Mini Collating System Brochure

Specifications
Collators
DFC-10
Collating Stations
Feed System
Capacity Per Station
Sheet Size Min
Sheet Size Max
Paper Weight
Speed (sets/hr)
Programmes
Counters
Detection Systems
Miss
Double - Feed
No Paper
Paper Jam
Stacker Full
Stacking Modes
Stacking Capacity
Dimensions (w x d x h)
Net Weight
Power Supply / Consumption
10 (2 tower option for 20)
12 (2 tower option for 24)
3 wheel friction feed
3 wheel friction feed
28 mm (260 mm sheets @ 80 gsm)
28 mm (260 mm sheets @ 80 gsm)
140 x 140 mm
140 x 140 mm
320 x 450 mm
320 x 450 mm
50 - 130 gsm
50 - 130 gsm
3900 sets / hour
3900 sets / hour
Interleave insertion mode, block mode, alternate mode, normal mode
Total / batch
Total / batch
Yes
Yes
Yes
Yes
Yes
Straight stack, offset stack
70 mm (640 sheets @ 80 gsm)
820 x 560 x 993 mm
66.6 kg
230V 50Hz 2A
Yes
Yes
Yes
Yes
Yes
Straight stack, offset stack
70 mm (640 sheets @ 80 gsm)
820 x 560 x 1137 mm
75 kg
230V 50Hz 2.8A
Bookletmakers
DBM-120 Dynamic Bookletmaker
DBM-120T Trimmer
Set-Up Time
Programmes
On-Line / Off-Line
Max Book Thickness (80 gsm)
Max Corner Stitch Thickness (80 gsm)
Staple Positions
Max Speed
Booklet Size (WxL)
Automatic size change in 14 seconds
10 pre-set sizes, 3 custom sizes
Yes / Yes
80 page book (20 flat sheets)
25 flat sheets
Saddle / side / corner / fold only
Up to 2,400 A5 books / hr
Max (booklet) size: 320 x 225 mm
Min (booklet) size: 148 x 80 mm*
Max (sheet) size: 320 x 450 mm
Min (sheet) size: 148 x 200 mm**
Min 139 x 200 - Max 231 x 320mm
Staple
Jam, misfeed, staple empty
Automatic size change in 14 seconds
Side / Corner Stapling (LxW)
Stitch / Staple Type
Detection Systems
Max Trim Cut
Trim Adjustment
Staple Capacity
Dimensions (WxDxH)
Net Weight
Power Supply / Consumption
5000
1300 mm x 700 mm x 550 mm
120 kg
230V 50Hz 1A
DFC-12
Yes / Yes
80 page book (20 flat sheets)
Up to 2,400 A5 books / hr
Max (untrimmed) 320 x 225 mm
Min (untrimmed) 148 x 100 mm
Max (trimmed) 320 x 225 mm
Min (trimmed) 148 x 80 mm
Waste bin full
20 mm
0.4 mm increments
537 mm x 550 mm x 576 mm
83 kg
230V 50Hz 1.5A
* with optional small booklet kit and DBM-120 trimmer (without trimmer min booklet size is 148 x 100mm)
** with optional small booklet kit
Duplo International Ltd, Sandown Industrial Park,
Mill Road, Esher, Surrey, KT10 8BL, England
t +44 (0)1372 468131
f +44 (0)1372 460252
email: enquiries@duplointernational.com
website: www.duplointernational.com
Ref: E-MINIBR/FEB07
Duplo is a trade mark of the Duplo Corporation
Duplo has a policy of continuous improvement
and reserves the right to amend the above
specifications without prior notice
mini collating
& booklet making system
hands-free collating and finishing
collate
stitch
high speed collating
bi-directional feed
2400 booklets per hour
easy to operate
fold
trim
mini collating
& booklet making system
The Duplo mini friction collating and bookletmaking system offers smaller print enterprises,
in-plants, offices and CRDs a cost-effective solution to their finishing needs. Much of the
functionality and dependability normally reserved for much larger finishing equipment is
available as-standard in this high performance and space-efficient system.
hands-free collating and finishing
programmable
The user-friendly control panel has
several programmes including block
mode for on-the-run loading and
interleaving for separation of batched
sets. The display has both a ‘total’
and ‘remaining’ counter to monitor
the progress of the job.
Duplo DBM-120 bookletmaker & DBM-120T trimmer
Duplo DFC-10 & DFC-12 collators
The vertically arranged DFC-series collators are available in 10, 12, 20 or 24
station configurations with an output speed of up to 3,900 sets/hour.
On-the-run loading and bi-directional feeding enables productivity to be
maintained whilst simply collating or sending sets to the online bookletmaker.
The DBM-120 can be either hand-fed or
connected online to a Duplo collator
creating a 2,400 booklet/hour
finishing system. Flat lying staples
and the optional DBM-120T edge
trimmer result in a strong and
professional booklet.
DBM-120T trimmer
reliable paper handling
The 3 feed wheels ensure maximum
contact with the paper for flawless and
consistent delivery.
Bond, NCR, light card and even certain
coated stocks can all be fed with
separator pressure and tray pressure of
each bin individually controllable.
Out-of-paper, double and paper jam
detectors ensure the integrity of
each set.
quick automatic set-up
Changing between booklet sizes
takes just seconds. Simply select
the required size, and the side
guides adjust automatically.
For smaller books, the staple
positions can be brought closer
together if required.
straight or offset collating
The collating tray can be run in
offset mode or straight collate
mode depending on the
requirements of the job.
The machine automatically stops
when the catch tray is full so can
be left to run without continuous
supervision.
modular
Two DFC-10 or two DFC-12
towers can be connected
together to produce a 20 or 24
station collating system.
The interconnectivity of the whole
Duplo range opens up the
opportunity to start with an
entry-level system and upgrade
the collator(s) and bookletmaker
at any time to improve
productivity as the needs of the
business change.
DBM-120 bookletmaker
four finishing modes
The DBM-120 is capable of side stapling, corner stapling, folding
and saddle stapling so just about any finishing requirement is
possible with this versatile unit.
fold
stich
corner staple
side staple
hand feeding
toggle dial
The DBM-120 can be used as a
standalone bookletmaker and
manually fed through the hand
feeder. This is ideal for very short
run or pre-collated jobs such as
those from a digital printer.
A simple toggle dial screen allows the operator to input and store
up to 13 separate programs for quick recall later.
DFC-12 friction collating tower
optional fore-edge trimmer
When producing thicker books it is often necessary to trim the fore-edge. The Duplo
DBM-120T is an optional trimmer unit that will cut this edge as the book is ejected
from the bookletmaker ensuring a highly presentable end product.
no trim
with trim