Doc. 03.09.00 Business Partner: L95 Toyota PIO / DIO Rev. E Corolla 2016 03/08/16 Keyless Entry Conflicts Note: Not for installation on vehicles equipped with factory keyless entry Quantity Req. 1 1 1 1 2 2 1 Description Control Module Main Harness Hardware Bag Valet Switch 24" Cable Ties 3 Button Transmitter Owner's Card Hardware Bag Contents Item# 1 2 3 4 5 6 Quantity Req. 8 2 8 1 1 6 Item# Description Red T-Taps Blue T-Taps Black T-Taps Yellow T-Tap 2-1/4" x 2-1/4" Foam Pad 8" Cable Ties Item# 00016-00063 00016-34030-05 00016-32901-01 00016-30960-56 00016-32901-02 00016-35105-01 Description Safety Tools S Special Tools Straight-Slot Screwdriver 10 mm Socket Common Pliers Nylon Trim Tool Wire Crimpers Qty 1 2 1 1 1 1 Description Control Module Keyless Entry Transmitter Main Installation Harness On/Off Toggle Control Switch Hardware Bag Headlight Extension Wire Legend Recommended Tools Installation Tools Phillips Screwdriver Rachet w/ Extension Wire Cutters/Strippers Flashlight Torque Wrench (48 in. lbs.) Needle Nose Pliers Special Chemicals Quantity Req. Vehicle Service Parts (may be required for reassembly) Kit Contents Item# 1 2 3 4 5 6 7 Additional Items Required For Installation STOP: Damage to the vehicle may occur. Do not proceed until process has been complied with. OPERATOR SAFETY: Use caution to avoid risk of injury. CRITICAL PROCESS: Proceed with caution to ensure a quality installation. These points will be audited on a completed vehicle installation. TOOLS & EQUIPTMENT: This calls out the specific tools and equipment required for this process. REVISION MARK: This mark highlights a change in installation with respect to previous issue. SAFETY TORQUE: This mark indicates that torque is related to safety. SPECIAL NOTE: After TMS and Safety mandated preparatory steps have been taken, the installation sequence is the suggested method for completing the accessory installation. In some instances the suggested sequence is written for one associate to install and in others the sequence is given as part of a team accessory installation. Unless otherwise stated in the document, the associates may perform the installation steps in any order to make the installation as efficient as possible while maintaining consistent quality. Page 1 of 12 Rev. L 03/07/2016 Corolla 2016 Keyless Entry PREPARING FOR INSTALLATION INSTALLATION PREPARATION Negative Battery 1. Familiarize yourself with the installation instructions. 2. Inspect kit components (Refer to kit contents and hardware bag contents). VEHICLE PREPARATION Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation o f this accessory should follow approved guidelines to ensure a quality installation. These guidelines can be found in the "Accessory Installation Practices" document. This document covers such items as: • Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.). • Safety (eye protection, re-checking torque procedure, etc.). • Vehicle Disassembly/Reassembly (panel removal, part storage, etc.). • Electrical Component Disassembly/Reassembly (battery disconnection,connector removal, etc.). Fig. 2a Fig. 2b REMOVE THE DRIVER'S SIDE SCUFF PLATE: 1. Disengage the (10) claws and remove the LH scuff plate. (Fig. 2b) REMOVE THE DRIVER'S SIDE KICK PANEL: Fig. 2c 1. Remove the plastic nut, disengage the (1) clip and remove the LH kick panel. (Fig. 2c) Screw REMOVE THE LOWER INSTRUMENT FINISH PANEL (LH): 1. Pry off the far right blank knock out cover using the slot at the bottom of the knock out and remove the screw located behind. Use protective tape to avoid damage to the finish panel when prying. (Fig. 2d) Page 2 of 12 Fig. 2d Corolla 2016 PREPARING FOR INSTALLATION Keyless Entry REMOVE THE LOWER INSTRUMENT FINISH PANEL (LH); cont: 1. Disengage the (8) clips, and remove the lower instrument finish panel. Then disconnect any electrical connectors. Using needle-nose pliers, disengage harness clip and remove clip from panel. Remove panel from vehicle and set the panel aside where it will not be damaged. (Fig. 3a) Fig. 3a REMOVE THE LOWER STEERING COLUMN COVER: 1. Remove the (2) philips screws securing the steering column cover. Then disengage the claws and remove the lower half of the steering column cover. (Fig. 3b) Fig. 3b T-TAP INSTALLATION When installing female T-Tap connectors, be sure the wire is located inside the wire channel of the female T-Tap connector before closing the connector over the wire with pliers. When possible, install T-Taps at least 1" away from connector. Step A Step B Step C Wire from main keyless harness T-Tap IMPORTANT! After installation, inspect and ensure that Keyless System Harnesses are clear of all HOT, SHARP or MOVING objects. IMPORTANT! Care MUST be exercised when using the BLACK T-Taps. To avoid damage and broken wires, please note: • Ensure there is NO tension on the T-Tap connection when securing the harness. The wire should be slack. • Excessive manipulation and/or stress on the wire connection could lead to wire breakage. • Center the wire in the metal insert, NOT the plastic side of the T-Tap. Misalignment of the wire against the metal insert could lead to cutting the wire. • It is recommended to close close the T-Tap with your fingers (Step A above). After the T-Tap has been closed with your fingers, applying light pressure with a set of pliers will complete the connection. Page 3 of 12 Keyless Entry YELLOW WIRE [ Accessory ]: Use black T-Tap and connect to the BLACK WIRE in connector E4, location 7. 2016 WIRINGCorolla DIAGRAM - Corolla Keyless Entry RED WIRE [ +12 VDC ]: Use black T-Tap and connect to the BLUE WIRE in connector E4, location 4. BLACK WIRE- (18 GA.) GROUND: Connect to factory ground location in drivers kick panel. GREEN/RED WIRE [ Horn ]: Use black TTap and connect to the LT. GREEN WIRE in connector E8, location 9. WHITE WIRE [ Tail lights ]: Use black T-Tap and connect to the WHITE WIRE in connector E10, location 18. WIRING DIAGRAM BLUE WIRE [ Headlights]: Use black T-Tap and connect to the RED WIRE in connector E10, location 17. 10 AMP DETAIL "A" DRIVER'S DOOR UNLOCK CIRCUIT Cut the BLACK WIRE in connector HE1, location 1. Strip the insulation from both sides of the cut wire, and crimp the WHITE WIRE from the keyless harness to the HARNESS side of the cut wire. Crimp the BLUE/WHITE WIRE from the keyless harness to the CONNECTOR side of the cut wire. Harness Wires BLUE w/ WHITE Cut & Strip Existing Wire WHITE Page 4 of 12 To Toggle Control Switch BLUE/WHITE WIRE [ Driver's Door Unlock Motor ]: Towards Body ECU - See Detail A WHITE WIRE [ Driver's Door Unlock Motor ]: Towards Door Lock - See Detail A PINK / WHITE WIRE [ Unlock Detect ]: Use black T-Tap and connect to the YELLOW WIRE in connector HE2, location 10. PINK WIRE [ LF Door Lock Switch ]: Use black T-Tap and connect to the BLUE WIRE in connector HE1, location 4. PINK / WHITE WIRE [ LF Door Unlock Switch ]: Use black T-Tap and connect to the YELLOW WIRE in connector HE1, location 3. Main Control Module CONNECTOR DETAILS - Corolla Keyless Entry Corolla 2016 Keyless Entry All Connectors Show Terminal View 1. CONNECTOR E4 : Ignition Switch Location : Steering Column Blue Pin 4 +12V BATT (7.5A AM2) Black Pin 7 +12V ACC (5A AM1) KEYLESS CAR PIN T-TAP RedBlue4 Black YellowBlack7 Black 2. CONNECTOR E10 : Tail Lights / Head Lights Location : Lower Steering Column Cover Area White Pin 18 Tail Lights Red Pin 17 Head Lights KEYLESS CAR PIN T-TAP White White 18 Black BlueRed17 Black 3. CONNECTOR E8 : Horn Location : Lower Steering Column Cover Area STOP THERE ARE 2 LT. GREEN WIRES IN CONNECTOR E8. ENSURE CONNECTION IS MADE TO THE LARGER LT. GREEN WIRE IN PIN 9, NOT THE SMALLER LT. GREEN WIRE IN PIN 13. DAMAGE TO THE MODULE WILL OCCUR IF CONNECTED TO THE WRONG WIRE! Lt. Green Pin 9 HORN KEYLESS CAR Green/Red Lt. Green PIN T-TAP 9 Black Page 5 of 12 Corolla 2016 CONNECTOR DETAILS - Corolla Keyless Entry Keyless Entry All Connectors Show Terminal View 4. CONNECTOR HE1 : Door Locks Location : Driver's Kick Panel Area Black Pin 1 Unlock Motor Yellow Pin 3 Unlock Switch Blue Pin 4 Lock Switch KEYLESS CAR PIN T-TAP PinkBlue4 Black Pink/White Yellow 3 Black WhiteBlack1 Lock Side BlueBlack1 ECU Side 5. CONNECTOR HE2 - Unlock Detect Location : Driver's Kick Panel Area Yellow Pin 10 UNLOCK DETECT KEYLESS CAR Pink/White Yellow Page 6 of 12 PIN T-TAP 10 Black Corolla 2016 Keyless Entry INSTALLING THE KEYLESS ENTRY SYSTEM IMPORTANT ! Make sure that the brake pedal, accelerator pedal, and acceletor pedal linkages are free and clear of all security harnesses. Mounting the Main Control Module : 1. Fully extend and lift the tilt and telescoping steering column. Route the main wiring harness to the control module. Use caution when routing to avoid any hot, sharp, or moving objects. Route the main wiring harness BEHIND the factory harness to avoid the harness shorting against the dash brace, as pictured. (Fig. 10a) SET Harness Factory Harness 2. Apply provided adhesive pad to the side of the control module. Using the adhesive pad, mount the control module to the factory dash brace (to the left of the steering column). Sharp Edge Fig. 10a Control Module 3. Secure the control module to the factory brace with 1 long wire tie. (Fig. 10b) Connecting the Security System Harness : Fig. 10b SECURING MODULE GROUND: 1. Locate the factory ground lug in the driver's kick panel area. Secure the black ground wire to the 10mm ground lug, Factory Ground point EA. Set Toggle Control Switch to OFF position. Secure excess wiring, Black ground wire, and the Toggle Control Switch to the factory wiring harness with a wire tie as pictured. (Fig. 10c) Fig. 10c EA Factory Ground Point EA Toggle Control Switch Page 7 of 12 Corolla 2016 Keyless Entry COMPLETING THE INSTALLATION: COROLLA S NOTE : Re-torque battery cable to 48in lb. once process is completed. Negative Battery Verify that the DC CUT 30A FUSE is installed prior to testing. ASSEMBLE ALL REMOVED PANELS TO THE VEHICLE: TESTING THE SYSTEM: 1. Prior to delivering the vehicle, test all features of the system accordinng to the owner's manual included. 1. Refer again to the vehicle repair manual and reassemble all panels that were removed for installation back onto the vehicle. Test thoroughly, all mechanical components disconnected and or removed from the vehicle during the installation of this accessory. LOCK - Press and release the LOCK button on the transmitter. All doors should lock, headlights should come on. UNLOCK - Press and release the UNLOCK button on the transmitter. The driver's door should unlock, headlights should come on. PREPARING THE VEHICLE FOR DELIVERY: 1. To set the arm/disarm chirps to "soft" chirps. 2. Start with the doors in the unlocked position, Toggle Control Switch in the "OFF" position. Press and release the UNLOCK button again. All doors should unlock. Press and hold the PANIC button for approximately 3 seconds. The horn should sound and the parkings lights should flash. 3. Turn the ignition key to the on position. Press and release the PANIC button to silence the horn. 4. Turn the ignition key off, then immediately switch the Toggle Control Switch "ON" then "OFF" 4 times. NOTE: Be sure to test both transmitters that were included in the kit. 5. The vehicle horn should respond with soft horn chirps. 6. Place owner's card in glove compartment. Page 8 of 12 Corolla 2016 Keyless Entry PROGRAMMING NEW or REPLACEMENT TRANSMITTERS TO THE SECURITY MODULE: IMPORTANT NOTE : Once you enter the programming mode, if 30 seconds elapse with no activity on the system, the programming mode will be terminated. If this happens, simply start over. STEP 3 STEP 1 Press the Lock button on the transmitter. The horn will chirp to confirm it has learned the transmitter. To get started, disarm the module by first locating the silver toggle switch in the driver’s kick panel. 1. Insert the key into the ignition key cylinder and turn to the ON position Repeat Step 3 for all transmitters that you need to program to operate the vehicle. OFF ON OFF (Maximum of 4 transmitters per vehicle) ON 3. Flip the toggle switch ON, then OFF. STEP 4 4. Turn the ignition key to the OFF position STEP 5 When all transmitters have been programmed, turn the ignition key ON then OFF to exit the program mode. STEP 2 Turn the vehicle’s ignition key ON then OFF 7 times at 1 second intervals..... The vehicle will respond by sounding the horn in a SHORT-SHORT-LONG pattern to confirm programming mode has been termindated. 1 Second ....Ending in the OFF position. The vehicle will respond by sounding the horn in a SHORTLONG pattern to confirm you have entered programming mode. The programming mode will automatically terminate after 30 seconds of inactivity. This will be confirmed by the horn sounding a SHORT-SHORT-LONG pattern. If this happens, start over at step 1 to program transmitters. Page 9 of 12 Corolla 2016 Keyless Entry VEHICLE FUNCTION CHECKLIST THESE POINTS MUST BE CHECKED TO ENSURE A QUALITY INSTALLATION Head Light If the warning lights remains on, it may indicate a system malfunction. High Beams Turn Signal Lights Tail Lights Stop Lights Backup Lights Hazard Lights Marker Lights Dome/Courtesy Lights Panel/Switch Illumination Accessory Controls/Illumination (if equipped) Rear Window Defogger (if equipped) Key Sensor Buzzer Fog Lights (if equipped) Day Time Running Lights (if equipped) Trunk/Tailgate/Bed Lights (if equipped) Massage Seats (if equipped) Power Side Mirrors (if equipped) Side Mirror Defogger (if equipped) Front Windshield Defogger (if equipped) Navigation System (if equipped) Rear Sunshade (if equipped) Cruise Control Light (if equipped) Steering Wheel Audio Control (if equipped) HVAC Power Locks (if equipped) Power Windows (if equipped) Gauges Front Wiper/Washer Hood Latch Release Passenger Air Bag Switch (if equipped) Rollover Side Curtain Air Bag Switch (RSCA) Glove Box Light (if equipped) Horn ABS Light (if equipped) Seat Belt Warning Light If the warning lights remains on, it may indicate a system malfunction. Rear Wiper/Washer (if equipped) Clock (if equipped) Air Bag Warning Light If the warning lights remains on, it may indicate a system malfunction. Accessory Power Socket (if equipped) Starter Lamp Failure Sensor If the warning lights remains on, it may indicate a system malfunction. Track/Skid Control Light (if equipped) Audio/Video (if equipped) If the warning lights remains on, it may indicate a system malfunction. Tire Pressure Monitoring System (TPMS) Prior to TPMS activation and Pre-Delivery Service (PDS) of the vehicle the TPMS light will blink when IG is turned on. After TPMS activation and PDS of the vehicle the TPMS light will illuminate for a few seconds and go off when IG is turned on. Power Sliding Door (if equipped) Convenience Memory Settings (if equipped) Heated Seats (if equipped) Page 10 of 12 Corolla 2016 Keyless Entry Block Diagram Keyless Entry System: Corolla: Kit P/N 00016-32901 +12v - Connect to Lt. Blue Wire (Connector E4, Cavity 4) Headlights - Connect to Red wire (Connector E10, Cavity 17) On/Off Toggle Control Switch P/N: 00016-30960-56 C-1 C-1 14 C-1 15 13 C-1 C-1 9 23 GR B-O L O-W R Y B 10 A GR B-O L Y R Ignition - Connect to Black Wire (Connector E4, Cavity 7) B Ground - Connect to Factory Ground Point EA, Driver’s Kick Panel. C-1 18 C-1 17 Keyless Entry Control Module P/N 00016-00063 C-1 8 W 7 W C-1 L-W 21 P C-1 L-W P-W 6 L W Tail Lights - Connect to White Wire (Connector E10, Cavity 18) C-1 P 5 P-W C-1 P-W 10 P-W C-1 L 11 W C-1 Horn - Connect to Lt. Green Wire (Connector E8, Cavity 9) Door Unlock detect - Connect to Yellow Wire (Connector HE2, Cavity 10) Door Unlock Switch - Connect to Yellow Wire (Connector HE1, Cavity 3) Door Lock Switch - Connect to Blue Wire (Connector HE1, Cavity 4) Driver’s Door Unlock Motor Connect to Black Wire (Connector HE1, Cavity 1) Driver’s Door Unlock Motor Connect to Black Wire (Connector HE1, Cavity 1) Factory wire is cut in half, refer to installation instructions for additional details. Page 11 of 12 Corolla 2016 Keyless Entry Checking the Harness Pinouts: Connector C-1: Keyless Entry Harness Connector Connector End View Pin Wire Color Wire Function Test Reference Proper Operation 1 No Wire N/A N/A N/A 2 No Wire N/A N/A N/A 3 No Wire N/A N/A N/A 4 No Wire N/A N/A N/A 5 Pink/White Unlock All Doors Pin 5 to Ground. Approximately 12VDC at rest. Continuity to Ground (pulsed) when driver’s unlock switch is in the UNLOCK position or if keyless UNLOCK function is active (2nd UNLOCK press). 6 Pink/White Unlock Detect Pin 6 to Ground. Approximately 12 VDC at rest. Continuity to Ground (pulsed) when driver’s unlock switch is in the UNLOCK position or if keyless UNLOCK function is active (2nd UNLOCK press). 7 Blue/White Driver’s Unlock Motor ECU Side Pin 7 to Ground. Approximately 0 VDC at rest. Approximately 12 VDC (pulsed) when driver’s unlock switch is pressed. 8 White Driver’s Unlock Motor Motor Side Pin 8 to Ground Approximately 12 VDC (pulsed) when keyless UNLOCK function is activated (first UNLOCK press). Approximately 0 VDC at rest. 9 Orange/White Active Out Pin 9 to Ground. Always 12 VDC. Approximately 12 VDC at rest. Continuity to Ground (pulsed) when horn pad is pressed / honking. Approximately 12 VDC at rest. Continuity to Ground (pulsed) when keyless is active Continuity to Ground (solid) tail lights are switched to ON at headlight switch. 10 Green/Red Horn Chirp / Panic Pin 10 to Ground. 11 White Tail Light Flash Pin 11 to Ground. 12 No Wire N/A N/A N/A 13 Red Battery Pin 13 to Ground. Approximately 12 VDC. 14 Black Ground Pin 14 to Ground. Always continuity less than 1 ohm. 15 Yellow Ignition Pin 15 to Ground. Approximately 12 VDC when the key is turned to the ON/Run position. Approximately 0 VDC when key is turned OFF. 16 No Wire N/A N/A 17 Gray Programming Switch Pin 17 to Pin 18. Continuity to Ground when programming switch is in the ON position. No Continuity to Ground when programming switch is in the OFF position. 18 Black/Orange Programming Switch Pin 18 to Pin 17. Always continuity to Ground. 19 No Wire N/A N/A N/A 20 No Wire N/A N/A N/A N/A 21 Pink Lock Pin 21 to Ground. 22 No Wire N/A N/A N/A 23 Blue Headlight Pin 23 to Ground. 24 No Wire N/A N/A N/A Page 12 of 12 Approximately 12 VDC at rest. Continuity to Ground when driver’s lock switch is in the LOCK position or if keyless LOCK function is active. Approximately 12 VDC at rest. Continuity to Ground for 30 seconds after LOCK or UNLOCK operation performed on keyless system. Continuity to Ground when Head Light Hi-Beam FLASH is Activated on the Headlight Switch.