ACT Modular Air Cooled ok - Advance Cool Technology Co., Ltd

ADVANCE COOL TECHNOLOGY CO.,LTD.
MODULAR AIR-COOLED CHILLER
(HEAT PUMP)
DIRECTORY
PRODUCT NOMENCLATURE
1
TCA-XH
1
TCA-XHR
8
TCA-HHE
11
TCA-HCA
13
CAPACITY CORRECTION DATA
15
UNIT DIMENSION
17
FOUNDATION
19
Chiller to Large Chiller Plant using both Scroll compressor & Screw compressor as well as install
ELECTRICAL WIRING DIAGRAM
22
Complete Cooling System including Machine Cooling System, Large Air Conditioning System
INSTALLATION
23
UNIT HOISTING
23
WATER SYSTEM INSTALLATION
24
PRECAUTIONS FOR USERS
26
ADVANCE COOL TECHNOLOGY CO.,LTD.
www.advance-cool.com
We are specialized in Manufacturing Water Chiller Unit and Package Chiller range from Small
南京
部基地
Our Air Cooled Chiller and Water Cooled Chiller are equiped with all high quality and well known
components such as Copeland Compressor. With our experiences of more than 30 years we are capable
of serving our customers’ needs by providing High Quality Chillers as well as Outstanding Services.
天津基地
Our service teams are highly experienced and well trained, we can ensure quality and fast service
within 24hours. We do accept custom made chillers according to customer specific requirement.
广州基地
PRODUCT NOMENCLATURE
R410A CLASSICAL MODULAR UNIT (TCA-XH)
The new generation of X series environment-friendly air-cooled modular unit is TICA’s new green modular
unit based on 20 years of experience in R&D and design, which is greatly improved in aspects of the structure,
system and microcomputer control technology, providing wider operation range of refrigeration and heating, and
higher adaptability to applications with requirements on comfort and technology. There are basic modules of any
combination available for different models, including 66 kW, 100 kW, 130 kW, and at most 16 modules can be
connected in parallel, providing combination products of 66 kW ~ 2080 kW.
EER up to 3.33 and attaining Grade II of national
energy-saving standards. The internationally accepted
environment-friendly refrigerant R410A is adopted,
which is stable and nontoxic with excellent performance
and 0 ODP (ozone-depleting potential), doing no harm
to the ozone layer.
Excellent Compatibility
ACT
The units of the same model or different models
can be combined freely. Each system can combine up
to 16 modules.
ACT
201
X
H
Free master Module Design
Feature code: H-Heat pump C-Cooling only
HE: High-heat efficient
CA: Year-round cooling HR:
Total heat recovery
Designing code: X
H……
Any single unit can operate as the master once
connected with the wired controller. It overcomes the
problem which would occur to the product of other
manufacturer that the whole system would fail to work
TCA: Modular air-cooled chiller unit
1
ACT
ACT
2
Intelligent Defrosting Technology, Providing Non-stop Defrosting And Heating
Compact Design And Small Footprint
EER up to 3.33 and attaining Grade II of national
size and footprint, significant reductions in installation
The unique and compact structure results in small
energy-saving standards. The internationally accepted
space and cost; the unit is lightweight and easy to
environment-friendly refrigerant R410A is adopted,
install. A 130KW unit covers floor space of only 2.42
which is stable and nontoxic with excellent performance
m2, a 50% reduction compared to its equivalents.
and 0 ODP (ozone-depleting potential), doing no harm
to the ozone layer.
Intelligent Air Volume Regulation
The shared duct system is adopted to greatly
expand the operating range. The single-module unit
can automatically increase or reduce fans based on
the ambient temperature to achieve optimal matching
International Famous Brand Hermetic Scroll Compressor
The units adopt international famous brand
hermetic scroll compressor, which is high-efficient,
energy saving and operates stablely, with low noise,
slight vibration and long service life.
between air volume variation and load change and
deliver outstanding performance.
Intelligent Energy Regulation Technology
The unique intelligent energy regulation technology
in multi-module combination ensures that each module
loads or unloads a refrigerant circuit before loading or
unloading other refrigerant circuits in the single module,
thereby providing higher efficiency, stability and IPLV
(patent number: ZL2013 2 0344732.3).
The heat exchanger is of V-shaped structure, uses
anti-frosting features (patented design of aperture-card
hydrophilic aluminum foil + bottom elevated + one-way
valve), providing higher structural stability and corrosion
resistance; with heat exchange efficiency improved
through full use of heat exchange area, low tendency
to dust accumulation and frosting in winter, low loss of
Wide Operation Range
pressure, smoother drainage and higher reliability.
Low temperature cooling
5℃~48℃
High temperature heating
-15℃~48℃
exchanger is of helical baffle type, with better heat
transfer performance and higher resistance to freezing
than plate heat exchanger, lower water resistance and
lower requirements for water quality.
3
ACT
ACT
4
Saw-shaped Impeller
Model
Compared to plastic impellers, the noiseless metal
Cooling capacity
saw-shaped large-diameter impellers provide large air
volume, high durability and high air supply efficiency
with low noise.
High Precision Electronic Expansion Valve Of Famous Brand
The electronic expansion valve is used as the
accurate adaptive control unit of refrigerant to achieve
480 regulating range, supplemented by TICA’s
Heating capacity
Capacity adjustment
Power supply
Cooling
Power input
Heating
Refrigerant
Type
Type
Compressor
Quantity
Type
Water side heat
exchanger
patented precision throttle control technology (patent
number: ZL2013 2 0345187.X) to realize dynamic
matching in refrigerating system, fully improve the
optimum condition of system operation pressure and
temperature.
Self-developed Microcomputer Control Panel
Air side heat
exchanger
TCA-201XH
66
18.8
70
19.9
kW
TR
kW
TR
%
−
kW
kW
−
−
−
−
m3/h
kPa
Pressure drop
Pipe connection
dlimension
Type
Fan type
Number of fans
TCA-401XH
130
37.0
140
39.8
2
TCA301XH
100
28.4
110
31.3
0-50-100
380-415V 3N-50Hz
32.25
34.37
R410A
Hermetic scroll
4
11.4
45
17.2
30
22.4
45
21.29
21.85
−
4
DN65
−
−
−
m3/h
dB(A)
mm
mm
kg
kg
kg
kW
Sound pressure level
Unit(WxDxH)
Dimension
Package(WxDxH)
Net weight
Gross weight
Operating weight
Optional auxiliary electric heating
41.9
43.7
28000
65
2200×860×2000
2240×900×2000
580
585
640
18
2
43000
68
2200×1100×2205
2240×1140×2205
900
905
980
27
48000
69
2200×1100×2205
2240×1140×2205
1000
1005
1100
32
T I C A’s m o d u l a r u n i t c o n t r o l p a n e l i s f u l l y
upgraded based on original control panels with years
of experience in R&D and design, which combines
more functions including phase sequence detection,
Combined Capacity Parameter Table Total Heat Recovery
current detection, RS-485 communication interface,
delivering stronger performance, utility, standardization,
convenience and universality. The USB interface is
also provided to facilitate later-stage maintenance and
upgrade of control function. The panel is supplemented
by TICA developed control program which offers
full operation control and multiple safety protection
functions.
Multiple Protection Functions, Providing Safety And Stability
Model and
modular TCA201
quantity
Cooling
kW
capacity
Heating
kW
capacity
volume
m3/h
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
66
132
198
264
330
396
462
528
594
660
726
792
858
924
990
1056
70
140
210
280
350
420
490
560
630
700
770
840
910
980
1050 1120
11.4
22.8
34.2
45.6
57
68.4
79.8
91.2 102.6
114
125.4 136.8 148.2 159.6
171
182.4
The unit has multiple safety protection functions
which ensure safety and stable operation of the unit and
anti-freezing program designs protect the unit and
systems in an all-round way.
5
ACT
ACT
6
TOTAL HEAT RECOVERY MODULAR UNIT (TCA-XHR)
Model and
modular TCA301
1
quantity
Cooling
kW
100
capacity
Heating
kW
110
capacity
volume
m3/h
17.2
2
3
4
5
6
7
8
9
200
300
400
500
600
700
800
900
1000 1100 1200 1300 1400 1500 1600
220
330
440
550
660
770
880
990
1100 1210 1320 1430 1540 1650 1760
34.4
51.6
68.8
86
103.2 120.4 137.6 154.8
10
11
172
12
13
14
15
189.2 206.4 223.6 240.8
258
16
275.2
TICA’s total heat recovery modular air-cooled water chiller (heater) unit uses the environment-friendly refrigerant
R410A and combines the features of TICA air-cooled water chiller (heater) unit and air-source heat pump water heater unit.
heating
widely applied in places requiring central air conditioning and water heating, such as hotels, schools, restaurants,
hospitals, villas, bath centers.
Free Domestic Hot Water
Model and
modular TCA401
1
quantity
Cooling
kW
130
capacity
Heating
kW
140
capacity
volume
m3/h
22.4
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
260
390
520
650
780
910
1040 1170 1300 1430 1560 1690 1820 1950 2080
280
420
560
700
840
980
1120 1260 1400 1540 1680 1820 1960 2100 2240
44.8
67.2
89.6
112
In the A/C refrigeration mode, the unit can recover waste heat
134.4 156.8 179.2 201.6
224
246.4 268.8 291.2 313.6
336
358.4
and provide free domestic hot water up to 55°C. The unit replaces the
boiler to meet the user needs for hot water, saves initial investment,
eliminates the need for machine room, and saves the building area and
energy for environmental protection.
Small Size And Footprint
Main Board
Number
Maximum
Combination
Number
Maximum
Combination
Capacity
1
16
1040
Model
Operating
Mode
Cooling capacity
TCA201XH
Compressor
Number
66
TCA301XH
Compressor
Number
100
4
2
1
16
1600
TCA401XH
Compressor
Number
130
4
2
1
16
2080
Compressor
Number
Circulation loop
2
2
2
which is the
smallest in the industry, leaving larger valuable space for customers.
The unit can substitute the boiler, eliminates the need for machine
room, and saves initial investment and building area.
Compact Design And Complete Functions
The compact structural design does not impair strong functions
and five modes are more widely applied, including refrigeration,
heating, heat recovery, heat pump water heating, A/C heating +
heat pump water heating.
Notes
1. Nominal cooling operating conditions:leaving water temperature 7
water temperature 45
,outdoor dry bulb temperature 7
, ambient temperature 35
, wet bulb temperature 6
Nominal heating operating conditions: leaving
.
2. In actual use, the cooling/heating loss should be considered after the in stallation of the system piping, pumps, valve, dirt, etc. about 6%.
3. For other working conditions or capacity parameters, Please contact
4. There will be no further notice if the parameters changes due to product optimization.
5. The units of the same model or different models can be combined freely. Each system can combine up to 16 modules.
.
The unit employs efficient shell and tube heat exchanger,
efficient fan, efficient heat recovery unit, with optimized pipeline
design, providing comprehensive energy efficiency up to 8.24
under conditions of cooling + heat recovery.
7
ACT
ACT
8
TOTAL HEAT RECOVERY OPERATION MODE
Model
Cooling capacity
Heating capacity
Cooling power input
Heating power input
+ heat pump water heating, which satisfy the user needs for air conditioning throughout the year and provide domestic
hot water.
Cooling mode
Cooling Mode
In summer or transition season needing cooling but not hot water,
EER
Heating capacity
Heating power input
Water production volume
Cooling capacity
Heat recovery capacity
Power input
Water production volume
Heating water mode
this mode can be used. In such case, the unit operates for cooling
only, just like a standard air-cooled heat pump unit.
Heat Recovery Mode
In circumstances where both cooling and production of domestic
hot water are needed, this mode can be used. In such case, the unit
automatically selects the optimal operation mode based on the needs
Cooling mode+Heat recovery
mode
Power supply
Cooling water
Heating water
Cooling water
Heating water
Type
Number
Pressure drop
connection pipe
for air conditioning and water heating to produce chilled water for air
Fan
conditioning and domestic hot water for everyday use.
Heat Pump Water Heating Mode
Type
Quantity
Type
Unit(WxDxH)
Package(WxDxH)
Compressor
Refrigerant
Dimension
In circumstances where only domestic hot water is needed
Net weight
Gross weight
Operating weight
instead of cooling or heating, this mode can be used. In such case,
the unit only provides domestic hot water, just like a standard airsource heat pump water heater unit.
Heating Mode
Heating + Heat Pump Water Heating Mode
Model and modular
quantity
TCA
201XHR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Cooling capacity
kW
66
132
198
264
330
396
462
528
594
660
726
792
858
924
990
1056
Heating capacity
kW
70
140
210
280
350
420
490
560
630
700
770
840
910
980
1050
1120
Heating capacity
(Hot water)
kW
76
152
228
304
380
456
532
608
684
760
836
912
988
1064
1140
1216
Water flow
m 3 /h
11.4
22.8
34.1
45.5
56.9
68.3
79.7
90.8
102.4
113.8
125.2
136.6
147.6
158.9
170.3
181.6
Water flow
(Hot water)
m 3 /h
13.1
26.2
39.3
52.4
65.5
78.6
91.7
104.8
117.9
131
144.1
157.2
170.3
183.4
196.5
209.6
3
3
/h, hot water outlet temperature 45
domestic hot water are needed, this mode can be used. In such
domestic hot water; then at the “idle time” when the demand for hot
2
28000
Hermetic scroll
2
R410A
2200×860×2000
2240×900×2000
700
705
760
Combined Capacity Parameter Table
In winter or other circumstances where both heating and
case, the water heating mode is preferred by default to ensure use of
TCA-201XHR
66
70
20
21
11.4
3.3
13.1
76
18.4
1.63
60
76
16.5
1.63
10.3
13.1
380-415V 3N-50Hz
18
50
DN65(Flanged connection)
DN65(Inside thread)
kW
kW
kW
kW
m3/h
−
m3/h
kW
kW
m3/h
kW
kW
kW
m3/h
m3/h
m3/h
−
kPa
kPa
−
−
−
−
m3/h
−
−
−
mm
mm
kg
kg
kg
/h, chilled water outlet temperature 7
, ambient dry/wet bulb temperature 7
3
, ambient temperature 35
. Nominal
/6 .
/h, hot water outlet temperature 45
, ambient dry/wet bulb temperature
20/15 .
3
/h, chilled/hot water temperature 7/45
4. Nominal heating operating conditions: initial water temperature 15
, cadence water temperature 55
.
, ambient dry/wet bulb temperature 20/15
.
5. In actual use, the cooling/heating loss should be considered after the installation of the system piping, pumps, valve, dirt, etc. about 6%.
to meet the needs for heating. Users may set the heating mode as
the priority as required to ensure heating effect.
9
ACT
6. The units can be combined freely. Each system can combine up to 16 modules.
7. There will be no further notice if the parameters changes due to product optimization.
ACT
10
HIGH-HEAT EFFICIENT MODULAR UNIT (TCA-HHE)
The unit is designed with TICA’s experience in R&D of modular unit according to the climate in China, featuring the
Model
Cooling capacity
Heating capacity
most advanced EVI compressor from EMERSON and applicable for a wider range of heating.
Cooling
Heating
Power input
Capacity adjustment
Power supply
Wider Operation Range Of Heating
Water side
Pressure drop
connection pipe
Type
Quantity
Type
Number
Compressor
The advanced EVI compressor technology is adopted for twostage compression wider operation range of efficient heating at
Fan
ambient temperature of -25°C~25°C to satisfy a wider range of
Refrigerant
requirements.
Type
Unit(WxDxH)
Package(WxDxH)
Dimension
Precision Throttle Control Technology Of Electronic EXV
TCA-201HHE
66
70
20
21
0-50-100
380-415V 3N-50Hz
11.4
45
DN65(Flanged connection)
Hermetic scroll
2
kW
kW
kW
kW
%
−
m3/h
kPa
−
−
−
−
−
m3/h
−
mm
mm
kg
kg
kg
kW
Net weight
Gross weight
Operating weight
Optional auxiliary electric heating
2
24000
R410A
2206×1030×2144
2246×1070×2144
740
745
799
15
Combined Capacity Parameter Table
EVI Compressor
Model and
modular
quantity
Cooling
capacity
Heating
capacity
TCA201HHE
1
2
3
4
5
6
7
8
9
10
11
12
kW
66
132
198
264
330
396
462
528
594
660
726
792
kW
70
140
210
280
350
420
490
560
630
700
770
840
m3/h
11.4
22.8
34.2
45.6
57
68.4
79.8
91.2
102.6
114
125.4
136.8
volume
The refrigerant volume is increased through the secondary suction
loop and the enthalpy difference of refrigerant in the major cycle is
Low Carbon And Environment Friendliness
Notes
1. Nominal cooling operating conditions:leaving water temperature 7
water temperature 45
,outdoor dry bulb temperature 7
, ambient temperature 35
, wet bulb temperature 6
Nominal heating operating conditions: leaving
;
2. In actual use, the cooling/heating loss should be considered after the in stallation of the system piping, pumps, valve, dirt, etc. about 6%;
The unit uses the environment-friendly refrigerant R410A,
3. For other working conditions or capacity parameters, Please contact
and combines air source heat pump and EVI technologies. It can
4. There will be no further notice if the parameters changes due to product optimization.
be used in the northern area of China for cooling in summer and
5. The units can be combined freely. Each system can combine up to 12 modules.
;
heat pump heating in winter, providing lower-carbon and more
environment-friendly applications.
11
ACT
ACT
12
YEAR-ROUND REFRIGERATING MODULAR UNIT (TCA-HCA)
Year-round Cooling
Model
Cooling capacity
Power input
Capacity adjustment
Power supply
TICA’s new generation of H series year-round cooling modular unit is applicable for industrial applications, and
requirements on energy saving and environment protection. It can operate for refrigeration at the ambient temperature
of -10°C ~ 48°C all the year round, with environment-friendly refrigerant R410A, advanced electronic expansion valve
control technology, efficient shell and tube heat exchanger, EC fan with stepless speed regulation, fully meeting the
requirements of various industry applications for chilled water throughout the year.
Wider Operation Range Of Cooling
Water side
Pressure drop
connection pipe
Type
Quantity
Type
Number
Compressor
Fan
The modular water chiller unit is specially designed and
can run in all weathers at the ambient temperature of -10°C
~48°C.
Refrigerant
Type
Unit(WxDxH)
Package(WxDxH)
Dimension
TCA-201HCA
66
20
0-50-100
380-415V 3N-50Hz
11.4
45
DN65(Flanged connection)
Hermetic scroll
2
kW
kW
%
−
m3/h
kPa
−
−
−
−
−
m3/h
−
mm
mm
kg
kg
kg
Net weight
Gross weight
Operating weight
2
24000
R410A
2206×1030×2144
2246×1070×2144
740
745
799
EC Fan With Stepless Speed Regulation
Combined Capacity Parameter Table Year-round Cooling
The condensate fan employs the DC brushless motor of
which the speed is variable between 20%-100% to ensure that
condensing pressure is within the range of safe operation under
all conditions for longer service life.
Accurate Throttle Technology Of Electronic Expansion Valve
Model
and
modular
quantity
Cooling
capacity
Water
flow
volume
TCA
201HCA
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
kW
66
132
198
264
330
396
462
528
594
660
726
792
858
924
990
1056
m 3 /h
11.4
22.8
34.2
45.6
57
68.4
79.8
91.2
102.6
114
125.4 136.8 148.2 159.6
171
182.4
The electronic expansion valve is used as the accurate
adaptive control unit of refrigerant to achieve 480 regulating
range, supplemented by TICA’s patented precision throttle
control technology (patent number: ZL2013 2 0345187.
X) to realize dynamic matching in refrigerating system, fully
the optimum condition of system operation pressure and
temperature.
Notes
TICA
waterside heat exchanger which has excellent anti-freezing
performance and higher tolerance to impurities in water system,
ensuring more reliable and stable operation of the unit.
13
ACT
ACT
14
CAPACITY CORRECTION FACTOR
Ambient Temperature
Leaving
Water
Temperature
5
10
15
20
25
30
35
40
48
Power
Power
Power
Power
Power
Power
Power
Power
Power
Cooling
Cooling
Cooling
Cooling
Cooling
Cooling
Cooling
Cooling
input
input
input
input
input
input
input
input
input
Cooling
5
1.06
0.72
1.08
0.73
1.09
0.71
1.09
0.78
1.04
0.84
0.99
0.90
0.93
0.97
0.87
1.01
0.80
1.08
7
1.14
0.75
1.16
0.76
1.17
0.74
1.16
0.81
1.11
0.87
1.06
0.93
1.00
1.00
0.94
1.04
0.87
1.11
9
1.21
0.78
1.23
0.79
1.24
0.77
1.23
0.84
1.18
0.90
1.13
0.96
1.07
1.03
1.01
1.07
0.94
1.14
12
1.28
0.81
1.30
0.82
1.31
0.80
1.30
0.87
1.25
0.93
1.20
0.99
1.14
1.06
1.08
1.10
1.01
1.17
15
1.35
0.84
1.37
0.85
1.38
0.83
1.37
0.90
1.32
0.96
1.27
1.02
1.21
1.09
1.15
1.13
1.08
1.20
Note
Above Correction Factor adapt to TCA201/301/401XH, TCA201HHE, TCA201XHR.
-25
-20
-15
-15
-10
-5
0
10
15
20
25
35
0.48
0.77
0.63
0.78
0.74
0.79
0.87
0.85
1.03
0.89
1.05
0.91
1.10
0.93
1.15
0.95
1.20
0.97
40
0.46
0.83
0.61
0.84
0.72
0.85
0.85
0.91
1.01
0.95
1.03
0.97
1.08
0.99
1.13
1.01
1.18
1.03
45
-
-
0.60
0.89
0.71
0.90
0.84
0.96
1.00
1.00
1.01
1.03
1.06
1.05
1.11
1.07
1.16
1.09
Note
0
Power input
Heating
Power input
Heating
Power input
Heating
Power input
Heating
Power input
Heating
Power input
0.42
0.75
0.52
0.76
0.60
0.77
0.69
0.78
0.79
0.79
0.87
0.85
40
0.40
0.80
0.49
0.81
0.58
0.82
0.67
0.83
0.77
0.84
0.85
0.90
45
-
-
-
-
-
-
0.65
0.89
0.75
0.90
0.84
0.96
Ambient Temperature
Leaving
Water
Temperature
0
7
10
15
20
25
Heating
Power input
Heating
Power input
Heating
Power input
Heating
Power input
Heating
Power input
Heating
Power input
35
0.87
0.85
1.03
0.89
1.05
0.91
1.09
0.92
1.14
0.94
1.19
0.93
40
0.85
0.90
1.01
0.94
1.03
0.96
1.07
0.97
1.12
0.99
1.17
0.99
45
0.84
0.96
1.00
1.00
1.01
1.01
1.05
1.02
1.10
1.04
1.15
1.05
Above Correction Factors adapt to TCA201HHE.
Chilled Water Temperature
7
Power
Power
Power
Power
Power
Power
Power
Power
Power
Heating
Heating
Heating
Heating
Heating
Heating
Heating
Heating
input
input
input
input
input
input
input
input
input
Heating
-5
Heating
Ambient Temperature
Leaving
Water
Temperature
-10
35
Note
Above Correction Factors adapt to TCA201/301/401XH, TCA201XHR.
Hot Water
Temperature
Cooling
Heat
recovery Power input
capacity
Cooling
8
Heat
recovery Power input
capacity
Cooling
9
Heat
recovery Power input
capacity
Cooling
10
Heat
recovery Power input
capacity
35
1.14
1.03
0.83
1.16
1.05
0.83
1.19
1.08
0.84
1.23
1.11
0.85
40
1.11
1.03
0.95
1.14
1.04
0.95
1.18
1.07
0.95
1.20
1.11
0.95
45
1.00
1.00
1.00
1.05
1.03
1.02
1.11
1.07
1.04
1.17
1.10
1.06
50
0.99
0.99
1.15
1.03
1.02
1.15
1.07
1.05
1.16
1.12
1.09
1.17
55
0.97
0.99
1.25
1.02
1.01
1.26
1.04
1.04
1.26
1.08
1.07
1.27
Note
Above Correction Factors adapt to TCA201XHR
Ambient Temperature
Leaving
Water
Temperature
-10
-5
0
7
15
25
35
48
Cooling
Power
input
Cooling
Power
input
Cooling
Power
input
Cooling
Power
input
Cooling
Power
input
Cooling
Power
input
Cooling
Power
input
Cooling
Power
input
0
1.01
0.65
0.99
0.73
0.97
0.69
0.96
0.69
0.98
0.72
0.92
0.82
0.84
0.94
0.68
1.12
5
1.11
0.68
1.09
0.76
1.07
0.72
1.06
0.72
1.08
0.75
1.02
0.85
0.94
0.97
0.78
1.15
7
1.17
0.71
1.15
0.79
1.13
0.75
1.12
0.75
1.14
0.78
1.08
0.88
1.00
1.00
0.84
1.18
10
1.25
0.75
1.23
0.83
1.21
0.79
1.20
0.79
1.22
0.82
1.16
0.92
1.08
1.04
0.92
15
1.35
0.80
1.33
0.88
1.31
0.84
1.30
0.84
1.32
0.87
1.26
0.97
1.18
1.09
20
1.43
0.84
1.41
0.92
1.39
0.88
1.38
0.88
1.40
0.91
1.34
1.01
1.26
1.13
Note
15
Ambient Temperature
Leaving
Water
Temperature
Cooling Capacity Correction Factor
ACT
Above Correction Factors adapt to TCA201HCA.
Ambient Temperature
Hot Water
Temperature
-5
0
5
10
15
Heating
Power input
Heating
Power input
Heating
Power input
Heating
Power input
Heating
Power input
Heating
Power input
35
0.49
0.81
0.57
0.82
0.61
0.83
0.78
0.84
0.96
0.86
0.96
0.88
40
0.48
0.88
0.56
0.89
0.60
0.91
0.74
0.91
0.88
0.91
0.98
0.92
1.22
45
—
—
0.54
0.97
0.60
0.98
0.73
0.98
0.85
0.99
0.96
0.99
1.02
1.27
50
—
—
—
—
0.61
1.10
0.73
1.10
0.84
1.11
0.96
1.13
1.10
1.31
55
—
—
—
—
—
—
0.72
1.21
0.84
1.21
0.96
1.22
Note
Above Correction Factors adapt to TCA201XHR
ACT
16
UNIT DIMENSION(MM)
TCA201XH
TCA301/401XH
17
ACT
TCA201XHR
TCA201HCA/HHE
ACT
18
FOUNDATION
Program 1 (Horizontal)
19
ACT
Program 2 (Vertical)
ACT
20
ELECTRICAL WIRING DIAGRAM
Example
Model
The maximun
operating current
lifting schematic
for TCA203
Main power supply wiring
Communication line
(A)
Phase line
Zero line
Ground
wire
(RVVP)
TCA201
50
16
10
16
Communication line between
Unit and remote controller is
four-Cords telephone wire,
TCA301
80
35
16
16
TCA401
100
50
25
25
(A×B)
Copper cross-sectional area
A×B shall not be less than
30 meters. Communication
square number of Main power
line between different units is
supply wiring.
2-cords telephone wire, the
5 m.
otes
1. The power supply is 380-415V/3N ~ /50Hz.
2. Q0 and Q1/Q2/Q3 is the circuit breaker. For circuit breaker, select D type.
3. Either Q0 and (Q1/Q2/Q3) can be choosen. Q1/Q2/Q3 is more convenient for single unit maintenance.
4. During on-site installation, circuit breaker / wire / copper need to be selected according to reality, considering water pump and other load.
5. For installation of copper bar, see electric wiring diagram.
6. Copper bar isn't needed for less than two modules.
7. Terminal port is reserved in the factory, customers need to connect on job site.
otes
1. The installation foundation drawing is based on the TCA201 and TCA201 modular assembly as an example.
2. a is on behalf of the number of TCA201 modules.
3. The foundation is the reinforced concrete structure or groove steel, can withstand the weight of not less than 500kg/m2.
4. Between the base and the foundation of increase the rubber vibration damping pad or shock absorber, the thickness not less than 20mm.
6. The surface of the foundation must be horizontal. The foundation all around needs to set aside for drainage ditch.
21
ACT
8. The unit power supply wiring need to be provided by the user, the main power supply wiring must conform to the national standard of electric and
electric construction.
PVC insulated cables in the insulation of the cable laid in the insulation wall, the ambient
temperature is (30
in the air, 20
Take the IEC_60364-5-523 wire and cable ampacity standard), if the actual installation conditions changes, please refer to service manual according
10. The selection of the power wire is closely related with local climate, soil characteristics, cable laying length. Such unit projects are usually designed
by the design institute and subjected to design institute.
11. Communication wire must use STP, prohibited to be mixed with strong electricity.
ACT
22
UNIT INSTALLATION
WATER SYSTEM INSTALLATION
Remark:
Notice:
1, 80 cold tons of the following units of water mains recommended with DN80, recommended to install for the same way;
80, 160 ~ 2 tons of cold water outlet pipe is recommended to use DN125, it is recommended to install for the same process;
160, 240 ~ 3 tons of cold water outlet pipe is recommended to use DN150, it is recommended to install for the same process;
On-site installation of water switches is not required since they have been installed in the units.
240, 500 ~ 4 tons of cold water outlet pipe is recommended to use DN200, it is recommended to install for the same process;
5, unit water inlet and outlet connecting pipe: unit take over size reference parameter list, the total water pipe is installed according to the actual pipe.
Multi-system water lines are applied to large projects and generally designed to realize area-based
water supply. If
some areas are being overhauled or closed, the loads may change significantly, so any unit can be turned off for the
purpose of energy conservation.
After the water system of the unit is installed, close the service valves 1 and 2 and open the service valve 5; start the
water pump; then wash the water filter; after the water line system is clean, connect the water pipe to the main machine
UNIT HOISTING
to be ready for normal operation.
Example
lifting schematic
for TCA201
Water pumps shall be selected according to the water flow and required pump head and can be installed on the inlet
and outlet header pipes. When the inlet pressure exceeds 1.0 MPa, they are recommended to be installed on the
outlet pipe. The pump control shall be interlocked with the unit.
The automatic differential pressure regulator can facilitate more stable operation of the whole system.
Keep the package well from the factory to the job site;
Be careful when carrying the units to ensure the body vertical.
When lifting the unit, avoid it from hitting other objects to avoid sliding. At
the same time the staff should avoid standing below or near the bottom of
the unit to ensure safety;
In order to prevent scratches or deformation of appearance, cable section
shall be placed in contact with the unit's protective pads, while support
should be added between the ropes to prevent damage machinery by
ropes.
See the parameter table for the reference weight of the hoisting steel pipe,
steel rope and lifting locomotive.
The hoisting steel pipe, steel rope and lifting locomotive reference weight
see unit parameter table. Protect the inlet and outlet water pipe of the unit
Water distributors and collectors realize more reasonable water distribution in all branches.
For shell and tube module units, it is only required to install Y-shaped
water filters on inlet header pipes of units (16 ~
20 meshes/inch recommended). Such filters shall be washed after commissioning.
Each inlet branch pipe of units shall be equipped with a water regulating valveto allow water to flow into units at a
consistent rate.
Auxiliary thermal sources like auxiliary electrical heaters, if any, shall be installed on the outlet header pipes of units.
To ensure balanced water resistance, units shall be subject to equal-length installation.
The valves 1, 2, 3 and 4 shall be used as service valves while the valve 5 shall be used when the pipes shall be
cleaned for initial system commissioning or when the terminals and pipes are subject to water treatment. In such
cases, the valves 1 and 2 shall be closed while the valves 3, 4 and 5 shall be opened and the water pump shall be
started.
The size of inlet and outlet collector pipes of units shall be so designed to allow the water flow rate of less than 1 m/s
and shall be greater than that of the water system loop pipes connecting with such collector pipes.
to avoid collision during the hoisting process.
23
ACT
ACT
24
MODULAR AIR-COOLED CHILLER(HEAT PUMP)
PRECAUTIONS FOR USERS
Installation requirements for water system
Circulating water shall be softened water.
The automatic air bleeding valve shall be provided at the highest point of the water system.
A proper water drain valve shall be set at the lowest point of the water system.
The water system pipes shall be provided with expansion water tanks which can adapt to volume changes caused by
water temperature changes.
The water system pipes shall be provided with bypass pipes which can be connected with water lines of the main
The water system shall be clean frequently to prevent impurities from entering the evaporator and damaging the unit.
proper size shall be provided so as to prevent water temperature changes and frequent startup and stop of the unit.
Maintenance
switch should be used. The setting current is 1.5 times of the running current of the unit. The inverse phase protection
Notes: (installation requirements for domestic hot water system of units)
devices are installed. Never apply the knife switch unit.
To ensure balanced water resistance, the water system shall be subject to equal-length installation in case of parallel
later. If the single cooling unit will stay for a long period of time, the water in the unit and the pipeline must be drained
connection of several units.
completely. After the heat pump type units stop, the master controller should correspond with the host and the power
It is recommended to use externally galvanized internally plastic-linedpipes or stainless steel pipes, instead of PPR
supply can never be disconnected to avoid the water pipelines or the unit frozen(the controller in accordance with the
pipes, for the hot water system.
environment temperature and the temperature of the incoming water and the outgoing water automatically implement
The hot water circulating pump shall be installed at the same level with the hot water tank or at a position lower than the
The host switch can not be operated quite often. It can be operate 6 times per hour at most. The electric control
the anti-freezing functions. As for details, see the user manual)
lowest level of the water tank.
cabinet should avoid humidity.
The A/C circulating water pump and hot water circulating pump shall be interlocked with the main machine and kept
Keep the unit in good ventilation environment constantly. The air side heat exchanger should be cleaned regularly.
energized.
The water system should be equipped with the expansion tank. The recycling water should be clean and tidy. At the
The domestic hot water tank shall be checked frequently for its normal water supply capacity.
All hot water pipes are recommended to be provided with rubber insulation materials. The thickness of the insulation
layer shall not be less than 20 mm (if other insulation materials are used, their insulation performance shall not be
The water system should be equipped with the expansion tank. The recycling water should be cleaned regularly.
inferior to that of the foresaid materials); for the insulated outdoor hot water pipes, the insulated materials shall be
provided with a protective layer made of galvanized sheet iron or aluminum.
TCA201/301/401XH can not conduct the refrigeration when the environment temperature is lower than 5 . In case
It is recommended to install the water tank near the hot pump unit as far as practicable, provided that ventilation
that it is necessary to conduct the cryogenic refrigeration, please indicate it on the purchase order.
surrounding the hot pump unit is not deteriorated, so as to reduce thermal loss of pipes.
It is recommended to install auxiliary electric heaters (if any) at a height lower than the water tank.
25
ACT
ACT
26
MODULAR AIR-COOLED CHILLER(HEAT PUMP)
DAILY MAINTENANCE
Air conditioners are equipment for air conditioning. The users are recommended to record routine operation date of
such equipment and provide regular maintenance.
Before initial service, it is required to check if terminal equipment and other components of the water system work
normally.
When the equipment is used, the following maintenance system is recommended:
Description of unit maintenance
Standard maintenance interval
Quarterly
Semi-annual
1. Check if the power line (from the power distribution cabinet to the unit) is loosened or
damaged.
2. Check if there is any abnormal noise when the unit is in operation.
3. Check if the air-side heat exchanger has to be cleaned (dust on the surface, impurities, etc.).
Note: If necessary, the maintenance system before the equipment is put into service can apply. See Installation
Instructions for each model.
Note:
1. Maintenance to be implemented by users: Mandatory inspection items ---●; recommended inspection items --2. Vulnerable parts necessary for maintenance shall be purchased by users from TICA.
3. The maintenance intervals above are suitable for normal operation, and in case of operation in severe conditions, the interval can be adjusted as
required.
27
ACT
ACT
28
ADVANCE COOL TECHNOLOGY CO.,LTD.