Corolla 2016 Keyless Entry

Doc. 03.09.00
Business Partner: L95
Toyota
PIO / DIO Rev. E
Corolla 2016
03/08/16
Keyless Entry
Conflicts
Note: Not for installation on vehicles equipped with
factory keyless entry
Quantity Req.
1
1
1
1
2
2
1
Description
Control Module
Main Harness
Hardware Bag
Valet Switch
24" Cable Ties
3 Button Transmitter
Owner's Card
Hardware Bag Contents
Item#
1
2
3
4
5
6
Quantity Req.
8
2
8
1
1
6
Item#
Description
Red T-Taps
Blue T-Taps
Black T-Taps
Yellow T-Tap
2-1/4" x 2-1/4" Foam Pad
8" Cable Ties
Item#
00016-00063
00016-34030-05
00016-32901-01
00016-30960-56
00016-32901-02
00016-35105-01
Description
Safety Tools
S
Special Tools
Straight-Slot Screwdriver
10 mm Socket
Common Pliers
Nylon Trim Tool
Wire Crimpers
Qty
1
2
1
1
1
1
Description
Control Module
Keyless Entry Transmitter
Main Installation Harness
On/Off Toggle Control Switch
Hardware Bag
Headlight Extension Wire
Legend
Recommended Tools
Installation Tools
Phillips Screwdriver
Rachet w/ Extension
Wire Cutters/Strippers
Flashlight
Torque Wrench (48 in. lbs.)
Needle Nose Pliers
Special Chemicals
Quantity Req.
Vehicle Service Parts (may be required for reassembly)
Kit Contents
Item#
1
2
3
4
5
6
7
Additional Items Required For Installation
STOP: Damage to the vehicle may occur. Do not
proceed until process has been complied with.
OPERATOR SAFETY: Use caution to avoid risk
of injury.
CRITICAL PROCESS: Proceed with caution to
ensure a quality installation. These points will be
audited on a completed vehicle installation.
TOOLS & EQUIPTMENT: This calls out the
specific tools and equipment required for this
process.
REVISION MARK: This mark highlights a
change in installation with respect to previous
issue.
SAFETY TORQUE: This mark indicates that
torque is related to safety.
SPECIAL NOTE:
After TMS and Safety mandated preparatory steps have been taken,
the installation sequence is the suggested method for completing the
accessory installation. In some instances the suggested sequence is
written for one associate to install and in others the sequence is given
as part of a team accessory installation. Unless otherwise stated in
the document, the associates may perform the installation steps in any
order to make the installation as efficient as possible while maintaining
consistent quality.
Page 1 of 12
Rev. L
03/07/2016
Corolla 2016
Keyless Entry
PREPARING FOR INSTALLATION
INSTALLATION PREPARATION
Negative Battery
1. Familiarize yourself with the installation
instructions.
2. Inspect kit components (Refer to kit
contents and hardware bag contents).
VEHICLE PREPARATION
Care must be taken when installing this accessory
to ensure damage does not occur to the vehicle.
The installation o f this accessory should follow approved guidelines to ensure a quality installation.
These guidelines can be found in the "Accessory
Installation Practices" document. This document
covers such items as:
•
Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.).
•
Safety (eye protection, re-checking torque
procedure, etc.).
•
Vehicle Disassembly/Reassembly (panel removal, part storage, etc.).
•
Electrical Component Disassembly/Reassembly (battery disconnection,connector removal, etc.).
Fig. 2a
Fig. 2b
REMOVE THE DRIVER'S SIDE SCUFF PLATE:
1. Disengage the (10) claws and remove the LH scuff
plate. (Fig. 2b)
REMOVE THE DRIVER'S SIDE KICK PANEL:
Fig. 2c
1. Remove the plastic nut, disengage the (1) clip
and remove the LH kick panel. (Fig. 2c)
Screw
REMOVE THE LOWER INSTRUMENT FINISH
PANEL (LH):
1. Pry off the far right blank knock out cover using
the slot at the bottom of the knock out and remove
the screw located behind. Use protective tape to
avoid damage to the finish panel when prying. (Fig.
2d)
Page 2 of 12
Fig. 2d
Corolla 2016
PREPARING FOR INSTALLATION
Keyless Entry
REMOVE THE LOWER INSTRUMENT FINISH
PANEL (LH); cont:
1. Disengage the (8) clips, and remove the
lower instrument finish panel. Then disconnect
any electrical connectors. Using needle-nose
pliers, disengage harness clip and remove clip
from panel. Remove panel from vehicle and set
the panel aside where it will not be damaged.
(Fig. 3a)
Fig. 3a
REMOVE THE LOWER STEERING COLUMN
COVER:
1. Remove the (2) philips screws securing the
steering column cover. Then disengage the
claws and remove the lower half of the steering
column cover. (Fig. 3b)
Fig. 3b
T-TAP INSTALLATION
When installing female T-Tap connectors, be sure the wire is located inside the wire channel of the female T-Tap connector before
closing the connector over the wire with pliers. When possible, install T-Taps at least 1" away from connector.
Step A
Step B
Step C
Wire from main
keyless harness
T-Tap
IMPORTANT! After installation, inspect and ensure that Keyless System Harnesses are clear of all HOT,
SHARP or MOVING objects.
IMPORTANT! Care MUST be exercised when using the BLACK T-Taps. To avoid damage and broken
wires, please note:
• Ensure there is NO tension on the T-Tap connection when securing the harness. The wire should be
slack.
• Excessive manipulation and/or stress on the wire connection could lead to wire breakage.
• Center the wire in the metal insert, NOT the plastic side of the T-Tap. Misalignment of the wire
against the metal insert could lead to cutting the wire.
• It is recommended to close close the T-Tap with your fingers (Step A above). After the T-Tap has been
closed with your fingers, applying light pressure with a set of pliers will complete the connection.
Page 3 of 12
Keyless Entry
YELLOW WIRE [ Accessory ]:
Use black T-Tap and connect
to the BLACK WIRE in connector E4, location 7.
2016
WIRINGCorolla
DIAGRAM
- Corolla Keyless Entry
RED WIRE [ +12 VDC ]: Use
black T-Tap and connect to
the BLUE WIRE in connector
E4, location 4.
BLACK WIRE- (18 GA.) GROUND:
Connect to factory ground location in drivers kick panel.
GREEN/RED WIRE [ Horn ]: Use black TTap and connect to the LT. GREEN WIRE in
connector E8, location 9.
WHITE WIRE [ Tail lights ]: Use black T-Tap
and connect to the WHITE WIRE in connector E10, location 18.
WIRING DIAGRAM
BLUE WIRE [ Headlights]: Use black T-Tap
and connect to the RED WIRE in connector
E10, location 17.
10 AMP
DETAIL "A"
DRIVER'S DOOR UNLOCK CIRCUIT
Cut the BLACK WIRE in connector HE1, location
1. Strip the insulation from both sides of the
cut wire, and crimp the WHITE WIRE from the
keyless harness to the HARNESS side of the cut
wire. Crimp the BLUE/WHITE WIRE from the
keyless harness to the CONNECTOR side of the
cut wire.
Harness
Wires
BLUE w/
WHITE
Cut & Strip
Existing
Wire
WHITE
Page 4 of 12
To Toggle
Control Switch
BLUE/WHITE WIRE [ Driver's Door
Unlock Motor ]: Towards Body ECU
- See Detail A
WHITE WIRE [ Driver's Door Unlock
Motor ]: Towards Door Lock - See
Detail A
PINK / WHITE WIRE [ Unlock Detect ]: Use
black T-Tap and connect to the YELLOW WIRE
in connector HE2, location 10.
PINK WIRE [ LF Door Lock Switch ]: Use black
T-Tap and connect to the BLUE WIRE in connector HE1, location 4.
PINK / WHITE WIRE [ LF Door Unlock Switch ]:
Use black T-Tap and connect to the YELLOW
WIRE in connector HE1, location 3.
Main Control
Module
CONNECTOR DETAILS
- Corolla Keyless Entry
Corolla 2016
Keyless Entry
All Connectors Show Terminal View
1. CONNECTOR E4 : Ignition Switch
Location : Steering Column
Blue
Pin 4
+12V BATT
(7.5A AM2)
Black
Pin 7
+12V ACC
(5A AM1)
KEYLESS CAR
PIN T-TAP
RedBlue4
Black
YellowBlack7
Black
2. CONNECTOR E10 : Tail Lights / Head Lights
Location : Lower Steering Column Cover Area
White
Pin 18
Tail Lights
Red
Pin 17
Head Lights
KEYLESS CAR
PIN T-TAP
White
White
18 Black
BlueRed17
Black
3. CONNECTOR E8 : Horn
Location : Lower Steering Column Cover Area
STOP
THERE ARE 2 LT. GREEN WIRES IN CONNECTOR E8. ENSURE CONNECTION IS MADE
TO THE LARGER LT. GREEN WIRE IN PIN 9, NOT THE SMALLER LT. GREEN WIRE IN PIN
13. DAMAGE TO THE MODULE WILL OCCUR IF CONNECTED TO THE WRONG WIRE!
Lt. Green
Pin 9
HORN
KEYLESS CAR
Green/Red Lt. Green
PIN T-TAP
9
Black
Page 5 of 12
Corolla 2016
CONNECTOR DETAILS - Corolla Keyless Entry
Keyless Entry
All Connectors Show Terminal View
4. CONNECTOR HE1 : Door Locks
Location : Driver's Kick Panel Area
Black
Pin 1
Unlock Motor
Yellow
Pin 3
Unlock Switch
Blue
Pin 4
Lock Switch
KEYLESS CAR
PIN T-TAP
PinkBlue4
Black
Pink/White Yellow
3
Black
WhiteBlack1
Lock Side
BlueBlack1
ECU Side
5. CONNECTOR HE2 - Unlock Detect
Location : Driver's Kick Panel Area
Yellow
Pin 10
UNLOCK DETECT
KEYLESS CAR
Pink/White Yellow
Page 6 of 12
PIN T-TAP
10
Black
Corolla 2016
Keyless Entry
INSTALLING THE KEYLESS ENTRY SYSTEM
IMPORTANT ! Make sure that the brake pedal, accelerator pedal, and
acceletor pedal linkages are free and clear of all security harnesses.
Mounting the Main Control Module :
1. Fully extend and lift the tilt and telescoping
steering column. Route the main wiring harness
to the control module. Use caution when routing to avoid any hot, sharp, or moving objects.
Route the main wiring harness BEHIND the
factory harness to avoid the harness shorting
against the dash brace, as pictured. (Fig. 10a)
SET
Harness
Factory
Harness
2. Apply provided adhesive pad to the side of the
control module. Using the adhesive pad, mount
the control module to the factory dash brace (to
the left of the steering column).
Sharp Edge
Fig. 10a
Control Module
3. Secure the control module to the factory brace
with 1 long wire tie. (Fig. 10b)
Connecting the Security System Harness :
Fig. 10b
SECURING MODULE GROUND:
1. Locate the factory ground lug in the driver's
kick panel area. Secure the black ground wire
to the 10mm ground lug, Factory Ground point
EA. Set Toggle Control Switch to OFF position.
Secure excess wiring, Black ground wire, and
the Toggle Control Switch to the factory wiring
harness with a wire tie as pictured. (Fig. 10c)
Fig. 10c
EA
Factory Ground Point EA Toggle Control Switch
Page 7 of 12
Corolla 2016
Keyless Entry
COMPLETING THE INSTALLATION: COROLLA
S
NOTE : Re-torque battery cable to 48in lb. once process
is completed.
Negative Battery
Verify that the DC CUT 30A FUSE is installed prior to testing.
ASSEMBLE ALL REMOVED PANELS TO THE
VEHICLE:
TESTING THE SYSTEM:
1. Prior to delivering the vehicle, test all
features of the system accordinng to the
owner's manual included.
1. Refer again to the vehicle repair manual and reassemble all panels that were
removed for installation back onto the
vehicle. Test thoroughly, all mechanical components disconnected and or
removed from the vehicle during the
installation of this accessory.
LOCK - Press and release the LOCK button on the transmitter. All doors should
lock, headlights should come on.
UNLOCK - Press and release the UNLOCK button on the transmitter. The
driver's door should unlock, headlights
should come on.
PREPARING THE VEHICLE FOR DELIVERY:
1. To set the arm/disarm chirps to "soft"
chirps.
2. Start with the doors in the unlocked position, Toggle Control Switch in the "OFF"
position.
Press and release the UNLOCK button
again. All doors should unlock.
Press and hold the PANIC button for approximately 3 seconds. The horn should
sound and the parkings lights should flash.
3. Turn the ignition key to the on position.
Press and release the PANIC button to
silence the horn.
4. Turn the ignition key off, then immediately switch the Toggle Control Switch
"ON" then "OFF" 4 times.
NOTE: Be sure to test both transmitters
that were included in the kit.
5. The vehicle horn should respond with
soft horn chirps.
6. Place owner's card in glove compartment.
Page 8 of 12
Corolla 2016
Keyless Entry
PROGRAMMING NEW or REPLACEMENT TRANSMITTERS TO THE SECURITY MODULE:
IMPORTANT NOTE : Once you enter the programming mode, if 30 seconds elapse with no activity on the
system, the programming mode will be terminated. If this happens, simply start over.
STEP 3
STEP 1
Press the Lock button on the transmitter. The horn
will chirp to confirm it has learned the transmitter.
To get started, disarm the module by first locating the silver
toggle switch in the driver’s
kick panel.
1. Insert the key into the ignition
key cylinder and turn to the ON
position
Repeat Step 3 for all transmitters that you need
to program to operate the vehicle.
OFF
ON
OFF
(Maximum of 4 transmitters per vehicle)
ON
3. Flip the toggle switch ON,
then OFF.
STEP 4
4. Turn the ignition key to the
OFF position
STEP 5
When all transmitters have
been programmed, turn the
ignition key ON then OFF to
exit the program mode.
STEP 2
Turn the vehicle’s ignition
key ON then OFF 7 times at 1
second intervals.....
The vehicle will respond
by sounding the horn in a
SHORT-SHORT-LONG pattern to confirm programming
mode has been termindated.
1 Second
....Ending in the OFF position.
The vehicle will respond by
sounding the horn in a SHORTLONG pattern to confirm you
have entered programming
mode.
The programming mode will automatically terminate after 30 seconds of inactivity. This will be confirmed by the
horn sounding a SHORT-SHORT-LONG pattern. If this happens, start over at step 1 to program transmitters.
Page 9 of 12
Corolla 2016
Keyless Entry
VEHICLE FUNCTION CHECKLIST
THESE POINTS MUST BE CHECKED TO ENSURE A QUALITY INSTALLATION
Head Light
If the warning lights remains on, it may
indicate a system malfunction.
High Beams
Turn Signal Lights
Tail Lights
Stop Lights
Backup Lights
Hazard Lights
Marker Lights
Dome/Courtesy Lights
Panel/Switch Illumination
Accessory Controls/Illumination
(if equipped)
Rear Window Defogger
(if equipped)
Key Sensor Buzzer
Fog Lights (if equipped)
Day Time Running Lights
(if equipped)
Trunk/Tailgate/Bed Lights
(if equipped)
Massage Seats (if equipped)
Power Side Mirrors (if equipped)
Side Mirror Defogger (if equipped)
Front Windshield Defogger (if equipped)
Navigation System (if equipped)
Rear Sunshade (if equipped)
Cruise Control Light (if equipped)
Steering Wheel Audio Control
(if equipped)
HVAC
Power Locks (if equipped)
Power Windows (if equipped)
Gauges
Front Wiper/Washer
Hood Latch Release
Passenger Air Bag Switch (if equipped)
Rollover Side Curtain Air Bag Switch (RSCA)
Glove Box Light (if equipped)
Horn
ABS Light (if equipped)
Seat Belt Warning Light
If the warning lights remains on, it may
indicate a system malfunction.
Rear Wiper/Washer (if
equipped)
Clock (if equipped)
Air Bag Warning Light
If the warning lights remains on, it may
indicate a system malfunction.
Accessory Power Socket
(if equipped)
Starter
Lamp Failure Sensor
If the warning lights remains on, it may
indicate a system malfunction.
Track/Skid Control Light (if equipped)
Audio/Video (if equipped)
If the warning lights remains on, it may
indicate a system malfunction.
Tire Pressure Monitoring System (TPMS)
Prior to TPMS activation and Pre-Delivery
Service (PDS) of the vehicle the TPMS light will
blink when IG is turned on. After TPMS activation and PDS of the vehicle the TPMS light will
illuminate for a few seconds and go off when IG
is turned on.
Power Sliding Door (if
equipped)
Convenience Memory Settings
(if equipped)
Heated Seats (if equipped)
Page 10 of 12
Corolla 2016
Keyless Entry
Block Diagram
Keyless Entry System:
Corolla: Kit P/N 00016-32901
+12v - Connect to
Lt. Blue Wire
(Connector E4,
Cavity 4)
Headlights - Connect to Red wire
(Connector E10,
Cavity 17)
On/Off Toggle Control
Switch
P/N: 00016-30960-56
C-1
C-1
14
C-1
15
13
C-1
C-1
9
23
GR
B-O
L
O-W
R
Y
B
10 A
GR
B-O
L
Y
R
Ignition - Connect
to Black Wire
(Connector E4,
Cavity 7)
B
Ground - Connect
to Factory Ground
Point EA, Driver’s
Kick Panel.
C-1
18
C-1
17
Keyless Entry Control Module
P/N 00016-00063
C-1
8
W
7
W
C-1
L-W
21
P
C-1
L-W
P-W
6
L
W
Tail Lights - Connect to White Wire
(Connector E10,
Cavity 18)
C-1
P
5
P-W
C-1
P-W
10
P-W
C-1
L
11
W
C-1
Horn - Connect to
Lt. Green Wire
(Connector E8,
Cavity 9)
Door Unlock detect - Connect to
Yellow Wire
(Connector HE2,
Cavity 10)
Door Unlock
Switch - Connect
to Yellow Wire
(Connector HE1,
Cavity 3)
Door Lock Switch
- Connect to Blue
Wire (Connector
HE1, Cavity 4)
Driver’s Door
Unlock Motor Connect to Black
Wire (Connector
HE1, Cavity 1)
Driver’s Door
Unlock Motor Connect to Black
Wire (Connector
HE1, Cavity 1)
Factory wire is cut in half, refer to
installation instructions for additional
details.
Page 11 of 12
Corolla 2016
Keyless Entry
Checking the Harness Pinouts:
Connector C-1:
Keyless Entry Harness Connector
Connector End View
Pin
Wire Color
Wire Function
Test Reference
Proper Operation
1
No Wire
N/A
N/A
N/A
2
No Wire
N/A
N/A
N/A
3
No Wire
N/A
N/A
N/A
4
No Wire
N/A
N/A
N/A
5
Pink/White
Unlock All Doors
Pin 5 to Ground.


Approximately 12VDC at rest.
Continuity to Ground (pulsed) when driver’s unlock switch is in
the UNLOCK position or if keyless UNLOCK function is active
(2nd UNLOCK press).
6
Pink/White
Unlock Detect
Pin 6 to Ground.


Approximately 12 VDC at rest.
Continuity to Ground (pulsed) when driver’s unlock switch is in
the UNLOCK position or if keyless UNLOCK function is active
(2nd UNLOCK press).
7
Blue/White
Driver’s Unlock Motor
ECU Side
Pin 7 to Ground.


Approximately 0 VDC at rest.
Approximately 12 VDC (pulsed) when driver’s unlock switch is
pressed.
8
White
Driver’s Unlock Motor
Motor Side
Pin 8 to Ground


Approximately 12 VDC (pulsed) when keyless UNLOCK function is activated (first UNLOCK press).
Approximately 0 VDC at rest.
9
Orange/White
Active Out
Pin 9 to Ground.

Always 12 VDC.


Approximately 12 VDC at rest.
Continuity to Ground (pulsed) when horn pad is pressed /
honking.



Approximately 12 VDC at rest.
Continuity to Ground (pulsed) when keyless is active
Continuity to Ground (solid) tail lights are switched to ON at
headlight switch.
10
Green/Red
Horn Chirp / Panic
Pin 10 to Ground.
11
White
Tail Light Flash
Pin 11 to Ground.
12
No Wire
N/A
N/A
N/A
13
Red
Battery
Pin 13 to Ground.

Approximately 12 VDC.
14
Black
Ground
Pin 14 to Ground.

Always continuity less than 1 ohm.
15
Yellow
Ignition
Pin 15 to Ground.

Approximately 12 VDC when the key is turned to the ON/Run
position.
Approximately 0 VDC when key is turned OFF.
16
No Wire
N/A
N/A
17
Gray
Programming Switch
Pin 17 to Pin 18.

Continuity to Ground when programming switch is in the ON
position.
No Continuity to Ground when programming switch is in the
OFF position.
18
Black/Orange
Programming Switch
Pin 18 to Pin 17.

Always continuity to Ground.
19
No Wire
N/A
N/A
N/A
20
No Wire
N/A
N/A
N/A

N/A

21
Pink
Lock
Pin 21 to Ground.


22
No Wire
N/A
N/A
N/A
23
Blue
Headlight
Pin 23 to Ground.
24
No Wire
N/A
N/A



N/A
Page 12 of 12
Approximately 12 VDC at rest.
Continuity to Ground when driver’s lock switch is in the LOCK
position or if keyless LOCK function is active.
Approximately 12 VDC at rest.
Continuity to Ground for 30 seconds after LOCK or UNLOCK
operation performed on keyless system.
Continuity to Ground when Head Light Hi-Beam FLASH is
Activated on the Headlight Switch.