Powr-Flite PFX180AW, PFX1085EAW Airwatt Extractors Parts list

OPERATOR’S MANUAL & PARTS LIST

Midsize Extractor

Model PFX1080AW & PFX1085EAW SERIES

WARNING: OPERATOR MUST READ AND UNDERSTAND THIS MANUAL

COMPLETELY BEFORE OPERATING THIS EQUIPMENT.

©

Tacony, Inc., All rights reserved

PFX1080AW-Man 1/2016

Save These Instructions

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WARNING!: To reduce the risk of fire, electric shock, or injury

WARNING

To avoid fire, DO NOT use with a flammable or combustible liquid to clean floor.

WARNING

To avoid electric shock, DO NOT expose to rain.

Store Indoors.

When using this upright extractor, basic precautions should always be followed, including the following:

1) DO NOT leave unit when plugged in. Unplug from outlet when not in use and before servicing.

8) DO NOT pick up anything that is smoking or burning such as cigarettes, matches, or hot ashes.

2) DO NOT allow unit to be used as a toy. Close attention is necessary when used around or near children.

9) DO NOT use to pick up hazardous chemicals.

10) Turn off all controls before unplugging.

3) Use only as described in this manual. Use only manufacturer’s recommended attachments.

11) Turn unit off immediately if foam or liquid comes from machine exhaust. Empty & clean out recovery (dirty) tank and use defoamer to correct the problem.

4) DO NOT use with damaged cord or plug. If unit is not working properly because it has been dropped, dropped into water, left outdoors, or damaged in any way, contact an authorized service center.

5) DO NOT handle plug or appliance with wet hands.

12) DO NOT use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present.

13) DO NOT use where oxygen or anesthetics are used.

6) DO NOT put any objects into openings. DO NOT use with any opening blocked: keep free of dust, lint, hair, or anything that may reduce air flow.

14) Replace damaged or worn parts immediately with genuine original equipment parts to maintain safety.

7) Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.

15) This unit must be connected to a properly grounded outlet only. See grounding instruction on page 3.

GROUNDING INSTRUCTIONS

DANGER : Improper use of the grounding plug can result in a risk of electric shock.

GROUNDING INSTRUCTIONS

This extractor must be properly grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electric shock. This machine is equipped with 1 or 2 pigtail cords having an equipment-grounding conductor and grounding plug. The pigtails must be inserted into an appropriate 12 gauge 3 prong extension cord.

This unit is for use on a nominal 120 volt circuit and has a grounded plug that looks like the plug illustrated in (Fig. A).

GROUNDING METHODS

GROUNDING

OUTLET

This unit is for use on a nominal 120 volt circuit and has a grounded plug that looks like the plug illustrated in (Fig. A).

GROUNDED

OUTLET BOX

(FIG. A)

GROUNDING

PIN

WARNING!

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. DO NOT modify the plug provided with the appliance. If it will not fit the outlet, have a proper outlet installed by a qualified electrician.

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General instructions for PFX1080 series Extractors

Congratulations on your purchase of a Powr-Flite extractor. You are now equipped to handle any and all commercial carpet cleaning jobs.

Shipping and Damage

This equipment is thoroughly inspected, tested, and packaged to provide equipment in good operating condition. It is beyond our control after the equipment is turned over to a freight carrier. The freight carrier received and signed for the equipment in good condition. Consequently, it is most important to protect your interest by carefully complying with the following instructions:

Please inspect your cartons for any damage (including concealed damage) that might have occurred during shipment. Any damage is the responsibility of the freight carrier and should be reported to the freight carrier immediately. It is your responsibility to issue a claim and to receive compensation from the freight carrier for any damage done in transit. Damage of this sort is not warranted.

Follow these easy step-by-step instructions to ensure proper operating performance.

1. Fill up the fresh water solution tank with tap water that is

120-135 degrees and approved carpet cleaning chemical, if you are not pre-spraying your chemical on the carpet.

5. Turn on the heater and the pump to the “on” position,

(only pump on non-heated models). When the heater is on, the orange indicator light on the switch panel will be lit.

9. Never use equipment out of doors or in the rain.

2. Attach two 12 gauge extension cords (one cord for nonheated models).

3. Plug each extension cord into a separate and grounded 20 amp wall socket circuits. When this is accomplished the green indicator light will be lit (on heated models).

4. Attach the hose system to the unit and to your carpet wand.

10. Never use flammable or explosive materials in or around this equipment!

11. When vacuum tank is full, empty by using drain hose on the front of the machine. If a pail is used to empty the vacuum waste tank, do not use the same pail to fill the solution tank as this can result in putting dirt and grit into the solution line that can plug filters, orifices, and generally degrade the solution line system (do not reuse solution).

12. To empty solution tank, detach the wand from the end of the vacuum hose and insert the vacuum hose into the solution tank. Turn the vacuum switches to “on” position and transfer solution to vacuum tank and dispose of as outlined in #11. Clean vacuum stack filter at this time.

6. With the solution line attached to the wand and the machine, prime the pump by squeezing the trigger on the wand releasing the water (hold wand tip over solution tank to put water back into solution tank). This will pump water into the heater and get any air out of the solution line. Let the heater heat up. This will take 3 to 5 minutes. *Prime pump on 500 p.s.i. models with prime hose

(included).

7. Turn vacuum switches to the “on” position one at at time to begin cleaning.

8. Anyone designated to operate this equipment must read and thoroughly understand all instructions and precautions prior to use.

Maintenance

To receive reliable service from this equipment, regular daily maintenance is a required.

6. Never lift the machine by pressure regulator (on heated model).

1. Keep the equipment clean, both inside and out.

8. The equipment was not designed to be used outdoors or in the rain.

2. Lubricate brass quick disconnects with a quality lubricant such as WD-40®.

9. Do not operate in standing water.

3. Flush solution systems after use with clear, clean water.

(A white vinegar solution may also be used). This will counter-act hard water and alkaline deposits and aid in keeping orifices clean.

7. Do not allow the unit to freeze!

10. Wear safety equipment and clothing to protect from extremely hot water.

11. Do not operate equipment under any unsafe condition.

4. Do not allow fluid, either in solution or waste tank, to sit overnight. The unit should be emptied and cleaned daily.

12. Do not operate if power cords, hoses, etc. are cracked, frayed, leaking, or otherwise in need of repair.

5. Clean the strainer in the solution tank, the filters on the vacuum stack in vacuum tank, and all lint filters in the inlet or vacuum tanks daily.

6. Do not use the same receptacle (pail) to fill solution tank that is used to remove waste from vacuum tank.

Float

Cage

7. When the unit is not in use, leave the vacuum tank lid open.

8. At the end of each day, run the vacuum for 3 minutes with lid open and filter off. (See Fig. A)

Safety Precautions

These precautions are designed with the safety of the operator, the equipment, and others in mind and must be followed at all times to avoid serious personal harm and/or death, and damage to the unit.

1. Always use a grounded electrical outlet.

2. Always disconnect electric cable from electrical outlet before attempting to make any adjustments or repairs.

3. Never use this equipment as a toy.

4. Never use equipment near or around flammable or explosive materials, fuels, or solvents.

5. Never put flammable materials, fuels, or solvents into equipment.

Fig. A

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Storage of Equipment

1. Store extractor indoors in dry area.

2. Recovery and solution tank should be empty and clean when the extractor is not in use.

3. Leave the recovery lid and drain hose open to air out the recovery tank.

4. Do not store in freezing temperature.

5. A small amount of windshield washer fluid may be left in the pump and internal solution line for protection against freezing.

Warnings

1. Do not break off or pull the grounding prong on the plug.

2. Do not attempt repair on a warrantied machine unless instructions to perform it by an authorized shop are obtained from the factory.

3. Do not use citrus-based (D-Limonene) cleaners in this

machine.

4. Do not use cleaning chemicals in this machine except those recommended for steam-type extraction equipment.

The use of any chemicals with abrasive additives voids the

warranty.

5. Do not use any replacement parts except those specified on the parts list. Performance of the machine could be affected if substitutions are made.

6. Do not use water in excess of 140° F (62° C) through the pump system. It could damage the seals and polyprophene casing of the diaphragm pump.

7. Follow maintenance schedule strictly.

8. Failure to comply with the above warnings instructions will void the warranty.

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ONE LAST REMINDER

Read All Instructions, Warning and Cautions Before Using. These guidelines are presented for your protection and convenience. Please read them carefully, since failure to heed these precautions could result in discomfort or injury. When using an electrical appliance, basic safety precautions should always be followed.

WARNING

TO AVOID FIRE, DO NOT USE WITH A FLAMMABLE OR COMBUSTIBLE

LIQUID TO CLEAN FLOOR.

PFX1080AW BASE ASSEMBLY

PFX1080AW BASE ASSEMBLY

PFX1080AW P Arts L ist

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DESCRIPTION

10/-24 ALL THREAD

WASHER 5/16 SAE FLAT ZINC

1/4” QUICK DISCONNECT

AXLE REAR MID SIZE

NUT 8-32 LOCK W/NYLON INSERT

BOLT 1/4-20X 1”

CASTER, 4” BLACK

WHEEL 10” GRAY

COVER FAN

PUMP 100 PSI W/BY-PASS

FAN COOLING 115V

FDAM, MUFFLER, MID SIZE EXTRACTOR

GASKET, VACUUM MOTOR SEAL

PLATE, MEDEX 100 PSI

WASHER ,1/2 USS FLAT ZINC

NUT KEP 1/4-20”

MEDIUM SIZE EXTRACTOR BASE

SPACER, CASTER

17 8

21

15

PART NO.

72000A

X8218

PX6

X9463

X8260

X8211

X9153

X9063

72702A

SF814

72700A

X9470

X9696

X9494

X8239

7BF004

X1050-120

72783A

7

18

ITEM

19

28

29

30

31

32

33

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24

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26

27

20

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NUT 8-32 KEPS

NUT 10-32 KEPS

DESCRIPTION PART NO.

X8256

NUT PUSH 1/2”

NUT, KEP 10-24 ZINC

PLATE, HEATER/PUMP, MID SIZE EXTRACTOR

7BF008

7GL002

7BF003

X9465

PLATE MUFFLER MID SIZE EXTRACTOR

PLATE VACUUM MID SIZE EXTRACTOR

X9471

X9868

RECEPTICALE, FLANGED INLET STRAIGHT BLADE X9429

SCREW, SHEET METAL #8-5/8’ BLACK 72387A

SCREW, 8-32 X 1 3/4” MACHINE PH ZINC

SCREW, 8-32 X 3/4” MACHINE PH ZINC

FITTING NYLON ELBOW 90 DEG.

SCREW, 1/4-20 X 1 PHIL PAN

SPACER VAC MOTOR

VACUUM 2 STAGE

WASHER 1/2 USS FLAT, BLACK

WASHER #10 FLAT ZINC

7DW001

72703A

PX15

7BS003

72651B

72855A

7CM007

X8225

7

8

PFX1080AW P Arts L ist

PFX1080AW SOLUTION TANK ASSEMBLY

8

13

9 5

7

6

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2

1

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ITEM

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DESCRIPTION

SCREW 1/4-20X1/2 PHIL PAN

SCREW 1/4-20X1/2 PHIL PAN

FITTING NYLON ELBOW 90 DEG.

CLAMP, DISCHARGE VALVE

HINGE SOLUTION TANK LID

LID SOLUTION TANK

NUT 8-32 KEPS ZINC

SCREW #6 X 1/2 PAN HD PHIL

SCREW 8-32 X 1/2 PAN HD PHIL

MID SIZE EXTRACTOR SOLUTION TANK

STRAP, FRONT

CLAMP 1-1/2 WORM GEAR

PLUG DRAIN HOSE

HOSE DRAIN

REDUCER 1/2” TO 3/8”

PART NO.

7BS003-BLK

7BS003

PX15

X9448

X9450

X9451

X8256

X8261

X8278

X1052BLUE

X9444

7DL005

PAS36

PAS37

PC22

10

PFX1080AW P Arts L ist

PFX1080AW RECOVERY TANK ASSEMBLY

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ITEM

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DESCRIPTION

5/16-18 x 18.75 ALL THREAD

WASHER 1/4 FLAT USS ZINC

COUPLER PLASTIC

COUPLING PVC

DRAIN FITTING 1”

DUMP VALVE GASKET

VALVE GASKET

FITTING PLASTIC ELBOW 90

FITTING PLASTIC BULKHEAD

FLOAT CAGE W/HEAVY BALL

GASKET DRAIN INNER

GASKET DRAIN OUTER

GASKET LID

GASKET, SWITCH PLATE

HANDLE

12

28

20

PART NO.

X9452

X8235

PX63

72615A

72677A

PX14

PX14A

PX11A

PX25

PX31

72679A

72680A

PX103G

X9484

X9453

19

ITEM

16

28

29

30

31

24

25

26

27

20

21

22

23

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DESCRIPTION

LID SCREW-IN

NUT CAP 5/16-18 ZP

MID SIZE EXTRACTOR RECOVERY TANK

SCE TANK HINGE

SCREW 1/4-20X1/2 PHIL PAN

SCREW #8X5/8 BLACK

SCREW #8X5/8 BLACK

SPACER 1.625 LONG

SWITCH PLATE

SWITCH ROCKER

STANDPIPE

VACUUM TUBE

WASHER

WHEEL BLACK 4” X 1-1/4”

HOLE PLUG SWITCH HOLE

PLUG 1/2 BLACK NYLON

PART NO.

PX103

72148A

X1051BLUE

X9014

7BS003

72387A

72387A

72486A

X9801AW

PX87

72628B

PX33

X8858

X8025

X9173

71804A

9

PFX1085EAW BASE ASSEMBLY

PFX1085EAW P Arts L ist

PFX1085EAW BASE ASSEMBLY

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ITEM

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DESCRIPTION

10/-24 ALL THREAD

37

38

39

*WIRE HIGH FOR HIGH VOLTAGE - WIRE LOW FOR LOW VOLTAGE

PART NO.

72000A

WASHER 5/16 SAE FLAT ZINC

1/4” QUICK DISCONNECT

AXLE REAR MID SIZE

NUT 8-32 LOCK W/NYLON INSERT

BOLT 1/4-20X 1”

CASTER, 4” BLACK

WHEEL 10” GRAY

COVER FAN

CAT PUMP 500 PSI, AC*

FAN COOLING 115V

FDAM, MUFFLER, MID SIZE EXTRACTOR

GASKET, VACUUM MOTOR SEAL

HEATER 1650W 15A

HEATER 3000W 240V

HEATER COVER, MID SIZE EXTRACTOR

WASHER ,1/2 USS FLAT ZINC

NUT KEP 1/4-20”

BARB,1/2H 3/8M

MEDIUM SIZE EXTRACTOR BASE

SPACER, CASTER

NUT 8-32 KEPS

NUT 10-32 KEPS

NUT PUSH 1/2”

NUT, KEP 10-24 ZINC

PLATE, HEATER/PUMP, MID SIZE EXTRACTOR

PLATE MUFFLER MID SIZE EXTRACTOR

PLATE VACUUM MID SIZE EXTRACTOR

X9465AW

X9471

X9868

PRESSURE GAUGE ASSEMBLY 500psi WITH

PULSE HOSE

X9501-CP

RECEPTICALE, FLANGED INLET STRAIGHT BLADE X9429

SCREW, SHEET METAL #8-5/8’ BLACK

SCREW, 8-32 X 1 3/4” MACHINE PH ZINC

SCREW, 8-32 X 3/4” MACHINE PH ZINC

ELBOW STREET 1/4” 90 DEGREE

SCREW, 1/4-20 X 1 PHIL PAN

SPACER VAC MOTOR

VACUUM 2 STAGE

VACUUM 2 STAGE (230V)

REDUCER 3/8” TO 1/4”

WASHER 1/2 USS FLAT, BLACK

WASHER #10 FLAT ZINC

72387A

7DW001

72703A

PC49

7BS003

72651B

72855A

72855B

PC20

7CM007

X8225

X8218

PX6

X9463

X8260

X8211

X9153

X9063

72702A

CP500AC

72700A

X9470

X9696

X9256

PF3000B

X9464

X8239

7BF004

PX85

X1050-120

72783A

X8256

7BF008

7GL002

7BF003

10

PFX1085EAW P Arts L ist

PFX1085EAW SOLUTION TANK ASSEMBLY

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DESCRIPTION

1/4-20 X 1/2 HEX CAP SCREW

1/4-20 X 3/4 HEX CAP SCREW

1/4” 90 DEGREE STREET ELBOW

CLAMP, DISCHARGE VALVE

HINGE SOLUTION TANK

LID, SOLUTION TANK

NUT 8-32 KEPS ZINC

SCREW SHEET METAL #8 X 3/4” BLACK

SCREW , 8-32 X 1/2” MACHINE PH BLACK

SOLUTION TANK HOUSING

STRAP, FRONT MID SIZE EXTRACTOR

CLAMP, 1 1/2” WARM GEAR

PLUG DRAIN HOSE

DRAIN HOSE

PART NO.

7BS003-BLK

7BS003

PC49

X9448

X9450

X9451

X8256

X8261

X8278

X1052BLUE

X9444

7DL005

PAS36

PAS37

11

12

PFX1085EAW P Arts L ist

PFX1085EAW RECOVERY TANK ASSEMBLY

27

23

15

10

26

6

3

1

4

13

21

16

9

8

ITEM

1

8

9

6

7

10

4

5

2

3

11

12

13

14

15

DESCRIPTION

5/16-18 x 18.75 ALL THREAD

WASHER 1/4 FLAT USS ZINC

COUPLER PLASTIC

COUPLING PVC

DRAIN FITTING 1”

DUMP VALVE GASKET

VALVE GASKET

FITTING PLASTIC ELBOW 90

FITTING PLASTIC BULKHEAD

FLOAT CAGE W/HEAVY BALL

GASKET DRAIN INNER

GASKET DRAIN OUTER

GASKET LID

GASKET, SWITCH PLATE

HANDLE

22

25 30

24

31

7

2

29

17

14

5 18

11

12

28 20

PART NO.

X9452

X8235

PX63

72615A

72677A

PX14

PX14A

PX11A

PX25

PX31

72679A

72680A

PX103G

X9484

X9453

19

ITEM

16

27

28

29

30

31

24

25

26

20

21

22

23

17

18

19

DESCRIPTION

LID SCREW-IN

NUT CAP 5/16-18 ZP

MID SIZE EXTRACTOR RECOVERY TANK

SCE TANK HINGE

SCREW 1/4-20X1/2 PHIL PAN

SCREW #8X5/8 BLACK

SCREW #8X5/8 BLACK

SPACER 1.625 LONG

SWITCH PLATE

SWITCH ROCKER

STANDPIPE

VACUUM TUBE

WASHER

WHEEL BLACK 4” X 1-1/4”

INDICATOR LIGHT GREEN

NEON LIGHT WITH LENS

PART NO.

PX103

72148A

X1051BLUE

X9014

7BS003

72387A

72387A

72486A

X9801AW

PX87

72628B

PX33

X8858

X8025

PX86

X8102

t roubLEshooting

PROBLEM

ELECTRICAL SYSTEM

POSSIBLE CAUSE SOLUTION

No electrical power. 1. Defective power cord. 1. Replace.

2. Circuit breaker off or 2. Turn circuit breaker

fuse blown. on or replace fuse.

Unplug any equipment

using the same circuit.

Switch is turned on. 1. Faulty electrical cable. 1. Repair or replace.

Intermittent power to 2. Defective switches. 2. Replace.

motor(s). 3. Loose terminal or dis- 3. Replace.

colored terminal connections.

Electrical Shock 1. Equipment not 1. Locate grounded

grounded. outlet.

VACUUM SYSTEM

PROBLEM POSSIBLE CAUSE SOLUTION

Vacuum motor on. 1. Drain hose open. 1. Close drain hose.

Little or no vacuum on wand head.

2. Defective vacuum hose. 2. Repair or replace.

Kinks in vacuum hose.

Recovery tank lid must

be closed.

hose.

3. Vacuum disconnected. 3. Open machine, connect

vacuum hose to

recovery tank.

Not enough vacuum 1. Damaged recovery 1. Replace.

power at the machine. tank lid.

2. Lint clogging ball -

type shutoff screen.

2. Remove screen.

Clean out fibers and

accumulated dirt.

3. Vacuum hose connection 3. Check for leaks

between stand pipe and

vacuum motor.

around clamps and cuffs

(tighten). Replace damaged

hose(s).

4. Vacuum motor 4. Check air flow by

exhaust blocked. removing hose from

machine and feel the

exhaust under the

machine. Remove

obstruction.

5. Cords not plugged into 5. Relocate one cord to a

separate circuits

VACUUM SYSTEM

different room.

PROBLEM POSSIBLE CAUSE SOLUTION

Motor running and no 1. Faulty vacuum motor. 1. Replace.

vacuum at all.

No exhaust from the 2. Water shutoff closed. 2. Clean water shutoff blowport. screen.

Premature closing of 1. Dirty or clogged shut- 1. Remove and clean ball type shutoff. off filter screen. screen.

Ball type shutoff 2. Ball coated with 2. Remove and rinse

ball with clean water.

failing to release after detergent or other recovery tank is drained. foreign material.

2. Screen slightly out of 3. Bend screen by

round. squeezing slightly by

hand until there is an

obvious space between

ball and inside of screen.

Foam/dirty solution 1. Foam from carpet by- 1. Use additional coming out of vacuum passing water shutoff. defoamer.

exhaust port. 2. Elbow in vacuum tank 2. The elbow should be

is not positioned

correctly.

pointed directly at the

side wall of the tank

away from the ball type

shutoff.

PROBLEM

SOLUTION SYSTEM

POSSIBLE CAUSE SOLUTION

Pump motor on – 1. Clogged or faulty 1. Check intake on no spray through jets. solution control valve. valve and remove lint

or other foreign

material.

2. Clogged or faulty 2. Depress plunger on

quick disconnect on

housing.

3. Clogged jets

solution hose against

inside wall of solution

tank. If solution is flow-

ing at this point, the

system is O.K. If no

solution flows, check the

quick disconnect for lint

and other foreign matter.

3. Clean jets on wand or tool.

PROBLEM POSSIBLE CAUSE SOLUTION

Uneven spray from 1. Clogged strainer in 1. Unscrew strainer jet. Spray weak or uneven.

solution tank. and remove lint and

any other foreign

material from screen.

2. Clogged jet. 2. Remove and clean.

Leaking or stuck 1. Foreign material in 1. Remove brass hex solution valve. valve. plug, clean valve and

replace.

2. Loose brass hex nut. 2. Reseal hex and plug.

3. Valve worn or seals 3. Replace worn parts

worn. with solution valve

repair kit.

Pump motor 1. Loose wiring not working. 2. Defective pump

pressure switch

3. Motor burnout

1. Tighten wiring

2. Replace with new

pressure switch assembly

3. Replace pump motor

Pump pressure low. 1. Clogged screens on. 1. Unscrew strainer

2. Defective rectifier or 2. Replace.

motor.

3. Pump not primed.

strainer in solution tank

remove lint and any

other foreign material

from screen.

3. Plug priming hose into

solution connection and

place end in solution tank.

Run pump for 4 minutes

Pump pressure varies. 1. Worn carbon brushes. 1. Replace brushes.

2. Defective pump 2. Replace.

pressure control switch.

WARRANTY

The manufacturer warrants to the original purchaser that products manufactured are free from defects of workmanship and material, provided such goods are installed, operated and maintained in accordance with written manuals or other instructions for a period of 5 years from date of purchase on housings and frame, 3 years on heater, 1 year on pump, 2 years on vac motor, and parts and workmanship. In case you as our customer, meet any trouble with your machine, contact your Powr-Flite representative who will be happy to be of service to you and will take care of the warranty settlement.

NOTE: Alterations and changes made to the machine without written approval of the manufacturer and use of unapproved spare parts will not be covered by warranty.

A Tacony Company

3101 Wichita Court • Ft. Worth, TX 76140-1755

1-800-880-2913 • Fax: 1-817-551-0719 • www.Powr-Flite.com

PFX1080AW-Man 1/2016