User’s and
Maintenance
Manual
ENGLISH
Manufacturer
Product
Year
GHIDINI BENVENUTO s.r.l.
Ironing table –AMBRIA
2005
Certification
WK38/06
Manual drafted in compliance with EC Directive 98/37, Annex I, paragraph 1.7.4
CONTENTS
1
2
3
4
5
6
7
8
9
INTRODUCTION
GENERAL DESCRIPTION
MACHINE IDENTIFICATION
TECHNICAL FEATURES
MACHINE COMPONENTS
MACHINE UNPACKING AND INSTALLATION
INSTRUCTIONS FOR USE
TROUBLESHOOTING AND SOLVING
PRECAUTION
1
INTRODUCTION
10
11
12
13
14
15
16
17
HAZARDOUS USE
6 OVERALL DIMENSIONS AND DRAWINGS
MAINTENANCE PROCEDURES
DISPOSAL
HOW TO ORDER SPARE PARTS
HANDLING AND TRANSPORT
WARRANTY
CONFORMITY DECLARATION
The present user’s and maintenance manual refers to the ironing table “AMBRIA”.
It is possible to receive the latest release from our Technical Commercial Department or by visiting our website
www.ghidini-gb.it.
The present user’s and maintenance manual contains important information for the operator’s health safeguard and
safety.
This manual has to be read and kept carefully, in order to be always at the operator’s disposal in case of need.
Ghidini s.r.l. cannot be held liable for any damage to things or injury to persons caused by improper use of the
machine in contrast with these instructions.
Any possible modifications effected on the components of the machine or its different use without prior written
authorization by Ghidini s.r.l., relieve the latter of injury to persons and / or damages to things, voiding any warranty
bindings, as well.
2
GENERAL DESCRIPTION
The ironing table AMBRIA is completely self-contained and doesn’t require any supporting equipment for its
operation.
This machine uses an external power supply for its operation.
The machine features a broad universal ironing board and (on request) a sleeve shape with vacuum (both of which
are padded and electrically heated), as well as a garment tray, a control panel to adjust the board temperature and
to operate the different work stations, a professional steam iron, a built-in boiler with automatic water feeding and
an automatic pressure control. Furthermore, it is possible to install on request a steam-air gun, a heated egg shape
and a stainless steel spotting shape.
The operation is very user-friendly and efficient, thanks to its control by pedal.
3
MACHINE IDENTIFICATION
A tag placed on one side of the machine indicates the type, serial number, year of construction and the voltage.
4
TECHNICAL FEATURES
Power supply
Power consumption
Vacuum motor
Pump motor
Steam pressure
Steam consumption
Sound intensity level
Working temperature
Working humidity
Storing temperature
Net dimension
Net weight
Overall dimensions (packaging included)
Gross weight (packaging included)
230V – 1ph / 50 Hz
230-400V – 3ph / 50 Hz
Steam
Boiler
iron
3,3-3,9-4,8 Kw 0,83 Kw
0,6 Hp
0,5 Hp
2,6 bar
2 ÷ 10 Kg/h
< 70 dB(A)
+ 5 ÷ + 80 °C
90 % max.
- 20 ÷ + 50 °C
1550 x 550 x 950 mm.
87 Kg
1520 x 580 x 1000 mm
110 Kg
Sleeve
shape
0,14 Kw
Table
1 Kw
WARNING: The machine must not be supplied with different voltages than those indicated on the table.
2
5
MACHINE COMPONENTS
The following are the main machine components:
3
Pos.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
ARTICLE
534269
Z01L10
Z23C00
43H009
07A001
39H011
39B005
43G007
173441
43A020
301016
Z18M00
35A004
38S001
43G006
213123
161020
274102
274122
37B002
274203
175005
161037
24A011
162114
39B002
39H011
Z07A00
244235
212061
212060
212063
07A002
38W001
DESCRIPTION
Antenna for cable
Steam iron type U
Electric cable
Iron plug by Ilme
Steam tube
Coil for steam iron solenoid valve
Steam solenoid valve for iron
Iron socket by Ilme
Small control case for 2nd iron fitting
2nd iron switch
Power supply inlet
Connector
Complete fitting for second iron
Pressure gauge
Safety valve
Socket for heated shape by Ilme
Table heater 1000 Watt
Perforated plate for universal table
Cloth for univ. table with GB zip fastener
Padding and net for universal table
Gate valve for boiler exhaust
Cloth for garment tray
Garment tray
Stainless steel rail
Or-ring
Universal table
Solenoid valve for steam gun
Coil for steam gun solenoid valve
Steam gun
Flange gasket Ø135mm
Boiler heater 3,9 kW
Boiler heater 3,3 kW
Boiler heater 4,8 kW
Steam tube out of silicone
Check valve
Pos.
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
ARTICLE
39B015
39H020
184005
173329
184466
52C003
173320
534276
43D002
42B011
42G021
174356
36E006
42A002
42H002
340017
172102
202127
E 02
244235
45G001
25A001
340019
213134
173323
E 12
E 12
43A020
43A014
43A043
43A016
45C001
43A046
43A014
43A016
DESCRIPTION
Water solenoid valve
Coil for water solenoid valve
Pedal support
Plate out of stainless steel
Rod for stainless steel plate
Knob
Vacuum pedal
Pedal spring
Vacuum micro-switch
Water pump 230V / 50Hz
Pump condenser MF 10
Water filter
Hose holder Ø12mm
Vacuum motor 230V / 50-60Hz
Vacuum fan Ø180x72
Vacuum fan wheel box
Safety cover
Boiler
Automatic level control
Flange gasket Ø135mm
Pressure switch 2 ÷ 5,5 bar
Iron rest out of silicone
Sleeve shape
Sleeve shape heater 140 W
Sleeve shape plate
Sleeve shape cloth
Padding and net for sleeve shape
Sleeve shape switch
Iron switch
Main switch
Boiler warning light
Table thermostat
Voltage warning light
Boiler switch
Water warning light
AUTOMATIC LEVEL CONTROL
Pos.
1
2
3
4
5
6
ARTICLE
43J001
49G002
49G005
51P007
24E003
184318
DESCRIPTION
Clamp
Bulb
Complete box
Split pin Ø2 x 20
Level gasket
Supporting floating rod
Pos.
7
8
9
10
11
12
ARTICLE
49G001
244236
183270
183273
50A016
49A001
DESCRIPTION
Ball
Flange gasket
Flange Ø135
Flange Ø135 with ISPESL certification
Screw M10 x 30 ASTM-A193-B7
Complete automatic level
4
IRON AND LIGHTING RAIL
Pos.
1
2
3
4
5
6
7
8
9
10
11
12
13
ARTICLE
Z08M00
534264
43A001
51X010
174022
56B002
43C009
43C007
174084
22A002
173304
173025
173028
202052
DESCRIPTION
Iron support fitting
Spring
Balancing device
Ring
Bracket
Complete wheel
Lamp 36W - 230V
Complete upper light fixture
Front lamp support
Bumper foot
Track L150
Track L178
Upper column
Condensation separator
Pos.
14
15
16
17
18
19
20
21
22
23
24
25
26
27
ARTICLE
22K019
174520
174521
39H011
39B005
175108
46R005
244244
43K005
43A003
43H001
174017
174016
173011
DESCRIPTION
Push rod
Accessory holder
Bracket for accessory holder
Coil for steam iron solenoid valve
Steam iron solenoid valve
Supporting bracket for condensation separator
Cable holder
Gasket 30x7x3
Switch box
Switch
Plug
Spacer L35
Spacer L43
Bottom column
5
LEG DIVIDER (SHORT TYPE)
Pos.
1
2
3
4
5
ARTICLE
22K021
07A007
173035
173027
22K025
DESCRIPTION
Cap
Isolating rubber tube
Leg divider
Leg divider support
Cap 20 x 20
Pos.
6
7
8
9
10
ARTICLE
50A029
50J009
50J008
51A003
52A004
DESCRIPTION
Screw M6x60
Washer 6x18
Washer 8x24
Nut M6
Handwheel
HEATER FLANGE Ø130
Pos. ARTICLE DESCRIPTION
1
50A016
Screw M10x25
2
244235
Gasket
Pos. ARTICLE
212061
3
212060
212063
DESCRIPTION
Boiler heater 3,9 kW
Boiler heater 3,3 kW
Boiler heater 4,8 kW
6
STEAM IRON TYPE “U”
TECHNICAL FEATURES
Power supply
Iron heater
Working temperature
Working humidity
Storing temperature
Net weight
220V 50 Hz
0,830 Kw
+ 5 ÷ + 80 °C
90 % max.
- 20 ÷ + 50 °C
1,8 Kg
Pos. ARTICLE DESCRIPTION
Pos ARTICLE DESCRIPTION
4365
720
704
520
519
518
517
516
515
514
513
510
406
405/1
402
401
248
247
246
245
244
242
230
229
228
227
225
224
223
222
221
220
218
216
209
208
207
206
33
31
30
29
18
12
11
10
9
8
7
6
5
3
1
45A005
184453
253297
224217
173236
22K038
224217
304284
43D009
43K007
184451
264350
253255
174020
174019
253254
184449
174018
22K037
22K036
514058
224245
184448
222133
184450
174353
183255
Thermostat with thermofuse
Fixing screw for body
Hand protection plate
Hand wheel
Micro-switch support
Cap for body screw
Sheathing
Micro-switch wires
Micro-switch complete of wires and sheathing
Micro-switch case
Micro-switch screw
Plate
Body
Thermostat column
Body column
Plate with heater
Isolating washers
Earth spacer
Micro-switch cap
Nut cap
Nut for rear cover
Rubber cap for wire holder
Indented washer
Rear cover
U-bolt screw
Fixing U-bolt
Handle rod
222056
184457
514057
514056
534288
184455
172057
514055
304282
304281
304280
224255
224260
224215
Z23E01
25A002
224210
51X005
Z23C00
07A002
07A001
43H009
43H002
174009
364297
Z23E00
Handle
Fixing screw for handle
Fixing nut for body
Nut for handle rod
Hand wheel spring
Fixing screw for body
Handle support
Nut for terminal board
Electrical wiring for thermostat heater
Electrical wiring for thermostat terminal board
Electrical wiring for heater terminal board
Cable holder for plug
Wire clamp
Little spring
Stiffened teflon shoe
Water spray gun
Cable holder
Clip
Electrical wire
Silicone tube
Rubber tube
Plug by Ilme
Plug by Wieland
Jointed iron hanger
Cable hose
Teflon shoe
7
6
MACHINE UNPACKING AND INSTALLATION
ATTENTION: The unit must be installed, opened and repaired by fully qualified technicians only.
6.1
UNPACKING
Find the most suitable place where to put the machine, then remove the packaging. Make sure that the machine
has not been damaged during the transport and the storage.
The packaging material does not require any special precautions for its disposal, for it is not dangerous or polluting
at all. Please refer to the local regulations for its disposal.
6.2
MACHINE INSTALLATION
The machine has not to be anchored to the floor.
For a correct use and operation, as well as for an easy maintenance, leave enough free space around the
machine.
Do not place the machine in dangerous and/or explosive/inflammable places.
6.3
ELECTRICAL WIRING
The electrical wiring must be carried out as indicated in the drawing. Check that the supply voltage and the
frequency correspond to those indicated on the rating plate. The dimensions of the supply cable must suit the
machine absorption and comply to the current regulations. It is advisable to install a switch with fuses or a
magnetothermal one. Put the cable in the cable passage hole, then tighten. Connect the cable to the terminals of
the feeder line on the control panel, as shown on the drawing of the present manual. Check the rotation direction of
the motors; if not correct, invert two of the three input phases with each other.
ATTENTION: After having carried out all the electrical connections, make sure that the cables are protected
against any possible hits and are suitably fixed and isolated.
6.4
WATER CONNECTION AND BOILER EXHAUST
Connect the water pipes to the cable passage Ø12 of the machine. Install an on-off valve and a filter on the water
inlet, which has to be closed each evening, in order to avoid any water sucks into the boiler. Connect the gate valve
of the boiler exhaust (with a G 3/8” threading) to the drainage system.
7
INSTRUCTIONS FOR USE
7.1
PUTTING INTO OPERATION
•
•
•
•
•
7.2
The whole unit can be used, opened and repaired by qualified technicians only.
It is forbidden to use the machine if flooded by liquids or in particularly aggressive or explosive/inflammable
places.
Do not ignore the dangers for the operator’s health and follow the hygienic and safety regulations.
Check that the electrical wiring is carried out correctly according to the current regulations, and that the
fuse blocks are closed and complete of fuses.
Make sure that the machine is intact.
USE
•
•
•
•
•
•
•
•
•
•
•
7.3
Open the on-off valve of the water supply.
Turn on the main switch of the machine.
Press the boiler button.
The warning light of the water supply switches on automatically (the water starts running into the boiler).
Once the water has reached the required level the relevant warning light switches off automatically,
whereas the one of the boiler heater turns on.
After a few minutes the boiler reaches the working pressure of 2.6 bar (check the pressure on the pressure
gauge), the relevant warning light switches off automatically.
The generator is now ready to supply steam.
Adjust the board temperature by means of the thermostat wheel.
Wait until the boards reach the required temperature.
Push the pedal to put the air suction on boards into operation.
At the end of the work, turn off the table by means of the relevant buttons.
USE OF THE SLEEVE SHAPE
•
7.4
By drawing the sleeve shape towards the ironing surface, the valve on the inside will open automatically.
Push the pedal for the vacuum operation.
USE OF THE STEAM IRON TYPE ”U”
•
Turn on the iron switch.
8
•
•
7.5
Switch on the iron a few minutes before you start working, until the soleplate has reached the adjusted
temperature.
In case the temperature of the soleplate has to be kept very high, we recommend to apply a Teflon® shoe
in order to prevent burns of the garment.
USE OF THE STEAM-AIR GUN
•
•
•
•
Place the garment to be treated onto the spotting shape, making sure that it lies exactly on the vacuum
part.
Push the vacuum pedal; by turning the condensation-jet of the gun first towards a tank until only steam
comes out.
Draw the gun closer to the part to be treated, by pushing at the same time both the vacuum and the steam
pedal.
Once the stain is dissolved, dry the treated part by pushing simultaneously the vacuum pedal and airbutton on the gun.
Iron switch
Boiler switch
Heated sleeve shape switch
Boiler heater warning light
Voltage warning light
Water supply warning light
Board heater thermostat
Main switch
8
TROUBLESHOOTING AND SOLVING
The following diagnostic table indicates the main irregularities, which can occur, the probable causes and their
possible solutions
In case of doubts and/or of problems, which can’t be solved, do not attempt to disassemble parts of the machine for
the troubleshooting, but contact our Technical Department or the Ghidini-reseller, instead.
PROBLEMS
DIAGNOSTIC TABLE
POSSIBLE CAUSES
SOLUTIONS
No suction on the boards
The boards do not heat up
The machine doesn’t turn on
Micro-switch of the pedal defect
Thermostat defect
Main switch not on
Switch turned off
No steam is coming out
Iron or boiler switch not turned on.
The water warning light is turned No water is streaming into the
on and the water pump keeps
boiler
on running without stopping
The heater warning light is
always switched on and the
boiler doesn’t reach the working
pressure
Leak on the boiler exhaust
Burnt heater or covered with scale
Replace the micro-switch
Replace the thermostat
Check if the main switch is on and the
fuses.
Turn on the switch
Turn the switches on
Check if the water cock is open.
Check the presence of pressure inside the
water mains.
Check if the water filter is obstructed.
Check if the gate valve of the boiler exhaust
is well closed.
Check the heater condition.
ATTENTION: if the safety valves is released, switch the boiler immediately off and contact a qualified technician.
Do not block the exhaust and do not underestimate the problem, as there could be risk of explosion.
9
9
PRECAUTION
Read carefully the instructions and the risks related to the use of an ironing table. The operator has to know its
working functions and must clearly understand its dangers with the help of the manual.
If the machine features a steam iron, do not leave it switched on too long and place it always on the relevant iron
rest. The ironing boards and the soleplate of the iron remain hot for some minutes after their switching-off, please
pay therefore attention to the risks of burns and do not put objects on the table until its complete cooling-down.
Main electrical supply
Prior to carrying out any inspection or service on the machine, it is necessary to disconnect it from the main
electrical supply. Make sure, that nobody can reconnect it during the technical service.
Every installed electrical or electronic equipment must be earthed.
Inflammability
Adopt all the necessary precautions to avoid any direct contact of the machine with hot materials or flames. Put fire
extinguishers near the machine for an immediate intervention in event of fire.
Pressure / Steam
Before each intervention, switch off the boiler first and check that there are no residual pressures inside the boiler
or in any branch of the hydraulic circuit, as they could cause steam or product spurts, in case of disassembly of
fittings or other components.
Noise
The machine’s noise level is not very high, as it remains under 70dB (A).
10 HAZARDOUS USE
The conformity verification, according to the essential safety rules and to the provisions of the machine directive,
has already been carried out by filling out the specially provided checking lists that are included in the technical file.
The checking lists are of two kinds:
• List of dangers (drawn from EN 1050 referring to EN 292)
• Application of the main safety features (Machine Directive– appendix. 1, part 1)
The dangers described in the following have not been completely removed, but they have been deemed to
be acceptable:
• During the maintenance operation there could be some steam jets at low pressure, (maintenance operation
must therefore be carried out by using suitable protection devices)
• The user must provide for a protection against direct and indirect contacts.
11 6 OVERALL DIMENSIONS AND DRAWINGS
1 – Steam inlet
2 – Condensation return
3 – Boiler exhaust
4 – Power supply
5 – Water inlet
6 – Vacuum exhaust
10
11
12
13
14
15
12 MAINTENANCE PROCEDURES
In case of irregularities or malfunctioning, please contact the service technician for the relevant checks.
Periodically, it is necessary to carry out the following operations:
OPERATION
Boiler discharge (*)
Cleaning of the water filter
Cleaning both of boiler and heating elements
Cleaning of the condensation return filter
Working hours
40
1500
2500
500
(*): Discharge the boiler once it has reached 1 bar of pressure, in order to remove any limescale or dirt deposits.
When the machine is switched off, open slowly the gate valve of the boiler exhaust. We recommend to carry out
this operation before you start working and not in the evening at the end of work, as the fresh water streaming into
the boiler is rich in oxygen, increasing during the night the corrosion process inside the drum.
This machine does not require special equipment for check and/or maintenance operations. It is however advisable
to use suitable tools and personal protections in compliance with the Italian law by decree 626/94, which have to be
in good conditions (Presidential Decree 547/55), in order to avoid any damages to persons or machine
components.
Make sure that the power supply is disconnected prior to any maintenance service and that the whole
equipment is cooled down.
13 DISPOSAL
During the maintenance on the machine, or in case of its scrapping, please dispose carefully and correctly of any
polluting components, according to the local regulations. In case of scrapping, the identification rating plate and any
other document have to be destroyed.
14 HOW TO ORDER SPARE PARTS
Upon the spare parts request, please quote always:
Machine type, serial number, quantity of the requested spare parts, article number (these data can be read on the
rating plate or supplied by the technical information of the machine and by the user’s and maintenance manual).
For electrical components with a different voltage and frequency than V 230-380 50Hz (data available on the rating
plate of the faulty component), specify the right voltage and frequency after having mentioned the article number.
The technical data, the descriptions and pictures included in this manual are not binding.
The manufacturer reserves the right to make any necessary modification without notice or having to up-date the
present manual.
15 HANDLING AND TRANSPORT
Before its shipment, the machine is carefully packed in a carton box. During the shipment and storing of the
machine, pay particular attention to the upside indication on the packaging. Upon receipt, please check that the
packing is intact and store the machine in a dry place.
16 WARRANTY
All Ghidini products are guaranteed for a maximum period of 12 months from delivery date as far as material and construction
defects are concerned.
The warranty is extended as follows:
In case of malfunction of the equipment, please contact your Ghidini reseller, specifying the noticed defect, type,
serial number and furthermore the operating conditions of the machine. After having received the equipment or
component and after an accurate analysis, Ghidini reserves the right to repair or to replace the product. If the
machine is still under guarantee, the Ghidini reseller will carry out the service or replacement at Ghidini’s charge. In
case the returned goods are not defective, Ghidini reserve the right to charge the customer with the met expenses
(shipment, etc.). The present warranty will be declared void, if the machine has been damaged due to improper
use, negligence, normal wear, chemical corrosion, installation not according to the provided instructions and to the
manufacturer’s warnings.
Any modification, tampering and alteration on the machine or its components, carried out without prior written
authorization by Ghidini, relieve the latter of any responsibility and annul any warranty obligation. The components
subject to normal wear and the perishable ones are not under warranty, as well as everything which has not been
previously explicitly indicated, or damages or expenses arising from defects of the same product.
The validity conditions of the guarantee provided by Ghidini are considered implicitly accepted upon purchase of the machine.
Any possible changes to or derogations from the present guarantee are only valid prior written authorization by Ghidini.
16
17 CONFORMITY DECLARATION
The Manufacturer :
GHIDINI
Company
Via Tolstoj, 24 – 20098 S. Giuliano Milanese (MI)
Address
+39 -02 -98.24.06.00
Phone number
Declares that:
The machine:
Ironing table – AMBRIA
∗ has been designed in compliance with the DIRETTIVE DIRECTIVES OF THE EUROPEAN COMMUNITY
COUNCIL referring to machines (98/37/EC) and to low voltage (BT 73/23/CEE).
∗ has been designed, as far as enforceable, in compliance with the following harmonized regulations and
technical specifications:
EN 292-1/2, EN 1050, EN 982, EN 11200, EN 60947, EN 894-1/2.
Managing director
Roland Fleischmann
Product manager
Name
GHIDINI S.R.L.
Company
December 2005
Signature
Date
Web site: http://www.ghidini-gb.it - E-mail: ghidini.commerciale@tin.it
17
Download PDF

advertising