“SW” Series Wafer Baking Line
Certifications
Wafer Design Selection Guide
An ISO 9001:2008 Company
For a baker who wants to begin making wafers, R & D Engineers introduces the “SW” wafer line here.
“SWIFT” Wafer Baking Line +
The “SW” wafer oven is finding increasing interest as a cost-efficient and convenient ‘Entrance Ticket’ to the
wafer business.
The reason for this interest is that the oven is part of a whole package of machinery that meets the needs of small
producers who wants to extend their business as well as those who may be new to industrial production of
wafers.
0
0
0
2.5 X 0.4 (90 )
2.5 X 0.4 (45 )
4.0 X 0.6 (90 )
6.0 X 1.0 (450 )
8.0 X 2.0 (900 )
8.0 X 2.0 (600 )
II )
As energy costs continue to increase this becomes a bigger issue for manufacturers..
Our newly designed burners and baking chambers within its ovens reduce the gas consumption by as
much as 15 to 20% compared with previous models.
10 X 2.5 (600 )
10 X 2.0 (450 & 00 )
Mongolia
I)
R&D Family World Wide
Myanmar
Advancements & Developments
ISO 9001:2008 Certified
Nepal
CE Certified
Bulgaria
Turkey
Syria
Jordan
Saudi Arabai
Bahrain
U.A.E
Iran
The wafer cream spreader uses the contact spread method and produces books with up to 4 creme and 5 wafer
layers of wafer books with a top sheet. Then, the books cut with wires or blades. Cutting frames are easily
exchangeable for quick and un- complicated changeover.
Spain
UK
Belgium
Germany
Czech
Malta
The oven is equipped with either 24 or 42 supported baking plates made of gray cast iron. A variable - frequencycontrolled motor drives the baking chain .
Wafer sheets cool at ambient temperatures, and the cooler is synchronized to the oven speed and actuated by a
photo cell controlled motor.
Regular Designs
The fully automatic SW lines feature the baking oven, a batter mixer, a wafer sheet cooler, a cream spreader and
book cooler that also builds the wafer books and cutter. The lines are available in two capacities, producing either
(upto 120 kg*) or (upto 180 kg*) of cream filled wafer biscuits per hour.
12 X 3.0 (900 )
model : Info system on operators panel. We have tried to put all information from the machine
needed for the operator up-front available for rapid decision making & monitoring process quality and
management functions.
USA
The company is continually making small improvements to its lines to aid with maintenance and sanitation.
For the most part there has been a great push to introduce new wafer lines therefore, there could be great
opportunities for companies to introduce new and exciting products to consumers.
A wide variety of automated lines are available for the production of flat and hollow wafers.
12 X 3.0 (600 )
Japan
South Korea
Mexico
Haiti
Honduras
12 X 3.0 (450 )
0
0
12 X 3.0 (45 & 0 )
Thailand
Vietnam
Cambodia
Philippines
Malaysia
Guatemala
Panama
Colombia
Venezuela
Guyana
Burnie
Solomon Islands
Singapore
Fiji Islands
Peru
Papua
New Guinea
Indonesia
1
3
2
1. Wafer Oven
2. Batter Mixer
3. Wafer Sheet Cooler
˜Not included in the swift line
6
5
4
4. Planetary Cream Mixer ˜
5. Cream Spreading Machine
6. Book Cooler
7
8
9
7. Wafer Cutting Process
8. Wafer Fanning Device ˜
9. Packing Process ˜
Round shell Design
Canape Design
D
B
C
T
A - Angle of Reeding
B - Body
C - Depth of Engraving
D - Depth of Engraving
P - Pitch of reeding
T - Total Thickness
Heart Design
Communion Wafer Design
Design Requirements
Bangladesh
Ethiopia
Sri Lanka
P
Congo
Uganda
South Africa
Malawi
Rwanda
Zambia
Mozambique
Madagascar
Tanzania
Mauritius
Seychelles
A
Ghana
Nigeria
Argentina
Senegal
Morocco
Wafer Biscuit Manufacturing - Typical Factory Layout
Special Designs
Chile
“SW” 24 +
“SW” 42 +
Capacity approx. 80 - 120 kg/hr
Capacity approx. 175 - 180 kg/hr
The SW wafer production plants comprise of the following single machines:
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Batter Mixer TM 3- 100 litre
Manufacturer & Exporter
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Automatic Wafer Baking Machine “SW” Series.
R & D Engineers
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Wafer Sheet Cooler SC - 2
Optional
14 : 47 : 14
An ISO 9001:2008 Company
A-41, IDA Kukatpally, Phase II, Road No.4,
Via I.E.Gandhi Nagar, Hyderabad - 500037. INDIA.
Phone : +91 - 40 - 2340 2682, Mobile : 9959 000380
E-Mail : info@rndwafers.com
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ICE CREAM CONE MACHINES
SPECIALITY WAFER MACHINE
ROLLED SUGAR CONE MACHINE
BELGIAN WAFFLE BAKER
All rights reserved. No part of this brochure may be reproduced or transmitted in any form or by any means, electrical or mechanical including
photocopying, recording or by any other form of information storage or retrieval system without permission in writing from the publisher. R&D
Engineers adopts a policy of continues improvement and whilst every effort has been made to provide accurate and up to date information, the
information contained in this brochure should be used for guidance purpose only and does not form part of any contract.
The technical data and illustrations are subject to change without notice
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Automatic Wafer Creaming Machine CR - 5
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Book Cooler - BC 10
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Automatic Wafer Cutting Machine WC -5
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Conveyour C1 & C3
On customer request, cream preparation & wafer book cooler can be integrated to the line.
BAKING TIME
PUMP SPEED
0 Min
0. 00
0 Sec
TOP
TEMPERATURE
32 . 2
Deg C
Hz
DOWN
TEMPERATURE
33 . 8
Deg C
RUNNING TIME
STARTING TIME
8 Hours 40 Min
15 : 1 : 14
Display
Book Cooler Machine - BC - 10
Wafer Sheet Cooler : SC - 2
An ISO 9001:2008 Company
An ISO 9001:2008 Company
Wafer Manufacturing process:
Batter Mixer : TM - 3
An ISO 9001:2008 Company
The wafer batter is produced in batches, transferred to the batter depositing station of the automatic wafer baking
machine and poured onto the baking plates.
Stainless steel execution.
The batter mixer is used for the batch production of batter. Consistent batter is required
for quality products.
Wafer Batters for these products are fluid mixtures of flour and water to which small
amounts of other ingredients are added.
A recommended formula would be
100 parts flour,
140 parts water,
0.5 part sodium bicarbonate,
0.5 part salt,
0.1 part lecithin and 1 part vegetable Fat.
The other ingredients used may include flavours, colors, ammonium bicarbonate,
The wafer sheets are baked in accordance with the baking time and baking temperature, then removed
automatically and transferred to the further processing production line.
The wafer sheets are conveyed over a wafer sheet cooler to cool them down before they reach the wafer spreading
machine. The cream for wafer filling is also produced in batches and fed into the cream hopper of the spreader head.
The cream filling is applied in fully automatic mode. Then the wafer sheets are stacked on top of one another
according to the preset number, and afterwards the wafer books are calibrated to the thickness desired.
The wafer book sandwiches are then conveyed for the subsequent cutting and packing process.
A fully automatic cutting machine is provided for cutting the wafer sandwiche to the desired product dimensions.
Technical Data :
The plants for the production of cream-filled flat wafers are offered in two versions:
Sheet Coolers are used to cool the baked wafer sheets in ambient air. The baked wafer sheets enter the sheet
cooler equipment where uniform cooling & stress relieving takes place.
The wafer sheet cooler is designed in the form of an arch so that operator can supervise several machines and move
from one to other without hindrance.
The wafer sheets are fed into pair of metallic wire brackets which are positioned to each other. The wire brackets are
fastened to a pair of endless roller chains forming an endless chain of holders. Sensing device notes when a sheet
has been placed in a bracket and signals the motor to advance the chain one step so that an empty bracket awaits
the next wafer sheet.
Imported Gas Train
Triangle Burner
Wafer Moulds
The carrier brackets, guide plates and all other components of the unit coming into contact with the products are
fabricated from stainless steel. Wear-resistant plastic rails are used to guide the carrier chain.
The cooler is fabricated from modular components thus allowing the length, width and carrying capacity to be varied
easily and as required.
Cooling Process
Batter Mixer TM 100
Book Cooler is a machine used for cooling the cream between the books before they enter the cutting machine. The
cooling capacity can be changed according to the wafer product and capacity required.
Batch size (l):
“SW” 24
“SW” 42
80
80
24
460 x 290
2
12
42
460 x 290
2
21
9-11
9-11
12-15
12-15
30
30
455
2/1,3/1,4/1,5/1
455
2/1,3/1,4/1,5/1
6
3
6
3
Automatic Wafer Baking Machine ZWA
The wafer book cooler "BC-Series" machine is of a compact design and are fabricated from modular sections. This unit
developed by a combination of number of modules will provide required cooling time and also fits in the space available.
The bracket, guide plates, and all other parts coming into contact with the product are fabricated from stainless steel.
After spreading the cream on the wafers and completing the pre-preparation of wafer book, it must be cooled in order to
harden and set the cream prior to cutting. Partially set cream is required for clean cutting & in turn clean cutting is
required for clean packing.
Number of baking tongs:
Baking plate size (mm):
Baking time (min)*:
Capacity (Sheets/min)*:
Gas Consumption:
Natural(m3 /h)*:
Propane/Butane (kg/h)*:
Wafer Sheet Cooler SC-2
Automatic Wafer Cutting Machine : WC - 5
Number of effective brackets:
Automatic Wafer Creaming Machine CR5
Spreading width approx (mm):
Product possibilities (wafer sheets / fillings):
Automatic Wafer Spreading Machine : CR - 5
For spreading of the cream fillings using the contact method.
Automatic Wafer Biscuit Cutting Machine WC-5
Capacity, max. (double cuts/min.):
Wafer sandwiches/stack, max.:
14 : 47 : 14
An ISO 9001:2008 Company
BAKING TIME
PUMP SPEED
0 Min
0. 00
0 Sec
TOP
TEMPERATURE
32 . 2
Deg C
SWIFT 24 Layout
Hz
DOWN
TEMPERATURE
33 . 8
Deg C
RUNNING TIME
STARTING TIME
8 Hours 40 Min
15 : 1 : 14
28275 mm
7275 mm
2900 mm
3000 mm
4500 mm
6800 mm
1500 mm
2300 mm
Display (Optional)
1
CR 5 Double Head
Cream spreading machines can apply a wide range of creams to all kinds of wafer sheets.
Normally these machines operate on contact system or optionally on film system.
Spreading machines spread an exact amount of fat cream onto the wafer sheets and automatically stack the
requested number of spread sheets together with the un-creamed top sheet into a wafer block.
Automatic Wafer Baking Machine : SW - Series
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24 or 42 baking tongs.
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Electronic batter depositing control.
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Baking plate size: 460 x 290mm.
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Automatic wafer sheet take-off system.
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Baking plate Engraving on request.
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Exhaust dampers above oven provided.
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Fully automatic Imported Gas train.
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SW series also available without
CR 5 Single Head
controls.
A thermostat allows to heat the cream spreading roller as well as the counter-roller up to an exact temperature.
The speed of the two rollers and of the spreading belt can be variably adjusted independently of each other.
2
3
4
5
6
7
1. SW - 24
2. Sheet Cooler
3. C3
4. Creaming Machine
5. Book Cooler
6. C1
7. Wafer Cutting Machine
Oven
SC2 + To3
Conveyour
CR - 5
BC - 10
Conveyour
WC - 5
1. SW - 42
2. Sheet Cooler
3. C3
4. Creaming Machine
5. Book Cooler
6. C1
7. Wafer Cutting Machine
Oven
SC2 + To3
Conveyour
CR - 5
BC - 10
Conveyour
WC - 5
SWIFT 42 Layout
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Automatic infeed of the wafer sandwiches.
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Stacking device with counter
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Pair of cutting frames for additional cutting sizes easily exchangeable
These are fully automatic machine for cutting flat and hollow wafers filled with cream. These machine take over the
cooled down wafer blocks coming from the cooling device or creaming machine and cut them into required number of
blocks.
32700 mm
11700 mm
2900 mm
1
2
3000 mm
3
4500 mm
4
1500 mm
5
6800 mm
6
2300 mm
7