TCWS.54CODE Installation and User Manual

INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
DANGER: If you smell gas:
1. Shut off gas to the appliance
2. Extinguish any open flame.
3. If odor continues, keep away from the
appliance and immediately call your gas
supplier or fire department.
WARNING: Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of
this or any other appliance.
An LP-cylinder not connected for use shall
not be stored
WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause
injury or property damage. Read the installation, operating and maintenance instructions
thoroughly before installing or servicing this
equipment.
SERIAL #
TCWS54 OUTDOOR GAS
FIREPLACE INSTALLATION AND
OPERATING INSTRUCTIONS
MODEL TCWS.54OD SERIES C
MODULAR DIRECT VENT
CARBON MONOXIDE HAZARD
This appliance can produce carbon
monoxide which has no odor.
Using it in an enclosed space can
kill you.
Never use this appliance in an
enclosed space such as a camper,
tent, car or home.
WARNING:
For Outdoor Use Only
Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
Visit www.townandcountryfireplaces.net for the most recent version of this manual
110817-36
TCWS.54CODE
5055.5401-A
Table of Contents
Caution ...................................................................................... 3
Safety ........................................................................................ 3
Important Note for the Commonwealth of Massachusetts ....... 4
This Fireplace Is Intended For Outdoor Use Only! ..................... 5
Propane Conversion .................................................................. 6
Fireplace Dimensions ................................................................ 7
Minimum Clearances to Combustible Material ......................... 7
Mantel Clearance Chart ..................................................... 7
Installation Requirements .......................................................... 8
Window Frame Removal ........................................................... 8
Standoffs ................................................................................... 9
Locating The Fireplace .............................................................. 9
Framing and Finishing ............................................................. 10
Steel Stud Framing Kit Dimensions ................................. 10
Non-Combustible Board Detail ........................................ 11
Minimum Combustible .................................................... 11
Framing Dimensions ........................................................ 11
Non-Combustible Recessed Installation Detail ............... 11
Steel Stud Framing Kit ............................................................ 12
Frame assembly ............................................................... 13
Adjustable Lintel ...................................................................... 15
Honeywell Control Valve Plumbing and Electrical ................... 16
Installation ........................................................................ 16
Gas Supply .............................................................................. 17
Gas Pressure Check ................................................................ 17
Correct gas pressure requirement.................................... 17
Venting ..................................................................................... 18
!
Roof Termination Venting Chart ............................................... 18
Ceiling Opening ................................................................ 19
Ceiling Firestop ................................................................ 19
Vent Pipe .......................................................................... 19
Roof Support Bracket ...................................................... 19
Roof Vent Terminal ........................................................... 20
Vent Terminal Clearance .......................................................... 21
Vent Pipe Sealant .................................................................... 22
Vent Restrictor Adjustment ..................................................... 23
Firebox Panels Installation ...................................................... 24
Lighting Instructions ................................................................ 25
First Fire ................................................................................... 25
Maintenance ............................................................................ 26
Glass Panel ...................................................................... 26
Annual Inspection............................................................. 26
Periodically ....................................................................... 26
TCWS.54CODE Replacement Parts ........................................ 27
Honeywell Control System Replacement Parts ....................... 28
Wiring Diagram ........................................................................ 29
Roof Termination Kit ................................................................ 30
Vent Pipe Dimensions ............................................................. 31
Vent Offset Chart ..................................................................... 32
Quick Panel Removal for Valve Service .................................. 33
Rating Label Location ............................................................. 34
DANGER
WARNING: Solid fuels should
not be burned in this appliance.
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
5055.5401-A
2
Warning:
This appliance is only for use
with the type of gas indicated
on the rating plate. This appliance is not convertible for
use with other gases, unless
a certified kit is used.
TCWS.54CODE_110817-36
Caution
FOR YOUR SAFETY - Do not install or operate your Town & Country fireplace without first reading and understanding this manual. Any installation or
operational deviation from the following instructions voids the Town & Country
Fireplaces Warranty and may prove hazardous.
This appliance and its individual shut off valve must be disconnected from gas
supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
This appliance must be isolated from the gas supply piping system by closing
its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
Note: When lit for the first time, the appliance will emit a slight odour for a
couple of hours. This is due to the curing of paints, sealants and lubricants
used in the manufacturing process. This condition is temporary. Open doors
and windows to ventilate area. Smoke and fumes caused by the curing process may cause discomfort to some individuals.
We recommend that our gas hearth
products be installed and serviced
by professionals who are certified
in the United States by the National
Fireplace Institute® (NFI) as NFI
Gas Specialists
Do not use the fireplace if any part has been under water. Immediately call a
qualified service technician to inspect the fireplace and to replace any part of
the control system and any gas control which has been under water.
Safety
Due to high temperatures, this gas appliance should be located out of traffic and away from furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns
or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance.
Clothing or other flammable material should not be placed on or near the appliance.
Any grill, panel or door removed for servicing the unit must be replaced prior to operating. Failure to do so may create a
hazardous condition.
Installation and repair should be done by a qualified service person. The appliance should be inspected before use and
at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from
carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of
the appliance be kept clean.
It is our policy that no responsibility is assumed by the Company or by any of its employees or representatives for any
damages caused by an inoperable, inadequate, or unsafe condition which is the result, either directly or indirectly, of any
improper operation or installation procedures.
This appliance must not be connected to a chimney flue serving a separate solid fuel burning appliance.
TCWS.54CODE_110817-36
3
5055.5401-A
Important Note for the Commonwealth of Massachusetts
From Massachusetts Rules and Regulations 248 CMR 5.08:
(a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential
purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above
finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied.
1.
INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the
installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level
where the gas equipment is to be installed, in addition, the installing plumber or gas fitter shall observe that a battery operated or hard-wired carbon
monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas
fuelled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of
hard-wired carbon monoxide detectors.
a.
In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide
detector with alarm and battery back-up may be installed on the next adjacent floor level.
b.
In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty
(30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2.
APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall
comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certified.
3.
SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet
above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall read, in
print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4.
INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless,
upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2)(a) 1
through 4.
(b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4.
1.
The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the
Board; and
2.
Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side
wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by
the manufacturer for installation of the equipment and the venting system shall include:
1.
Detailed instructions for the installation of the venting system design or the venting system components; and
2.
A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved
side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer.
1.
The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2.
The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed
installation instructions.
(e)) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts
lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
5055.5401-A
4
TCWS.54CODE_110817-36
This Fireplace Is Intended For Outdoor Use Only!
• The fireplace must be located inside of a weatherproof enclosure.
• Flashing must be installed around the fireplace opening in accordance
with local building codes in order to prevent moisture from entering the
enclosure.
• A drip pan (not supplied with the unit) must be installed under the
fireplace and be provided with a means of draining.
• Care must be taken to select materials and building practices which will
protect the enclosure and fireplace from exposure to moisture.
• Not for use with a power vent.
TCWS.54CODE_110817-36
5
5055.5401-A
Propane Conversion
Note: This fireplace comes with a
pre-installed Honeywell pilot. When
installing the burner assembly,
remove the pilot that came attached
to the burner and discard.
DO NOT USE ANY OTHER PILOT
WITH YOUR OUTDOOR UNIT
OTHER THAN THE HONEYWELL
PILOT THAT CAME INSTALLED
IN THE FIREPLACE.
ORIFICE
HOUSING
1. Remove the compression fitting
from the bottom of the orifice
housing and gently tap the pilot
in your hand. The natural gas
orifice should fall out (Figure 1).
ORIFICE
2. Insert the propane orifice that
came in your instruction pack
as shown into the orifice housing and reattach the pilot to the
compression fitting and pilot tube
(Figure 2) & (Figure 3).
3. Using the valve conversion kit
that came in the instruction pack,
convert the valve to propane following the instructions provided
with the kit (Figure 4).
COMPRESSION
FITTING
Figure 2: Orifice insert.
ORIFICE
Figure 3: ORIFICE.
ORIFICE
HOUSING
Figure 1: PILOT.
COMPRESSION
FITTING
Figure 4: Valve conversion kit.
5055.5401-A
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TCWS.54CODE_110817-36
Fireplace Dimensions
73 7/8”
73 7/8”
22 11/16”
55”
28 5/8”
17 3/4”
29 3/4”
11 1/2”
53 9/16”
53 9/16”
Figure 5: TCWS.54 CODE dimensions.
Minimum Clearances to Combustible Material
STEEL FRAMING
COMBUSTIBLE FRAMING AND
FINISH WALL ABOVE STANDOFFS
STANDOFFS
NON-COMBUSTIBLE ZONE.
DO NOT INSTALL ANY COMBUSTIBLE MATERIAL,
ELECTRICAL WIRING OR GAS PLUMBING IN THIS
AREA.
MAY USE COMBUSTIBLE
FACING MATERIAL IN THIS AREA
NON-COMBUSTIBLE
FINISH MATERIAL
SEE FIG #8 & 9
Mantel Clearance
Chart
* MANTEL CLEARANCE
D
E
F
A
B
C
9”
B
6”
C
3”
** MANTEL DEPTH
TOP OF LINTEL BAR
FIREPLACE FRONT
Figure 6: Mantel clearances.
D
12”
E
6 3/4”
F
1 1/2”
Minimum Clearances:
CEILING
24"
A
ADJACEN
OR MANTET WALL
L SUPPORT
*
4“
Side standoffs ....................................................... 0 in.
(0 mm)
Back standoffs ...................................................... 0 in.
(0 mm)
Top standoffs ........................................................ 0 in.
(0 mm)
Bottom of appliance .............................................. 0 in.
(0 mm)
Adjacent side wall ................................................. 4 in.
(102 mm)
Ceiling to appliance ............................................ 24 in.
(610 mm)
*Mantel to appliance .................. ..........See Figure #6
6”
**Maximum Mantel extension
29 3/4"
LOOR
IBLE F
MBUST
CO
S
COMBU
TIB
TH
LE HEAR
.. ..........See Figure #6
Mantel support ...................................................... 4 in.
(102 mm)
Vertical vent pipe ..........................................1 3/4" in.
(45 mm)
UNIT MAY BE RECESSED UP TO 6” WITH
NONCOMBUSTIBLE MASONRY TYPE MATERIAL
Figure 7: Mantel.
TCWS.54CODE_110817-36
7
5055.5401-A
Installation Requirements
The Town & Country Fireplace installation and venting must conform to the current CAN/CGA-B149 installation code (in
Canada) or the current National Fuel Gas Code, ANSI Z223.1 (in the USA), and approved per local codes. Only qualified
(licensed or trained) personnel should install this product.
In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install this product.
Window Frame Removal
Warning: Turn off the fireplace, and allow ample time for the unit to cool before proceeding.
Caution: The ceramic glass is very fragile, and should be handled with care.
The window frame is held in place by two spring-loaded latches that are operated by a one-piece latch handle.
1. Remove the TC Finishing Touch Trim Kit from the window frame. (If installed)
2. Using a screwdriver or other similar object, push against the notch in the top of the latch and grab the bottom of the
latch handle as it protrudes. Lift handle until latch hook disengages (Figure 8) & (Figure 9). Repeat for other side while
holding glass so it does not tip out.
3. Tilt the top of the window frame out to clear the top edge of the unit. Grasp the sides of the frame and lift up and out
to disengage from its bottom track.
4. Place the window frame in a safe place to avoid damage.
5. Re-assemble in reverse order. Latch handle should snap into place and be flush with window frame when engaged
correctly.
6. Reinstall Trim Kit if required.
TIP:
To ensure glass is properly latched, grasp the top left and right
sides of the glass frame, under moderate pressure it should pull
forward and return to original position evenly on both sides.
HANDLE
Figure 8: Accessing handle.
5055.5401-A
Figure 9: Handle.
8
TCWS.54CODE_110817-36
Standoffs
The standoffs are shipped loose inside the fireplace and must be installed on the top and the side of the fireplace as
shown in (Figure 10). Do this once the fireplace is on site and in position.
TOP STANDOFFS
SIDE
STANDOFF
(THIS SIDE ONLY)
CONTROL
BOX
HANDLE
Figure 10: TCWS54CODE standoffs.
Locating The Fireplace
In planning the installation for the fireplace, it is necessary to determine where the unit is to be installed, location of vent
system and where gas supply piping may be plumbed. Various installations are possible, such as, into an existing wall,
a corner, a built-in wall or a wall projection (Figure 11). Due to high temperatures, do not locate this fireplace in areas of
high traffic or near furniture or draperies.
The minimum clearances from the fireplace to combustible surfaces must be adhered to and are shown in (Figure 6) &
(Figure 7).
EXAMPLES OF COMMON LOCATIONS
SEE FIG #15 FOR DIMENSIONS
Figure 11: TCWS54CODE Possible locations.
TCWS.54CODE_110817-36
9
5055.5401-A
Framing and Finishing
Note: The fireplace should be in place
and venting installed before framing
in or building an enclosure around the
unit.
The Town & Country fireplace must be
framed in as described below or totally
enclosed with non-combustible material,
such as facing brick.
Determine the total thickness of facing
material to be used. A thickness of 3/4"
will allow the finishing surface to be flush
with the front of the unit. If preferred,
additional masonry type non-combustible
material can be installed above and to the
sides up to 6 inches forward of the appliance.
*The finishing material must not interfere with glass frame access.*
A Steel Stud Framing Kit is supplied with
the fireplace and must be used unless the
fireplace is totally enclosed with non-combustible material. Assemble the framing kit
as per the instructions on pages 11 - 13
of this manual. Attach the steel frame to
the fireplace once the fireplace is in its
final position. Secure the steel frame to
the framing brackets on each side of the
unit. Ensure that the studs are set back far
enough to allow for thickness of finishing
surface.
The sides, back and top of the fireplace
can be framed in up to the steel studs and
the fireplace standoffs using conventional
lumber. Consult local building codes for
specific requirements.
Due to high temperatures, non-combustible backer board, such as cement board
or its equivalent, must be used to sheet
in the front of the fireplace, extending
12" below, 12” above and 9 5/8" to the
side of the framing edge bars (Figure 13).
Standard sheetrock (dry wall) may be used
beyond this.
If the backer board is not to be finished
with other non-combustible material
such as tiles, it is recommended that the
instructions in (Figure 15) be followed
closely.
NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY
COMBUSTIBLE MATERIAL, ELECTRICAL WIRING,
INSULATION, PLASTIC VAPOR BARRIER OR GAS
PLUMBING WITHIN THE STEEL STUD FRAMING
Fabricate and install appropriate flashing
to local building code.
Note: Installing unit without flashing
installed will void the warranty
Note: Provide proper drainage to divert
water underneath the unit
Chase Insulation: When installing this
fireplace against a non-insulated exterior
wall or chase, it is recommended that
the outer walls be insulated to the same
degree as other exterior walls. Do not
place fireplace directly against the insulation. Cover the insulation and plastic
vapour barrier with a solid surface, such
as dry wall (sheetrock). Consult local
codes. Do not insulate or use plastic
vapour barrier within the framing kit.
CAUTION: SEE (Figure 15) BEFORE
PROCEEDING.
Steel Stud Framing Kit Dimensions
(Supplied with fireplace)
74”
ALL OTHER FRAMING CAN
BE DONE WITH
CONVENTIONAL LUMBER
55”
Figure 12: TCWS54CODE with supplied steel frame.
5055.5401-A
10
TCWS.54CODE_110817-36
Non-Combustible Board Detail
IF FINISHING THE WALL ABOVE THE
UNIT WITH PAINT, THE FRAMING
KIT SHIPPED WITH THE UNIT SHOULD
BE DISCARDED.
NON-COMBUSTIBLE
BOARD
IT IS RECOMMENDED TO USE FULL
SHEETS OF CALCIUM SILICATE
BOARD OR ITS EQUIVALENT AND
FULL LENGTH METAL STUDS TO
FINISH AND FRAME AROUND THE
UNIT.
12”
FOLLOW THE MANUFACTURERS
MOUNTING AND FINISHING
INSTRUCTIONS CLOSELY.
9 5/8”
NON-COMBUSTIBLE
MATERIAL MUST EXTEND
12" ABOVE, 9 5/8" TO THE
SIDES AND 12” BELOW THE
FRAMING EDGES.
12”
NOTE: IT IS RECOMMENDED TO
PREDRILL MOUNTING HOLES IN THE
BOARD PRIOR TO SECURING TO THE
FRAMING. THIS WILL PREVENT THE
BOARD FROM CRACKING.
Figure 13: TCWS54CODE Non-combustible board dimensions.
Non-Combustible
Recessed Installation
Detail
NON-COMBUSTIBLE
BOARD
NON-COMBUSTIBLE
BOARD
STEEL STUDS
NON-COMBUSTIBLE
MASONRY TYPE MATERIAL
MAXIMUM FACING DEPTH
Figure 14: Recessed installation detail.
Minimum Combustible
Framing Dimensions
Figure 15: Non combustible calcium
silicate board.
80 5/8"
33"
46 1/4"
74 1/4"
INCLUDING SHEETROCK
74 1/4"
114"
55 1/4"
22 1/16"
11 5/16"
5/8"
74 1/4"
NOTE: Fireplace should be in its final location before framing.
Figure 16: Minimum combustible framing dimensions.
TCWS.54CODE_110817-36
11
5055.5401-A
Steel Stud Framing Kit
Each Kit Contains:
1
2
Item
3
4
5
6
7
Part #
Description
Qty.
1
5049.9912
SCREW, WAFER #8 x 1/2
Pkg
40
2
8293.4
STUD, SIDES 55” L
2
3
8293.2
STUD, OUTER SIDES 55” L
2
4
8293
STUD, UPPER/LOWER
75 1/4” L
2
5
8293.6
INNER CROSS BRACE
56 5/8” L
1
6
8293.8
STUD, CENTER 25” L
3
7
8293.9
LOWER CROSS BRACE
56 5/8” L
1
Figure 17: TCWS54CODE Framing kit parts.
8
5055.5401-A
12
TCWS.54CODE_110817-36
Frame assembly
1. On a flat surface, lay one 75 1/4” (#4) stud on its end and at the top of your working area. This will be the top most
horizontal stud.
2. Position all three 25” studs (#6) vertically with the center stud aligning with the center of the above (#4) horizontal
stud. Use supplied screws to affix the tops of the vertical studs to the horizontal stud.
3. Position two - 55” studs (#2) on either side of the three vertical studs (#6), centering them so that they are approximately 56” from each other while being evenly centered in relation to the top (#4) stud. Use supplied screws to affix
the tops of these studs to the top horizontal stud.
4. Position stud (#5) horizontally along the bottom ends of the three 25” (#6) vertical studs while aligning the ends of
this stud with the two 55” (#2) studs. This stud has an angled bottom which makes one side of the stud higher on
one edge than the other. The higher edge will face toward the fireplace once assembled. Use supplied screws to affix
this stud to all five vertical studs (#2) & (#6).
5. Position stud (#7) horizontally approximately 12” from the bottom of the two vertical studs (#2). Make sure that the
slot side is facing up. Affix the ends of this stud to the vertical (#2) studs.
6. With the tabs bent outward, position the two 55” (#3) studs vertically, one at each end of the top most horizontal stud
(#4) and affix.
7. Place the final 75 1/4” (#4) horizontal stud at the bottom of the assembly and affix to the four vertical studs.
8. Turn the assembly over and affix the remaining screws to the other side of the frame.
FRONT VIEW (slightly angled)
4
BEND OUT FRAMING
TABS TO FRONT
6
6
6
2
2
LONG EDGE UP
3
3
5
WIDE FACE
FORWARD
SLOTS UP
SCREW INTO
SIDE
7
4
Figure 18: TCWS54CODE Steel frame assembled.
TCWS.54CODE_110817-36
13
5055.5401-A
2. Attach the assembled frame to the fireplace
•
Align the assembled frame to the fireplace framing brackets (Figure 19) Attach at the fastening points through the
access holes in the outer side studs (3).
3. Secure to Existing Framing
•
Bend out the tabs 90 degrees before inserting the unit into its
framed housing (Figure 20).
•
Secure the frame assembly to the wood frame through the
tabs.
Figure 19: Framing bracket fastening points.
4. Install Non-Combustible Board
(not supplied)
Figure 20: Framing tabs bent out.
This fireplace may be recessed up to a
maximum depth of 6”, this recess must
be constructed from non combustible
material. The space between the outside
lintels and the firebox must be completely free of any obstructions or debris
and the window with trim fitted must be
able to move freely. No building material
is permitted to protrude past the lintel
bars attached to the fireplace under ANY
circumstance.
NON COMBUSTIBLE
FINISH MATERIAL
5055.5401-A
FRAMING
EDGES
GLASS
FRAME
Figure 21: Non-combustible facing area.
14
TCWS.54CODE_110817-36
Adjustable Lintel
The adjustable lintel assembly has
two orientations for desired finishing.
A flanged edge and a hemmed edge.
The lintel comes factory installed with
the flange edge out. If the desired
edge is different from the factory
setting, use the following steps to
change it.
1. Remove the window trim
(Figure 22).
2. Loosen the securing bolts in the
upper and lower corners on each
side of the lintel and remove the
lintel. Rotate the assembly to have
the desired edge away from the
fireplace (Figure 23).
HEMMED EDGE
TRIM
FLANGED EDGE
Figure 22: Flanged and hemmed lintel option.
3. The lintel assembly has a maximum range of adjustability of 1”
to accommodate varying facing
material thicknesses. The maximum depth is 6” (Figure 21).
4. The lintel assembly can then be
adjusted to align flush with your
facing material by sliding in or out
approximately 1”.
5. Tighten the securing bolts
(Figure 23).
6. Re-attach the window trim.
SECURING
BOLT
Figure 23: Lintel securing bolt.
TCWS.54CODE_110817-36
15
5055.5401-A
Honeywell Control Valve Plumbing and Electrical
The gas control system is located on the right
hand side of the firebox behind an access panel
and the decorative firebox panel (if installed).
The fireplace is operated via a wall switch.
ACCESS PANEL
The wall control is connected to the fireplace by
a 14-2 AWG wire, not supplied with the fireplace.
Figure 24: Access panel location.
Installation
1. Place the fireplace in the desired location.
2. Remove the window from the fireplace.
3. Remove access panel from right hand side
of the firebox (Figure 24).
ELECTRICAL
BOX COVER
4. Remove the cover from the electrical box
(Figure 25).
5. Run two 110 V. AC switched electrical supplies to the control box and connect to the
terminal block installed inside the control
box (Figure 26). The fireplace operates on
24V AC supplied by a transformer rated at
110 volts, 60Hz. See wiring diagram on page
29 for correct connections on terminal block.
6. Connect the gas supply to the valve
(Figure 27).
Figure 25: Electrical box cover.
TERMINAL BLOCK,
ELECTRICAL
CONNECTIONS
Figure 26: Electrical connections.
GAS INLET
Figure 27: Gas inlet.
5055.5401-A
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TCWS.54CODE_110817-36
Gas Supply
Caution: The gas line should be installed by a qualified service person in accordance with all building codes. This section is intended as a guide for qualified technicians installing this appliance. Consult local and/or national building codes
before proceeding.
•
Gas supply line access holes are located at the top and left sides of the Control Box. Gas valve inlet accepts a 3/8"
N.P.T. fitting. Correct gas line diameter must be used to assure proper operation and pressure.
•
The fireplace has an input rate of 54,900 BTU/HR on both Natural Gas and Propane.
•
NOTE: A sediment trap, as per national fuel gas code, must be installed in the gas supply line no more than 6
feet from the gas control valve to minimize the possibility of any loose scale or dirt within the gas supply line
from entering the control valve.
•
DO NOT HARD PIPE GAS LINE TO VALVE. A method of disconnecting the valve from the gas line such as a
union or flare fitting must be provided to allow for repair or replacement of the gas valve.
Check local codes for additional requirements.
1. Connect the gas supply to the valve (Figure 27).
2. Turn on the gas supply and check that all connections are tight and leak free.
WARNING: Use EXTREME CAUTION when using soap and water to do a leak test on the valve/
fittings. There are electronics around and below the valve, that can/will be damaged if they
come in contact with water.
WARNING: The access panel including gasket must be reinstalled after conversion/installation or servicing has been completed. Failure to do so will cause overheating and premature
failure of the control system.
Gas Pressure Check
Note: To test the gas pressure, turn off the gas supply before removing the
plug from the supply pressure test port or manifold pressure test port.
Verify gas pressures with the fireplace lit and on the highest setting.
Please refer to the Burner Installation Manual for gas pressure testing
procedure.
SUPPLY
PRESSURE
Correct gas pressure requirement
Natural Gas
Propane
Min. Pressure
5.0" WC
12.5" WC
Max. Pressure
13.9" WC
13.9" WC
Manifold Pressure
Maximum
Minimum
3.8" WC
2.1" WC
11" WC
5.5" WC
(For purpose of input adjustment)
MANIFOLD
PRESSURE
Figure 28: Test ports.
TCWS.54CODE_110817-36
17
5055.5401-A
Venting
Before installing venting for this unit, the installer should read these instructions to insure that the proper vent configuration has been selected. Use only Town and Country Termination kits #:TCVT.RTA - Roof Termination Kit
Vent system components approved for use with the Town and Country Fireplace are shown on page 21.
Various combinations of vent runs may be used. Refer to (Figure 29) for details. For optimum performance and flame
appearance, keep the vent length to a minimum and limit the number of elbows. Connections between each vent system
component must be tightly joined, secured with sheet metal screws and sealed with high temperature self adhesive tape.
VENT SUPPORTS: A minimum of 1 support every 4’ must be used.
CAUTION: UNDER NO CONDITION SHOULD COMBUSTIBLE MATERIAL BE CLOSER THAN 1 3/4 INCHES FROM
ANY PART OF THE VENT PIPE.
Roof Termination Venting Chart
48'
MAX.
Various combinations of vent runs may be used.
Refer to (Figure 29) for details. For optimum
performance and flame appearance, keep the
vent length to a minimum and limit the number of
elbows. Connections between each vent system
component must be tightly joined, secured with
sheet metal screws and sealed.
40'
CAUTION:
Under no condition
should combustible
material be closer than
1 3/4 inches from any
part of the vent pipe.
20'
Only 45º elbows can be
used in this vent system.
Maximum number of
elbows is 2.
10'
8'
6'
4'
MINIMUM VERTICAL
VENT HEIGHT 24 inches
If using a 45° elbow, the
verticalvent must be a
minimum of 18 inches
before installing the elbow.
4' MAX.
Figure 29: TCWS54CODE Venting chart.
5055.5401-A
18
TCWS.54CODE_110817-36
Ceiling Opening
A
14 1/2"
1. Determine the exact position of the fireplace so that the vent pipe is centered (if possible) between two building framing members. Lay out the vent
system path, minimizing the number of elbows and length of vent. Consult
your local building codes prior to proceeding.
2. Cut and frame a 14 1/2" opening in the floor, ceiling or roof where the vent
system will pass. Size of the opening in the roof may need to be increased
as the pitch of the roof increases. Avoid cutting rafters.
B
Ceiling Firestop
Figure 30: Roof opening frame.
Size of the opening will have to
increase with the pitch of the roof
to ensure a 1 3/4" inch air space
clearance between vent pipe and
combustibles.
Roof Pitch
A
B
0/12
14 1/2"
7 1/4"
4/12
16 1/2"
8 3/4"
6/12
18"
10"
8/12
19 3/4"
11"
12/12
24"
13 3/4"
Where a vent pipe passes through a floor or ceiling, a ceiling firestop (TCVT.
THIMA) must be used to retain insulation and maintain proper clearances.
From below, push the ceiling firestop through the opening and secure in place.
If the firestop is used to penetrate a floor, the outer shield may be trimmed in
length. If the firestop penetrates into an attic, leave the shield full length to keep
insulation away from the vent pipe. Additionally, after the vent pipe is in place,
install a storm collar on top of the shield. This will prevent loose insulation from
falling into the area between the vent pipe and the shield.
Vent Pipe
VENT PIPE
1. Install the first section of vent
pipe into the collar on top of the
fireplace. Secure in place with
screws and seal with approved
"High Temperature" self-adhesive
aluminium tape provided.
2. Continue adding vent pipe lengths
up and through the firestop(s)
and through the roof. The vent
pipe must extend above the roof
according to the sloped roof pitch
table on page 21.
Seal the vent pipe as per "Vent Pipe
Sealant" section.
Roof Support Bracket
ROOF SUPPORT BRACKET
(TCVT.93915)
Slip the roof support bracket down
over the vent pipe. Rotate the 90°
brackets to accommodate roof pitch.
Attach the brackets to the roof joists
with nails or building screws. Tighten
the band around the vent pipe and
secure in place with screws.
Figure 31: Roof support bracket.
TCWS.54CODE_110817-36
19
5055.5401-A
Roof Vent Terminal
1. Place the roof flashing over the vent pipe, secure and seal it to the roof using the methods and materials appropriate for the type of roof on the building. Shingle roof example shown (Figure 32).
2. Place the storm collar down over the vent pipe until it is level. Tighten storm collar for a snug fit. Apply a thick
horizontal ring of mastic around the pipe at top of the storm collar (Figure 32).
3. Lower the roof vent terminal cap over the vent pipe and secure in place with screws provided (Figure 32). Seal
screw heads and joints with caulking to prevent any moisture entering the venting system.
VERTICAL TERMINATION CAP
(TCVT.9365)
Note:
Adjustable for various roof
pitches, from flat roof to 12/12
pitch roof.
VENT PIPE
MASTIC
STORM COLLAR
(TC42.90665)
FLASHING
NOTE: ADJUSTABLE FOR VARIOUS
ROOF PITCHES, FROM FLAT ROOF TO
12/12 PITCH ROOF.
Figure 32: Roof vent terminal.
5055.5401-A
20
TCWS.54CODE_110817-36
Vent Terminal Clearance
Minimum clearances to the vent terminal must be maintained
as shown in (Figure 33). Measure clearances to the nearest
edge of termination hood.
VENT TERMINAL MINIMUM CLEARANCES
TO ADJACENT STRUCTURES
NOTE: Vent terminal must not be recessed
NOTE: LOCAL CODES OR REGULATIONS MAY REQUIRE
DIFFERENT CLEARANCES.
36"
(91.5 cm)
Terminal to Sloped Roof
Pitch Table
(minimum)
Flat to 6/12
Over 6/12 to 7/12
Over 7/12 to 8/12
Over 8/12 to 9/12
Over 9/12 to 10/12
Over 10/12 to 11/12
Over 11/12 to 12/12
ft
1.00
1.25
1.50
2.00
2.50
3.25
4.00
24"
(61 cm)
See: Roof pitch
table
m
0.30
0.38
0.46
0.61
0.76
0.99
1.22
Figure 33: Roof terminal clearances.
Vent System Components
Town & Country
12" Pipe Length ..............................................TCVT.811X12
18" Pipe Length ..............................................TCVT.811X18
24" Pipe Length ..............................................TCVT.811X24
48" Pipe Length ..............................................TCVT.811X48
12" Adjustable Pipe Length ..................... TCVT.811X12ADJ
45° Elbow .................................................. TCVT.811XLB45
Wall/Offset Support .......................................TCVT.811XOS
*A minimum of 1 support every 4’ must be used.*
Roof Termination Kit ............................................ TCVT.RTA
Wall Shield/Ceiling Firestop.............................TCVT.THIMA
Roof Flashing, Adjustable ......................... TCVT.811FLADJ
Roof Flashing, Flat ..................................... TCVT.811FLFLT
Roof Flashing, Steep ................................. TCVT.811FLSTP
or any flashing that fits 11" pipe
TCWS.54CODE_110817-36
21
5055.5401-A
Vent Pipe Sealant
APPROVED “HIGH TEMP.”
SELF-ADHESIVE TAPE
(SUPPLIED)
VENT PIPE
Figure 34: Sealing the vent with tape.
All outer joints of the vent pipe must be sealed with the approved "High Temperature" self-adhesive aluminium tape provided. Wrap the tape completely around the joint and press firmly in place. Inner pipe does not need to be sealed.
5055.5401-A
22
TCWS.54CODE_110817-36
Vent Restrictor Adjustment
The vent restrictor is located on the underside of the firebox top. The unit
leaves the factory with the vent restrictor open. The restrictor is built into
the appliance for secondary air flow adjustment. Adjustment enables tuning the airflow for optimum flame appearance and performance for a wide
variety of vent configurations.
WALL AND ROOF
TERMINATION
RESTRICTOR POSITION
Setting:
1“ OPEN
48’
•
•
•
Determinetheventheight.
Determinetheventhorizontallength.
Fromthechartdeterminetherestrictorposition.
40’
2“ OPEN
Refer to the chart (Figure 35) for the correct position of restrictor for the
vent configuration of your installation. Restrictor positions are based upon
lab tests. The ideal position may vary slightly with installation.
30’
Restrictor position is too closed if the flame has the following
characteristics:
•
•
•
4“ OPEN
Flameisexcessivelytallandlifting.
Flamelacksmovement.
Flamesoots.
20’
FULLY OPEN
Restrictor position is too open if the flame has the following characteristics:
•
•
Flameheightislow.
Flamehasexcessivemovement.
10’
0
To adjust the restrictor:
•
•
•
1
3
Figure 35: Restrictor position chart.
Loosenthescrewholdingtherestrictor.
Movetherestrictortoitsintendedopening.
Re-tightenthescrew.
OPENING
VENT RESTRICTOR
Figure 36: Vent restrictor.
TCWS.54CODE_110817-36
2
23
5055.5401-A
4
Firebox Panels Installation
1. Remove the 2 inner screws from the upper heat shield (Figure 37).
2. Slip the top porcelain panel into the lip at the front of the firebox and tip the panel up to align with the screw
holes. Secure with the previously removed screws (Figure 38).
Insert the back panel into the firebox by tilting the panel and rest the panel on the seat tabs at the back of the
firebox (Figure 39).
3. While supporting the back
panel insert the left side
panel into the firebox.
Position the top of the panel
against the side of the unit,
inserting the top panel tab
into the slot at the top of the
side panel and slide the bottom into position (Figure 40).
NOTE: Seat tabs can be
lowered if the rear panel is
tight.
NOTE: Centering tabs
on the panel should be
located at the outside of
the seat tabs.
NOTE: Notch at bottom of
side panel faces to front of
unit.
4. Repeat step 4 for the other
side panel.
Figure 37: 2 Inner screws location.
SEAT TABS
Figure 38: Securing top porcelain panel.
SEAT TABS
Figure 39: Rear panel seat tab location.
Figure 40: Seat tab.
5. Place the front panel on
the front lip of the firebox,
wide flange facing the front
(Figure 41) (Proceed to step
#7 if you are installing a
TCWS.54NG03.C2 Black
Diamond burner with this
unit.)
NOTE: Install burner now.
Figure 41: Front panel location.
6. Place the other front panel piece at the rear of the firebox with the wide flange facing to the rear against the back
panel.
5055.5401-A
24
TCWS.54CODE_110817-36
Lighting Instructions
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions
exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
A. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.
B. BEFORE LIGHTING smell all around the appliance area for gas.
Be sure to smell next to the floor because some gas is heavier
than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
- Do not try to light any appliance.
- Do not touch any electric switch; do not use any phone in your
building.
- Immediately call your gas supplier from a neighbour's phone.
Follow the gas supplier's instructions.
- If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to push in or turn the gas control knob. Never
use tools. If the knob will not push in or turn by hand, don't try
to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance & to replace any part of the control system & any gas
control which has been under water.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this label.
2. Set wall switch/ hand held remote to lowest setting.
3. This appliance is equipped with an ignition device which
automatically lights the pilot. Do not try to light the pilot by
hand.
4. Push the "On/ Off" switch to the fireplace Off.
5. Allow sufficient length of time (minimum 5 minutes) for any
gas in the combustion chamber to escape. If you still smell
gas, STOP! Follow "B" in the safety information above on
this label. If you don't smell gas, go to the next step.
6. Push the "On/ Off" switch to turn the fireplace on.
- If the burner does not light, repeat steps 4 through 6.
- If the burner will not light or stay lit after several
tries,push the "On/ Off" switch to the fireplace off and
call your service technician or gas supplier.
Note: Sufficient time must be allowed for air to escape
from lines if the unit is being lit for the first time.
7. Set fireplace to desired setting by using either the wall
switch or hand held remote.
TO TURN OFF GAS TO APPLIANCE
1. Set wall switch / hand held remote to lowest setting.
2. Push the "on/ off" switch to the "Off" position.
3. Turn off all electric power to the appliance and remove
backup batteries if service is to be performed or for extended
shutdown.
Due to high surface temperatures, keep children, clothing and furniture away. Keep burner and control compartment
clean. See installation and operating instructions accompanying the appliance.
A cause de la temperature elevee des parios, tenir eloignes les enfants, les vetements et les meubles. Maintenir propres le
bruleur et le compartiment de commande. Voir les instructions relatives a l'installation et au fonctionnement qui accompagnent
l'appareil.
CAUTION:
Hot while in operation. Do not touch. Severe burns may result. Keep children, clothing,
furniture, gasoline and other liquids having flammable vapours away. Keep burner and control compartment
clean. See installation and operating instructions accompanying the appliance.
ATTENTION:
L'appareil est chaud lorsqu'il fonctionne. Ne pas toucher l'appareil. Risque de
brûlures graves. Serveiller les enfants. Garder les vêtements, le meubles, l'essence ou autres liquides
produisant des vapeurs inflammables loin de l'appareil. S'assurer que le brûleur et le compartiment des
commandes sont propres. Voir les instructions d'installation et d'utilisation qui accompagnent l'appareil.
310106
5051.173
5-TC30
First Fire
When lit for the first time, the fireplace will emit a slight odour for a couple of hours. This is due to the curing of paints, sealants and lubricants used in the manufacturing process. This condition is temporary. Open
doors and windows to ventilate area. Odour caused by the curing process may cause discomfort to some
individuals.
It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the
start up or cool down cycle. Similar noises are found with your furnace ,heat exchanger or cook stove oven.
TCWS.54CODE_110817-36
25
5055.5401-A
Maintenance
CAUTION:
Turn off gas and electrical power supply (if applicable) and allow ample time for unit to cool before servicing
appliance. It is recommended that the fireplace and its venting should be inspected at least once a year by a
qualified service person.
Glass Panel:
Warning: Do not operate fireplace with glass panel removed, cracked or broken. Replacement of the glass panel
should be done by a licensed or qualified service person.
Do not strike or otherwise impact the glass in anyway that may cause it to break. If the glass becomes cracked or broken
it must be replaced before using the fireplace. Replacement glass can be obtained from your nearest Town & Country
Fireplaces dealer. The size required is 52" x 16" x 5mm. Use ceramic glass only. Do not substitute with any other type.
To remove broken glass, remove window frame as noted in "Window Frame Removal" section.
Unclip the Glass Retainer Clips located at the top and sides of the Window Frame. Pull the top edge of the glass out of
the frame first, then lift it up and out of the bottom edge.
Install the new piece of glass with the gasket into the frame so that the thicker bead of gasket faces the fireplace.
Re-install glass retaining clips.
Annual Inspection:
a) Remove glass panel and pebble assemblies. Inspect pebble and burner assemblies for soot buildup. If excessive
buildup of soot is present, have a qualified service person inspect and adjust unit for proper combustion. Clean logs
and burner with a brush or vacuum cleaner, paying close attention to burner ports.
b) Check the pilot system for proper flame size and operation. Clean pilot free of soot, dust or any other deposits.
c) Check that the vent pipe and vent terminal are open and free from blockage
or debris. If the venting is disassembled for cleaning, it must be properly
assembled and re-sealed. Refer to VENTING section for proper procedure.
d) Check glass panel gasket, replace if necessary. It is important that the glass
seal be maintained in good condition.
FLAME SENSOR
PILOT FLAME
e) Check and replace batteries as needed.
Note: The appliance area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids.
Periodically:
a) Viewing glass may be cleaned as necessary with fireplace glass cleaner.
b) Exterior finish may be cleaned with mild soap and water.
CAUTION:
Do not use abrasive cleaners on glass or any other part of the fireplace.
Do not clean glass when hot.
Figure 42: Honeywell pilot.
5055.5401-A
26
TCWS.54CODE_110817-36
TCWS.54CODE Replacement Parts
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
ITEM
#1
#2
#3
#4
DESCRIPTION
PART NO.
ITEM
TCWS BODY ASSEMBLY ................ TCWS.54CODE
GLASS ASSEMBLY (c/w gasket) .... GLAS.2062ASSY
FRAMING KIT ....................................TCWS.54FRKIT
PANEL SETS
BLACK PORCELAIN.............................TCPN.775.C
BROWN PORCELAIN ......................TCPN.775CB.C
COPPER PORCELAIN .................... TCPN.775CU.C
TITANIUM PORCELAIN .....................TCPN.775TI.C
DESCRIPTION
PART NO.
#6 ORIFICE (2pcs) .............................................5022.87
#7 MAIN GAS SUPPLY TUBES (3pcs) ............5019.223
#8 BURNER SUPPORT ..........................................9498
#9 PILOT ASSEMBLY ..................TCCV.WS54ODPILOT
#10 1/2” TEE .....................................................5019.013
*NOT SHOWN
#1
1a
#2
9
8
10
6
7
1b
#3
3a
HONEYWELL CONTROL ASSEMBLY - See Page 28
#4
4d
4b
4c
4a
4e
KIT CONTENTS:
#1. TCWS BODY ASSEMBLY
1a SPRING LATCH ASSEMBLY (2)
1b CONTROL BOX
#2 GLASS ASSEMBLY (c/w gasket)
#4 PANEL SETS
4a PANEL, FRONT BASE
4b PANEL, LEFT SIDE
4c PANEL, UPPER
4d PANEL, REAR
4e PANEL, RIGHT SIDE
#3 FRAMING KIT
3a STEEL STUDS
TCWS.54CODE_110817-36
27
5055.5401-A
Honeywell Control System Replacement Parts
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
ITEM
#1
#2
#3
#4
DESCRIPTION
PART NO.
CONTROL ASSEMBLY KIT ............... TCRP.9000
BULKHEAD ASSEMBLY KIT ............. TCRP.8133
CONTROL BOX KIT................. TCRP.92762WLD
TEST FITTING ...................................... 5019.104
#1
#3
1l
1c
1d
1b
1a
1f
2a
1g
1e
2e
1m
2b
2d
2c
1h
1k
#4
1j
#2
KIT CONTENTS:
#1 CONTROL ASSEMBLY KIT
1A
VALVE C/W FITTINGS
1B
1/4” FLEX TUBE
1C
1/2” FLEX TUBE
1D
CONTROL MOUNTING BRACKET
1E
IGNITION MODULE
1F
ELECTRICAL TERMINAL BLOCK
1G
ELECTRICAL TRANSFORMER
1H
PRESSURE TEST ASSEMBLY
1J
TC36ST PRESSURE TEST PLATE
1K
TC36ST LOCKING PLATE
1L
WING NUTS (2)
1M TRANSFORMER BOX COVER PLATE
REMOTE RECEIVER (NOT SHOWN)
5055.5401-A
#2
BULKHEAD ASSEMBLY KIT
2A
INLET PLATE
2B
INLET PLATE GASKET
2C
ELEC BULKHEAD GASKET
2D
1/2” BULKHEAD FITTING
2E
1/4” BULKHEAD FITTING
#3 CONTROL BOX KIT
#4 TEST FITTING
28
TCWS.54CODE_110817-36
Wiring Diagram
VR8204M1091
HONEYWELL VALVE
MV
BLACK
MV
WHITE
PV/MV
PV/MV
ORANGE
PV
PV
GREEN
GND
24VAC
COM
24VAC
HOT
ORANGE
GAS CONTROL
TERMINAL
WHITE
S86 VALVE MODULE
24VAC
TRANSFORMER
SPARK/FLAME
SENSOR WIRE
WHITE
BLACK
BURNER SWITCH
(NOTSUPPLIED)
(STANDAR AWG 14-2 WIRE
OR EQUIVALENT) (NOT SUPPLIED)
TCWS.54CODE_110817-36
115VAC HOT
60Hz
115VAC COMMON
60Hz
29
5055.5401-A
PILOT
Roof Termination Kit
16 1/2"
VERTICAL
TERMINATION CAP
TCVT.9365
9"
STORM COLLAR
TC42.90665
CEILING FIRESTOP
TCVT.THIMA
ROOF SUPPORT
BRACKET
TCVT.93915
Figure 43: Vent terminal kit.
5055.5401-A
30
TCWS.54CODE_110817-36
Vent Pipe Dimensions
11"
12" Pipe ................. 10 1/4"
18" Pipe ................. 16 1/4"
24" Pipe ................. 22 1/4"
48" Pipe ................. 46 1/4"
*
10 15/16"
9 1/2"
TCVT.811X12ADJ
11 1/8"
TCVT.811X _ _
45∞
12 9/16"
13 1/8"
TCVT.811XLB45
Figure 44: Pipe dimensions.
TCWS.54CODE_110817-36
31
5055.5401-A
Vent Offset Chart
10 7/8"
A
12" PIPE
18" PIPE
24" PIPE
48" PIPE
B
18 5/8"
22 7/8"
27 1/8"
44 1/16"
C
18"
22 3/8"
26 1/2"
43 1/2"
A
C
1 1/4Ó
11 3/8"
ADDING AN ADJUSTABLE SECTION
TO PIPE WILL INCREASE OFFSET BY
2 1/8" TO 6 3/4"
1 1/4”
B
A
12" PIPE
18" PIPE
24" PIPE
48" PIPE
B
13 7/16"
17 9/16"
21 7/8"
38 3/4"
C
23 1/4"
27 5/8"
31 3/4"
44 7/8"
A
C
ADDING AN ADJUSTABLE SECTION
TO PIPE WILL INCREASE OFFSET BY
2 1/8" TO 6 3/4"
1 1/4”
B
Figure 45: Vent offset chart.
5055.5401-A
32
TCWS.54CODE_110817-36
Quick Panel Removal for Valve Service
FRONT PANEL BASE
Figure 46: Front panel base.
Figure 47: Clearing the securing tab.
Figure 48: Right panel.
Figure 49: Access panel.
1. Remove front panel base. Also remove rear panel base if Black Diamond Burner is fitted (Figure 46).
2. Push up on the heat shield, at the right end of the unit near the middle, enough to clear the securing tab (Figure 47).
3. Pull the top of the right panel toward the center of the unit using caution not to scratch the back panel (Figure 48).
4. Once the right panel is tilted inwards it can be lifted clear of the burner tray and removed.
NOTE: The right hand side rock cluster may need to be removed to prevent damage while working through the
access hole. Covering the sand with paper or cardboard will also minimize disturbance during the servicing process.
5. The access panel is now visible (Figure 49) and can be removed.
6. Reassemble in reverse order.
WARNING: The control box shield, access
panel and gasket must be replaced. Failure
to do so will overheat and cause premature
failure of the control.
TCWS.54CODE_110817-36
33
5055.5401-A
Rating Label Location
NOTE: The Safety Label is located on a plate found in a slot between the left
hand side lintel and the left hand side window frame. This plate is attached to
the side casing with a cable.
5055.5401-A
34
TCWS.54CODE_110817-36
TCWS.54CODE_110817-36
35
5055.5401-A
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except as allowed under the copyright laws.
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