Semi-Auto Changzhoushi Yuanguang Automation Systems Solar

Semi-Auto Changzhoushi Yuanguang
Automation Systems Solar Production Line
100 MW Semi-Automatic Solar Production Line
with repair table, patterning tables, and high thermal
platen semi-automated laminator for Mono, Poly, Multi
and Amorphous Crystalline Solar Panels with full
TUV, VDE, and IEC certifications.
Semi-Auto Changzhoushi Yuanguang
Automation Systems Solar Production Line
Itemized List of Equipment:
1) Semi-Automated CYA 3CS Solar Laminator with Siemens SIMATIC Controller,
Leybold Vacuum Pump, and Quartz Anti-Cavitation Oil Heating System
2) Automated XTZ4 Multi-Adaptable Framing System
3) CYA 3CS UPZ2 Electric Heat Repair / De-lamination Table
4) Surface Mount (SM) Production Line Static Coated Layout Table
5) Surface Mount (SM) Production Line Static Coated Welding Table
6) SM Static Coated Work Table
7) IEC14001 Tungsten/HA Light Testing and Primary Measurement Table
8) Automatic METRIC SAS-IEC6003/14001 Bus Bar Cutter & Unwinder
9) Hand Truck for Framing
10) Hand Truck for Glass
11) Hand Truck for EVA
12) EVA Cutting Table
13) Preheat Soldering PAD - SINGLE
14) Preheat Soldering PAD - STRING
15) Layout Tools - Series Cell Pallet, 126mm Layout Fixture, 156mm Layout Fixture
Semi-Auto Changzhoushi Yuanguang
Automation Systems Solar Production Line
2009/2010 CYA SYSTEMS MODEL 3CS (Up to 100MW Capacity) LAMINATOR
PROCESS FOR BOTH CRYSTALLINE AND THIN FILM PHOTOVOLTAIC MODULES
Laminator 3CS Type XL3622CYAMA, Includes the tri-stage laminator, load and un-load
tables, Oerilkon Leybold vacuum pump and Siemens SIMATIC controller and anticavitation, quartz oil heating system.

99.8% Yield, > 98% Uptime (VDI 3423), with Pre-heat results in lowest glass
breakage, Siemens SIMATIC Controller, 3S System

The equipment is equipped with many sensors and an HMI system. Operators
are only be required to put the modules on the heating platform and press the
cover switch. The equipment will automatically laminate, cure and open cover
automatically and wait for operator to start the next procedure.

The advanced touch screen operating platform makes it more intuitive to operate,
respond faster, stabilizes performance and decreases the failure rate.

Reproducible polymerization process due to patented hybrid heating plate and
cooling press

Low degree of complexity

Maintenance free heating system

Standardized 24/7 approved components

> 50% less footprint requirement –worldwide highest throughput/m2

Unmatched temperature homogeneity

3S patented Hybrid Heating Plate
Semi-Auto Changzhoushi Yuanguang
Automation Systems Solar Production Line

Reproducible heating and curing process –
+/- 1°C temperature homogeneity of the heating plate

Heating plate dimensions – 2650mm x 2590mm, weight 8945kg

Cycle time – 4.97 Minutes / 2 standard modules (60 or 72 c-Si cells)

Target materials – fast cure / ultra fast cure EVA or others

Max. 1 week for installation and ramp up

Maximal solar module thickness – 25 mm - controllable thickness

Laminating pressure is adjustable and can be adjusted according to the process

Automated membrane tensioning system

Human Machine Interface (HMI), Common touch and feel for all machines of 3S

Infinite recipes can be saved on the integrated hard disk of the machine

Plausibility check of edited recipes

Evaluation of statistical data (SEMI E10), Can be integrated into an automated
production line

Chinese language available

Remote access for maintenance available

The proven XL-Lamination process is divided in 3 steps: in the first prelamination step the encapsulant is liquefied and the air and gas pockets are
removed from the laminate. In the second step the laminate is cross-linked and
stabilized, and third the laminate is cured to the stable finished module.

Capable of Continuous Operation in High Temperature - 24/7/365
Semi-Auto Changzhoushi Yuanguang
Automation Systems Solar Production Line
Automated XTZ4 Multi-Adaptable Framing System:
This automated framing machine for photovoltaic modules use frames with a shark
tooth locking corner with integrated silicone applied by technicians prior to the closing
action of the 25t pneumatic press. The silicone operation may be automated either with
a pneumatic dispenser or a robotic unit to speed up the overall process and eliminate
waste.
To meet OSHA standards, two safety switches must each be depressed before the
machine with execute a command action and normally a light curtain is installed around
the machine to make it impossible to close the press while there is a person or a part
thereof inside.
Characteristics

Suitable for both silicone and tape framing;

Frame crimping on every side of the module, within the dimension range of 1480
to 2000mm; weight of framer is 1850kg

Minimum module dimension 1000x700mm;

Maximum module dimension 2000x1000mm;

The machine is equipped to frame one module size as standard, but other sizes
within the range of the min and max are available as optional.
Semi-Auto Changzhoushi Yuanguang
Automation Systems Solar Production Line
CYA 3CS UPZ2 Electric Heat Repair / De-lamination Table
Dimensions: 2300*1260*900, weight 3200kg
Technical characteristics:
1. Temperature Control Mode: Intelligent PID temperature SIMATIC controller. Stable
and reliable within 1 degree of accuracy.
2. Safety Device: Both visual and audible alarms alert the operator to a violation of the
temperature parameters and the quartz heaters immediately exit operational state.
3. System Settings: The heating system works independently and it is able to observe
both the platen and the heater temperature independently even after shutdown.
4. Protective Screen: The repair table has a non-metallic trim to isolate the platen from
the solar panel under repair.
5. Emergency Stop: cuts off all power immediately.
6. Electrical Heating System: A quartz electrical heating element is used to improve
the overall efficiency, reduce heat loss and increase thermal transfer to the platen.
Patented System - ONLY CYA makes a De-Lamination Repair Table that works.
Semi-Auto Changzhoushi Yuanguang
Automation Systems Solar Production Line
Surface Mount (SM) Production Line Static Coated Layout Table, Welding Table
Anti-Static Layout and Welding Tables shown above with 126mm and 156mm building
fixtures on melamine or aluminum backplane for static dissipation and integrated heater
controlled by a PID Thermal monitor from each station. The below table shows
integrated single cell preheaters for cutting, tabbing, and soldering of tabs & busbars.
Semi-Auto Changzhoushi Yuanguang
Automation Systems Solar Production Line
IEC14001 Tungsten/HA Light Testing and Primary Measurement Table
 Both florescent and tungsten
lighting is used on this table for sunlight
simulation.
 Each sunlight simulation table has
its own calibrated voltage and current
measurement
 Fully qualified by both IEC, TUV
and NREL
Automatic METRIC SAS-IEC6003/14001 Bus Bar Cutter & Unwinder
Semi-Auto Changzhoushi Yuanguang
Automation Systems Solar Production Line
Hand Truck for Framing
Hand Truck for Glass
Hand Truck for EVA
Pre-Made Panel Carrier
Semi-Auto Changzhoushi Yuanguang
Automation Systems Solar Production Line
Apochromatic Inspection Mirror
EVA Cutting Table
Semi-Auto Changzhoushi Yuanguang
Automation Systems Solar Production Line
All equipment is qualified to the highest
International Standards for quality,
precision and compliance for solar
manufacturing.
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