(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013
English
187
PO
OWNER’S MANUAL
IMPORTANT
SAFETY RULES
Read, understand, and follow
all instructions carefully before
installing and using this product.
Krystal Clear Ozone &
Saltwater System
TM
Model ZS8110
For illustrative purposes only.
Don’t forget to try these other fine Intex products: Pools, Pool
Accessories, Inflatable Pools and In-Home Toys, Airbeds and
Boats available at fine retailers or visit our website.
Due to a policy of continuous product improvement, Intex
reserves the right to change specifications and appearance, which
may result in updates to the instruction manual without notice.
IMPORTANT!
DO NOT RETURN PRODUCT TO STORE
To purchase parts and accessories or to obtain non-technical assistance, Visit
www.intexcorp.com
For technical assistance and missing parts call us toll-free (for U.S. and Canadian Residents):
1-800-234-6839
Monday through Friday, 8:30am to 5:00pm Pacific Time
187-*PO-R0-1406
(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013
English
TABLE OF CONTENTS
Warnings............................................................................... 3
Parts References................................................................. 4
Product Information & Specifications................................ 5
Setup Instructions................................................................ 6-7
Salt & Pool Water Volumes...................................................8
Intex Pools Salt Table........................................................... 9
Intex Pools Cyanuric Acid Table..........................................10
Intex Pools Operating Time Table........................................11
Non-Intex Pools Salt Table................................................... 12
Non-Intex Pools Cyanuric Acid Table................................. 12
Non-Intex Pools Operating Time Table................................12
Operating Instructions......................................................... 13-14
LED Code Chart.................................................................... 15
Maintenance.......................................................................... 16-18
Long Term Storage............................................................... 18
Pool Maintenance and Chemical Definitions..................... 19
Troubleshooting Guide........................................................ 20-21
General Aquatic Safety........................................................ 22
Limited Warranty................................................................... 23
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187
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(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013
English
IMPORTANT SAFETY RULES
Read, Understand and Follow All Instructions Carefully Before Installing and Using this Product.
READ AND FOLLOW ALL INSTRUCTIONS
WARNING
• To reduce the risk of injury, do not permit children to use this product. Always supervise
children and those with disabilities.
• Children must stay away from this product and all electrical cords.
• Only for outdoor use.
• Assembly and disassembly by adults only.
• Risk of electric shock. Connect only to a grounding type receptacle, this product is provided
with a ground-fault circuit interrupter. If replacement of the plug or cord is needed, use only
identical replacement parts.
• Always unplug this product from the electrical outlet before removing, cleaning, servicing or
making any adjustment to the product.
• The unit is provided with a ground-fault circuit interrupter (GFCI). To test the GFCI, push the
test button. The GFCI should interrupt power. Push the reset button, power should be restored.
If the GFCI fails to operate in this manner. The GFCI is defective. If the GFCI interrupts power
to the pump without the test button being pushed, a ground current is flowing, indicating the
possibility of an electric shock. Do not use this pump. Disconnect the pump and have the
problem corrected by a qualified service representative before using.
• Do not bury the electrical cord. Locate the cord where it will not be damaged by lawn mowers,
hedge trimmers and other equipment.
• To reduce the risk of electric shock, the supply cord cannot be replaced. If the cord is
damaged, the appliance should be replaced immediately.
• To reduce the risk of electric shock, do not use extension cords, timers, plug adaptors or
converter plugs to connect unit to electric supply; provide a properly located outlet.
• Do not attempt to plug in or unplug this product while standing in water or when your hands are
wet.
• Do not use an appliance leakage current interrupter (ALCI) in place of a GFCI since the ALCI
will not protect people.
• Position this product away from the pool, so as to prevent children from climbing on it and
accessing the pool.
• Do not operate this product when the pool is occupied.
• This product is intended to be used only for the purposes described in the manual!
FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN PROPERTY
DAMAGE, ELECTRIC SHOCK, ENTANGLEMENT OR OTHER SERIOUS
INJURY OR DEATH.
CAUTION
To ensure continued protection against shock hazard, use only identical replacement parts when
servicing. This product is for use with storable pools only. Do not use with permanently-installed
pools. A storable pool is constructed so that it is capable of being readily disassembled for storage
and reassembled to its original integrity. A permanently-installed pool is constructed in or on the
ground or in a building such that it cannot be readily disassembled for storage.
These product warnings, instructions and safety rules provided with the product represent some common
risks of water recreation devices and do not cover all instances of risk and danger. Please use common
sense and good judgement when enjoying any water activity.
For portable Above-Ground-Pools only
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(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013
English
PARTS REFERENCE
Before assembling your product, please take a few minutes to check the contents
and become familiar with all the parts.
3
11
4
5
6
7
9
10
8
1
2
2
NOTE: Drawings for illustration purpose only. Actual product may vary. Not to scale.
REF. NO.
DESCRIPTION
QTY.
SPARE
PART NO.
1
ADAPTOR A WITH THREADED COLLAR (OPTIONAL)
1
10849
2
L-SHAPE O-RING
2
11228
3
SCREW
4
11677
4
TITANIUM ELECTRODE NUT
1
11432
5
TITANIUM ELECTRODE
1
11374
6
O-RING ON TITANIUM PLATES
1
11515
7
FLOW SENSOR
1
11460
8
CONNECTOR HOSE WITH THREADED FITTINGS
1
10493
9
OZONE GENERATOR ASSEMBLY
1
11561
10
ELECTRONIC CONTROL STATION
1
11563EG
11
OZONE ASSEMBLY COVER PANEL
1
11652
12
CHLORINE TEST STRIPS
1
19635
When ordering parts, be sure to quote the model number and part numbers.
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(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013
English
HOW THE CHLORINE IS GENERATED
This product is specially designed for above ground pools. It will destroy the bacteria, oxidize
bather organics and control algae, which provide a safe, clean and comfortable swimming pool.
Common salt (sodium chloride) is made up of two elements, sodium and chloride. During the
installation of your Ozone & Saltwater System, a measured quantity of salt is dissolved in the
pool water to make it slightly salty. The pool water flows through the Ozone & Saltwater System’s
electrolytic cell to produce chlorine. The chlorine dissolves in the water and instantly starts
destroying bacteria and algae. It also oxidizes all other organic materials.
HOW OZONE IS GENERATED
Ozone is made by drawing air through Corona Discharge (CD) cells that break down oxygen
molecules, which then recombine into ozone molecules. Ozone gas is introduced to the pool
circulation line using a venturi injector. Water passing through the injector creates a suction that
pulls the ozone gas into the water. The ozone dissolves in the water. Ozone can oxidize some
contaminants and most bacteria.
PRODUCT SPECIFICATIONS
Power:
Amperage:
Ideal Salt Level:
Maximum Chlorine Output/hour:
Ozone Output:
Filter pump minimum flow rate:
Limited Warranty:
Electrolytic Cell
110 - 120 Volt AC
1.1A
3000 ppm (parts per million)
11 grams/hour
150 mg/hour
1500 ~ 4000 gallons/hour
(5680 - 15140 liters/hour)
see “Limited Warranty”
Flow Sensor
Power Switch
Ozone Generator
Hose Returning
Water to Pool
Hose from
Filter Pump
Electronic
Control Station
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(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013
English
SETUP INSTRUCTIONS
IMPORTANT
• The Ozone & Saltwater System requires a separate filter pump [1500~4000 gph
(5680~15140 lph)] to drive the water and function properly.
• The Ozone & Saltwater System must be installed as the last piece of pool equipment
in the water return line to the pool as displayed in Drawing #1. This location extends
the life of the titanium plates.
1. Assemble the above-ground-pool (AGP) and its filter pump according to their installation
instructions.
2. Take the Ozone & Saltwater System and its accessories out of the packaging.
3. Place the Ozone & Saltwater System in line after the filter pump.
4. Connect the connector hose (8) to the Ozone & Saltwater System inlet.
Connecting the system to pump and pool with 1-1/2” (38mm) connections/hoses,
install as follows:
Drawing #1
PLUNGER
VALVE
SWIMMING POOL
WATER TO
POOL
WATER
FROM POOL
FILTER
PUMP
ID 1-1/2” (38mm)
HOSE
OZONE &
SALTWATER
SYSTEM
8
ID 1-1/2” (38mm)
HOSE
1. Go directly to step 2 if your pool is empty. If your above-ground-pool is filled with water, close
the plunger valves before installing the Ozone & Saltwater System.
2. Disconnect the water return hose from the filter pump connection and connect it to the Ozone
& Saltwater System outlet.
3. Connect the connector hose (8) to the filter pump outlet connection.
4. Open the plunger valves to allow the water to flow.
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(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013
English
SETUP INSTRUCTIONS (continued)
Connecting the system to other types of pump (with different type of thread or no
thread):
The Ozone & Saltwater System can also be adapted to other filter pumps with different thread or
those without a thread on the connection.
Connection to 1-1/2” (38mm) hose with clamp:
8
LARGE HOSE
CLAMP
FILTER PUMP
OZONE & SALTWATER
SYSTEM
ID 1-1/2” (38mm)
CONNECTION
1. Connect the connector hose (8) to the filter pump outlet connection with a large hose clamp.
Tighten securely.
Connecting the system to other types of pool
After you have connected the Ozone & Saltwater System to the pump, connect it to the pool.
This is depicted in Drawings #1.
Following are the common connection types:
Connection to 1-1/2” (38mm) connectors without thread:
LARGE HOSE CLAMP
ID 1-1/2” (38mm)
HOSE
1
OZONE & SALTWATER
SYSTEM
1. Connect the adaptor A (1) to the Ozone & Saltwater System outlet. Tighten securely.
2. With the adaptor A (1) fixed to the Ozone & Saltwater System outlet, connect the water
return hose to the adaptor, using a large hose clamp.
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(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013
English
SALT & POOL WATER VOLUMES
• Which kind of salt to use:
Use only Sodium Chloride Salts
Use only sodium chloride (NaCl) salt that is at least 99.8% pure. It is also acceptable to use
water conditioning salt pellets (the compressed forms of evaporated salt). However, it will take a
longer time for them to dissolve.
Do not use iodized or yellow (yellow prussiate of soda) colored salt.
Salt is added to the pool water and the electrolytic cell uses the salt to create chlorine. The purer
the salt the better the performance of the electrolytic cell.
• Optimum Salt Levels
The ideal salt level in the pool water is between 2500-3500 ppm (parts per million). The optimal
level is 3000 ppm.
A too low salt level will reduce the efficiency of the Ozone & Saltwater System and result in
low chlorine production. A high salt level may generate a salty taste to the pool water (this may
occur at a salt level above 3500-4000ppm). Too high a salt level may damage the power
supply and cause corrosion to the pool metal fixtures and accessories. The Salt Table page of
this manual, shows the correct dosage of salt needed. The salt in the pool is constantly
recycled. The loss of salt is due only to pool water being physically removed from the pool.
Salt is not lost due to evaporation.
• Adding Salt
1.
2.
3.
4.
5.
6.
Switch the filter pump on to start the water circulation.
Keep the Ozone & Saltwater System turned off.
Determine the amount of salt to be added (see “Salt Table”).
Evenly spread the proper amount of salt around the inside perimeter of the pool.
Avoid clogging the filter. Do not add salt through the skimmer.
Brush the pool bottom to speed up the dissolving process. Do not allow salt to pile up on the
bottom of the pool. Run the filter pump 24 consecutive hours to thoroughly dissolve the salt.
7. After 24 hours and if all the salt is dissolved, turn on the Ozone & Saltwater System, press
button until you hear a “beep”, code “00” flashing and set the saltwater pool system to
desired operating time (see “Operating Time Table”).
• Removing Salt
If too much salt has been added, the unit will beep and display “Code 92” (see “Alarm Codes”).
You will need to lower the salt concentration. The only way to do so, is to partially drain the pool
and refill it with fresh water. Drain and refill approximately 20% of the pool’s water until the “Code
92” disappears.
• Pool Volume Calculation
Types of Pool
Gallons
(pool size in feet)
Cubic Meters
(pool size in meters)
Rectangular
Length x Width x Average Depth x 7.5
Circular
Length x Width x Average Depth x 5.9
Length x Width x Average Depth
Length x Width x Average Depth x 0.79
Oval
Length x Width x Average Depth x 6.0
Length x Width x Average Depth x 0.80
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(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013
187
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English
INTEX POOLS SALT TABLE
This table shows the amount of salt needed to achieve and maintain the optimal 3000 ppm
salt level.
Pool Size
CIRCULAR
METAL
FRAME POOL
ULTRA
FRAME®
POOL
SEQUOIA
SPIRIT®
POOL SET
Salt Needed when
Low Salt Detected
(CODE “91”)
(Gals)
(Liters)
(Lbs)
(Kgs)
(Lbs)
(Kgs)
2587
9792
65
30
20
10
15' x 36" (457cm x 91cm)
2822
10681
65
30
20
10
15' x 42" (457cm x 107cm)
3284
12430
80
35
20
10
15' x 48" (457cm x 122cm)
3736
14141
95
45
25
10
16' x 42" (488cm x 107cm)
3754
14209
95
45
25
10
16' x 48" (488cm x 122cm)
4273
16173
110
50
30
15
INTEX ABOVE GROUND POOLS (AGP’s)
15' x 33" (457cm x 84cm)
EASY SET®
POOL
Water Capacity (Calculated at Salt Needed for
90% for Frame Pool and 80%
Startup
for Easy Set & Oval Pool)
3.0g/L (3000ppm)
16' x 52" (488cm x 132cm)
4614
17464
115
50
30
15
18’ x 42” (549cm x 107cm)
4786
18115
120
55
30
15
18’ x 48” (549cm x 122cm)
5455
20647
135
60
35
15
15' x 36" (457cm x 91cm)
3282
12422
80
35
20
10
15' x 42" (457cm x 107cm)
3861
14614
100
45
25
10
15' x 48" (457cm x 122cm)
4440
16805
110
50
30
15
16' x 48" (488cm x 122cm)
5061
19156
125
55
35
15
18' x 48" (549cm x 122cm)
6423
24311
160
75
40
20
21' x 52" (640cm x 132cm)
9533
36082
240
110
60
30
24' x 52" (732cm x 132cm)
12481
47241
310
140
80
35
16' x 48" (488cm x 122cm)
5061
19156
125
55
35
15
18’ x 48” (549cm x 122cm)
6423
24311
160
75
40
20
18' x 52" (549cm x 132cm)
6981
26423
175
80
45
20
20’ x 48” (610cm x 122cm)
7947
30079
210
90
50
25
22’ x 52” (671cm x 132cm)
10472
39637
260
120
65
30
24’ x 52” (732cm x 132cm)
12481
47241
310
140
80
35
26’ x 52” (792cm x 132cm)
14667
55515
365
165
90
40
15’8” x 49” (478cm x 124cm)
4440
16805
110
50
30
15
16'8" x 49" (508cm x 124cm)
5061
19156
125
55
35
15
18'8" x 53" (569cm x 135cm)
6981
26423
175
80
45
20
OVAL FRAME 18' x 10' x 42" (549cm x 305cm x 107cm)
POOL
20' x 12' x 48" (610cm x 366cm x 122cm)
2885
10920
70
30
20
10
4393
16628
110
50
30
15
15’ x 9’ x 48” (457cm x 274cm x 122cm)
3484
13187
90
40
25
10
18' x 9' x 52" (549cm x 274cm x 132cm)
RECT. ULTRA
20 x 10’ x 52” (610cm x 305cm x 132cm)
FRAME POOL
24' x 12' x 52" (732cm x 366cm x 132cm)
4545
17203
115
50
30
15
5835
22085
145
65
40
20
8403
31805
210
95
55
25
32' x 16' x 52" (975cm x 488cm x 132cm)
14364
54368
360
165
90
40
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(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013
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187
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INTEX POOLS CYANURIC ACID TABLE
Cyanuric acid is a chemical that reduces the loss of chlorine in water due to ultraviolet rays. To
maintain the pool water clear and clean, and to maximize the performance of the device, add
cyanuric acid to the pool. We recommend that the cyanuric acid level be maintained at
approximately 1% of the salt, i.e. 100 Lbs (45 Kgs) salt x1% = 1 Lbs (0.45 Kgs) cyanuric acid.
If the pool water is dirty, filthy or grimy, DO NOT add chlorine stabilizer (cyanuric acid) as this
will slowdown the sanitation time of the device. Under this condition you must BOOST your
pool water, refer to BOOST cycle steps. Once the pool water has been restored to clear and
clean conditions you may add cyanuric acid.
Pool Size
INTEX ABOVE GROUND POOLS (AGP’s)
15’ x 33” (457cm x 84cm)
EASY SET®
POOL
CIRCULAR
METAL
FRAME POOL
ULTRA
FRAME®
POOL
SEQUOIA
SPIRIT®
POOL SET
OVAL FRAME
POOL
RECT. ULTRA
FRAME POOL
Water Capacity (Calculated at 90% for Frame Cyanuric Acid Needed for Startup
Pool and 80% for Easy Set & Oval Pool)
0.03g/L (30ppm)
(Gals)
(Liters)
(Lbs)
(Kgs)
2587
9792
0.6
0.3
15’ x 36” (457cm x 91cm)
2822
10681
0.7
0.3
15’ x 42” (457cm x 107cm)
3284
12430
0.8
0.4
15’ x 48” (457cm x 122cm)
3736
14141
0.9
0.4
16’ x 42” (488cm x 107cm)
3754
14209
0.9
0.4
16’ x 48” (488cm x 122cm)
4273
16173
1.1
0.5
16’ x 52” (488cm x 132cm)
4614
17464
1.2
0.5
18’ x 42” (549cm x 107cm)
4786
18115
1.2
0.5
18’ x 48” (549cm x 122cm)
5455
20647
1.4
0.6
15’ x 36” (457cm x 91cm)
3282
12422
0.8
0.4
15’ x 42” (457cm x 107cm)
3861
14614
1.0
0.4
15’ x 48” (457cm x 122cm)
4440
16805
1.1
0.5
16’ x 48” (488cm x 122cm)
5061
19156
1.3
0.6
18’ x 48” (549cm x 122cm)
6423
24311
1.6
0.7
21’ x 52” (640cm x 132cm)
9533
36082
2.4
1.1
24’ x 52” (732cm x 132cm)
12481
47241
3.1
1.4
16’ x 48” (488cm x 122cm)
5061
19156
1.3
0.6
18’ x 48” (549cm x 122cm)
6423
24311
1.6
0.7
18’ x 52” (549cm x 132cm)
6981
26423
1.7
0.8
20’ x 48” (610cm x 122cm)
7947
30079
2.0
0.9
22’ x 52” (671cm x 132cm)
10472
39637
2.6
1.2
24’ x 52” (732cm x 132cm)
12481
47241
3.1
1.4
26’ x 52” (792cm x 132cm)
14667
55515
3.7
1.7
15’8” x 49” (478cm x 124cm)
4440
16805
1.1
0.5
16’8” x 49” (508cm x 124cm)
5061
19156
1.3
0.6
18’8” x 53” (569cm x 135cm)
6981
26423
1.7
0.8
18’ x 10’ x 42” (549cm x 305cm x 107cm)
2885
10920
0.7
0.3
20’ x 12’ x 48” (610cm x 366cm x 122cm)
4393
16628
1.1
0.5
15’ x 9’ x 48” (457cm x 274cm x 122cm)
3484
13187
0.9
0.4
18’ x 9’ x 52” (549cm x 274cm x 132cm)
4545
17203
1.1
0.5
20 x 10’ x 52” (610cm x 305cm x 132cm)
5835
22085
1.5
0.7
24’ x 12’ x 52” (732cm x 366cm x 132cm)
8403
31805
2.1
1.0
32’ x 16’ x 52” (975cm x 488cm x 132cm)
14364
54368
3.6
1.6
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(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013
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187
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INTEX POOLS OPERATING TIME TABLE (WITH CYANURIC ACID)
Water Capacity (Calculated at Operating Time (hours) Intex Filter
90% for Frame Pool and 80% at different ambient/air
pump
temperatures
for Easy Set & Oval Pool)
Operating
Time
10 - 19°C 20 - 28°C 29 - 36°C
(Gals)
(Liters)
(50 - 66°F) (68 - 82°F) (84 - 97°F) (hours)
Pool Size
INTEX ABOVE GROUND POOLS (AGP’s)
15’ x 33” (457cm x 84cm)
EASY SET®
POOL
CIRCULAR
METAL
FRAME POOL
ULTRA
FRAME®
POOL
2587
9792
1
1
2
4
15’ x 36” (457cm x 91cm)
2822
10681
1
1
2
4
15’ x 42” (457cm x 107cm)
3284
12430
1
2
3
4
15’ x 48” (457cm x 122cm)
3736
14141
1
2
3
4
16’ x 42” (488cm x 107cm)
3754
14209
1
2
3
4
16’ x 48” (488cm x 122cm)
4273
16173
2
2
3
4
16’ x 52” (488cm x 132cm)
4614
17464
2
2
3
4
18’ x 42” (549cm x 107cm)
4786
18115
2
2
3
4
18’ x 48” (549cm x 122cm)
5455
20647
2
3
4
6
15’ x 36” (457cm x 91cm)
3282
12422
1
2
3
4
15’ x 42” (457cm x 107cm)
3861
14614
1
2
3
4
15’ x 48” (457cm x 122cm)
4440
16805
2
2
3
4
16’ x 48” (488cm x 122cm)
5061
19156
2
3
4
6
18’ x 48” (549cm x 122cm)
6423
24311
3
3
4
6
21’ x 52” (640cm x 132cm)
9533
36082
4
5
6
8
24’ x 52” (732cm x 132cm)
12481
47241
5
6
7
8
16’ x 48” (488cm x 122cm)
5061
19156
2
3
4
6
18’ x 48” (549cm x 122cm)
6423
24311
3
3
4
6
18’ x 52” (549cm x 132cm)
6981
26423
3
4
5
6
20’ x 48” (610cm x 122cm)
7947
30079
4
4
5
6
22’ x 52” (671cm x 132cm)
10472
39637
5
5
6
8
24’ x 52” (732cm x 132cm)
12481
47241
6
6
7
8
26’ x 52” (792cm x 132cm)
14667
55515
7
8
8
12
15’8” x 49” (478cm x 124cm)
4440
16805
2
2
3
4
16’8” x 49” (508cm x 124cm)
5061
19156
2
3
4
6
18’8” x 53” (569cm x 135cm)
6981
26423
3
4
5
6
OVAL FRAME 18’ x 10’ x 42” (549cm x 305cm x 107cm)
POOL
20’ x 12’ x 48” (610cm x 366cm x 122cm)
2885
10920
1
1
2
4
4393
16628
2
2
3
4
15’ x 9’ x 48” (457cm x 274cm x 122cm)
3484
13187
1
2
3
4
18’ x 9’ x 52” (549cm x 274cm x 132cm)
RECT. ULTRA
20 x 10’ x 52” (610cm x 305cm x 132cm)
FRAME POOL
24’ x 12’ x 52” (732cm x 366cm x 132cm)
4545
17203
2
2
3
6
5835
22085
3
3
4
6
8403
31805
4
4
5
6
32’ x 16’ x 52” (975cm x 488cm x 132cm)
14364
54368
7
7
8
12
SEQUOIA
SPIRIT®
POOL SET
IMPORTANT
The filter pump running time should be 1 hour longer than the required operating time of the
Ozone & Saltwater System.
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(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013
English
SALT CALCULATION FORMULA FOR ALL POOLS
Salt Needed for Startup
(Lbs)
Salt Needed for Startup
(Kgs)
Water Capacity (Gals) x 0.025 Water Capacity (Liters) x 0.003
Salt Needed when
Salt Needed when
Low Salt Detected (Lbs) Low Salt Detected (Kgs)
Water Capacity (Gals) x 0.0067
Water Capacity (Liters) x 0.0008
SALT TABLE FOR COMMON NON-INTEX POOLS
Water Capacity
Salt Needed when
Low Salt Detected
(CODE “91”)
Salt Needed for Startup
(Gals)
(Liters)
2000
4000
6000
8000
10000
12000
14000
7500
15000
22500
30000
37500
45500
53000
(Lbs)
(Kgs)
(Lbs)
(Kgs)
50
100
150
200
250
300
350
20
45
65
90
110
135
160
10
25
40
55
70
80
95
5
10
20
25
30
35
45
CYANURIC ACID TABLE FOR COMMON NON-INTEX POOLS
Cyanuric Acid Needed for Startup
0.03g/L (30ppm)
Water Capacity
(Gals)
(Liters)
(Lbs)
(Kgs)
2000
4000
6000
8000
10000
12000
14000
7500
15000
22500
30000
37500
45500
53000
0.5
1.0
1.5
2.0
2.5
3.0
3.5
0.23
0.45
0.68
0.90
1.13
1.37
1.59
OPERATING TIME TABLE FOR COMMON NON-INTEX POOLS (WITH CYANURIC ACID)
Water Capacity
(Gals)
(Liters)
2000
4000
6000
8000
10000
12000
14000
7500
15000
22500
30000
37500
45500
53000
Operating Time (hours)
at different ambient/air temperatures
10 - 19°C
20 - 28°C
29 - 36°C
(50 - 66°F)
(68 - 82°F)
(84 - 97°F)
1
1
2
2
2
3
3
3
4
4
4
5
5
5
6
6
6
7
7
7
8
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OPERATION INSTRUCTIONS
IMPORTANT: To maximize the ozone output of the system, select a daily start time, usually
after 10:00am, when humidity is the lowest.
1. Turn on the filter pump.
2. Start up the unit:
Plug the power cord into the
electrical outlet and test the
GFCI/RCD (circuit breaker).
Switch on the unit. Flashing code “00”
appears on the electronic control
station’s LED, indicating that the unit is ready to be programmed.
3. Set operating hours for Ozone & Saltwater system:
With code “00” flashing, press
button to
set the desired operating hours. See the
“Operating Time Table” for the required
operating hours related to each pool size.
Pressing
will increase the time from 01
to 12 hours maximum. If you have selected
too many hours keep pressing
to repeat
(1 to 12 hours max per cycle)
the cycle. The built-in timer will now
activate your Ozone & Saltwater System,
at the same time each day, for the number of hours you have set.
NOTE: The Ozone & Saltwater System will not operate if the filter pump is not operating.
Make sure to program your filter pump (or start it manually) for operation beginning 5
minutes before the Ozone & Saltwater System and finishing 15 minutes after the Ozone
& Saltwater System.
4. Lock keypad controls:
With the desired hour value showing, press
button until
you hear a “beep”. A green “WORKING” indicator on the
control panel will light up within a few seconds to indicate that
the Ozone & saltwater system has started chlorine-ozone
production. Locking the control buttons into this setting
prevents unauthorized changing of the operating cycle.
NOTE: If you forget to lock the keypad controls, the system
will automatically lock it and start working 1 minute later.
5. Readjust operating time if necessary:
The operating hours can be re-adjusted if necessary.
Press
button until you hear a “beep” to unlock the
keypad and the current programmed time will flash.
Repeat steps 3 to 4.
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OPERATION INSTRUCTIONS (continued)
7. Boost cycle
• After a heavy rain or if the pool is dirty, press and hold “BOOST”
button for 5 seconds until the indicator lights up and the
LED display “80”. This indicates that the Ozone & saltwater
system has started ozone and more chlorine sanitizer
production. You can press and hold the “BOOST” button for
another 5 seconds until the indicator is off, which will cancel
the Boost cycle.
•
The boost operating hours is 8 times the amount of time programmed into the system, i.e. if
your Ozone & saltwater system operating time is 3 hours, the boost procedure will run 8 x 3 =
24 hours. After boost procedure has been completed, the system will automatically switch
to the normal working mode.
•
Once the boost is operating, check whether the filter pump operating hours have been set
properly. For example, the boost operating time is 16 hours, the filter pump should be set
to run for 17 hours at least. Increase the filter pump operating time if necessary.
Note: If an Intex filter pump is attached to the system, set the pump switch to on “I”
position.
8. Test pool water regularly:
Test the pool water every week to maintain the proper sanitizer level.
It’s very important that the free chlorine is between 0.5-3 ppm.
9. Stand-by/power saving mode:
• When the cycle ends, the green “SLEEP” indicator on the
control panel lights up and the LED display flashes “93”.
The system is now in Stand-By mode. After a while, it
shuts down and sets itself in a Power Saving mode. The
system will automatically turn itself back on in 24 hours,
starting its daily cycle of chlorine production.
•
The “SLEEP” indicator stays on, while the system is in the
Power Saving mode. The LED display however, goes blank
after 5 minutes. Press any button (
or
) to view the last
LED code.
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LED CODE CHART
LED Reading
Definitions
80
Boost Mode
00
Stand-By Mode (Start-up)
01
Minimum Operating Hour (1 hour remaining)
02
Operating Hours (2 hours remaining)
03
Operating Hours (3 hours remaining)
04
Operating Hours (4 hours remaining)
05
Operating Hours (5 hours remaining)
06
Operating Hours (6 hours remaining)
07
Operating Hours (7 hours remaining)
08
Operating Hours (8 hours remaining)
09
Operating Hours (9 hours remaining)
10
Operating Hours (10 hours remaining)
11
Operating Hours (11 hours remaining)
12
Maximum Operating Hours (12 hours remaining)
90
Alarm Code(Low Pump Flow/No Pump Flow)
91
Alarm Code (Low Salt Level)
92
Alarm Code (High Salt Level)
93
Stand-By Mode (Operating Process finished)
“BLANK”
No Power or “Power Saving Mode” waiting to start next
Ozone & Saltwater System cycle.
IMPORTANT
When Code “90” alarm is shown, ensure the timer of the filter pump is set
one (1) hour longer than the Ozone & Saltwater System.
If the filter pump does not have a built-in timer, the filter pump needs to
be turned on/off manually every day.
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(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013
English
MAINTENANCE
IMPORTANT
Unplug the power cord before cleaning your system. Also close the plunger valves
on your pool or insert the black hat-like plugs in the strainer opening to prevent
water spillage. After completing all maintenance tasks, you must plug the power
cord back in and open the plunger valves or remove the plugs.
Ozone generator assembly replacement:
1. The “REPLACE O3 GENERATOR” light on the panel will turn red when the Ozone
generator assembly need to be replaced. In a counter-clockwise motion, unscrew the four
screws with a phillips screwdriver (tools not included).
2. Remove the back cover, unplug the Ozone generator assembly cable.
3. Pull out the Ozone generator assembly.
4. Replace with a new Ozone generator assembly by pushing it in along the rails, and
reconnect Ozone generator assembly cable back.
5. Reverse steps 1 and 2 to replace the other parts.
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English
MAINTENANCE (continued)
Flow Sensor Cleaning
1. In a counter-clockwise motion unscrew the collar of the flow sensor (7) and remove it from
the electrolytic cell conduit. See “Part Reference”.
2. If deposits and debris are seen on the surface of the flow sensor, then use a garden hose
to wash it off.
Locator Notch
Hinge
Connection Ridge
3. If flushing with water does not remove the deposits, use a plastic brush to clean the surface
and the hinge if necessary. Do not use a metal brush.
4. After the flow sensor has been inspected and cleaned, align the locator notch on the flow
sensor to the connection ridge in the conduit. Now turn the collar in a clockwise motion,
tightening the sensor back into its position. Do not overtighten.
Electrolytic Cell Cleaning
The electrolytic cell has a self cleaning function incorporated into the electronic control's
programming. In most cases this self cleaning action will keep the cell working at optimum
efficiency. If the pool water is hard (high mineral content) the cell may require periodic manual
cleaning. To maintain maximum performance, we recommend that you open and visually
inspect the electrolytic cell monthly.
The following steps provide instructions on how to clean your cell.
Inspection and cleaning:
1. Switch off the unit, unplug the power cord from the electrical socket.
2. For filter pumps with 1-1/2” (38mm) hose size - Turn both plunger valve handles fully
clockwise until they stop. This closes the valve, prevents the water from flowing out of the
pool.
3. In a counter-clockwise motion, unscrew the Titanium electrode plug nut. Pull out the
Titanium electrode plug.
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MAINTENANCE (continued)
4. In a counter-clockwise motion, unscrew the Titanium electrode nut (4). Pull out the Titanium
electrode (5).
5. Pour kitchen grade vinegar into a mug to immerse the titanium plates. Soak them for about
one hour and then flush with a garden hose.
6. Reverse steps 3 and 4 to replace the Titanium electrode (5).
INTEX 3-WAY TEST STRIPS (PACKED WITH THE PRODUCT)
®
The 3-Way Test Strips can test the “Free Chlorine”, “pH”, and “Total Alkalinity” levels at the
same time. We recommend that you test the water chemistry weekly, and maintain the chlorine
concentration at 0.5-3 ppm.
Directions and Use
1. Dip the entire strip into the water and remove immediately.
2. Hold the strip level for 15 seconds. Do not shake excess water from the strip.
3. Now compare the strip pad to the color chart on the packaging label. If necessary, adjust
the chemical level in the pool water. It is very important, to use the proper technique when
testing the water's chemical level. Read and follow the written strip instructions carefully.
LONG TERM STORAGE
1. Disconnect the power cord from the electrical outlet.
2. After the pool is completely empty, disconnect the Ozone & Saltwater System from the
hoses by reversing the installation instructions.
3. Air-dry the unit before you store it. This might be a good time to visually inspect and clean
the electrolytic cell.
4. Store the unit and accessories in a dry place. The temperature should be controlled,
between 32 degrees Fahrenheit (0 degrees Celsius) and 97 degrees Fahrenheit (36
degrees Celsius).
5. The original package can be used for storage.
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POOL MAINTENANCE & CHEMICAL DEFINITIONS
Free Chlorine
Combined Chlorine
pH
Total Alkalinity
Calcium Hardness
Stabilizer (Cyanuric Acid)
Preferred Water Chemistry Reading
Minimum
Ideal
0
0.5 - 3 ppm
0
0 ppm
7.2
7.4 - 7.6
100 ppm
100 - 140 ppm
150 ppm
200 - 400 ppm
10 ppm
20 - 40 ppm
Maximum
5.0 ppm
0.2 ppm
7.8
140 ppm
500 - 1000 ppm
50 ppm
Free Chlorine - Is the chlorine residual present in pool water.
Combined Chlorine - Is formed by the reaction of free chlorine with ammonia wastes.
Result if too high - Sharp chlorinous odor, eye irritation.
pH - A value that indicates how acidic or basic a solution is.
Result if too low -
Corroded metals, eye & skin irritation,
destruction of total alkalinity.
Result if too high - Scale formation, cloudy water, shorter
filter runs, eye & skin irritation, poor chlorine
efficiency.
Total Alkalinity - Indicates the degree of the water's resistance to change
in pH. It determines the speed and ease of pH change, so always
adjust total alkalinity before adjusting the pH level.
Result if too low - Corroded metals, eye & skin irritation.
Low alkalinity will cause the pH to be unstable.
Any chemical added to the water will have an
affect on pH.
Result if too high - Scale formation, cloudy water, eye & skin irritation,
poor chlorine efficiency.
Calcium Hardness - Refers to the amount of calcium and magnesium dissolved in the water.
Result if too high - Scale will form and will cause the water to
become cloudy.
Stabilizer - Stabilizers extend the life of chlorine in swimming pools.
(Cyanuric Acid)
• Do not add pool chemicals directly to the skimmer. This may damage the cell.
• Maintaining a salt and sanitizer level above the recommended range can contribute to the
corrosion of the pool equipment.
• Check the expiry date of the test kit as the test results may be inaccurate if the kit is used
after that date.
• If, due to heavy pool usage, it is required to increase the sanitizer level, then use a chemical
based on Trichloro-s-triazinetrione or sodium dichloro-s-triazinetrione dihydrate.
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(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013
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TROUBLESHOOTING GUIDE
PROBLEM
CAUSE
SOLUTION
INSUFFICIENT
CHLORINE
• Insufficient operating hours of
the Ozone & Saltwater System.
• The salt level in the pool water
is less than 2000ppm. This is
insufficient.
• Chlorine loss due to intense
sunlight exposure.
• The bather load has increased.
• Clogged or dirty electrolytic cell.
• High UV level exposure.
• Increase the daily Ozone & Saltwater System
operating time. See “Operating Instructions”.
• Check the salt level with the Test Kit. Adjust as
needed. See “Salt & Pool Water Volumes”.
• Add appropriate stabilizer. See “Cyanuric Acid
table”.
• Use a pool cover when the pool is not in use and/
or when the unit is operating.
• Increase the daily Ozone & Saltwater System
operating time. See “Operating Instructions”.
• Remove the cell for inspection, clean it if necessary.
See “Maintenance”.
• Cover the pool with a pool cover for 2 days
with the device running and then test the
water using the test strips.
• If the pool is clean and clear, add stabilizer to the
water and then test the water with the device running.
WHITE FLAKES IN
THE WATER
• Excessive calcium hardness is
present in pool water.
• Drain about 20 to 25% of the pool water and
add fresh water to decrease the calcium
hardness. Inspect the electrolytic cell for
scale buildup. Clean the electrolytic cell if
necessary.
NO LED DISPLAY
•
•
•
•
• Plug the cell cord firmly into the cell housing
receptacle.
• Find out the switch and turn on.
• Reset the RCD/GFCI.
• Contact Intex Service Center.
No power supply.
RCD/GFCI has not reseted.
A power fuse has blown.
LED failure.
IMPORTANT
If you continue to experience difficulty, please contact our Consumer Service
Department for assistance. See separate “Authorized Service Centers” sheet.
Operation is subject to the following two conditions: (1) this device may not cause interference, and (2)
this device must accept any interference, including interference that may cause undesired operation
of the device.
Changes or modifications not expressly approved by the party responsible for compliance could void
the user’s authority to operate the equipment.
This equipment has been tested and found to comply with the limits for Class B digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used in accordance with the instructions,
may cause harmful interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment off
and on, the user is encouraged to try to correct the interference by one or more of the following
measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and the receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
• Consult the dealer or an experienced radio/TV technician for help.
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TROUBLESHOOTING GUIDE (continued)
LED PANEL
CODE
PROBLEM
SOLUTION
LED Panel Code Flash & Alarm On (NOTE: Always turn off the power before cleaning and servicing).
1. Filter pump not attached to
system and/or switch on.
• Ensure filter pump is attached and operating.
See "Setup Instruction".
2. Circulation line is blocked.
• If your unit has plunger valves, ensure that
they are open.
• Clear your filter cartridge and cell from debris
and dirt. See “Maintenance”.
• Release all trapped air in the circulation line.
See the filter pump manual.
3. Incorrect inlet and outlet hose
direction.
• Check the direction of the inlet and the outlet
hose. Reverse the hoses if necessary. See “Set
Up Instructions”.
4. Scale on the flow sensor.
• Clean the flow sensor, paying special attention
to the hinge. See “Maintenance”.
5. Flow sensor cord is loose.
• Plug the flow sensor firmly into the flow
sensor receptacle.
6. Inner timer conflict between filter pump
and Ozone & saltwater system.
• Reset both timers on the filter pump and
Ozone & Saltwater System.
7. Flow sensor failure.
• Contact Intex Service Center.
1. Dirt or scale on titanium plates.
• Remove the electrolytic cell for inspection.
Clean it if necessary. See “Maintenance”.
2. Low salt level / No salt.
• Add salt. See “Salt & Pool Water Volumes”.
3. Electrolytic cell cord is loose.
• Ensure that the cell cord is plugged firmly into
the cell housing receptacle.
4. Possible electrolytic cell failure.
• Contact Intex Service Center. Replace the cell
if needed.
1. High salt level.
• Partially drain the pool and refill it with fresh
water. See “Salt & Pool Water Volumes”.
1. Display and all lights are off - the
system does not power up.
• Household voltage is too high or too low
(+ 20%). Check the voltage is within the
range stated on the device housing.
• Contact Intex Service Center.
1. Ozone generator assembly
failure.
• Contact Intex Service Center. Replace
the assembly following the relevant
instruction in maintenance section.
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GENERAL AQUATIC SAFETY
Water recreation is both fun and therapeutic. However, it involves inherent risks
of injury and death. To reduce your risk of injury, read and follow all product,
package and package insert warnings and instructions. Remember, however, that
product warnings, instructions and safety guidelines cover some common risks
of water recreation, but do not cover all risks and dangers.
For additional safeguards, also familiarize yourself with the following general
guidelines as well as guidelines provided by nationally recognized Safety
Organizations:
• Demand constant supervision. A competent adult should be appointed as a “lifeguard”
or water watcher, especially when children are in and around the pool.
• Learn to swim.
• Take the time to learn CPR and first aid.
• Instruct anyone who is supervising pool users about potential pool hazards and about
the use of protective devices such as locked doors, barriers, etc.
• Instruct all pool users, including children what to do in case of an emergency.
• Always use common sense and good judgement when enjoying any water activity.
• Supervise, supervise, supervise.
For additional information on safety, please visit
• The Association of Pool and Spa Professionals: The Sensible Way to Enjoy
Your Aboveground/Onground Swimming Pool www.nspi.org
• American Academy of Pediatrics: Pool Safety for Children www.aap.org
• Red Cross www.redcross.org
• Safe Kids www.safekids.org
• Home Safety Council: Safety Guide www.homesafetycouncil.org
• Toy Industry Association: Toy Safety www.toy-tia.org
SAFETY IN YOUR POOL
Safe swimming depends on constant attention to the rules. The "NO DIVING"
sign within this manual can be posted near your pool to help keep everyone alert
to the danger. You may also wish to copy and laminate the sign for protection
from the elements.
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(187PO) MODEL ZS8110 OZONE & SALTWATER SYSTEM ENGLISH 7.5” X 10.3” PANTONE 295U 06/28/2013
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LIMITED WARRANTY
TM
Your Krystal Clear Ozone & Saltwater System has been manufactured using the
highest quality materials and workmanship. All Intex products have been inspected
and found free of defects prior to leaving the factory. This Limited Warranty applies
TM
only to the Krystal Clear Ozone & Saltwater System and accessories listed below.
The provisions of this Limited Warranty apply only to the original purchaser and is
not transferable. This Limited Warranty is valid for the period noted below from the
date of the initial retail purchase. Keep your original sales receipt with this manual,
as proof of purchase will be required and must accompany warranty claims or the
Limited Warranty is invalid.
TM
Krystal Clear Ozone & Saltwater System Warranty – 2 Years
Titanium electrode & Ozone generator assembly Warranty – 1 Year
Hoses, Plunger Valves & Fittings Warranty – 180 days
If a manufacturing defect is found within the periods noted above, please contact the
appropriate Intex Service Center listed in the separate “Authorized Service Centers”
sheet. The Service Center will determine the validity of the claim. If the Service
Center directs you to return the product, please carefully package the product and
send with shipping and insurance prepaid to the Service Center. Upon receipt of the
returned product, the Intex Service Center will inspect the item and determine the
validity of the claim. If the provisions of this warranty cover the item, the item will be
repaired or replaced at no charge.
Any and all disputes regarding the provisions of this Limited Warranty shall be
brought before an informal dispute settlement board and unless and until the
provisions of these paragraphs are carried forth, no civil action may be instituted.
The methods and procedures of this settlement board shall be subject to the rules
and regulations set forth by the Federal Trade Commission (F.T.C.). IMPLIED
WARRANTIES ARE LIMITED TO THE TERMS OF THIS WARRANTY AND IN
NO EVENT SHALL INTEX, THEIR AUTHORIZED AGENTS OR EMPLOYEES
BE LIABLE TO THE BUYER OR ANY OTHER PARTY FOR DIRECT OR
CONSEQUENTIAL DAMAGES OR LIABILITIES. Some states, or jurisdictions do
not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation or exclusion may not apply to you.
This Limited Warranty does not apply if the products are subject to negligence,
abnormal use or operation, accident, improper operation, improper voltage or current
contrary to operating instructions, or to damage by circumstances beyond Intex’s
control, including but not limited to, ordinary wear and tear and damage caused by
exposure to fire, flood, freezing, rain, or other external environmental forces. This
Limited Warranty applies only to those parts and components sold by Intex. The
Limited Warranty does not cover unauthorized alterations, repairs or disassembly by
anyone other than Intex Service Center personnel.
DO NOT GO BACK TO THE PLACE OF PURCHASE FOR RETURN OR
REPLACEMENT. IF YOU ARE MISSING PARTS OR NEED ASSISTANCE,
PLEASE CALL US TOLL-FREE (FOR U.S. AND CANADIAN RESIDENTS):
1-800-234-6839 OR VISIT OUR WEBSITE: WWW.INTEXSTORE.COM.
Proof of Purchase must accompany all returns or the warranty claim will be invalid.
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