FPi-5500 FOLDING & INSERTING Series Crisp folds, complete and correct envelopeinsertions, fill & start automation…the FPi-5500 Series is ready to process all the mail your business generates. Today’s businesses are moving quickly, and the mailroom can’t miss a beat. The FPi-5500 series can swiftly fold and insert up to 10 pages per envelope – mailings with supplements, invoices, personalized mail, and more. Intelligently designed modular construction lets you configure this system for 2 to 6 stations or tailor it for a customer-specific solution. Compact design and quiet operation make it the best worker in the office. FPi-5500 FOLDING & INSERTING series COMPONENT OPTIONS Multi-Functional Feeder Stations The FPi-5500 series can be configured with two, four, or six automatic feeder stations. These additional stations can be added in pairs, for up to six stations total. All six stations can feed documents or supplements — flyers, postcards, return envelopes, brochures — for insertion. • Variofeed Stations process varied documents or envelope-sized inserts. • Special Stations utilize a manual material separation setting to handle heavier items like booklets or treated (glossy) brochures, and special mail articles. • Maxifeeder (optional) offers maximum capacity for up to 1,200 sheets of 20 lb. paper or 325 return envelopes or brochures. • Flex Stations provide a customized solution where the quantity and types of stations are configured according to the customer’s specific needs. • Optional Optical Mark Reading (OMR) System uses printed marks to automatically identify document sequence and size. This enables the processing of personalized mailings, flexible control of various supplements, or exclusion of duplicate copies. Reverse OMR handling is also possible. STANDARD FEATURES Feeder Swap Semi-Automatic Envelope Adjustment ing Maxifeeder) to work together. When one feeder Facilitates reliable processing of various envelope types. Envelope Delivery and Stacking The FPi-5500 comes with a conveyor-stacker as For uninterrupted operation, switch feeders (includis empty, the machine automatically switches to the second so you can reload the first with more material. Standard Folding Styles standard equipment. Available options include side exit Single-fold, letter-fold, z-fold, and double-parallel fold. and two alternative stackers for large volume envelope Specialty Folding Styles collection or connection to a postage meter. Short fold with Bottom Address (BA) – minimum Daily Mail folding length of 0.98" for processing documents Ideal for mixed mail — varied document sets of up with recipient’s address at the bottom. to 10 pages can be fed manually in the top station. Clamshell Construction Multi-Sheet The clamshell design allows the machine to be Feed, collect, fold, and insert up to 10 pages from any single station. Up to 25 sheets (20 lb.) can be handled without folding. easily opened for complete access to material handling components. Remove paper jams quickly and without damaging documents. Specifications FPi-5520 Documents Width Height Weight 16–67 lbs. 5.1" – 9.5" 3.5" – 14.0" Envelopes (With or Without Window) Width Length Hopper Capacity 5.5" – 9.8" 3.5" – 6.5" 325 Envelopes Pre-folded supplements Envelope-Sized FPi-5540 Folding Capacity Max. Weight Fold Types Short Fold Up to Approx. 0.08" Thickness Max. 10 Sheets (20 lb.) 42.5 lbs. Letter, Zigzag, Single, Double Parallel, None Min. 1" from Bottom Feeder capacity Variofeed Stations 325 Sheets (20 lb.) Inserting capacity Without Folding (Envelope-Size Material) Inserting Speed Programmable Memory Up to 25 Sheets (20 lb.) Up to 4,000 Letters/Hour 25 Jobs Plus Fill & Start Function Dimensions (FPi-5560 - Six Stations with Conveyor-Stacker) Weight (FPi-5560 - Six Stations) 72.4"l x 16.5"w x 36.2"h 242 lbs. FPi-5560 Power Supply Noise Emission Product Certification 115V, 60 Hz <66 dB according to ISO 11202 CE FPi-5500 series KEY ADVANTAGES Folding, inserting... finally there’s an automated solution that’s built to meet your demands and help you achieve new efficiencies. Best of all, it’s loaded with all the features that make using it a breeze. Easy to use — Full-color, adjustable touch screen for simple operation. Fast and reliable — Precisely-engineered equipment processes up to 4,000 filled envelopes per hour; up to 60,000 filled envelopes per month. Flexible — Modular component design reconfigures to fit your business needs. Safe and secure — Security and monitoring functions ensure that every envelope is correctly and completely filled for its intended recipient. Special Features — For intuitive operation and dependable performance: • Fold-Down Display with Full-Color Touch Screen Manually adjust the touch screen according to how you wish to organize your workflow. Just turn the display to where you need it. The intuitive operating instructions use pictures and clear text directions for easy programming. Up to 25 frequently used job settings can be saved for instant retrieval. • Fill & Start Function When the Fill & Start function is selected, the machine automatically measures the envelopes and the documents, makes the correct fold settings, then starts the job. • Double Document Detection Creates Maximum Security: Real Sheet Control + Insert Control These two features constantly monitor the content of every letter. The automatic double document monitor uses electro-mechanical sensors to measure paper thickness and envelope contents. A double document monitor can be individually turned on or off at each feeder station. • Divert & Go This function automatically diverts incorrect document sets out of the processing stream without stopping the machine. If used with the optional Optical Mark Reading (OMR) system, this feature diverts specified documents to an integrated collecting station so the production line keeps moving. • Power Fold The FPi-5500 series is equipped with a patented power-fold component that single-folds up to 10 sheets of paper; z- or letter-folds up to 8 sheets.