AC20021 - RMLE Series 300, 400 &

6-16
AC20021, rev 5
RMLE
ASSEMBLY
CALIBRATION
OPERATION
REPLACEMENT PARTS
Page 1
Thank you for purchasing a Demco product. We feel you have made a wise choice and hope you
are completely satisfied with your new product. If you have any questions regarding the applications
of certain solutions or chemicals, contact your chemical supplier and follow chemical manufacturer
recommendations as well as all licensing and use restrictions or regulations.
WARRANTY POLICY, OPERATOR MANUALS & REGISTRATION
Go online to www.demco-products.com to review Demco warranty policies, operator manuals and register your Demco product.
WARNING:
To Avoid Personal Injury or Property Damage, Observe Following Instructions:
Chemicals are dangerous. Know exactly what you’re going to do and what
is going to happen before attempting to work with these products. Improper
selection or use can injure people, animals, plants and soil.
Always wear protective clothing such as coveralls, goggles and gloves when
working with chemicals or sprayer.
Be sure to dispose of all unused chemicals or solutions in a proper and
ecologically sound manner.
GENERAL INFORMATION
1. Unless otherwise specified, high-strength (grade5)
(3 radial-line head markings) hex head bolts are
used throughout assembly of this sprayer.
3. When placing a parts order, refer to this manual for
proper part numbers and place order by PART NO.,
DESCRIPTION, and COLOR.
2. Whenever terms “LEFT” and “RIGHT” are used in
this manual it means from a position behind sprayer
and facing forward.
Table of Contents
General information.............................................................................................................. 2
Safety Information...............................................................................................................3-9
Bolt Torque.......................................................................................................................... 10
Tank and Tank Skid Mounting............................................................................................. 11
Legs, Platform, Step Mounting............................................................................................ 12
Handrail, Manual Canister, Fresh Water Tank and ............................................................... Boom Carrier Mounting Parts Breakdown........................................................................... 12
Foam Marker (DFM60) Mounting Bracket Parts Breakdown and List................................. 13
RMLE Rear Mount Tank Bracket Parts Breakdown & Assembly.......................................14-15
Panel Mount (Strap Method) Parts Breakdown & Installation Instructions.......................... 16
Polyester Bands for Demco Tanks....................................................................................... 17
DB & DFBII Boom Mounting Brackets (9416004) Parts Breakdown & List......................... 18
Ground Storage Stands for X-Fold Parts Breakdown & Assembly Instructions.................. 19
Category II & Category III Parts Breakdown & List............................................................. 20
Single Section Plumbing Kit (9470004) Parts Breakdown & List........................................ 20
3 Section Plumbing Kit (9470005) Parts Breakdown & List................................................ 21
Sprayer Checklist................................................................................................................ 22
Page 2
SAFETY
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS
MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING
YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW
THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
THIS SYMBOL MEANS
ATTENTION
BECOME ALERT
YOUR SAFETY IS INVOLVED!
warning:
SIGNAL WORDS
Note use of the following signal words DANGER,
WARNING, and CAUTION with safety messages.
Appropriate signal word for each has been selected
using the following guidelines:
DANGER:
Indicates an imminently hazardous situation that,
if not avoided, will result in serious injury or death.
This signal word is to be limited to the most extreme
situations typically for machine components which,
for functional purposes, cannot be guarded.
Indicates a potentially hazardous situation that, if
not avoided, could result in serious injury or death,
and includes hazards that are exposed when
guards are removed. It may also be used to alert
against unsafe practices.
caution:
Indicates a potentially hazardous situation that,
if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe
If you have questions not answered in this manual , require additional copies, or if your manual is
damaged, please contact your dealer or Demco, 4010 320th Street, Boyden, IA 51234
ph: (712) 725-2311 Toll Free: 1-800-543-3626 Fax: (712) 725-2380
http://www.demco-products.com
Page 3
SAFETY...you can live with it
Equipment safety guidelines
Every year many accidents occur which could have been avoided by a few seconds of
thought and a more careful approach to handling equipment. You, the operator, can avoid
many accidents by observing the following precautions in this section. To avoid personal
injury, study the following precautions and insist those working with you, or you yourself,
follow them.
In order to provide a better view, certain illustrations in this manual may show an assembly
with a safety shield removed. However, equipment should never be operated in this condition.
Keep all shields in place. If shield removal becomes necessary for repairs, replace shield
prior to use.
Replace any caution, warning, danger or instruction safety decal that is not readable or is
missing. Location of such decals is indicated in this booklet.
Do not attempt to operate this sprayer under the influence of alcohol or drugs.
Review safety instructions with all users.
Operator should be a responsible adult. Do not allow persons to operate or
assemble this unit until they have developed a thorough understanding of
safety precautions and how it works.
To prevent injury or death, use a tractor equipped with a roll over protective system (ROPS).
Do not paint over, remove, or deface any safety signs or warning decals on your sprayer.
Observe all safety signs and practice instructions on them.
Never exceed limits of a piece of machinery. If its ability to do a job, or to do so safely is in
question-don’t try it.
Lighting and marking
It is the responsibility of customer to know lighting and marking requirements of local highway authorities and to install and maintain sprayer to provide compliance with regulations.
Add extra lights when transporting at night or during periods of limited visibility.
Page 4
SAFETY sign locations
Types of safety sign and locations on equipment are shown in illustration below. Good safety
requires that you familiarize yourself with various safety signs, type of warning, and area or
particular function related to that area, that requires your SAFETY AWARENESS.
AB21014
AA21014
AB21002
AB21001
CLEAR
FRESH
WATER
ONLY
WARNING
To prevent serious injury or death
• Store sprayer on hard level surface.
• Store empty.
REV 1
AA21014
AB21002
AA21014
AB21002
WARNING
To prevent serious injury or
death.
WARNING
Do not ride or stand on sprayer
while any part of sprayer is
moving.
To prevent serious injury or death
•Refer to chemical supplier and manufacturer recommendations and all
licensing restrictions or regulations.
•Always wear recommended protective clothing when working with chemicals or
sprayer.
•Dispose of all unused chemicals or solutions in proper and ecologically
sound manner. Improper use can injure people, animals, plants and soil.
Keep riders off at all times.
REv 1
AB21001
REv 1
AB21014
AB21014
AB21001
Page 5
Safety sign care
• Keep safety signs clean and legible at all times.
• Replace safety signs that are missing or have become illegible.
• Replacement parts that displayed a safety sign should also display current sign.
• Safety signs are available from your distributor, dealer parts department, or factory.
How to install safety signs:
• Be sure that installation area is clean and dry.
• Decide on exact position before you remove backing paper.
• Remove smallest portion of split backing paper.
• Align decal over specified area and carefully press small portion with
exposed sticky backing in place.
• Slowly peel back remaining paper and carefully smooth decal into place.
• Air pockets can be pierced with a pin and smoothed out using piece of backing paper.
Before operation:
• Carefully study and understand this manual.
• Do not wear loose-fitting clothing which may catch in moving parts.
• Always wear protective clothing and substantial shoes.
• It is recommended that suitable protective hearing and eye protection be worn.
• The operator may come in contact with certain materials which may require specific safety equipment relative to handling of such materials. (Examples: extremely dusty, molds, fungus, bulk fertilizers, etc.)
• Give sprayer a visual inspection for any loose bolts, worn parts, or cracked welds, and make necessary repairs. Follow maintenance safety instructions included in this manual.
• Be sure there are no tools lying on or in equipment
• Do not use sprayer until you are sure that area is clear, especially around children and animals.
• Don’t hurry learning process or take sprayer for granted. Ease into it and become familiar with your new equipment.
• Practice operation of your equipment and its attachments. Completely familiarize yourself and other operators with its operation before using.
• Use a tractor equipped with Roll Over Protection System (ROPS) and fasten your seat belt prior to starting engine.
• Manufacturer does not recommend usage of a tractor with ROPS removed.
Page 6
• Move tractor wheels to widest recommended settings to increase stability.
• Do not allow anyone to stand between tongue or hitch and towing vehicle when backing up to sprayer.
During operation
• Beware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure that it is safe to start engine of towing vehicle or move sprayer. This is particularly important with higher noise levels and quiet cabs, as you may not hear people shouting.
• NO PASSENGERS ALLOWED- Do not carry passengers anywhere on or in the tractor or sprayer.
• Keep hands and clothing clear of moving parts.
• Do not clean, lubricate, or adjust your sprayer while it is moving.
• When halting operation, even periodically, set tractor or towing vehicles brakes, disengage PTO, shut off engine, and remove ignition key.
• Be especially observant of operating area and terrain- watch for holes, rocks, or other hidden hazards. Always inspect area prior to operation.
-
DO NOT operate near edge of drop-offs or banks.
-
DO NOT operate on steep slopes as overturn may result.
-
Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.
• Pick the most level possible route when transporting across fields. Avoid edges of ditches, gullies, and steep hillsides.
• Be extra careful when working on inclines.
• Periodically clear sprayer of brush, twigs, or other materials to prevent buildup of dry combustible materials.
• Maneuver tractor or towing vehicle at safe speeds.
• Avoid overhead wires. Contact with overhead lines could cause serious injury or death.
• Avoid loose gravel, rocks, and holes; they can be dangerous for sprayer operation or movement.
• Allow for unit length when making turns.
• Do not walk or work under raised components or attachments unless securely supported.
• Keep all bystanders, pets, and livestock clear of work area.
• Never stand alongside of unit with engine running or attempt to start engine and/or operate machine while standing alongside of unit.
• Never leave running equipment attachments unattended.
• As a precaution, always recheck hardware on equipment following every 100 hours of operation. Correct all problems. Follow maintenance safety procedures.
Page 7
Following operation
• Following operation, or when unhitching, stop tractor or towing vehicle, set brakes, disengage PTO and all power drives, shut off engine and remove ignition key.
• Do not park equipment where it will be exposed to livestock for long periods of time. Damage and livestock injury could result.
• Store unit in an area away from human activity.
• Do not permit children to play on or around stored unit.
• Make sure all parked machines are on a hard, level surface and engage all safety devices.
Highway and transport operations
• SAFETY CHAINS: If equipment is going to be transported on a public highway, Always
follow state and local regulations regarding safety chains and auxiliary lighting. Be sure to check with local law enforcement agencies for your own particular regulations. If required safety chains should be obtained and installed. Only safety chains (not elastic or nylon/
plastic tow straps) should be used to retain connection between towing and towed ma
chines in event of separation of primary attaching system. Use a high strength, appropri-
ately sized hitch pin with a mechanical retainer and attach safety chains. Criss cross chains under tongue and secure to draw bar cage, mounting loops, or bumper frame.
• Adopt safe driving practices:
- Keep brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING WITH MACHINE IN TOW, LOSS OF CONTROL AND/OR UPSET OF UNIT CAN RESULT.
- Always drive at a safe speed relative to local conditions and ensure that your speed is low enough for an emergency stop. Keep speed to a minimum.
- Reduce speed prior to turns to avoid risk of overturning.
- Always keep tractor or towing vehicle in gear to provide engine braking when going
downhill. Do not coast.
- Do not drink and drive!
• Comply with state and local laws governing highway safety and movement of farm machinery.
• Use approved accessory lighting flags and necessary warning devices to protect operators of other vehicles on highway during transport. Various safety lights and devices are available from your dealer.
• Use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use. Local laws should be checked for all highway lighting and marking requirements.
• When driving a tractor and sprayer under 20 mph (40 kph) day or night, use flashing amber warning lights and a slow moving vehicle (SMV) identification emblem.
• Plan your route to avoid heavy traffic.
• Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow bridges, intersections, etc.
• Be observant of bridge loading ratings. Do not cross bridges rated lower than gross weight at which you are operating.
• Watch for obstructions overhead and side to side while transporting.
• Always operate equipment in a position to provide maximum visibility at all times. Make allowances for increased length and weight of sprayer when making turns, stopping, etc.
Page 8
Remember
Your best assurance against accidents is a careful and responsible operator. If there is any
portion of this manual or function you do not understand, contact your local authorized dealer
or manufacturer. Performing maintenance
• Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.
• Make sure there is plenty of ventilation. Never operate engine of towing vehicle in a closed building. Exhaust fumes may cause asphyxiation.
• Before working on this machine, stop towing vehicle, set brakes, disengage PTO and all
power drives, shut off engine and remove ignition key.
• Be certain all moving parts and attachments have come to a complete stop before
attempting to perform maintenance.
• Always use a safety support and block wheels. Never use a jack to support machine.
• Always use proper tools or equipment for job at hand.
• Use extreme caution when making adjustments.
• Follow torque chart on page 10 in this manual when tightening bolts and nuts.
• Never use your hands to locate a hydraulic leak on attachments. Use a small piece of
cardboard or wood. Hydraulic fluid escaping under pressure can penetrate skin.
• Openings in skin and minor cuts are susceptible to infection from hydraulic fluid.
Without immediate medical treatment, serious infection and reactions can occur.
• When disconnecting hydraulic lines, shut off hydraulic supply and relieve all hydraulic pressure.
• Replace all shields and guards after servicing and before moving.
• After servicing, be sure all tools, parts and service equipment are removed.
• Do not allow grease or oil to build up on any step or platform.
• When replacing bolts refer to owners manual.
• Refer to bolt torque chart on page 12 for head identification marking.
•
Where replacement parts are necessary for periodic maintenance and servicing,
genuine factory replacement parts must be used to restore your equipment to original
specifications. Manufacturer will not claim responsibility for use of unapproved parts or accessories and other damages as a result of their use.
• If equipment has been altered in any way from original design, manufacturer does not accept any liability for injury or warranty.
• A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this sprayer.
Page 9
BOLT TORQUE
TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAPSCREWS.
Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts
periodically, using bolt chart as guide. Replace hardware with same grade bolt.
NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment.
Bolt Torque for Standard bolts *
Torque Specifications
GRADE 2GRADE 5GRADE 8
“A” lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)
1/4”
6 (8)
5/16” 10 (13)
3/8” 20 (27)
7/16” 30 (40)
1/2” 45 (60)
9/16” 70 (95)
5/8” 95 (130)
3/4” 165 (225)
7/8” 170 (230)
1”
225 (300)
9
18
30
50
75
115
150
290
420
630
(12)
(25)
(40)
(70)
(100)
(155)
(200)
(390)
(570)
(850)
12 (16)
25 (35)
45 (60)
80 (110)
115 (155)
165 (220)
225 (300)
400 (540)
650 (880)
970 (1310)
Bolt Torque for Metric bolts *
CLASS 8.8CLASS 9.8CLASS 10.9
“A” lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)
9 (13)
10 (14)
13 (17)
Torque figures indicated are valid for 6
7
15 (21)
18 (24)
21 (29)
non-greased or non-oiled threads and
8
23 (31)
25 (34)
31 (42)
heads unless otherwise specified. 10
45 (61)
50 (68)
61 (83)
Therefore, do not grease or oil bolts or 12
78 (106)
88 (118)
106 (144)
capscrews unless otherwise specified 14
125 (169)
140 (189)
170 (230)
in this manual. When using locking
16
194 (263)
216 (293)
263 (357)
elements, increase torque values
18
268 (363)
-- --
364 (493)
20
378 (513)
-- --
515 (689)
by 5%.
22
24
GRADE or CLASS value for bolts
516 (699)
654 (886)
*
and capscrews are identified by their
head markings.
GRADE-2
GRADE-5
GRADE-8
A
Page 10
--
--
--
--
702 (952)
890 (1206)
CLASS 8.8
CLASS 9.8
CLASS 10.9
8.8
9.8
10.9
TANK AND TANK SKID MOUNTING
14
ASSEMBLY
1. Begin by fastening the tank skid (#1) to the mainframe (#3) using 1/2” x 1-1/4” hex head bolts (#2), 1/2”flatwashers (#4), and 1/2” locknuts (#5).
14
16
15
17
15
12
19
13
2.
10
15
10
3. Place tank (#6) onto the tank skid (#1). Using tank straps (#7) fasten tank to skid with 3/8” x 6” hex head bolts (#18), and 3/8” locknuts (#9).
7
7
4.
18
6
6.
2
1
3
Fasten panel mount stem (#13) to the mounting plates (#10) using 5/16” sq. u-bolts (#14), and 5/16” locknuts (#15). Used when 3 section boom control is ordered.
5. Fasten panel mount plate (#16) to panel mount stem (#13) using 5/16” x 1” hex head bolts (#17), and 5/16” locknuts (#15).
11
9
Fasten mounting plates (#10), and strap anchors (#11) to tank strap (#7) using 5/16” x 3/4” bolts (#12), and 5/16” locknuts (#15). Refer to page 2 for strap and strap anchor routing.
Mount the control panel (#19) to the mounting plate (#16) using bolts included with control panel mount-
ing package. REFER TO CONTROL PANEL MANUAL FOR PARTS BREAKDOWN AND INSTRUCTIONS.
NOTE: Do not let any agricultural chemical stand in the applicator tank when not in use. Chemicals left standing in equipment that is not in use, shorten the life of the tanks, pumps, hoses, etc. The longer the chemical stands, the more water evaporates and the stronger the chemical solution becomes.
4
5
Page 11
5
6
3
15
16
LEGS, PLATFORM AND STEP MOUNTING
4
17
4
5
3
3
4
6
8
11
4
2
8
10
14
8
1
4
3
8
6
1
12
13
4
*7
5
9
9
1. Fasten the left and right platform mounts (#15 & 17) to the mainframe (#16) using eight 1/2” x 1-1/4” Hex head bolts, and eight 1/2” locknuts.
2. Attach the front legs (#1) to the mainframe using
1/2” x 3-1/2” hex head bolts (#3) and 1/2” Locknuts (#4). Lock legs in lowered position using pin (#5) and hairpin (#6).
3. Attach the rear legs (#2) to the right and left platform mounts using 1/2” x 3-1/2” hex head bolts (#3) and 1/2” Locknuts (#4). Lock legs in lowered position using pin (#5) and hairpin (#6).
HANDRAIL, MANUAL
HOLDER,
FRESH WATER TANK
AND BOOM CARRIER
4. 5.
6.
Attach platform brackets (#9) to the mainframe using
1/2” x 1-1/4” hex head bolts (#8) and 1/2” locknuts (#4).
NOTE: Extension brackets (*#7) are used on RMLE units only.
Fasten platform (#10) to the platform brackets (#9) using 3/8” x 1-1/4” hex head bolts (#11), 3/8” flatwashers, and 3/8” locknuts (#13).
Attach step (#14) to the platform (#10) using 1/2” x 1-1/4” hex head bolts (#8), and 1/2” locknuts (#4).
2
2
2
1
3
2
3
3
8 6
7
5
4
5
6
10
ASSEMBLY
1. Fasten boom carrier (#1) to the sprayer frame using
3/8” x 2-1/2” square u-bolts (#2), and 3/8” locknuts (#3).
2. Fasten handrail (#4) to the platform mounting brackets using 1/4” x 1” square u-bolts (#5), and 1/4” locknuts (#6).
3. Fasten canister bracket (#9) to the handrail (#4) using two 1” hose clamps (#10). Attach the manual canister (#11) to the
canister bracket(#9).
4. Fasten fresh water tank bracket (#7) to the handrail tube (#4), using 1/4” x 1” square u-bolts (#5),
1/4” flatwasher (#8), and 1/4” locknuts (#6).
Page 12
5
9
11
5
PARTS LIST
1. 03644-10 1 Boom Carrier
2. 01887
4 3/8”-16 UNC x 2-1/2” x 3-1/2” Sq. U-bolt
3. 02592
8 3/8”-16 UNC Nylon Insert Locknut
Please order replacement parts by PART NO. and DESCRIPTION
OPTIONAL REAR MOUNT EXTENSION BRACKET FOR FOAM MARKER (DFM 60)
3
3
3
2
4
RML
6.00”
2
1
2
1
PARTS LIST
ASSEMBLY
1. Begin by bolting on the Extension Bracket (#1) using six 1/2” x 1-1/4” hex head bolts (#3) and nylon insert locknuts (#4).
2. Continue assembly with step 1 of DFM60 Foam Marker owners manual.
REF. PART
NO. NO.QTY.
1. 03746-10 2. 00967 3. 02178 4. 00085 2
6
6
2
DESCRIPTION
Extension Bracket
1/2” x 1-1/4” Hex Head Bolts (Gr.5)
1/2” Nylon Insert Locknut
1/2” Flat Washer
Please order replacement parts by PART NO. and DESCRIPTION.
Page 13
28
28
29
27
31
30
37
26
31
31
35
26
24
24
32
25
*23
4
15
*22
2
5
7
3
8
3
9
7
7
4
7
10
3
*6
3
7
3
3
2
2
13
3
33
3
5
16
12
7
3
*34
5
14
15
3
7
1
20
3
*34
2
19
10
3
3
7
20
4
17
11
1
21
18
40
38
18
39
Page 14
18
RMLE PARTS LIST
REF. PART
NO. NO.QTY.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
-
23.
-
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
37.
38.
39.
40.
--
--
--
--
--
--
05387-10
01897
02178
01718-95
00182
05381-10
00967
05396-10
05386-10
05388-10
07744-10
07745-10
00523
00059
02178
00164-10
07746-10
04822
00214
02772
05615-30
02882-10
02130-10
PE400 RA
PE500 RA
**03728
05784-95
03712-10
05391-10
00909
04936-30
02990
02802
02157
00085
03746-10
01263
00004
10241
10242
B16H
AB21002
AB21001
AA21027
AA21014
AB21014
AA21002
2
4
20
4
4
1
16
1
1
2
2
1
4
4
4
1
1
4
4
18
1
1
1
1
1
2
6
2
1
2
1
4
8
8
4
2
4
4
1
1
2
1
1
2
1
1
2
DESCRIPTION
Front Legs
1/2”-13 UNC x 3-1/2” Hex Hd. Bolt Gr.5
1/2”-13 UNC Nylon Insert Locknut
Pin
Hairpin
Mainframe (RMLE)
1/2”-13 UNC x 1-1/4” Hex Head Bolt Gr.5
Right Platform Mount
Left Platform Mount
Rear Leg
Platform Mounting Bracket
Platform Step
3/8”-16 UNC x 1-1/4” Hex Head Bolt Gr.5
3/8” Flatwasher
3/8”-16 UNC Nylon Insert Locknut
Step
Hand Rail
1/4”-20 UNC x 1” x 1-1/2” Sq. U-bolt
1/4” Flatwasher
1/4”-20 UNC Nylon Insert Locknut
Freshwater Tank Bracket
Tank Skid (400 gal. Elliptical (RMLE)
Tank Skid (500 gal. Elliptical (RMLE)
400 gal. Elliptical Tank (RMLE)
500 gal. Elliptical Tank (RMLE)
4” Tank Strap
Large Strap Anchor (4”)
Mounting Bracket for Elliptical Tank Panel Stem
Panel Mount Stem
5/16”-18 UNC x 1-1/4” Sq. U-bolt
Panel Mount Plate (included with plumbing kit)
5/16”-18 UNC x 1” Hex Head Bolt (not included)
5/16”-18 UNC Nylon Insert Locknut
3/8”-16 UNC x 6” Full Thread Hex Head Bolt Gr.5
1/2” Flatwasher
Platform Extension Bracket (used on RMLE only)
5/16”-18 UNC x 3/4” Hex Head Bolt
5/16 Flat Washer
Owners Manual Canister
Canister Bracket
1” Hose Clamp
Replacement Warning Store Empty Decal
Replacement Warning Do Not Ride or Stand Decal
Replacement “Demco” Decal
Replacement Fresh Water Decal
Replacement Warning Wear Protective Clothing Decal
Replacement “Boyden, Iowa” Decal
Please order replacement parts by PART NO. and DESCRIPTION. **Straps are sold per foot. See Page 19 for proper strap length.
Page 15
Thurs
3
5
6
3
4
tem
tS
n
Pa
2
lM
e
3
n
ou
5
1
VIEW A
3
5
6
4
5
5
6
4
2
2
1
18-1/2”
For
Round
Tanks
1.
2.
3.
1
Approx.
22”
For Elliptical
Tanks
INSTALLATION
Locate the center of the strap (#1) by folding it in half. Mark the strap approximately, 11” for ellip-
tical tanks and 9-1/4” for round tanks, from both sides of center. This is where the 90° bend angle of the anchors (#2) will be located. Weave
strap through one anchor using method shown
in , note the direction of the anchors, and mount
the other anchor as shown in .
Place strap and anchors over band area on tank. Locate the anchor shown in towards the side of the tank where the panel will be mounted.
Install anchors on the strap ends as shown on opposite side of this sheet.
Attach the panel mounts (#6) to the anchors (#2)
using four 5/16” x 3/4” bolts (#4) and locknuts (#5), as shown. Attach the panel mount stem to strap mounts (#6) using two 5/16” x 1-1/4” square u-bolts (#3) and locknuts.
REF.
NO.
PART
NO.QTY. DESCRIPTION
1.
-
05367
03728
2
-
-
Polyester Strap
1-3/4”-Black Strap
4”-Black Strap
2.
-
05785-95
05784-95
2
2
2
Strap Anchor
Small Strap Anchor (1-3/4”)
Large Strap Anchor (4”)
00909
01263
02802
03712-10
03713-10
2
4
8
2
2
5/16”-18 UNC x1-1/4” Square U-bolt
5/16”-18 UNC x 3/4” Hex Head Bolt
5/16”-18 UNC Nylon Insert Locknut
Mounting Plate for Elliptical Tank
Mounting Plate for Round Tank
3.
4.
5.
6.
-
Please order replacement parts by PART NO. and DESCRIPTION.
Page 16
Polyester Tank Bands for Demco Tanks
Attaching Hardware for Strap Bands
REF.
NO.
PART
NO.QTY. DESCRIPTION
1.
-
05367 03728 2
-
-
Polyester Strap
1-3/4”-Black Strap (Sold per foot)
4”-Black Strap (Sold per foot)
2.
-
05785-95 05784-95 2
2
2
Strap Anchor
Small Strap Anchor (1-3/4”)
Large Strap Anchor (4”)
3.
-
3.
3.
-
04352 02802 01885 02157 02592 2
2
2
2
2
5/16”-18 UNC x 4” Full Thread Bolt
5/16”-18 UNC Nylon Insert Locknut
3/8”-16 UNC x 5” Full Thread Bolt
3/8”-16 UNC x 6” Full Thread Bolt
3/8”-16 UNC Nylon Insert Locknut
INSTALLATION
To replace the old style steel
tank bands with new polyester straps, remove the steel
bands and use the bolts that
secured them to attach the
new straps.
Weave the straps (#1)
through the Strap Anchors
(#2) as shown in *Allow a
minimum of 2” overlap past
the anchor on the tank side
of strap.
VIEW A
1
*
Please order replacement parts by PART NO. and DESCRIPTION.
2
NOTE: Be sure to center the straps and make final adjustments before
tightening them down with the bolts.
3
NOTE: Be sure to check the straps periodically to ensure they are tight.
LENGTH
INCHES USED
STRAP
PER BAND
WIDTH COLOR PART NO.
-3/4” Black
1
*05367 4”
Black
*03728
50”
64”
56”
74”
60”
86”
50”
64”
86”
82”
112”
94”
108”
126”
130”
126”
150”
TANKS
Planter Tanks P25 23, P55 23, P85 24, P110 24
Planter Tanks P110 30, P150 30
150-250 gallon Cutaway tanks (Short side one per tank)
150-250 gallon Cutaway tanks (Tall side one per tank)
200 gallon P200 32
200 gallon elliptical PE200R
Lawn & Garden Line tanks P55 23, P85 24
110, 150 gallon Rear Mount tanks P110 30, P150 30
300 gallon PE300R, P300 38
400 & 500 gallon P400 42, P500 42 and S42 (saddle)
400 & 500 gallon PE400R, PE500R, 750 gallon PE750DA
500 & 600 gallon PE500A, PE600A & S48, PS548A (saddles)
TMC 500 gallon SKD”48”
750 gallon PE750A, 1000 gallon PE1000DA
1000 & 1600 gallon elliptical tank P1000A and PS-1016E (skid)
60” dia. round tanks SKD”60” (skid)
72” dia. round tanks SKD”72” (skid)
* Strap only sold by the Linear Foot
Locate tank, locate inches of material needed per band, multiply that
length by the number of bands needed
= number of linear feet needed
divide by 12
Please order replacement polyester strap material by PART NO., DESCRIPTION and by the LINEAR FOOT.
Specify the tank to be fit and material will be cut to length before shipment.
Page 17
DB AND DFBII BOOM MOUNTING BRACKET KIT (9416004)
10
4
4
10
5
9
4
1
7
4
5
9
10
6
8
1
3
2
7
6
8
3
DB AND DFBII GROUND STAND PARTS LIST
REF.
NO.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
PART
NO.QTY. DESCRIPTION
07650-30
07651-30
07735-30
07653-30
00059
00182
01404-95
01718-95
02592
02769
2
2
2
4
16
4
2
4
12
8
Ground Stand Receiver Tube
Ground Stand Insert Tube
Adjustable Leg
Back-up Plate
3/8”Flat Washer
Hair pin
Locking Handle
Locking Pin
3/8” Nylon Insert Locknut
3/8” x 4” Hex Head Bolt(Gr.5)
Please order replacement parts by PART NO. and DESCRIPTION.
Page 18
2
GROUND STORAGE STANDS FOR X-FOLD MOUNTING
9
5
8
2
7
1
3
4
6
2
9
5
8
7
3
4
1
6
STORAGE STANDS ASSEMBLY INSTRUCTIONS
9488011 PARTS LIST
The Flotation Boom Mount and 3-Point Mount
must be assembled before proceeding.
1. Mount the Rear Leg Receiver Tube (#1) to the bottom of the
Center Tube Assembly using two 3/8” Square U-Bolts (#2),
four 3/8” Flatwashers (#3) and four 3/8” Locknuts (#4).
2. Insert the Rear Insert Tube (#5) and secure using a 3/8”
Locking Bolt (#6)
3. Insert the Adjustable Legs (#7) and secure using a Locking
Pin (#8) and Hair Pin (#9)
1.
2.
3.
4.
5.
6.
7.
8.
9.
07650-30
05583
00059
02592
07651-30
01404-95
07735-30
01718-95
00182
2
4
8
12
2
2
4
4
4
Rear Leg Receiver Tube
3/8”-16 UNC x 2-1/8” x 4-7/8” Square U-bolt
3/8” Flatwasher
3/8”-16 UNC Nylon Insert Locknut
Rear Insert Tube
Locking Bolt
Adjustable Leg
Lock Pin
.125 Hair Pin
Please order replacement parts by PART NO. and DESCRIPTION.
Repeat on other side.
Page 19
TWO AND THREE POINT HITCH INSTRUCTIONS
1
4
1
3
4
4
2
4
4
2
2
1. 05382-95
2. 00328-95
3. 00332-95
4. 00006 2
4
1
6
5
2
CATEGORY II HITCH MODEL RMSE PARTS LIST
REF. PART
NO. NO.QTY.
4 4 3
4
CATEGORY III HITCH MODEL RMLE PARTS LIST
REF. PART
NO. NO.QTY.
DESCRIPTION
1. 05382-95
2. 00328-95
3. 00332-95
4. 00006 5. 05383-95
1-1/8” x 7-3/4” Pin
1-7/16 “O.D x 1-3/16” I.D x 3” lg. Bushing
1” Dia. x 4” Pin
3/16” Hairpin
Please order replacement parts by PART NO. and DESCRIPTION.
2
4
1
6
1
DESCRIPTION
1-1/8” x 7-3/4” Pin
1-7/16 “O.D x 1-3/16” I.D x 3” lg. Bushing
1” Dia. x 4” Pin
3/16” Hairpin
1-1/4” O.D x 1” I.D x 1-15/16” Bushing
Please order replacement parts by PART NO. and DESCRIPTION.
Plumbing Kit for Front/Rear Mounts
Manual
Control
9470004 - Single Section Control
See Control Panel Owners Manual for Hook-Up
& Operation
4
Electric
Control
8
8
8
11
-
1.
2.
3.
4.
5.
6.
7.
Plumbing Parts lists
PART
NO.QTY. DESCRIPTION
D3371P 2 Agitation Assembly
*5044 1 2 Jet Agitation Wand Assembly
*R1212 1 Jet Agitation Tee Fitting
*P012D
1 Jet Agitation Fitting
*5077V 1 Jet Agitation O-Ring
N5P 1 Jet Agitation Nut
P114PAV 1 1-1/4” Anti-Vortex Tank Outlet Assembly
BEL1234 2 1/2” MPT x 3/4” Elbow Fitting (GFP)
* These items sold as complete part only (D3371P).
3
9
Centrifugal
Pump 13
15
6
16
13
14
15
13
15
1
2
5
8 7
9
REF.
NO.
1
2
Tank
13
14
4
3
12
10
8
5
7
9
8
9
8.
B12H 8 3/4” SS Gear Clamp
9.
340RB -
3/4” I.D. Rubber Hose
10.
T34 1 3/4” Tee
11. BEL1034 1 1” MPT x 3/4” Hose Barb Elbow Fitting (GFP)
12. BEL114 3 1-1/4” MPT x 1-1/4” Hose Barb Elbow Fitting(GFP)
13.
B24H 10 1-1/4” SS Gear Clamp
14. 1140RB -
1-1/4” I.D. Rubber Hose
15.
BA114 4 1-1/4” MPT x 1-1/4” Hose Barb Fitting (GFP)
16. UV125FP 2 1-1/4” Nylon Ball Valve
Please order replacement parts by PART NO. and DESCRIPTION.
Page 20
Plumbing Kit for Front/Rear Mounts
9470005 - 3 Section Control
2
See Control Panel Owners Manual for Hook-Up
& Operation
1
3
4
Manual
Control
6
1
5
12
8
8
12
Tank
7
19
16
12
11
18
17
18
5
10
8
18
17
15
16
16
13
3
4
9
Electric
Control
2
9
8
7
9
16
Centrifugal
Pump
13
REF.
NO.
Plumbing Parts lists
PART
NO.QTY. DESCRIPTION
D3371P *5044 1 *R1212 *P012D
*5077V *N5P -
1.
2.
3.
4.
5.
6. P114PAV 1
7.
EL1234 2
8.
B12H 8
9.
340RB -
10.
T34 1
11. BEL114 1 1
12.
B16 H 4
13. 1010RB
-
14.
P100 1
15. BEL114 3
16.
B24H 10
17. 1140RB -
18.
BA114 4
19. UV125FP 2
2
2
1
1
1
1
Agitation Assembly
Jet Agitation Wand Assembly
Jet Agitation Tee Fitting
Jet Agitation Fitting
Jet Agitation Viton O-Ring
Jet Agitation Nut
1-1/4” Anti-Vortex Tank Outlet Assembly
1/2” MPT x 3/4” Elbow Fitting (GFP)
3/4” SS Gear Clamp
3/4” I.D. Rubber Hose
3/4” Tee
1-1/4” MPT x 1” Hose Barb Elbow Fitting (GFP)
1” SS Gear Clamp
1” I.D. Rubber Hose
1” Tank Fitting Assembly
1-1/4” MPT x 1-1/4” Hose Barb Elbow Fitting GFP)
1-1/4” SS Gear Clamp
1-1/4” I.D. Rubber Hose
1-1/4” MPT x 1-1/4” Hose Barb Fitting (GFP)
1-1/4” Nylon Ball Valve
Please order replacement parts by PART NO. and DESCRIPTION.
* These items sold as complete unit only (D3371P).
Page 21
14
12
11
SPRAYER CHECKLIST:
Downtime caused by field breakdowns is costly and time consuming. Many breakdowns can be
eliminated by periodic equipment maintenance. By spending time reviewing this checklist before
seasonal spraying application time and following proper after-season care, you can save time
and money later.
!
Warning: To Prevent Serious Injury Or Death
• Keep hands, feet, and loose clothing away from rotating parts.
• Wear protective clothing recommended by your chemical and fertilizer manufacturer when working with chemicals.
Check Before Going To The Field :
After Season Care:
1. NOZZLES
Check tip for excessive wear by checking for grooves in
or near tip opening. Check nozzle spacing by starting
at center and working outwards. Check boom for proper
height.
NOTE: It is important to wear proper safety equipment
when cleaning the sprayer. See your chemical or
fertilizer package for this information.
1. After spraying chemicals, run water mixed with cleaners
through tank, pump and all hose hookups. If wettable
powder dries out in the system, it is very difficult to
put back into suspension and can cause malfunction,
damage or injury.
2. HOSES
Check all hoses for worn or soft spots. Be sure all hose
clamps are tightened and hoses are not kinked or pinched.
Check for leakage in any lines.
2. When cleaned, tank should have all openings closed
or covered to keep dirt from entering.
3. TANK
Remove and clean agitator orifices. Check orifices for
excessive wear by checking for grooves in or near orifice
opening. Inspect fitting and grommets to insure they are
in good condition.
3. Pump should be flushed with soluble oil and pump ports
plugged to keep out moisture and air.
4. Disassemble tips and rinse with water or cleaning
solution. (Appropriate for chemical sprayed).
4. CONTROLS
Check for leakage, plugging, or wear on all valves, fittings, etc. Clean off any build up of foreign material.
5. Clean tip opening with a wooden toothpick. Never use
wire or hard object that could distort opening.
5. PUMP
Check to be sure pump turns freely.
6. Dispose of all unused chemicals or solutions in a proper
and ecologically sound manner.
6. FRAME
Be sure all bolts are tightened.
7. REPLACEMENT PARTS
Replace all worn or damaged parts.
6. Water rinse and dry tips before storing.
NOTE: DEMCO does not and will not make any recommendations concerning application of various chemicals
or solutions.These recommendations relate to either
amount or procedure of materials applied. If you
have any questions regarding application of certain
chemicals or solutions, contact your chemical
supplier and follow chemical manufacturer
recommendations.
Page 22
Page 23
4010 320th St., BOYDEN, IA. 51234
PH: (712) 725-2311
FAX: (712) 725-2380
TOLL FREE: 1-800-54DEMCO (1-800-543-3626)
www.demco-products.com
Go online to www.demco-products.com for Demco warranty
policies, operator manuals & product registration.
Page 24