air and will settle on
the floor.
•
If you cannot reach your gas supplier, call the fire department.
C
Use only your hand to push or turn the gas control knob. Never use
tools. If the knob will not push in or turn by hand, don’t try to repair it.
Call a qualified technician. Force or attempted repair may result in a fire
or explosion.
D
Do not use the appliance if any part has been under water. Immediately
call a qualified service technician to inspect the appliance and to
replace any part of the control system which has been under water.
WHAT TO DO IF YOU SMELL GAS
•
Do not try to light an appliance.
•
Do not touch any electrical switch; do not use any phone in your
building.
1.
Stop! Read the safety information above this label.
2.
Set the thermostat to lowest setting.
3.
Turn off all electrical power to the appliance.
4.
Locate valve under the burner assembly.
5.
If the control knob is not already in the off position, i.e. the word
“OFF” in the 9 o’clock position, then push in the gas control knob
slightly and turn 3 clockwise to “OFF”. NOTE: Knob cannot be
turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do
not use force.
LIGHTING INSTRUCTIONS
6.
Wait five [5] minutes to clear out any gas. If you then smell gas.
STOP! Follow “B” in the safety information above on this label. If
you don’t smell gas then go to the next step.
7.
Now push in the control knob slightly and turn 4 counter-clockwise
to the “PILOT” position.
1.
Set the thermostat to lowest setting.
2.
Turn off all electric power to the appliance if service is to be
performed.
3.
Open the control access door.
8.
Push in the control knob all the way and hold it. With the other hand
push in the red ignitor button until you hear a click. Now observe closely
the pilot burner located on the rear center-left hand side of the main
burner. If a flame has appeared then continue to depress the control
knob for 20 seconds. If the flame did not appear then continue to
depress the red ignitor button every 5 seconds until a flame is
established. NOTE: If after 30 seconds a flame has not yet been
established then turn the control knob back to the off position and
repeat steps 5, 6 & 7.
9.
Once the pilot has been established hold the control knob in the
depressed position for approximately 25 seconds before releasing. If
the flame goes out then repeat steps 7 and 8.
10. Now turn the control knob to the “ON” position. The burner will not light
unless the wall switch thermostat or remote control is turned “ON” or in
the case of the thermostat there is a call for heat.
11. Close the access door and turn all electrical power back to the
appliance.
TO TURN OFF THE APPLIANCE
4.
Push in the gas control knob slightly and turn 3 clockwise to the “OFF”
position. Do not force.
5.
Replace control access panel.
Recommended Maximum Lead Length (Double Wire)
When Using Wall Switch or Thermostat
Wire Size
Max. Length
14ga
100ft [30.4m]
16ga
64ft [19.5m]
18ga
40ft [12.1m]
20ga
25ft [7.6m]
22ga
15ft [4.5m]
CAUTION: DO NOT WIRE 120V POWER TO
MILLIVOLT SWITCHES OR THERMOSTAT.
19
Burner System Maintenance
It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This
operation should be performed by your dealer or a qualified technician.
-CAUTIONBefore servicing the burner system ensure that the gas supply is turned OFF and disconnect all
electrical connections to the appliance. Allow the appliance to cool to room temperature. Note
that the pilot assembly may be hot in an intermittent or standing-pilot system—even if the main
burner was never on. Exercise caution when working within the area.
-ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIANMonthly Flame Inspection
It is recommended to turn on the unit at least once a month and inspect the flame pattern to ensure there are no problems
with the burner tube. The pilot flame should also be inspected monthly to ensure proper operation.
Flame should appear similar to the above picture.
Conversion Kit Instructions – PART A
Kit Number
Description
Pilot Orifice
Burner Orifice
Brass (1000-255)
Brass Nipple
Air Shutter
Hi/Lo Regulator
4740HB -CKLP
LP Conversion
-Millivolt-
1001-P167SI
#30 (977.167)
#49
1000-P201VE
HEX
Fully Open
1001-P202SI
(0.907.202)
4740HB -CKNG
NG Conversion
-Millivolt-
1001-P165SI
#51 (977.165)
#31
1000-P201VE
HEX
5/16”
1001-P201SI
(0.907.201)
4740HB -CKLPI
LP Conversion
-IPI -
1001-P168SI
#35 (977.168)
#49
1000-P201VE
HEX
Fully Open
1002-P014SI
(0.907.014)
1002-P016SI
5/16”
1000-P201VE
(0.907.016)
HEX
Refer to “Gas Specifications Chart” for inlet pressures and input ratings. Clock meter to verify input rate. Place conversion label
as close to converted gas control as possible. Refer to lighting instructions to verify the normal operating sequence of the ignition
system. IMPORTANT: Always check for gas leaks with a soap and water solution. DO NOT USE OPEN FLAME FOR LEAK
TESTING.
4740HB -CKNGI
NG Conversion
- IPI -
1001-P166SI
#62 (977.166)
#31
20
Conversion Kit Instructions – PART A
Caution:
The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the
conversion.
PLEASE CONFIRM THAT STEP 4 IS UNDERSTOOD
BEFORE PROCEEDING WITH CONVERSION.
WARNING: This conversion kit shall be installed
by a qualified service agency in accordance with the
manufacturer's instructions and all applicable codes
and requirements of the authority having jurisdiction.
If the information in these instructions is not followed
exactly, a fire, explosion or production of carbon
monoxide may result causing property damage,
personal injury or loss of life. The qualified service
agency is responsible for the proper installation of
this kit. The installation is not proper and complete
until the operation of the converted appliance is
checked as specified in the manufacturer's
instructions supplied with the kit.
1. Remove the 2 ember plates from the burner. This step
may not be required, depending on the type of burner
assembly.
2. Loosen the 2 screws holding the burner in place.
3. Slide the burner to the left to expose the orifice.
4. Before going any further you need to verify which
pilot system is in use. If there is a spring clip below
the pilot hood then proceed to STEP 5 in PART B.
5. Remove the 2 screws that hold the pilot to the bracket.
6. Remove the 2 screws that attach the pilot bracket to the
firebox bottom.
7. Remove the pilot bracket to expose the pilot assembly.
8. Remove the pilot tube and nut from the pilot assembly
using a 10mm wrench; slide the tube and nut down. You
may have to tap the pilot hood lightly to release the pilot
orifice. Place new pilot orifice into the pilot assembly
and reinstall the pilot tube and nut. Tighten with wrench.
Reinstall pilot bracket at this time.
9. Remove main orifice using a 1/2" wrench and replace
with new conversion orifice.
10. Adjust the primary air setting to the correct setting as
specified in the manual or label plate. To adjust the air
setting, loosen the screw on the side of the tube and
rotate to the correct opening using a drill bit or tape
measure. Retighten screw. Reinstall burner at this time
reversing STEPS 3, 2 and 1.
11. Follow instructions supplied with the conversion HI/LO
to convert the valve from one type of fuel to the other.
12. Check for gas leaks around the pilot burner tube and
face of valve.
13. Attach conversion label to label plate on bottom of unit,
writing information as needed.
21
Gas Conversion for Top Convertible Pilot (Series 019065X) – PART B
Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from NG to LPG only. This
information should be considered as supplemental to the Appliance Manufacturer’s Instructions.
WARNING: The installation of this conversion kit must only be undertaken by a qualified and certified gas
appliance installer.
1. Shut off the gas supply to the appliance.
2. Allow the pilot burner to cool to room temperature.
WARNING: Touching a hot pilot burner can
result in injury.
3. The pilot hood is held in place by spring pressure.
Remove the hood by pulling it directly up from the
pilot bracket (a).
4. Insert a 5/32” or 4mm Allen wrench into the
hexagonal key-way of the injector (b), and rotate it
4 counter-clockwise until it is free of the injector
journal (c).
(a)
(b)
(c)
(d)
5. Verify that the new injector is proper for the
application. The injector size is stamped on the
side of the injector near the top. LPG injectors have
a groove machined around their circumference
near the top, while NG injectors do not have a
groove (e). Refer to the Appliance Manufacturers
instruction sheet for the proper injector size.
6. Insert the Allen wrench into the end of the injector.
Then, insert into injector journal, and rotate the
injector clockwise until a torque of 9 in-lbs is
achieved.
7. Replace the pilot hood by aligning the tab on the
base of the hood with the slot in the side of the pilot
journal, and push the hood down, directly onto the
pilot bracket (d). The hood must sit squarely on the
bracket for proper operation. Check to insure that
the hood is properly seated onto the pilot bracket.
(e)
WARNING: This conversion kit must only be applied as part of a conversion kit supplied by the appliance
Manufacturer for the specific appliance, and type of gas being converted.
INSTALLER NOTICE: These instructions must be left with appliance.
22
Gas Conversion for Modulator – PART C
-WARNING!-
-WARNING!-
23
IPI Electronic Ignition System
Overview
The IPI system is an advanced burner controller that
provides you with the option of having either a
Standing-Pilot, or an intermittent igniting system. This
alternating mode is controlled by the CPI/IPI Switch
(Continuous Pilot Ignition/Intermittent Pilot Ignition)
located on the IPI System Box. The difference between
a Standing-Pilot and an Intermittent-Pilot is in whether
the pilot stays lit or shuts off:
In Standing-Pilot, the pilot assembly is lit by the IPI
Main Module and continues to stay lit until 1) the
CPI/IPI Switch is switched to the IPI position; 2) a loss
of electrical power (battery and AC source), 3) the
flame sensor loses its signal, 4) the fuel supply discontinues, or 5) the IPI Main Module malfunctions.
In the Intermittent-Pilot mode, the pilot shuts off when
the appliance is not in use. The advantage of this mode
is that fuel is not consumed when the fireplace is not
operating.
NOTE: In some jurisdiction, Intermittent-Pilot is
required. That means the pilot cannot remain lit when
the appliance is not operating.
Components
The core of the IPI system is the Main Module and the
IPI Valve. With these two components the system is
able to operate a gas fireplace. There are also other
components available to complement the IPI system.
IPI System Cover: Is essential in keeping the components at their proper operating temperatures. DO NOT
OPERATE THE APPLIANCE WITHOUT THIS
COVER.
Modulating Servo Motor: Is an add-on valve component that permits HI/LO functionality to be controlled by
the remote. Contrary to this feature is a Manual HI/LO
Control Knob. The Modulating Servo Motor requires
the Remote system to be present.
Backup Battery Pack: This component permits the IPI system to operate without the need for an external AC Adapter
power source. The advantage to using the battery backup is that in the case of a power failure, the appliance is still
NOTE: In certain instances the IPI Main Module requires resetting. This can occur if the system is unable to ignite
the pilot or the main burner in the allotted time period. The IPI is programmed to lockout all commands. To reset this
lockout you must deplete the system of all electrical power. This means to remove the batteries from the Battery
Pack, remove the batteries from the Remote Receiver (if applicable), and disconnect the AC Adapter from the system. Leave the power off for approximately 25 seconds to clear its lockout.
operable.
Remote Receiver: This component provides the capability of controlling the appliance with a wireless remote transmitter. There are two switches to note on the receiver module:
The first switch on the Remote Receiver module is a 3-position slide switch. This switch is used to either manually
turn the main burner ON, activate the receiver to begin communication with the transmitter, or turn the main burner
completely OFF. The position of the slide switch designates these functions respectively.
The second is the small round pushbutton [PRG] used for programming the receiver to respond to a designated
remote. Therefore to program the system ensure that the transmitter is first turned OFF. Then, ensure that there is
sufficient electrical power going to the Receiver module and a fresh set of batteries in the transmitter. Now switch the
24
the slide switch to the middle [REMOTE] position and then push the small pushbutton to begin programming. Bring
the transmitter close to the receiver and then press the power button [R] on the transmitter. An audible beep will
sound to indicate the system is programmed and ready to be used.
NOTE: The Remote Receiver module can also be located outside
of the appliance to a maximum of 6ft away installed in a certified
deep wall switch electrical box (2-3/4” depth). For this configuration
an extension wiring harness (P/N: 1001-P904SI) is required.
Electrical Supply in Series: The entire IPI system can be powered by a
single power source (i.e. by the AC Adapter). This is advantageous if
you do not want to supply extra batteries. To achieve this simply connect the AC Adapter into the Remote Control wiring harness instead of
the main IPI harness. From the Remote wiring harness, use its male
plug-in connector and connect it to the female plug-in in the main IPI
harness. Now the circuit is complete. So the way it works is that electrical power is supplied to the Remote Receiver module and then proceeds to the Main IPI module. Furthermore, note that a Backup Battery
Pack is not required in this configuration. Instead, batteries in the
Remote Receiver act as the backup supply.
25
Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.
26
Receiver Module
.584.523/521/221
1001-P221SI
Receiver Module
.584.523/521/221
1001-P221SI
27
Receiver Module
.584.523/521/221
1001-P221SI
Receiver Module
.584.523/521/221
1001-P221SI
28
IPI Lighting Instructions
WARNING
1. If you do not follow these instructions exactly, a fire or explosion may result causing property damage,
personal injury or loss of life.
2. Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or
removed.
FOR YOUR SAFETY READ BEFORE LIGHTING
A. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light by hand.
B. Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier
than air and will settle on the floor.
C. Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to
inspect the fireplace and replace any part of the control system and any gas control which has been under water
WHAT TO DO IF YOU SMELL GAS
1. Turn off all gas to the fireplace.
5. Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
2. Open windows.
6. If you cannot reach your gas supplier, call the fire
department.
3. Do not try to light any appliance.
4. Do not touch any electric switch; do not use any
phone in your building.
LIGHTING INSTRUCTIONS
1. STOP! Read the above safety information on this label.
2. Remove batteries from Receiver and/or Battery Backup Pack.
3. Turn off all electric power to the fireplace.
4. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot
by hand.
5. Open the glass door.
6. Turn manual shutoff valve clockwise
to OFF position (located behind the access panel).
7. Wait five [5] minutes to clear out any gas. If you smell gas including near the floor, STOP! Follow "B" in the above
safety information on this label. If you don’t smell gas go to the next step.
8. Turn manual shutoff valve counter-clockwise
to ON position.
9. Close the glass door.
10. Turn on all electric power to the fireplace, and re-install batteries into the Transmitter/Receiver and/or Battery
Backup Pack.
11. Turn ON the switch that operates the Main Burner. If using a Remote Control refer to Remote Control Operation
Manual for activation.
TO TURN OFF GAS
1. Turn OFF all electric power to the fireplace if service is to be performed, including removing batteries from the
Remote Transmitter/Receiver and/or Battery Backup Pack.
2. Access door inside the firebox must be removed to access the manual shutoff valve.
3. If alternate shut-off valve was installed it can be shutoff instead of going through the fireplace to access the fireplace shut off valve.
29
Instructions for installing Log Set C-60
for Models HBZDV4740
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically
approved with this appliance may result in property damage or personal injury.
LOG 1
LOG 5
LOG 2
LOG 6
LOG 3
LOG 7
LOG 4
LOG 8
STEP 4: (Note hole on Log 4, bottom of main knot and flat area near end of log.)
Raise Log 3 approx. 2 inches and position Log 4 under the top knot of Log 3. Position
the hole of Log 4 onto locating lobe of Log 1, lower Log 3 down into place as shown.
Place flat area of Log 4 onto left rear burner log mount and push back against tab.
❸
❹
❷
❶
STEP 5: Place Log 5 against grate bars and position Log 6 along side of
Log 5 and onto Log 1 as shown in the photograph.
STEP 1: Log 1 is to be positioned onto Pin 1 with locating hole on bottom
of log. The rear right of Log 1 will be placed against stop. (Do not place
log on top of stop.)
❸
❹
❷
❺
STOP
PIN 3
PIN 1
PIN 2
❻
❶
STEP 6: Place the narrow end of Log 7 onto Log 4. The left front of Log
7 should touch the firebox wall or brick panel.
STEP 2: Locate the two holes on bottom of Log 2 and position these down
onto the locating Pins 2 and 3.
STEP 7: Place Log 8 onto Log 3. The right front of Log 8 should touch
the firebox wall or brick panel. Verify that Logs 7 and 8 do not extend into
the glass front or enter into the flame path.
❸
❹
❼
❷
LOBE
❷
❶
STEP 3: Place log 3 behind the rear burner tube as shown in the
photograph.
STEP 8: Place a small amount of glowing ember material E onto the
front burner tube ends. (Too much ember material causes a blue flame.)
(When placing embers onto burner, leave an air space between the log
and the embers; this will help produce a yellow flame in these areas.)
Place rocks R onto false bottom only. Do not place rocks onto burner tubes.
❸
❸
❷
❽
❶
❻
❺
❶
❼
❹
❷
E
R
R
❶
❻
❺
R
❽
E
R
30
Vent Termination
V
Vent Terminal
Air Supply
Area Where Terminal Not Permitted.
A - Clearance above grade, veranda, porch, deck, or balcony 12
inches (30cm) minimum.1-2
B - Clearance to window or door that may be opened. 12 inches (30cm)
minimum for appliances 100 000 Btuh (30 kW) and lower, in Canada.
9 inches2 (23cm) for appliances 50 000 Btuh and lower, in USA.
C - Clearance to permanently closed window minimum 12 inches
(30cm) recommended to prevent condensation on window, in
Canada. 9 inches2 (23cm) for appliances 50 000 Btuh and
lower, in USA.
D - Vertical clearance to ventilated soffit located above the termination within a horizontal distance of 2 feet (60cm) from the center
line of the termination. 18 inches (46cm) minimum.5
E - Clearance to unventilated soffit 12 inches (30cm) minimum.
F - Clearance under veranda, porch, deck or balcony 12 inches1
(30cm) minimum.4 US5
G - Clearance from a perpendicular inside wall or outer corner to
the edge of the vent terminal plate is 3” (minimum).
H - Clearance to each side of center line extended above
meter/regulator assembly 3 feet (91cm) within a height 15
feet (4.5m) above the meter/regulator assembly.
I - Clearance to service regulator vent outlet 3 feet (91cm)
minimum.1 US5
J - Clearance to non-mechanical air supply inlet to building or the
combustion air inlet to any other appliance: In Canada, 6 inches (15cm) for appliances ≤10,000 Btuh (3kW), 12 inches1
(30cm) minimum for appliances >10,000 Btuh (3kW) and
≤100,000 Btuh (30kW), 36 inches (91cm) for appliances
>100,000 Btuh (30kW). In the USA, 6 inches2 (15cm) for appliances ≤10,000 Btuh (3kW), 9 inches (23cm) for appliances
>10,000 Btuh (3kW) and ≤50,000 Btuh (15kW), 12 inches
(30cm) for appliances >50,000 Btuh (15kW).
K - Clearance to a mechanical air supply inlet 6 feet (1.8m) minimum.1,in Canada. In USA, 3 feet (91cm) above if within 10
feet2 (3m) horizontally.
L - Clearance above paved sidewalk or a paved driveway located
on public property 7 feet (2.1m) minimum.3
M - Clearance above highest point of exit on roof 18 inches
(45cm).
N - Clearance to perpendicular wall 24 inches (60 cm).
(Recommended to prevent re-circulation of exhaust products. For additional
requirements check local codes.)
NOTE: Clearances are to the edge of terminal plate, add 63/4” to clearances to arrive at center line.
NOTE: Local Codes or Regulations may require different
clearances.
Termination
It is imperative that the vent termination be located observing the
minimum clearances as shown. There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24” from the front of the termination plate.
Do not locate termination where excessive snow or ice build-up
may occur. Be sure to check vent termination area after snow
falls and clear to prevent accidental blockage of venting system.
When using snow blowers, make sure snow is not directed
towards vent termination area.
General Venting Information
The gas fireplace is approved to be vented either through the
side wall or vertically through the roof.
This appliance is approved with Kingsman flex vent system and
also approved for use with Simpson Duravent Direct Vent System
(model DV-GS series), AmeriVent Direct Vent Pipe System and
Selkirk Direct Temp.
Kingsman flex vent system can be used with Simpson Duravent
Direct Vent termination’s (model DV-GS series).
When using Simpson Duravent, AmeriVent Direct Vent pipe or
Selkirk Direct Temp a Kingsman/Duravent adapter must be used.
ONLY VENTING COMPONENTS SPECIFICALLY APPROVED
AND LABELED FOR THIS FIREPLACE MAY BE USED.
Minimum clearance to combustibles on venting
Vertical 1” with Kingsman Vent System
1 1/4” with Simpson Duravent Systems
Top of Horizontal Pipe 1 1/2”
Top of 90 degree bend in Minimum Enclosures of 50 1/2-56 1/2”
is 2 1/2” with insulation Sleeve
Top of 90 degree bend in enclosure over 56 1/2” -60” is 4 1/2”
without insulation sleeve.
Top of 90 degree bend in enclosures over 60” is 2 1/2” without
insulation sleeve.
See page 7 and 8.
Venting terminal shall not be recessed into a wall or siding. If finishing the outside wall with vinyl or wood siding it is recommended that a Siding Shield be installed, Part Number ZDVSSLR.
1 - In accordance with the current CSA B149.1, Natural Gas and Propane
Code.
2 - In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas
Code.
3 - A vent shall not terminate directly above a sidewalk or paved driveway that is
located between two single family dwellings and serves both dwellings.
4 - Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.
5 - Clearance in accordance with local installation codes and the requirements
of the gas supplier.
31
General Vent Installation Information
This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex(Z-Flex)Venting Kits and components
specifically approved and LABELED for this stove may be used. This appliance is also approved for use with Simpson-Duravent Direct Vent system (Model DVGS Series), Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp.
RIGID OR HARD PIPE
When using Simpson Duravent, AmeriVent pipe, ICC Excel Direct, Metal Fab Sure-Seal DV and or
Selkirk Direct Temp a Duravent hardpipe adapter must be used (part # ZDVDFA for fireplaces and
part # ZDVDKA for Stoves, Serenity and ZDV3624B). Follow installation instructions provided by
Simpson Duravent/AmeriVent/Selkirk Direct Temp, ICC Excel Direct, Metal Fab Sure-Seal DV for
installation of pipe and adhere to the clearance to combustibles provided in this manual. Apply a bead of
Mill Pac high temp sealant to all joints of pipes, adapters and termination, when using Kingsman Flex(ZFlex)Venting venting and Simpson Duravent venting.
FRAMING DIMENSION
NOTE: Increase framing depth by one inch when using hardpipe.
Combustible Wall
Cut a 11” hole through exterior wall and frame as
shown below.
WARNING: DO NOT mix parts from different systems unless
stated in the manual.
Non combustible Wall
Cut or drill 8” or 204mm diameter hole.
Flex Pipe Venting
Kingsman Flex pipe is shipped in unexpanded length. When installing pipe expand the lengths. Pipe can
be expanded to twice their lengths e.g. 4ft. to 8ft. Fully expand pipe and cut off excess.
Do not use more than 2 couplers to extend short pipes. Single sections are preferred in an installation
attaching at the fireplace and termination.
SEAL WITH HIGH TEMP. SEALANT
FIGURE 1
MAX. DISTANCE BETWEEN SPACERS 2 FEET
SPRING SPACERS
Place the spring spaces provided approximately every two feet to stabilize 4” flex in the center of 7” flex.
When forming bends place spring in bend or before and after. (See Fig. 1).
Horizontal runs require support metal straps every 2 feet. In off set installation support straps should be
used to stabilize pipe.
Expand 4” and 7” flex pipe to the point that the 7” protrudes approximately 2 to 3 inches past outer wall and
the 4” flex protrudes approximately 2 to 3 inches past the 7” flex. See Fig. 1. Attach the 4” pipe to the termination first and secure with sealant and four screws then attach the 7” flex to the termination with caulking
and four screws. Termination may then be moved back to the outer wall and attached to home screwing
into the framing. Silicone around termination to waterproof. If siding shield is going to be used attach this
using same attaching hole as the top of termination after termination has been caulked for water proofing.
OPTIONAL
CLAMPS
OPTIONAL
CLAMPS
SEAL WITH HIGH TEMP. SEALANT
Use Hi Temp Sealant
Apply a bead of mill pac high temp sealant to all joints and use four screws to secure each pipe at fireplace, termination and any joint if joining any sections of pipe.
NOTE: It is critical to the proper and safe operation of this
fireplace that on all connections the inner liner and the
outer casing are both caulked with liberal amounts of
sealant. Do not use any kind of tape or silicone other than
that recommended in this manual, Mill Pac Sealant
Installation Of Side Wall Venting
1. The minimum distance from the bottom of fireplace to centre of vent is 44.5 inch
Louvered Unit Shown
(130 cm) (See Figure 1). Cut a hole through the wall allowing for a 11” x 11” (inside diameTOP
OF
ENCLOSURE
With insulation
ter) in combustible walls for wall thimble or an 8” diameter hole in a non-COMBUSTIBLE
sleeve
wall (See Figure 2).
2 1/2”
2. Note clearance to combustible as stated on pages 7 & 8.
NOTE:
3. Select the approximate vent length, precise measurements are not needed as your flex
pipe can be expanded to twice its shipped length for ease of installation.
1/4” RISE PER
4. To install wall thimble centre over 11” x 11” (inch) framing from both sides of wall and
FOOT OF
50.5”
secure. Route flex vent pipe through wall thimble (See Figure 1).
HORIZONTAL
44.5”
43 1/16”
5. Before joining pipes, apply a bead of high temperature sealant (Mill Pac) to end of pipe.
RUN
First attach the four inch (4”) flue pipe to the vent termination with sealant, and secure with
4 screws provided. At this time make sure the spacer springs are attached to the (4”) flex
pipe as required. Then attach the seven inch (7”) pipe by the same method.
6. Mount vent termination and seal to wall using caulking around the wall thimble to weather
18.875”
FRAMING DETAIL
proof. After installing the vent termination, double check to make sure the pipe extends
0.500”
Gyprock facing
properly through wall thimble and into vent termination.
7. Before joining pipes to fireplace flue, apply a bead of high temperature sealant (Mill Pac) to
end of pipe. First attach the four inch (4”) flue pipe to fireplace with Mill Pac sealant to the
11.0"
flue pipe and secure with 4 screws provided. At this time verify that the spacer springs are
attached properly to the (4”) flex pipe as required. Then attach the seven inch (7”) pipe by
8" DIA
the same method.
8. Support horizontal pipes every two (2) feet (61 cm) with metal strap bands. Re-check fire11.0"
44.5" TO CENTERS
place to make sure it is levelled and properly positioned and secured.
MINIMUM
9. Support vertical pipes to maintain a minimum of 1” or greater clearance to combustibles
with metal strapping bands.
THROUGH
10. If finishing the outside wall with vinyl or wood siding it is recommended that a Siding
THROUGH COMBUSTIBLE
NON-COMBUSTIBLE WALL
WALL
Shield be installed, Part Number ZDVSSLR.
Note: Wall Thimble cover combustible wall up to 11” thick.
Note: Venting termination must not be recessed into wall or siding.
FIGURE 2
32
Venting Routes And Components
How To Use The Horizontal Vent Table
Since it is very important that the vent system maintain its balance
between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly
adhered to.
1. Determine the height of the system and the number of bends
required.
The table showing the relationship between vertical and horizontal
side wall venting will help to determine the various vent lengths.
The maximum horizontal run with the 90 degree bend at the fireplace flue outlet is 4 ft/122cm (Figure #1). The maximum horizontal run is 20 ft/6.1 m when the vertical run is 7 ft/2.1m (Figure #2).
Note: 1/4” vertical rise is required for every 12” of horizontal run.
The maximum number of 45 degree bends per side wall installation is two (2) in the horizontal run and then you must reduce the
length of the horizontal by 18 inches for each 45 degree bend.
The maximum vertical run is 40 ft/12.2 meters.
Special Note: For each 45 degree bend installed in the horizontal run, the length of the horizontal run must be reduced
by 18” (45cm). This does not apply if the 45 degree bends are
installed on the vertical part of the vent system.
Example: If according to the table, the length of the horizontal run
is 10 feet, and two 45 degree bends are required, the horizontal
run length must be reduced to 7 feet.
2 additional 90° bends or equals are allowed. The horizontal run
must be reduced by 36” per each 90° bend, or 18” per each 45°
bend.
Important: Always locate the fireplace in such a way that a minimum of
offsets and/or horizontal runs are required. 1/4” vertical rise is required
for every 12” horizontal run.
2. Having determined the vertical distance determine the maximum horizontal section allowed.
3. Vent table has been established for 90˚ horizontal/vertical
runs. With use of flex pipe distance not having 90˚ bends will
not fall into vent table standards. See Fig. B.
Horizontal Venting Table From Bottom of Fireplace
for venting to a maximum of 40 ft. (12.2 meters)
Total Vertical
Feet
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
25
30
40
Max Total Horizontal
Meters
1.2
1.5
1.8
2.1
2.4
2.7
3.0
3.4
3.7
4.0
4.3
4.6
4.9
5.2
5.5
5.8
6.1
7.5
9
12.2
Feet
5
8
12
20
20
20
20
20
20
20
20
20
20
20
20
20
20
15
10
0
Meters
1.5
1.2
3.7
6.1
6.1
6.1
6.1
6.1
6.1
6.1
6.1
6.1
6.1
6.1
6.1
6.1
6.1
4.6
3.0
0
Example A:
20 FEET
NOTE: The final location
of the fireplace must be
such that the horizontal
vent dimensions fall within those stated on the
graph. The Maximum
Vertical vent run is 40ft.
(12.2 meters).
12 ft.
MAX. HORIZONTAL
6 ft.
FIGURE A
TOTAL VERTICAL
45 1/2"
MINIMUM
If the vertical dimension
from the floor of the fireplace is 6ft, the horizontal
run to the wall flange of the
vent termination must not
exceed 12ft.
SUPPORT STRAP ON
90° BEND
FIGURE B
Important: Minimum clearance between vent pipes
and combustible materials is
1 inch (25mm).
It is recommended for Propane Horizontal Installations
that the venting should be a minimum of one foot vertical off
the flue before the elbow on any horizontal runs of one foot
or greater. This allows for cleaner combustion and greatly
reduces carboning and cleaning of glass.
33
Venting Straight Up Through Roof
Roof Flashing
1. An Attic Insulation Shield must be installed where the vent passes
from a lower living space into an attic space where the chimney is
not enclosed. It is designed to keep insulation materials away from
the chimney. See Fig. 1.
Ensure that you have the proper roof flashing by checking your
roof pitch using a level and two rulers, or by using a roof pitch
card.
See figure below.
Slide a Roof Flashing suitable to your roof slope over the vent.
Place the edge of the flashing plate that will be on the higher part
of the roof slope under the shingles. Both the sides and the lower
edge lay on top of the shingles.
NOTE: At the top edge of the flashing plate, lift the shingles
and nail the plate to the roof deck, then cement the shingles
to the plate with a suitable waterproof mastic.
Ensure that the chimney is plumb. Square up the flashing plate
and nail in place to the roof deck. Use 12 nails with neoprene
washers or cover the heads with a suitable waterproof mastic.
Wrap the storm collar around the vent above the flashing. Secure
the ends together loosely with nut and bolt supplied. Slide the
collar down the vent until it comes in contact with the flashing.
Tighten the bolt and seal the Storm Collar to the vent with a suitable waterproof non-combustible mastic.
The flashing and storm collar should be painted to match the
roof shingles. This will extend its life and improve the appearance. Clean, prime and paint with suitable painting products.
2. When installing the Attic Insulation Shield where the chimney passes
from a living space to an attic space, install the shield from below
and nail in place using 1” spiral nails.
3. A fire stop must be installed on the bottom side of the joists when
passing through a ceiling or floor. If an attic insulation shield is to be
used, a fire stop is not required.
FIG. 2
FIG. 1
FIG. 3
OPTIONAL
Using Flex Bends
4. Avoid cutting joists by offsetting the flex pipe. See Fig. 2.
5. When using 45˚ bends a bend support is required directly above the
highest bend.
6. When installing a bend in a joist area a minimum of 21/2” clearance to
combustible to the top of bend must be maintained, sides and bottom
of pipe, a 1” clearance to combustibles must be maintained. If running horizontal through an area a 11/2” minimum clearance to the top
of the horizontal pipe must be maintained.
7. Maximum vertical height of system should not exceed 40 feet.
8. Use roof support and 7” rigid pipe at roof level. Flex not permitted
within roof support.
9. When penetrating the roof a rigid 7” galvanized pipe must be used.
Attach the 7” flex to the 7” rigid with high temperature sealant, secure
with four screws assuring the flex and rigid pipe are secured. 4” flex
pipe must be secured the same way with 4 screws but must penetrate the 4” flex and 4” section of termination. Attach 7” rigid pipe to
7” termination with sealant and screw with 4 sheet metal screws.
(See Fig. 3).
10. Vertical termination clearance is 18” (inches) above the roof, measured from highest point of exit on the roof line.
11. Support vertical pipes to maintain minimum of one inch or greater
clearances to combustibles.
Vertical Venting in Cold Climates
In cold climate conditions where
temperatures go below -10 degrees
Celsius or 14 degrees Fahrenheit,
we recommend that the chase be
insulated and where the vent pipe
enters into the attic space that the
pipe be wrapped with an insulated
mylar sleeve. This will increase the
temperature of the vent and help the
appliance to vent properly in cold
weather conditions.
It is also important in vertical vented
direct vent appliances that the appliance be operated daily during the
winter months as this will help stop
the Termination from freezing up. We
recommend using a thermostat set
at room temperature to allow the
unit to cycle.
For IPI models it may be necessary
to set the appliance to Standing Pilot
mode to maintain heat in the cavity.
The purpose of this procedure is to
prevent cold air from penetrating the
chimney and then onto the living
space. Therefore, when the internal
temperature is slightly elevated the
fireplace is able to freely exhaust its
combustion and hence making it
easier to startup
1.5” Top of Horizontal Vent
2.5” Minimum Top of 90° Elbow
All other existing pipes 1” clearances to combustibles.
Support Straps required to maintain rise in venting.
34
-Glass Safety- All Units
IT IS THE RESPONSIBILITY OF THE
HOME OWNER TO ENSURE THAT
NO ONE TOUCHES A HOT
APPLIANCE.
If the barrier becomes damaged, the barrier
shall be replaced with the manufacturer’s
barrier for this appliance.
Any safety screen, guard, or barrier removed for
servicing the appliance, must be replaced prior
to operating the appliance.
 Children and adults should be alerted to the
hazards of the high surface temperatures of this
appliance and should stay away to avoid
burns or ignition of clothing.
 Do not clean when the glass is hot.
 Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,
young children and others may be susceptible to accidental contact burns.
 A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or
stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the
room and away from hot surfaces.
 Do not leave the fireplace remote control where it is accessible to children.
-Termination Cap Safety- All Units
WARNING:
A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS
AVAILABLE WHEN REQUIRED BY LOCAL CODES.
SAFETY CAGES ARE AVAILABLE FOR ALL HORIZONTAL VENT TERMINATIONS.
CHECK WITH YOUR DEALER.
 TERMINATION CAP IS HOT! Do not place flammable materials on or within 24 inches of termination caps.
 It is imperative that the vent termination be located observing the minimum clearances as shown in manual.
 There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24"
from the front of the termination plate.
 Do not locate termination where excessive snow or ice build-up may occur. Be sure to check vent termination
area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers,
make sure snow is not directed towards vent termination area.
 Venting terminal shall not be recessed into a wall or siding.
35
Approved for Power Vent PVH58
The PVH58 Horizontal Power Vent is approved for the following models only:
MDV31, MDV39, MQRB3632, ZDV3622, MQZDV3622, ZDVRB3622, HBZDV3624, HBZDV3628, HBZDV3632,
MQHBZDV3636, HBZDV4224, HBZDV4228, HBZDV4232, MQHBZDV4236, HBZDV4740, MQHBZDV4736,
MQRB4436, MQRB5143, MQRB6961, ZRB46, ZCV39, ZCV42, MCVP42, MCVST42
The PVH58 Horizontal Power Vent Termination is intended for use where standard venting
configurations are not possible.
NOTE: MODELS EQUIPPPED WITH MILLIVOLT/ STANDING PILOT IGNITION: Downward vertical vent runs are NOT
permitted.
NOTE: MODELS EQUIPPPED WITH INTERMITTENT PILOT IGNITION:
Downward vertical vent runs are permitted, however, Cold Climate Switch (Standing Pilot Mode) must not be used.
PVH-58 Maximum / Minimum Vent Lengths:
Maximum Vent Length is 125 ft plus six 90° elbows with Air Intake Shutter fully closed. Termination
must not be below unit.
This power vent can be installed up to 3ft below the installed fireplace on runs less than 100ft and not
more than four 90° elbows.
Minimum Vent Length is 3ft horizontal plus minimum vertical rise with Air Intake Shutter fully open.
Refer to your appliance manual for Minimum Vertical Rise before First 90° elbow (Measured from bottom of appliance to
center of vent pipe) to avoid overheating of vent pipe.
Refer to PVH58 Manual for proper installation and use.
36
PVH58 POWER VENT PARTS LIST
NUMBER
DESCRIPTION
PVH58
Horizontal Power Vent Termination
PVC58MV
Power Vent Control Module – Millivolt Box
PVC58IPI
Power Vent Control Module – IPI Box
PVH20H
Main Wiring Harness Assembly – Extension Harness (20ft)
4/7 VENTING AND VENTING ADAPTERS
For fireplaces to be converted to hard pipe (Duravent-DirectVent Pro, etc.) at the fireplace:
ZDVDKA
Duravent Fireplace Adapter (ZRB46 Only)
ZDVDFA
Duravent Fireplace Adapter
ZDVDIA
Duravent Pipe Increaser (Adapts 4/6-5/8” venting to 5/8”)
For Power Vent installations where flex pipe will be used up to the Power Vent unit:
Z47PVA
Pipe Reducer 8”Sm – 7”Sm, Pipe Reducer 5”Sm – 4”Sm (Adapts PVH58 to accept 4/7” Flex Pipe
* One 12” section of hard pipe must be connected directly to the Power Vent before any adapters are connected.
Order the appropriate lengths of venting (see below).
ZDVFK5
Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded) 5’ Expanded
ZDVFK8
Flex Kit (4” & 7” Dia.) x 4’ (Unexpanded) 8’ Expanded
Flex Kit (4” & 7” Dia.) x 10’ (Unexpanded) 20’ Expanded
ZDVFK20
*Kits are complete with spring stand-offs & silicone.
ZDV4FC
Flex Connector 4” Diameter
ZDV7FC
Flex Connector 7” Diameter
ZDV4SS
Spring - Standoff Spacer for Inner Pipe
37
Parts List
Fireplace Part Numbers
HBZDV4740N (Millivolt)
HBZDV4740NE (IPI)
HBZDV4740LP (Millivolt)
HBZDV4740LPE (IPI)
Fireplace Decorative Rated NG,
Tempered Glass, 40,000 BTU
Fireplace Decorative Rated LP,
Tempered Glass, 40,000 BTU
FIREPLACE REQUIREMENTS
Grills or CVCK (clean view circulating kit)(Required
for each unit)
HB47CVCK
HB47GBA
HB47GBC
HB47GBP
CVCK(clean view circulating kit) no grill
required
Grill Kit - Classic Builder Antique Brass
Grill Kit - Classic Builder Chrome
Grill Kit - Classic Builder Polish Brass
HB47GBL
HB47PBL
Grill Kit - Black
Panel Grill Kit - Black
LOG SETS: (Required for each unit)
LOGC60
Log Set - 7 pce. - Burnt Oak (HBZDV3632,
HB4232, HB4732 Series)
Fireplace Surrounds
HB47SAB
Surround - Antique Brass
(Coverage New Style 42 5/8” H x 50 1/8” W)
HB47SCR
Surround - Chrome
(Coverage New Style 42 5/8” H x 50 1/8” W)
HB47SPB
Surround - Polish Brass
(Coverage New Style 42 5/8” H x 50 1/8” W)
HB47SLAB
Surround Slim Line - Antique Brass
(Coverage 42 3/8” H x 48 3/8” W)
HB47SLCR
Surround Slim Line - Chrome
(Coverage 42 3/8” H x 48 3/8” W)
HB47SLPB
Surround Slim Line - Polish Brass
(Coverage 42 3/8” H x 48 3/8” W)
HB47SLBL
Surround Slim Line - Gun Metal Black
(Coverage 42 3/8” H x 48 3/8” W)
Overlays
HB47ADTH
HB47ADDX
HB47ADDA
HB47ADDD
Arch Door Top Half Black
Arch Door Frame - Deluxe Black
Arch Door Frame - Double Arch Black
Arch Door Frame - Double Door Arch Black
Accessories
MDV38IS
Insulation Sleeve
Z36FK
Fan Kit w/Variable Speed Wall Mount Control
(Temperature Sensing)
Z1MT
Thermostat Millivolt Wall Mount
Z80PT
Thermostat Programmable Digital Millivolt
Wall Mount (1F80-40)
Z1RC
Remote Control Millivolt (On/Off with LED)
(Model I)
ZART
Remote Control Thermostat Millivolt (Model K)
RMCBN
Remote Control - Natural Gas
(On/Off, Hi/Lo Flame Adjustment)
RMCBP
Remote Control - Liquid Propane
(On/Off, Hi/Lo Flame Adjustment)
DCHS
Remote Control Heatshield
Refractory Liners
HB47RLT
HB47RLH
Designer Doors for 47” Fireplaces - Operative
HB47DDA1BL
Designer Door Arch - Series 1 - Black
HB47DDTA1A
Trim - Antique for Designer Arch - Series 1
HB47DDTA1C
HB47DDTA1P
Trim - Chrome for Designer Arch - Series 1
Trim - Polish Brass for Designer Arch - Series 1
HB47DDS1BL
HB47DDTS1A
Designer Door Straight - Series 1 - Black
Trim - Antique for Designer Straight - Series 1
HB47DDTS1C
Trim - Chrome for Designer Straight - Series 1
HB47DDTS1P
Trim - Polish for Designer Straight - Series 1
Child Safety Screens
HB47CSS
HB47PSK
Safety Screen Replacement
Pull Screen for CVCK
Replacement Burner Assembly
4740HB-BNGSI
4740HB-BLPSI
Burner Assembly - Natural Gas c/w Valve System
(HBZDV4740N)
Burner Assembly - Liquid Propane c/w Valve
System (HBZDV4840LP)
Valve System Parts - New Top convertible SIT (Millivolt)
1001-P129SI
1001-P167SI
1001-P165SI
1001-P508SI
1001-P714SI
1001-P713SI
1001-P633SI
1001-P634SI
Thermocouple 450M SIT
#Orifice Pilot LP 977.167 SIT
#Orifice Pilot NG 977.165 SIT
#HT Cable 16- 028.508 SIT
#Pilot Burner NG 190.714 Convertible, SIT
#Pilot Burner LP 190.713 Convertible, SIT
#Valve 820.633 SIT LP, Hi/Lo
#Valve 820.634 SIT NG, Hi/Lo
EGTRC
EGTMRCN
Remote Control IPI (Thermostat)
Remote Control IPI
(Thermostat/Modulating - NG)
Remote Control IPI
(Thermostat/Modulating - LP)
Remote Control IPI
(Thermostat/Modulating/Fan - NG)
Remote Control IPI
(Thermostat/Modulating/Fan - LP)
Valve System Parts - IPI System
Electronic Ignition/Remote Control IPI
EGTMRCP
EGTFRCN
EGTFRCP
Electronic Ignition Replacement Parts IPI
1002-P001si
1002-P002si
1006-P002si
1006-P603si
1002-P047si
1002-P033si
1002-P089si
1002-P113si
1002-P302si
1002-P850si
1002-P12BH
1002-P912si
1002-P166si
1002-P168si
1002-P013si
1002-P012si
1002-P016is
1002-P014si
Valve IPI (NG; ON/OFF)
Valve IPI (LP; ON/OFF)
Valve IPI (NG; Hi/Lo)
Valve IPI (LP; Hi/Lo)
Pilot Assembly (LP)
Pilot Assembly (NG)
Spark Electrode (Long)
Electrode Flame Sensor (Long)
IPI Ignition Board
AC Wall Adapter
Battery Pack
Wiring Harness
Orifice Pilot (NG #62)
Orifice Pilot (LP #35)
Stepper Motor (NG)
Stepper Motor (LP)
Hi/Lo Regulator (NG)
Hi/Lo Regulator (LP)
Refractory Liner Traditional
Refractory Liner Herring Bone
38
Parts List
Miscellaneous Parts
1000-150GE
1000-150MP
1000-214
1000-215
1000-218
1000-227
1000-255
1000-EMBER
2000-080
2000-081
1000-085
1000-306
47HB-311
Model
36HB-123
#Silicone GE Red IS806 #736
#Hi-Temp Mill Pac Sealant 840099
#Piezo Igniter 1244-17 MARK 21
#Pal Nut (18MMXI.5MM) BLK (1364.03)
#Switch Ivory (1451/001)
#Cover Ivory (86001/001)
#Orifice Brass - (State Size)
#Moon Rock
#Thermodisc 2450 (For Blower)
#Blower Motor QLN65/2400
#Control Variable Speed KBWC-13BV
Thermalcord - Adhesive Back for
Door Frame
Tempered Low E Glass - For HBZDV4740
Upper Door Spring
Conversion Kit (Sit Valve Only)
4740HB-CKLP
4740HB-CKNG
4740HB-CKLPI
4740HB-CKNGI
LP Conversion Kit for HBZDV4740 (Millivolt)
NG Conversion Kit for HBZDV4740 (Millivolt)
LP Conversion Kit for HBZDV4740 (IPI)
NG Conversion Kit for HBZDV4740 (IPI)
Kingsman Fireplace Venting
Catalog
Number
Description
ZDVHSK
Horizontal Vent Starter Kit - 3 FT Length
Horizontal Vent Termination, Wall Thimble,
36” Flex Pipe, Mill Pac, screws/washers, springs.
ZDVHSK5
Horizontal Vent Starter Kit - 5 FT Length
Horizontal Vent Termination, Wall Thimble,
60” Flex Pipe, Mill Pac, screws/washers, springs.
FDVVT40
Vertical Vent Termination converts from 15’-40’ to
15’ and under
FDVHT
Horizontal Vent Termination
FDVHSQ
Horizontal Square Termination
ZDVST
Horizontal Snorkel Termination
(34” Tall, 24” Center to Center)
FDVHSC
Safety Cage for Horizontal Termination
ZDVAIS
Attic Insulation Shield
ZDVVOS
Offset Support
ZDVFS
Firestop Spacer
ZDVRS
Roof Support
ZDVWT
Wall Thimble (Horizontal Venting)
ZDVSS
Siding Shield
ZDV48GP
Galvanized Pipe 7” Dia. x 48”
(Vertical Installations)
ZDVAAF
Flashing 7” c/w Storm Collar (1/12 to 7/12)
ZDVAF2
Flashing 7” c/w Storm Collar (8/12 to 12/12)
ZDVAF3
Flashing 7” c/w Storm Collar Flat
ZDV7SC
Storm Collar 7”
ZDVFK5
Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded) 5’
Expanded
ZDVFK8
Flex Kit (4” & 7” Dia.) x 4’ (Unexpanded) 8’
Expanded
ZDVFK20
Flex Kit (4” & 7” Dia.) x 10’ (Unexpanded) 20’
Expanded
*Kits are complete with spring stand-offs, silicone.
ZDV4FC
Flex Connector 4” Diameter
ZDV7FC
Flex Connector 7” Diameter
ZDV4SS
Spring 4” Standoff Spacer
ZDVDFA
Simpson Dura-Vent Fireplace Adapter
(for ZDV33/36/42/47, ZDV6000, MDV31 & HB models)
ZDVHSKSQ Horizontal Square Termination Vent Starter Kit 3 FT Length
Horizontal Vent Termination, Wall Thimble,
Wall Thimble, 36” Flex Pipe, Mill Pac
ZDVHSKSQ5 Horizontal Square Termination Vent Starter Kit 5 FT Length
Horizontal Vent Termination, Wall Thimble,
Wall Thimble, 60” Flex Pipe, Mill Pac
FDVHSQ
Horizontal Square Vent Termination
ZDVSSLR
Siding Shield - Large Return
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Trouble Shooting The Gas Control System
WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT.
NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position.
Problem
Possible Causes
Corrective Action
Spark igniter will not light.
Defective or misaligned
electrode at pilot.
Check for spark at electrode and pilot: if no spark and electrode
wire is properly connected, replace igniter.
Defective igniter
(push-button)
Using a match, light pilot. If pilot lights, turn off pilot and push the
red button again. If pilot will not light - check gap at electrode and
pilot should be 1/8” to 1/4” to have a strong spark.
Defective thermocouple
(flame switch where applicable)
Check pilot flame. Must impinge on generator and thermocouple.
Clean and/or adjust pilot for maximum flame impingement on
generator and thermocouple. Replace thermocouple if pilot will
not hold. (Hand tight 1/8 turn on replacement)
Defective valve magnet.
Replace valve, if pilot won’t hold after the thermocouple is
replaced.
Wall switch or wires
defective.
Check wall switch and wires for proper connections. Jumper wire
across terminals at wall switch. If burner comes on, replace
defective wall switch. If okay, jumper wires, across wall switch
wires at valve. If burner comes on, wires are faulty or connec
tions are bad.
Generator may not be
generating sufficient voltage.
Check generator with millivolt meter. Take reading at generator
terminals of gas valve. Should read 325 millivolts minimum while
holding valve knob depressed in pilot position and wall switch
“off” Replace faulty generator if reading is below specified minimum.
Plugged burner orifice.
Check burner orifice for stoppage and remove.
Defective automatic valve
operator
Remove wall switch wires from gas valve. Install jumper wires
from top bottom terminals of gas valve. Turn valve on “ON”. If
main burne does not light, replace valve.
Pilot will not stay lit after carefully
following lighting instructions.
Pilot burning, no gas to burner,
Valve knob “ON”, Wall
Switch “ON”
Frequent Pilot outage problem.
Pilot flame may be too low or
blowing (high) causing the pilot
safety to drop out.
Flame lifts off burner and goes out Inner 4” liner has come off flue
in less than 30 seconds
or termination, flame is starving
for oxygen
Flame lifts off burner on
Improper installation of firebrick.
one side while the rest of
Firebrick is likely leaning.
the flame remains lit.
Clean and/or adjust pilot flame for maximum flame impingement
on generator and thermocouple.
Attach 4” liner to flue or termination using screws, silicone and
clamps as stated in manual
Be sure to position firebrick against firebox walls and be sure to
use brick clips attached to the inner side of firebox.
40
This Limited Lifetime Warranty applies only while the unit remains at the site of the original installation
and only if the unit is installed inside the continental United States, Alaska, Hawaii, and Canada. The
warranty applies only if the unit is installed and operated in accordance with the printed instructions and
in compliance with applicable installation and building codes and good trade practices.
BASIC ONE YEAR WARRANTY
During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in
materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a
predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.
(Excluded Components: Accent Light Bulbs, Gasketing and Paint)
LIMITED LIFETIME WARRANTY
The heat exchanger, combustion chamber and burner of every Kingsman product excluding the Outdoor Firepit are warranted against
materials or workmanship during the period the product is owned by the original owner. The part to be replaced must be returned to our
distributor in exchange for the replacement part. Any labor, material, freight and/or handling charges associated with any repair or
replacement pursuant to this Limited Lifetime Warranty will not be covered by this warranty.
GENERAL TERMS
In lieu of providing a replacement part, we may, at our option, provide the distributor's component purchase price from us or a credit
equal to the distributor’s component purchase price from us toward the purchase of any new unit which we distribute. If a credit is given
in lieu of a replacement part, the rating plate from the unit being replaced must be submitted on a warranty claim, and the unit being
replaced must be made available to our distributor for disposition.
In establishing the date of installation for any purpose, including determination of the starting date for the term of this Limited Lifetime
Warranty, reasonable proof of the original installation date must be presented*, otherwise the effective date will be based upon the date
of manufacture plus thirty (30) days.
We will not be responsible for and you, the user, will pay for: (a) damages caused by accident, abuse, negligence, misuse, riot, fire,
flood, or Acts of God (b) damages caused by operating the unit where there is a corrosive atmosphere containing chlorine, fluorine, or
any other damaging chemicals (other than in a normal residential environment) (c) damages caused by any unauthorized alteration or
repair of the unit affecting its stability or performance (d) damages caused by improper matching or application of the unit or the unit's
components (e) damages caused by failing to provide proper maintenance and service to the unit (f) any expenses incurred for
erecting, disconnecting or dismantling the unit (g) parts or supplies used in connection with service or maintenance (h) damage repairs,
inoperation or inefficiency resulting from faulty installation or application (i) electricity or fuel costs or any increase in electricity or fuel
cost whatsoever including additional or unusual use of supplemental electric heat.
We shall not be liable for any incidental, consequential, or special damages or expenses in connection with any use or failure of this
unit. We have not made and do not make any representation or warranty of fitness for a particular use or purpose, and there is no
implied condition of fitness for a particular use or purpose. We make no express warranties except as stated in this Limited Lifetime
Warranty. No one is authorized to change this Limited Lifetime Warranty or to create for us any other obligation or liability in
connections with this unit. Any implied warranties shall last for one year after the original installation. Some states and provinces do not
allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty or
condition lasts, so the above limitations or exclusions may not apply to you. The provisions of this limited warranty are in additions to
and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.
Save this certificate. It gives you specific legal rights, and you may also have other rights which may vary from state to state and
province to province.
In the event your unit needs servicing, contact your dealer or contractor who installed or serviced your unit. When requesting service,
please have the model and serial number from each unit readily available. If your dealer needs assistance, the distributor is available
for support and we, in turn support the distributor's efforts.
Fill in the installation date and model and serial numbers of the unit in the space provided below and retain this limited warranty for your
files.
Model No.
Serial No.
Date installed
Dealer or Contractor Name:
*To receive advantage of your warranty, you must retain the original records that can establish the installation date of your unit.
The Ultimate in Design, Engineering & Quality
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